2003 XC800SP Parts Manual - Fairbanks Snow Travelers

700 XC SP EDGE Model #S03NP7(CSA)(CSB) 700 XC EDGE F/O Model #S03NP7CS 700 XC SP EDGE X F/O Model #S03NA7CS 700 XC SP EDGE M-10 F/O Model #S03NE7CS 700 XC SP EDGE X M-10 F/O Model #S03NF7CS E 2002 Polaris Sales Inc.

800 XC SP EDGE Model #S03NP8(CSA)(CSB) 800 XC EDGE F/O Model #S03NP8CS 800 XC SP EDGE X F/O Model #S03NA8CS 800 XC SP EDGE M-10 F/O Model #S03NE8CS 800 XC SP EDGE X M-10 F/O Model #S03NF8CS PARTS MANUAL PN 9917784 and MICROFICHE PN 9917785 3/02

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TABLE OF CONTENTS 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

Parts Manual

A

AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14

B

BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . D2 BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5

C

CARBURETOR (700) . . . . . . . . . . . . . . . . . . CARBURETOR (800) . . . . . . . . . . . . . . . . . . CHAINCASE . . . . . . . . . . . . . . . . . . . . . . . . CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . COOLING SYSTEM . . . . . . . . . . . . . . . . . . . CRANKCASE (700) . . . . . . . . . . . . . . . . . . . . CRANKCASE (800) . . . . . . . . . . . . . . . . . . . . CYLINDER (700) . . . . . . . . . . . . . . . . . . . . . CYLINDER (800) . . . . . . . . . . . . . . . . . . . . .

D

DECALS - EDGE . . . . . . . . . . . . . . . . . . . . . DECALS - EDGE X . . . . . . . . . . . . . . . . . . . DRIVE CLUTCH (Manual Start Models) . . . . . DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . .

D10-11 E3-4 C1 A3 A12 B6 D6 D14 D7 E1

A10 A11 C11 D1 C13

ELECTRIC MODULE (M-- 10)(ACE) . . . . . . . . C3 ENGINE MOUNTING . . . . . . . . . . . . . . . . . . D5 EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . D4

FOIL/FOAM . . . . . . . . . . . . . . . . . . . . . . . . . FRONT SUSPENSION . . . . . . . . . . . . . . . . . FRONT TORQUE ARM (EDGE) . . . . . . . . . . . FRONT TORQUE ARM (M-- 10) . . . . . . . . . . .

H

MAGNETO (700) . . . . . . . . . . . . . . . . . . . . . D12 MAGNETO (800) . . . . . . . . . . . . . . . . . . . . . E6

N

NOSEPAN . . . . . . . . . . . . . . . . . . . . . . . . . . A5-6

P

E F

M

A9 A13-14 B9 B13

HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-8

PISTON and CRANKSHAFT (700) . . . . . . . . . D9 PISTON and CRANKSHAFT (800) . . . . . . . . . E5

R

RAIL MOUNTING (EDGE) . . . . . . . . . . . . . . . RAIL MOUNTING (M-- 10) . . . . . . . . . . . . . . . REAR SUSPENSION (EDGE) . . . . . . . . . . . . REAR SUSPENSION (M-- 10) . . . . . . . . . . . . . REAR TORQUE ARM (EDGE) . . . . . . . . . . . . REAR TORQUE ARM (M-- 10) . . . . . . . . . . . . RECOIL STARTER (700) . . . . . . . . . . . . . . . . RECOIL STARTER (800) . . . . . . . . . . . . . . . .

S

SEAT and GAS TANK . . . . . . . . . . . . . . . . . . SHOCK (FRONT TRACK)(EDGE) . . . . . . . . . SHOCK (FRONT TRACK)(M-- 10) . . . . . . . . . . SHOCK (REAR TRACK)(EDGE) . . . . . . . . . . SHOCK (REAR TRACK)(M-- 10) . . . . . . . . . . . SHOCK and RESERVOIR (Rear Track)(Edge) SHOCK, FOX, IFS . . . . . . . . . . . . . . . . . . . . SKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING MOTOR . . . . . . . . . . . . . . . . . . . STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING - HANDLEBAR . . . . . . . . . . . . . .

B7 B11 B8 B12 B10 B14 D13 E7

A4 C5 C6 C8 C7 C9 C4 B1 E8 B2 B3-4

T

TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . E9

W

WATER PUMP/OIL PUMP (700) . . . . . . . . . . D8 WATER PUMP/OIL PUMP (800) . . . . . . . . . . E2

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

CHASSIS 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

E 2002 Polaris Sales Inc. 10 11 12

5 3

1

14

6

4

15

7

2

9

13

16 17

8 18 14 22

19

19 21

23

20

19 27 28 33 32

31

30

29

24

25 26

19

19 19

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1013778-309 1013795-1124 1013805-309 1013811-1124 7621432 5246330 3110078 7542404 1013377 7517632 7517854 5244997-067 5244998-067 5244999-067 5245001-067 7512240 7552801 7558301 2632165-309 2632165-216 7621472 5433961-1038 5433979 7517441

Qty.

1 1 1 1 5 1 1 1 1 1 2 1 1 1 1 6 6 6 1 1 13 1 1 4

Description

Ref. Part No.

Asm., Chassis, Edge, Natural Asm., Chassis, Edge X, Natural/Yellow Asm., Chassis, M-10, Natural Asm., Chassis, M-10, Natural/Yellow (X) Rivet Bracket, Oil Tank/Hose Support Stop, Torque Nut Stop, Torque Screw Screw Brace, Tunnel, Lower, LH (M-10) Brace, Tunnel, Lower, RH (M-10) Pad, Suspension, Front, LH (M-10) Pad, Suspension, Front, RH (M-10) Bolt Washer, Spring Lock Washer, Flat Bumper, Rear, Unpainted Bumper, Rear, Yellow Rivet Flap, Snow, Edge, Black/White Flap, Snow, Edge X Screw

17 2670133 18 2632443-070 2632444-070 19 7661637 20 5245118 21 5132903 5132904 22 5433150 23 5812352 24 5246310 5246311 25 5245457 5245458 26 5245288 5242740 27 2202059 2202060 28 5412276 7081085 29 5245836 30 7080416 31 7661639 32 7081076 33 5132292

Qty.

1 1 1 74 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 15 2 1

Description

Reflector, Red Skirt, Snow, LH Skirt, Snow, RH Rivet Brace, Tunnel Roll Grip, Tunnel Roll, LH Grip, Tunnel Roll, RH Strap Pad, Clutch Guard Support, Footrest, LH Support, Footrest, RH Mount, Console, Toe Clip, LH Mount, Console, Toe Clip, RH Footrest, LH Footrest, RH Kit, Trailing Arm Mount, LH Kit, Trailing Arm Mount, RH Grommet, M-10 ACE Plug, Barbed (M-10) Guard, Belt Plug, Hole Rivet Plug, Hole Bulkhead, Front 3/02

A3

SEAT AND GAS TANK 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

4

3

5

6

9 7

10

8

1 7

2

33

11

12

32

31

13

18

16

19

30

17

20

26 27

22

29

28

14 15

21

23 25

24


Qty.

1 1240066 2 2683009 2683010 2683011 2683012 2683077 2683078 2683053 2683054 2683055 2683056 3 7080550 4 7080549 5 7080548 6 7621337 7 4030024 8 4030045 9 5430423 10 7511840 11 5433341 12 7555727 13 7621319

1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 2 1 1 4 1 3 7

Description

Cap w/Gauge, Fuel Asm., Seat (Black/Blue) Cover, Seat (Black/Blue) Asm., Seat (Black/Red) Cover, Seat (Black/Red) Asm., Seat, Edge X (Red) Cover, Seat, Edge X (Red) Asm., Seat, Edge X (Blue) Cover, Seat, Edge X (Blue) Asm., Seat, Edge X (Black) Cover, Seat, Edge X (Black) Grommet, Relatch, Bottom Grommet, Relatch, Top Relatch w/Hole, Twist Lock Rivet Bulb, Taillight Bulb, Brakelight Lens Screw Housing, Taillight Washer Rivet

Ref. Part No.

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

7558301 7517219 5631194 2460399 7542122 7555960 7670021 7512193 5810947 7052215 7080768 5432981 8350017-600 7080003 7052269 8350020-600 2520262 7052095 8450061-600 7080804

Qty.

2 2 2 1 2 2 2 2 2 1 2 1 AR 1 1 AR 1 1 AR 2

Description

Washer, Flat Screw Nut, Seat Harness, Taillight Nut, Nylok Washer, Flat Nut, Speed Bolt, Carriage Foam, Seal Pickup, Fuel Ring, Compression Grommet, Flanged Line, Fuel Clamp, Hose, Red Fitting, Straight Line, Fuel Asm., Fuel Tank (Incl. 23-31) Fitting, 90 Degree Line, Fuel Cable Tie, Releasable 3/02

A4

NOSEPAN 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

5

4

7 5 6

8

1 2

3

1

7

12 14 11

1

3

23

13

10

9

22 21

26

25 24

20 9 18

9

15

16 19 18

17


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7661079 5243992-067 7661637 5243978 5810947 7547180 7517935 5243977 7621467 7621431 7661136 5244049-067 5244050 5243991-067 7542153

Qty.

4 1 8 1 1 4 4 1 21 2 6 1 1 1 2

Description

Ref. Part No.

Rivet Hinge, Pivot, Lower, RH Rivet Mount, Shock, Upper, RH Foam, Seal Nut, Flange Screw Mount, Shock, Upper, LH Rivet Rivet Rivet Bracket, Radius Rod Support Brace, Pan, Lower Hinge, Pivot, Lower, LH Nut, Nylok

16 5433518-070 5433518-216 17 7512163 18 7621472 19 5245853 20 5434343-070 5434343-293 5434343-341 21 7542122 22 7555827 23 7515166 24 7517312 25 7552801 26 5244888 5244889

Qty.

1 1 2 3 1 1 1 1 4 4 4 4 4 1 1

Description

Bumper, Front (Black) Bumper, Front (Yellow) Bolt Rivet Shield, Heat Nosepan, Black Nosepan, Red Nosepan, Blue Nut, Nylok Washer Screw Screw Washer, Spring Lock Guide, Hood, LH Guide, Hood, RH 6/01

A5

NOSEPAN 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

7

12

11 5

6

13

8

3 4

9

2

14

10

1

15 16

17 21 18 20

19


Qty. Description

Ref. Part No.

Qty. Description

1 7670130 2 7080963 7621462 3 5811948 4 7621462 5 5812020 6 5810949 7 5812036 8 5812019 9 5812018 10 7621402 11 5222769 12 1013069

3 1 1 1 1 1 1 1 1 1 5 1 1

13 14 15 16

1 1 2 1 1 1 1 2 1 1 1 2

Clip, Speed, U-Type Retainer, J-Clip Rivet Foil Rivet Tape, Foil Foil Foil, Nosepan Tape, Foil Tape, Foil Rivet Clip, Belt Retainer Guard, Clutch

17 18 19 20 21

7080698 7075350 7621429 7170046 7170047 7170048 7170743 2670134 5433926 5211722 4020139 7670131

Pin, Clutch Cover Decal, Engine and Clutch Rivet Decal, Troubleshooting, Edge, PPS Decal, Troubleshooting, Edge, Comp Adj. Decal, Troubleshooting, M-10 Decal, Troubleshooting, M-10 ACE Reflector, Amber Plug, Hole, Oblong Plate, Backer Clip, Rosebud Plug 3/02

A6

HOOD 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

4

5

3

6

2 1 8

7

9 10

17 19

11 18

20

23

22 21

21

21

12 16

21

14

13

20 19

18

17

15


1 2632521-293 2632521-177 2632521-341 2632523-177 2632523-341 2632523-293 2 2461015 3 2410132 4 5812175 5 2870448 6 4032063 7 5812174 8 7517872 9 7041954 10 7080887 11 5811793

Qty.

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2

Description

Ref. Part No.

Asm., Hood, Red Asm., Hood, Black Asm., Hood, Blue Asm., Hood, Black Asm., Hood, Edge, (RH) SVC, S Blue Asm., Hood, Edge, (RH) SVC, Red Harness, Headlight Asm. Headlamp (Incl. Bulbs) Foam, Seal, Headlight, Top Bulb, Headlight Retainer, Headlamp Bulb Foam, Seal, Headlight, Bottom Bolt, Tee Adjust Spring, Headlight Adjust Knob, Headlight Adjust Foam, Prefilter

12 2632491 5812324 5811948 13 7079197 7079333 7170226 14 5433660 15 7512068 16 5243567-067 17 7512240 18 7558301 19 7512113 20 5332403 21 7542122 22 7080367 23 5243568-067

Qty.

1 1 1 1 1 1 1 10 1 4 4 2 2 6 1 1

Description

Plenum w/Foil, Intake, Hood Foil, Plenum Foil, Tape Decal, Suspension Set-Up Decal, Suspension Set-Up, M-10 Decal, Suspension Set-Up, M-10 ACE Cover, Access, Headlight Screw Hinge, Upper, LH Bolt Washer, Flat Bolt Spacer Nut, Nylok Clamp, Cable Hinge, Upper, RH 3/02

A7

HOOD 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

2

9 10 11

8

1 7

3

6 5 4

16 17

12

15

13 14

15

13 14

18

19

20 21

19 22 23


Qty.

1 7621509 2 5433517 5434194 3 5410970 4 3280321 5 7555868 6 3280324 7 3280322 8 3280323 9 3280404 10 3280409 4030015 11 3280209

3 1 1 4 2 2 2 1 1 1 1 3 2

Description

Ref. Part No.

Rivet Windshield, Smoke, 15-inch Windshield, Smoke, 13-inch Retainer, Windshield Nut Washer, Lock Washer, Flat Clamp Cushion Asm., Gauge (M-10 ACE)(Incl. 7,8) Asm., Tachometer Bulb, Replacement Cushion, Rubber

12 13 14 15 16 17 18 19 20 21 22 23

3280210 3280157 3280156 3280158 3280186 3280411 4030015 3280385 4010589 7512018 7541925 7080521 7661079

Qty.

2 4 4 4 1 1 4 1 3 2 2 2 2

Description

Bracket, Speedometer/Tachometer Washer, Flat Washer, Split Lock Nut Knob, Trip Odometer Asm., Speedometer Bulb, Replacement Cable, Speedometer Clip, Rosebud Screw Nut, Nylok Cable, Hood Retainer Rivet 3/02

A8

FOIL/FOAM 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

14

1

1

13

2

12

11 10

1

3

1

4 5

VIEW LOOKING AT HOOD FROM UNDERNEATH

6

9

7

8


1 2 3 4 5 6 7

7661142 5434196-070 5434197-070 5434198-070 5246028 5812270 5812286

Qty.

8 1 1 1 1 1 1

Description

Ref. Part No.

Rivet Closure, Hood, Side, RH, Black Backer, Hood Closure, Upper, Black Closure, Hood, Upper, Black Retainer, Closure, Upper Foam, Hood, Rear, LH Foam, Hood, Front, LH

8 9 10 11 12 13 14

5812007 5812017 5246029 5434199-070 5434201-070 5434195-070 5434223-070

Qty.

1 1 1 1 1 1 1

Description

Foam, Hood Center Foil, Hood, RH Retainer, Closure, Lower Closure, Hood, Lower, Black Backer, Hood Closure, Lower, Black Closure, Hood, Side, LH, Black Closure, Hood, Upper, LH, Black 3/02

A9

DECALS - EDGE 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE M-10 F/O S03NE8CS

16

15

14

17

13

3

12 11

4

2

5

6

1 7

9

10

8


2202261 2202262 2200891 1 7078608 2 7170149 7170164 3 7079065 4 7076360 5 7079498 6 7079473 7079474 7079475 7079476 7170145 7170146 7079541 7079542 7170229 7170230 7170133 7170134 7170169 7170170 7170147 7170148

Qty.

Description

1 Kit, Hood Decal, ’03 XC SP, Black/Red (Incl. 1-3,8,10) 1 Kit, Hood Decal, ’03 XC SP, Black/Blue (Incl. 1-3,8,10) 1 Kit, Decal Application Solution (For Seat Decals) 1 Decal, Hood Center, “POLARIS” 1 Decal, Hood Center, “EDGE XC SP” (Blue) 1 Decal, Hood Center, “EDGE XC SP” (Red) 2 Decal, Hood Top, “POLARIS” 1 Decal, Track/Seat, English/French, LH/RH 2 Decal, Seat, “EDGE XC POLARIS” 1 Decal, Tunnel, “FOX”, LH (Red) 1 Decal, Tunnel, “FOX”, RH (Red) 1 Decal, Tunnel, “M-10 By Fast”, LH (Red) 1 Decal, Tunnel, “M-10 By Fast”, RH (Red) 1 Decal, Tunnel, “FOX”, LH (Blue) 1 Decal, Tunnel, “FOX”, RH (Blue) 1 Decal, Tunnel, “M-10 By Fast”, LH (Blue) 1 Decal, Tunnel, “M-10 By Fast”, RH (Blue) 1 Decal, Tunnel, “M-10 ACE”, LH (Red) 1 Decal, Tunnel, “M-10 ACE”, RH (Red) 1 Decal, Tunnel, “M-10 ACE”, LH (Blue) 1 Decal, Tunnel, “M-10 ACE”, RH (Blue) 1 Decal, Tunnel, “FOX Clicker”, LH (Red) 1 Decal, Tunnel, “FOX Clicker”, RH (Red) 1 Decal, Tunnel, “FOX Clicker”, LH (Blue) 1 Decal, Tunnel, “FOX Clicker”, RH (Blue)

Ref. Part No.

Qty.

7 7170179 7170180 7170173 7170174 7170175 7170176 7170181 7170182 8 7170139 7170140 7170165 7170166 9 7079387 7079388 7170143 7170144 10 7170137 7170138 11 7170061 12 7075438 13 7079887 14 7078716 15 7170112 16 7079886 17 7079509

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Decal, Pan, “700 TWIN CYLINDER”, LH (Blue) Decal, Pan, “700 TWIN CYLINDER”, RH (Blue) Decal, Pan, “700 TWIN CYLINDER”, LH (Red) Decal, Pan, “700 TWIN CYLINDER”, RH (Red) Decal, Pan, “800 TWIN CYLINDER”, LH (Red) Decal, Pan, “800 TWIN CYLINDER”, RH (Red) Decal, Pan, “800 TWIN CYLINDER”, LH (Blue) Decal, Pan, “800 TWIN CYLINDER”, RH (Blue) Decal, Hood Side, “EDGE XC”, LH (Blue) Decal, Hood Side, “EDGE XC”, RH (Blue) Decal, Hood Side, “EDGE XC”, LH (Red) Decal, Hood Side, “EDGE XC”, RH (Red) Decal, Trailing Arm, LH (Red) Decal, Trailing Arm, RH (Red) Decal, Trailing Arm, “EDGE IFS”, LH (Blue) Decal, Trailing Arm, “EDGE IFS”, RH (Blue) Decal, “Variable Exhaust System”, LH Decal, “Variable Exhaust System”, RH Decal, Choke Decal, Warning, “NO PASSENGER” Decal, Warning, French Decal, Electric Start Decal, Warning/Rev/Elec. Rev. Opt. Decal, Warning, English Decal, Ignition, TPS 3/02

A10

DECALS - EDGE X 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

2 19

18 17 16

3

4

5

1 15

20

6

14

13

7 8

12

11

9

10


Qty.

2202264 2202265 2202266 2202267 2200891

1 1 1 1 1

1 7170313 7170373 7170352 7170380 2 7079505 7079565 3 7079065 4 7076360 5 7170314 6 7079473 7079474 7170319 7170320 7079475 7079476 7170145 7170146 7079541 7079542 7170321 7170322 7170229 7170230 7170133 7170134 7170337 7170338 7170169 7170170 7170147 7170148 7170323 7170324

1 1 1 1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Kit, Hood Decal, ’03 500 X, Black or Blue Kit, Hood Decal, ’03 500 X, Red Kit, Hood Decal, ’03 600 X Black or Blue Kit, Hood Decal, ’03 600 X, Red Kit, Decal Application Solution (For Seat Decals) Decal, Hood Top Center, “EDGE X”, (Blk/Blue) Decal, Hood Top Center, “EDGE X”, (Red) Urocal, “EDGE X” (Black/Blue) Urocal, “EDGE X” (Red) Urocal, Hood Top, “700” Urocal, Hood Top, “800” Decal, Hood Top, “POLARIS” Decal, Track/Seat, Eng/Fr, LH/RH Decal, “EDGE X POLARIS”, Seat Decal, Tunnel, “FOX”, LH (Red) Decal, Tunnel, “FOX”, RH (Red) Decal, Tunnel, “FOX”, LH (Black) Decal, Tunnel, “FOX”, RH (Black) Decal, Tunnel, “M-10 By Fast”, LH (Red) Decal, Tunnel, “M-10 By Fast”, RH (Red) Decal, Tunnel, “FOX”, LH (Blue) Decal, Tunnel, “FOX”, RH (Blue) Decal, Tunnel, “M-10 By Fast”, LH (Blue) Decal, Tunnel, “M-10 By Fast”, RH (Blue) Decal, Tunnel, “M-10 By Fast”, LH (Black) Decal, Tunnel, “M-10 By Fast”, RH (Black Decal, Tunnel, “M-10 ACE”, LH (Red) Decal, Tunnel, “M-10 ACE”, RH (Red) Decal, Tunnel, “M-10 ACE”, LH (Blue) Decal, Tunnel, “M-10 ACE”, RH (Blue) Decal, Tunnel, “M-10 ACE”, LH (Blue) Decal, Tunnel, “M-10 ACE”, RH (Blue) Decal, Tunnel, “FOX Clicker”, LH (Red) Decal, Tunnel, “FOX Clicker”, RH (Red) Decal, Tunnel, “FOX Clicker”, LH (Blue) Decal, Tunnel, “FOX Clicker”, RH (Blue) Decal, Tunnel, “FOX Clicker”, LH (Black) Decal, Tunnel, “FOX Clicker”, RH (Black)

Ref. Part No.

Qty.

7 7170311 7170312 7170371 7170372 8 7170365 7170366 7170315 7170316 9 7170303 7170304 7170378 7170379 10 7079471 7079472 7079387 7079388 11 7170367 7170368 7170307 7170308 12 7170137 7170138 13 7078608 14 7170061 15 7075438 16 7079887 17 7078716 18 7170112 19 7079886 20 7079509

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Decal, Vent, LH (Black/Blue) Decal, Vent, RH (Black/Blue Decal, Vent, LH (Red) Decal, Vent, RH (Red Decal, Pan, Rear, LH (Black/Blue) Decal, Pan, Rear, RH (Black/Blue) Decal, Pan, Rear, LH (Red) Decal, Pan, Rear, RH (Red) Decal, Hood Side, “EDGE X”, LH (Blk/Blue) Decal, Hood Side, “EDGE X”, RH (Blk/Blue) Decal, Hood Side, “EDGE X”, LH (Red) Decal, Hood Side, “EDGE X”, RH (Red) Decal, Trailing Arm, “EDGE IFS”, LH (Blk/Blu) Decal, Trailing Arm, “EDGE IFS”, RH (Blk/Blu) Decal, Trailing Arm, LH (Red) Decal, Trailing Arm, RH (Red) Decal, Pan, Front, LH (Blue) Decal, Pan, Front, RH (Blue) Decal, Pan, Front, LH (Black/Red) Decal, Pan, Front, RH (Black/Red Decal, “VARIABLE EXHAUST SYSTEM”, LH Decal, “VARIABLE EXHAUST SYSTEM”, RH Decal, Hood Center, “POLARIS” Decal, Choke Decal, Warning, “NO PASSENGER” Decal, Warning, French Decal, Electric Start Decal, Warning/Rev/Elec. Rev. Opt. Decal, Warning, English Decal, Ignition, Console

3/02

A11

CONSOLE 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

19

1

4

16

18

20

2 2

17

22 3 21

15

14 13

6

5

12 7

11 8 10

9


1 4010597 2 7541925 3 4010301 4010793 4010355 4010794 4 5 6 7 8 9

7555746 4010730 4010193 4010192 4020092 2460932 2461116 2461017 2461120

Qty.

Description

1 Controller, M-10, ACE, Electric 4 Nut, Nylok 1 Regulator, 14.3V (Manual Start)(If built before 3/05/02) 1 Regulator, 14.3V (Manual Start)(If built after 3/05/02) 1 Regulator, 14.3V (Electric Start)(If built before 3/05/02) 1 Regulator, AC/DC 14.3V (Electric Start)(If built after 3/05/02) 2 Washer 1 Regulator, Rectifier (M-10 ACE) 2 Housing, Connector 7 Socket 1 Terminal, Ring 1 Harness, Main Wire (If built before 3/05/02) 1 Harness, Main Wire (If built after 3/05/02) 1 Harness, Main Wire (M-10 ACE)(If built before 3/05/02 1 Harness, Main Wire (M-10 ACE)(If built after 3/05/02)

Ref. Part No.

10 4020057 11 4020063 12 5410611

13 14 15 16 17 18 19 20 21

7547035 5432944 7515199 7080946 5432943 7670088 2201614 5434134 7512031 7517363 22 7512050

Qty.

Description

1 Housing 1 Housing 1 Cap w/Key NOTE: When ordering ignition key PN 5410611 be sure to specify if for an A,B,C,D, or E switch. Letter code will be labeled on underside of switch body behind console. Key dot code found on key cap (i.e. one dot = A, two dots= B, etc.). 1 Nut, Ignition 1 Nut, Choke 2 Screw 1 Cable, Choke (Incl. 14,17) 1 Lever, Choke (Incl. Pin) 2 Clip 1 Kit, Ignition Switch 1 Console 2 Screw (Manual Start) 2 Screw (Electric Start) 2 Screw 3/02

A12

FRONT SUSPENSION 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

7

8

10

9

1

2

3

4

11

7

8

4 5

12 6

2

12

39

18

13 15 13

40

19 20

7

14 7

17

16

7

15

38 37

23

36

22 21

24 25

35 29

26

30

12

7 34

27 31 32

33

A13

28

FRONT SUSPENSION 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18

7517980 5434036 5132779 7547066 1820679-067 1820679-216 7542520 7542439 7515433 5630580 7041950-067 7041976 7517583 7555832 5132728 7555797 1821165-293 1821166-293 1821165-216 1821166-216 1821165-385 1821166-385 7555820 5132364

Qty.

2 8 2 4 2 2 2 12 4 2 2 2 6 4 2 4 1 1 1 1 1 1 2 2

Description

Bolt Bushing, Radius Rod, Pivot, Inner Bushing, Shoulder Nut, Nylok Rod, Radius, Upper, Black Rod, Radius, Upper, Yellow Nut, Jam Nut, Nylok Screw Retainer, Spring, Slotted Spring, Compression Shock, IFS, IFP Screw Washer Arm, Steering Washer, Flat Asm., Trailing Arm, Red, LH (Incl. 19,20) Asm., Trailing Arm, Red, RH (Incl. 19,20) Asm., Trailing Arm, Yellow, LH (Incl. 19,20) Asm., Trailing Arm, Yellow, RH (Incl. 19,20) Asm., Trailing Arm, Silver, LH (Incl. 19,20) Asm., Trailing Arm, Silver, RH (Incl. 19,20) Washer, Flat Cup, Mount, Trailing Arm

Ref. Part No.

Qty.

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

2 2 2 2 2 2 2 6 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2

37 38 39 40

7061042 7710437 7512099 7061057 3573909 7080433 5433234 7621452 5244415-067 5434369 7556509 3574208 6230225-067 7080306 5010158 7061060 7542711 1820677-067 1820677-216 7547065 7061061 5132780 7512684

Description

Bearing, Spherical Ring, Retaining Screw Rod End, RH Bushing Fitting, Lubrication Bushing, Torsion Bar Rivet Bar, Torsion Slide, Torsion Bar Bushing Bushing, Flanged Shaft, Spindle Fitting, Lubrication Bushing Rod End Nut, Jam Rod, Radius, Lower, Black Rod, Radius, Lower, Yellow Nut, Nylok Rod End Bushing, Shoulder Bolt 3/02

A14

SKI 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

7

8 9

4

6 2

5 10

1 2 3 5 11 3

15

14 12 13

Ref. Part No.

1 2 3 4

7542321 7542439 7555832 5434165-216 5434165-070 5434165-293 5 7556130 6 5132637 7 5412018

Qty.

2 4 4 2 2 2 4 2 2

Description

Nut, Flange Nut, Nylok Washer Toe, Ski, Plastic, Yellow Toe, Ski, Plastic, Black Toe, Ski, Plastic, Red Washer Bushing Stop, Rubber

Ref. Part No.

8 7542324 9 7556175 10 11 12 13 14 15

1820929-070 7517968 2874066 1820461-067 7515514 7515307

Qty.

Description

8 Nut, Nylok (Qty 8 for Dual, Qty. 6 for Std.) 8 Washer, Flat (Qty 8 for Dual, Qty. 6 for Std.) 2 Ski 2 Screw 2 Kit, Skag, Dual, 4 Inch, 60 Degree 2 Skag, 4 Inch, 60 Degree 2 Screw 2 Screw 3/02

B1

STEERING 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

9

2 5

4 1

2

6

3

7

9

11

4

10

9

5 4

15 10

9

16

3

15

13 11

6

8

2

11

15

14

12

9 2

13

15

1

11

14


1 2 3 4 5 6 7 8

7061057 7542401 5333949 7542424 7061055 7061076 5333772 5333773-067

Qty.

2 4 2 4 2 2 1 1

Description

Ref. Part No.

Rod End, RH Nut Tie Rod Nut, LH Rod End, LH Rod End, RH Rod, Steering Rack Rod, Draglink

9 10 11 12 13 14 15 16

7542439 7061075 5132106 1820957 5133423 7512435 3514320 1820959

Qty.

8 2 4 1 2 2 4 1

Description

Nut, Nylok Rod End, LH Bushing, Reducer Asm., Pitman Arm (Incl. 11,13,15) Tube, Spacer Screw Bearing, Ball Asm., Idler Arm (Incl. 11,13,15) 3/02

B2

STEERING/HANDLEBAR 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

12

13

11

1

10 5

2 3

44

6

15

7

4

8

14

16

9

17

43

18

42 37

41

40

6

39 38

19

36

32

20

35

38

21 22 23

33

24

34

25 32 31

24

21

26

30

27 24

B3

29

28

5

STEERING/HANDLEBAR 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS


Qty.

1 7661624 2 7710503 3 5432970 2010171 4 5431592 5 5432634 6 5431096 7 5433345 8 5243355-067 9 7517238 10 5434488 11 7670106 12 5434179 13 5433159-070 14 5433160-070 15 4010287 16 5434487 17 - - - - - - -

1 1 1 1 1 2 2 1 1 4 1 2 1 1 2 2 1 1

18 5630187-067 19 1821233-067 1820965-067 20 7542122 21 7517579 22 2460677 23 1013776-067 1013804-067 24 4020139 25 7512377

2 1 1 4 4 2 1 1 4 4

Description

Ref. Part No.

Pin, Retaining Ring, Retaining Lever, Throttle Lever w/Heater Block, Throttle/Brake Grip, Handlebar Plug, Overflow Adaptor, Block Handlebar Screw Collar, RH Nut, Push-On Emblem, Star Cover, Handlebar Slide, Handlebar Cover Clip, Dart Collar, LH Asm., Control, LH (See Brake Pg. B5, Ref. 13) Block, Handlebar Post, Steering (If built before 3/01/02) Post, Steering (If built after 3/01/02) Nut, Nylok Bolt, Carriage Heater, Grip, Lo/Med/Hi Hoop, Steering (Edge) Hoop, Steering (M-10) Clip, Rosebud Bolt, Carriage

26 27 28 29

Qty.

7542343 7621433 5244470 5433532 5433533 7547030 7558402 7542324 5132967

4 6 2 1 1 2 2 4 1

5133648

1

34 5434167

2

5432785

2

35 5432785 36 5131841

2 1

5133648

1

7080510 5245354 7511848 5432261 7710401 7512465 7555727 4110106 7555730

1 1 8 1 1 1 1 1 2

30 31 32 33

37 38 39 40 41 42 43 44

Description

Nut Rivet Plate, Tie Rod Boot Boot, Tie Rod, LH Boot, Tie Rod, RH Palnut Washer, Flat Nut, Nylok Bracket, Steering Post (If built before 3/01/02) Bracket, Steering Post (If built after 3/01/02) Bushing, Steering Post (If built before 3/01/02) Bushing, Steering Post (If built after 3/01/02) Bushing Bracket, Steering Post (If built before 3/01/02) Bracket, Steering Post (If built after 3/01/02) Fitting, Lubrication Bracket, Console Support Screw Holder, Wire Ring, Retaining Screw, Set Washer Switch, Auxiliary Shut-Off Washer 3/02

B4

BRAKE 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

23

1

24 25

22 21

26

2 3

20 27

19 16

4

29

28

18 15

5

6

19

7

14

17 30

13

9 8

11

12

10


Qty.

1 2 3 4 5

2201254 2201255 ------2201250 2010219

1 1 1 1 1

6 7 8 9 10 11

7517441 7512078 2201943 7517566 2201945 2202146 4010157 2201944 2010167 2010168 5433291 2201946

2 1 1 1 1 1 1 1 1 1 1 1

12 13 14 15

Description

Ref. Part No.

Kit, Cover Screw Kit, Cover Assembly (Incl. 1,3) Gasket Kit, Park Lever Spring Asm., Master Cylinder (Incl. 2,4,8,11,12,15) Screw Screw Kit, Lever Screw Kit - Snap Ring Kit, Asm., Master Cylinder Switch, Brake Light Kit, Cartridge Subassembly Asm., Control, LH Asm., Control, LH (ACE) Button, Switch, HI/LO, LH Control Kit, Pivot Pin

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

2201251 1910344 1910546 2200467 1930735 1930728 2201024 1930729 7515521 7552603 7555801 5244413 1930733 1930734 2200466 2201430

Qty.

1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1

Description

Kit, Park Lever and Spring (Incl. 4) Asm., Brake Caliper (Incl. 28,29,30) Line, Brake Kit, Clip Spring (Qty. 2) Inlet Kit, Cooler/Water Kit, Gasket, Brake Cooler Screw (Pkg. of 4) Bolt Washer, Spring Lock Washer, Wrought Guide, Rope Bracket, Caliper Piston and Seal (Incl. 29) Kit, Seal Kit, Heavy Duty Brake Pad, Type 81 (Incl. 19) 3/02

B5

COOLING SYSTEM 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

5 4

3 1

6

2 1 4 5

23 22 18

3

19

17

7

21

20

16

1

13 14

1

15

8 9

13

10

8

11

12 10


1 2 3 4 5 6 7 8 9 10 11 12

7080844 5412163 7621432 1240097 7080843 5411854 5412162 7661637 2520255 7081030 5521398-13 5411536

Qty.

7 1 23 2 3 1 1 10 1 2 2 1

Description

Ref. Part No.

Clamp, Springband Hose, Wear Strip/Brake Cooler Rivet Wear Strip Clamp, Springband Hose, Crossover, Wear Strip Hose, Center Cooler/Wear Strip Rivet Cooler Clamp, Bypass Conduit, Flex Hose, By-Pass

13 14 15 16 17 18 19 20 21 22 23

7080560 7080951 5412160 2520195 2511270 7170063 8450003-1525 5412161 7080653 7042134 5411956

Qty.

2 1 1 1 1 1 1 1 1 1 1

Description

Clamp, Hose Clamp, Hose, Vinyl Coated Hose, Pump/Bottle Bottle, Coolant Cap, Pressure Decal, Bottle Cap Line, Fuel Hose, Cooler/Bottle Clamp, Hose Spring, Hose Retainer Hose, Engine Out/Brake Cooler 3/02

B6

RAIL MOUNTING (EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

15

16

1

17

18

14 2

3 10

4 5

12

11

7

13 23

7

24

25

8

25 5

34

7

24 28

22

32 30

35

21

1

31 30

19 20

9

4 7

6

11

4

9

27

29

26 28

27

1

26

33


1 1590275-293 1590275-312 2 7718407 3 3514303 4 7541925 5 7555792 6 5434374 7 7555783 8 5521499 9 7542324 10 7661845 11 7542439 12 5244677 13 5432946 14 5521498 15 7515537 16 5131113 17 5410925 18 5244371

Qty.

4 4 4 4 6 4 2 8 2 8 2 6 2 2 2 4 4 4 2

Description

Ref. Part No.

Asm., Wheel, Red (Incl. 2,3) Asm., Wheel, Blue (Incl. 2,3) Ring, Retaining (1 per Wheel) Bearing (1 per Wheel) Nut, Nylok Washer Cap, Rail Tip Washer, Flat Bumper, Front Nut, Nylok Rivet Nut, Nylok Bracket, Rail Reinforcement Liner, Bumper Bumper, Rear Screw Mount, Bumper Bumper, Pivot Arm Spacer

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

5132444 7621501 7547156 7517773 1541755 1541756 7510504 5631065 7515346 7556179 7515317 7515438 7555983 5333948 5433959 5521528 7511975 7515199

Qty.

2 4 2 2 1 1 4 4 4 4 4 2 4 2 2 2 2 2

Description

Block, Idler Bolt Adjusting Rivet Nut, Jam Screw Asm., Rail, LH (Incl. 6,8,14,17,19) Asm., Rail, RH (Incl. 6,8,14,17,19) Screw Mount, Wheel Screw Washer, Spring Screw Bolt Washer Spacer Roller, Spring Hi-Fax, White Bolt Screw 3/02

B7

REAR SUSPENSION (EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

6 1

10

7 8

3

2

2

9 4

1

5

6

26 25 1

23

5

24 23

26

20 21 19 18

1

19

22

20

4

5

17

6

16 15

11 12

5

5

5

16 15

14

14

13


1 2 3 4 5 6 7 8 9 10 11

7542439 5133233 1541477-067 7515417 7555806 5432535 7555918 1594087 5333285 5020744 1590303-293 1590303-312 7710444 3514012 12 7556130 13 7517731 14 7517921

Qty.

4 1 1 2 8 4 1 1 1 1 2 2 2 2 2 2 2

Description

Ref. Part No.

Nut, Nylok Bushing Arm, Pivot, Shock Screw Washer, Flat Spacer, Idler Bushing Wheel Spacer, Idler, Long Shaft, Idler Asm., Idler Wheel, Red Asm., Idler Wheel, Blue Ring, Retaining Bearing Washer, Belle Bolt Screw

15 7517247 16 7552603 17 5411994 5222839 5222840 5411963 5222839 18 5020723 19 1541485 20 7556301 21 1541711-067 22 5132490 23 7555893 24 5333404 25 1541707-067 26 7080424

Qty.

4 4 1 48 48 1 32 1 2 2 1 1 2 1 1 2

Description

Screw Washer, Spring Lock Track (1.00 inch) Clip, Slide Clip, Guide Track (1.25 inch) Clip, Slide Shaft, Pivot Arm Asm., Wheel Bushing Mount, Shock Shaft Washer, Flat Shaft Arm, Pivot, Rear Fitting, Lubrication 3/02

B8

FRONT TORQUE ARM (EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

10 8

6

1

2

3

7

5

4

11

9

12

14

13

23

22 15 21

16 24

17 18

19 20 23

17 22 22

21


1 2 3 4 5 6 7 8 9 10 11 12

7517435 7552603 7555893 5132067 1541779-067 1541779-216 7080510 7542439 5333905 7041975 5020618 5433503 7041914-067

Qty.

2 2 2 1 1 1 1 1 1 1 1 1 1

Description

Ref. Part No.

Screw Washer, Spring Lock Washer, Flat Shaft Arm, Torque, Front, Black Arm, Torque, Front, Yellow Fitting, 90 Degree Nut, Nylok Sleeve Shock, Front Track Retainer, Spring, Slotted Shield, Spring Spring

13 14 15 16 17 18 19 20 21 22 23 24

5333906 7515415 7080424 5133308 7556156 7547066 5412022 7512597 7517313 7556175 7542344 5412140

Qty.

1 1 2 2 6 2 2 2 4 8 4 2

Description

Sleeve Screw Fitting, Lubrication Shaft Washer Nut, Nylok O-Ring Screw Screw Washer, Flat Nut, Nylok Strap, Limiter 3/02

B9

REAR TORQUE ARM (EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

6

5

7

4 2

1

8 3 13

33 32

8

9

10

11

12

31 18

17

13

16

30

15

19

14

29 13

24 25

20 25

24

23

8

26 28 25

21

22

27 24


1 1541561-293 1541561-216 2 7542411 3 7512410 4 5333758 5 7555945 6 3514331 7 7515415 8 7555806 9 7555893 10 7552603 11 7517435 12 1541461 13 7542439 14 5132388 15 1590343 16 7555787 17 5431923 18 5432983 19 7080394

Qty.

1 1 1 1 2 2 4 2 5 2 2 2 2 4 2 2 2 2 2 2

Description

Arm, Torque, Rear, Red Arm, Torque, Rear, Yellow Nut, Flange Screw Shaft, Arm Washer Bushing Screw Washer, Flat Washer, Flat Washer, Spring Lock Screw Asm., Rear Torque Arm (Incl. 6) Nut, Nylok Spacer, Wheel Asm., Wheel Washer, Thrust Sleeve, Torsion Spring Roller, Spring, Adjustable Clip, Push-On

Ref. Part No.

20 7041942-067 7041943-067 7041629-067 7041630-067 7041940-067 7041941-067 21 7517232 22 5333873 23 7515514 24 7555795 25 5132391 26 1541479-067 27 7517851 28 5132390 29 5333907 30 7080424 31 5333904 32 7042129 7042093 33 5010422

Qty.

1 1 1 1 1 1 1 1 1 3 3 2 1 1 1 1 1 1 1 1

Description

Spring, Torsion, LH (Std)(.375/77) Spring, Torsion, RH (Std)(.375/77) Spring, Torsion, Soft, LH (Opt)(.359/77) Spring, Torsion, Soft, RH (Opt)(.359/77) Spring, Torsion, Firm, LH (Opt)(.405/77) Spring, Torsion, Firm, RH (Opt)(.405/77) Screw Shaft Bolt Washer Bushing Rod, Shock Bolt Bushing, Nut Sleeve Fitting, Lubrication Spacer Shock, Fox, PPS Shock, Fox, Remote Reservoir Bushing 3/02

B10

RAIL MOUNTING (M-10) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

17

11

4 15

14 9 10

1 2

20 23

8

5 6

4

12

3

27

24

34

26

21

25

29

4

35

22

28

5

2

16

19

1 12 13 7

18

5

32 33

31

11

30

36 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No.

1541676-309 1541677-309 1541782-309 1541783-309 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7541925 7555792 5434374 7542324 7558402 5132577 7661845 5244651 7718407 3514303 1590275-312 1590275-216 7555783 5411947 7512392 7517773

Qty.

Description

Ref. Part No.

1 Asm., Rail, M-10, Natural LH (Incl. 1-3,13,17,18,27,35) 1 Asm., Rail, M-10, Natural RH (Incl. 1-3,13,17,18,27,35) 1 Asm., Rail, M-10, ACE LH (Incl. 1-3,13,17,18,27,35) 1 Asm., Rail, M-10, ACE RH (Incl. 1-3,13,17,18,27,35) 6 Nut, Nylok 4 Washer 2 Cap, Rail Tip 12 Nut, Nylok 8 Washer, Flat 2 Block, Rail Support 2 Rivet 2 Plate, Rail Support 2 Ring, Retaining (1 per Wheel) 2 Bearing (1 per Wheel) 2 Asm., Wheel, Scrolled, Blue (Incl. 9,10) 2 Asm., Wheel, Scrolled, Yellow (Incl. 9,10) 8 Washer, Flat 2 Bumper, Rail Jounce 2 Screw (M-10 Only) 2 Screw

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

5132712 7621501 5132611 5631103 5631104 5245045 7512310 5434239 5434240 5132584 7515511 7542404 5133009 7511967 5132832 7515319 7515382 7556179 5631065 7512329 5521563-309 7511975 7515199

Qty.

2 4 2 1 1 2 6 1 1 2 2 2 2 4 2 2 2 2 2 2 2 2 2

Description

Nut, Tension Adjust Rivet Block, Idler Bolt Adjust Guide, Slider, LH Guide, Slider, RH Plate, Coupler Block Bolt Block, Slider, Long, M-10, LH Block, Slide, Long, M-10, RH Block, Shock Pivot Threaded (M-10 Only) Bolt (M-10 Only) Nut (M-10 Only) Spacer (M-10 Only) Bolt Clamp, Reservoir Bolt Bolt Washer, Spring Block, Wheel Mount, LWT Bolt Hi-Fax, M-10, Natural Screw Screw 3/02

B11

REAR SUSPENSION (M-10) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

8 3

7

4 5

1

1

2

6

1

2

31

2 26 30

5

4

32 24

9

4

31 25

27 26

24 25

24 28

10 26

27 29

12

2 17 16

2

24 22 23

16

15 21

11

2

15

14

13 9

18

19

20


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

7542439 7555806 7547064 5432535 7555918 5333285 5020744 1590307 1590305-312 1590305-216 1590305-293 7556130 7517731 7517896 7517821 7517856 7552603 7556042 5132583

Qty.

3 6 1 4 1 1 1 2 2 2 2 2 2 1 1 2 4 4 2

Description

Ref. Part No.

Nut, Nylok Washer, Flat Nut, Nylok Spacer, Idler Bushing Spacer, Idler, Long Shaft, Idler Asm., Idler Wheel Asm., Idler Wheel, Scrolled, Blue Asm., Idler Wheel, Scrolled, Yellow Asm., Idler Wheel, Scrolled, Red Washer, Belle Bolt Screw Screw Screw Washer, Spring Lock Washer Block, Shock Pivot Adjust (M-10)

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

7517921 3514384 7710444 7517857 5132586 5411994 5411963 5411965 5132793 5333902 7556301 5330394 1541530-312 1541530-216 1541530-293 5132490 7558402 5333477-067

Qty.

2 2 2 2 1 1 1 4 2 3 2 1 2 2 2 1 2 1

Description

Screw Bearing Ring, Retaining Screw Attachment, Lower (Limiter, Strap) Track 1 Inch Track 1.25 Inch O-Ring (Qty. 2 for ACE) Shaft, Tapered (M-10 Only) Spacer, Shock Centering (M-10 Only) Bushing Spacer, Bogie, Inner Asm., Wheel, Blue Asm., Wheel, Yellow Asm., Wheel, Red Shaft Washer, Flat Tube 3/02

B12

FRONT TORQUE ARM (M-10) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

4 3

1

5

2 6 7

8 9

8 10

19

11

20

23

19 15 18

22

14

13

12

19

21

17 16


1 2 3 4 5 6 7 8 9 10 11 12

5132675 1541527-216 5333905 7542439 7515415 5020618 7041671-216 7080424 7080138 5132579 5132783 7517815

Qty.

1 1 1 1 1 1 1 2 3 1 2 2

Description

Ref. Part No.

Shaft Arm, Torque, Yellow Sleeve Nut, Nylok Screw Retainer, Spring, Slotted Spring, Compression Fitting, Lubrication Cable Tie Shaft Spacer Screw

13 7552614 14 7555984 15 5132595 7512257 16 - - - - - - -

2 2 2 2 2

17 18 19 20 21 22 23

1 1 4 1 1 1 1

7042094 7542324 7556175 7542344 7515316 5411940 7512392

Qty.

Description

Washer, Lock Washer, Flat Spacer, Upper Screw, Socket Set Shaft, Tapered (See Rear Suspension, M-10 Pg. B12, Ref. 25) Shock, Front Nut, Nylok Washer, Flat Nut, Nylok, Thin Bolt, Carriage Strap, Limiter Screw 3/02

B13

REAR TORQUE ARM (M-10) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

2

4

3 1

5

5 15

6 7 16 17 18 25

19

24

8

23

9 10

20

11

12

14 22

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

5132578 1541527-216 7542439 7515415 7080424 5133093 7079432 1590308 3514330 7710486 5132582 7512257 7555984 7552614 7517815 -------

13

21

Qty.

1 1 1 1 2 1 1 2 2 2 2 2 2 2 2 1

Description

Ref. Part No.

Shaft Arm, Torque, Yellow Nut, Nylok Screw Fitting, Lubrication Shaft Decal, M-10, Fox Asm., Wheel Bearing Ring, Retaining Collar Screw, Socket Set Washer, Flat Washer, Lock Screw, Socket Head Shaft, Tapered (See Rear Suspension, M-10 Pg. B12, Ref. 25)

14 7041934 7042149 15 16 17 18 19 20 21 22 23 24 25

B14

5333905 5244747 5020618 5132645 7041935-216 5433882 5133032 5133449 7041936-067 5132625 5132643 5132794

Qty.

Description

1 Shock (See Shock, Rear Track, M-10 Pg. C7 for Details) 1 Shock (ACE)(See Shock, Rear Track, Edge Pg.C8 for Details) 1 Sleeve 1 Cap 1 Retainer, Spring Slotted 1 Nut, Preload 1 Spring, Shock, Rear 1 Bushing 1 Retainer, Spring, Rear 1 Retainer, Spring, Rear (ACE) 1 Spring, Overload, Rear 1 Ring, Adjuster 1 Nut, Ring Adjuster 1 Sleeve 3/02

CHAINCASE 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

3 2 6 4

5 7 8

1 22

9

18 20

21

11

10

4

12 5

19 17

16

15

14 13


1 2 3 4 5 6

3610030 5132237 7512470 3514309 7718406 1332213 3553002 5630123 7558702 7662210 5630958 7 3221102 8 7571620 9 7661401

Qty.

2 1 1 2 2 1 1 1 2 1 1 1 1 1

Description

Ref. Part No.

Seal, Oil Nut, Chain Adjuster Screw Bearing Ring, Retaining Asm., Gearcase Tightener Bearing, Chaincase Idler Wheel, Idler Washer, Thrust Pin, Chain Tightener Block, Tightener Sprocket, 25T, 3/4W Washer, Spring Pin, Cotter

10 11 12 13 14 15 16 17 18 19 20 21 22

7542811 5411497 5132368 7512242 1332250 7517979 7571618 3222099 3221108 7052115 7542451 5132773 7515477

Qty.

1 1 1 5 1 1 1 1 1 1 1 1 1

Description

Nut, FLEXLOC Gasket, Chaincase Cover, Chaincase Screw Dipstick Screw Washer, Spring Sprocket, 40T, 3/4W Chain, 76P, 3/4W Plug Nut, Nylok Chaincase Screw 3/02

C1

CHAINCASE (REVERSE MODELS) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1 4 2 3 5

27

6

7

8

9

11

10

28 1

12

20 26

29

25

24

30 5

6

13

23

21 22 20 19

31 32

14 18 17 16

33 34

35

15

36 37 38


1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18

3610030 5132237 7512470 1332213 3553002 5630123 7558702 7662210 5630958 3514309 7718406 3221102 7571620 7542811 7661401 5411497 2200363 5130805 5133431 1332250 7512242 3610029 7661826 7710415

Qty.

2 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 5 1 2 1

Description

Ref. Part No.

Seal, Oil Nut Screw Asm., Tightener Bearing, Chaincase Idler Wheel, Idler Washer, Thrust Pin, Chain Tightener Block, Tightener w/Angle Bearing, Ball Ring, Retaining Sprocket, 25T, 3/4W Washer, Spring Nut, FLEXLOC Pin, Cotter Gasket, Chaincase Kit, Shift Fork/Shaft (Incl. 17,19) Fork, Shift Cover, Chaincase Dipstick Screw Seal, Oil Pin, Dowel Ring, Retaining

19 1341388-067 20 7555877 21 1341075 3554508 22 3221108 23 1341241 3554508 24 7512019 25 5131770 26 5243162 27 7515477 28 -------

1 2 1 1 1 1 1 2 1 1 1 1

29 30 31 32 33 34 35 36 37 38

1 1 1 1 1 1 1 1 1 1

5132773 7052115 7555871 1341227 5130720 1341410 7041887 5130727 7552901 7517581

Qty.

Description

Shaft, Shift Washer, Thrust Gear, Pinion, Spur Bearing, Needle Chain, 76P, 3/4W Sprocket, Pinion Bearing, Needle Screw Shaft, Pinion Bracket, Chain Retention Screw Asm., Jackshaft (See Drive Train Pg. D1, Ref. 18) Chaincase Plug Washer Sprocket, 40T, 3/4W Coupler, Drive Gear, Reverse Spring, Compression Retainer, Drive Coupler Washer, Spring Lock Screw 3/02

C2

ELECTRIC MODULE (M-10)(ACE) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

16 22 21 18 8

9

10

2 3

4

5

11 12 13

6

43

16 23 25 26

24

14

15

16 30 31

38

20

17

7 1

19

29

28

37

40 39 42

35 36

30

31 34

27

32

33

41

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

5133403 5411965 5133402 5133159 3514388 5412229 1541692 5133155 5434728 5434727 7080424 7518088 3514385 3514403 5434492 5246135 7511866 7556201 3221135 3221136 7517615 5434293

Qty. Description

1 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 8 1 1 1 1 1

Washer O-Ring Bushing Shaft, Screw Bearing, Raceway O-Ring Asm., Casting (Incl. 6,10,12,13,37) Casting Gear, 12T Gear, 32T Fitting, Lubrication Screw Bearing Bearing Grommet Clamp, Grommet Screw Washer, Thrust Gear, Bevel, Large Gear, Bevel, Small Screw Seal, Cover

Ref. Part No.

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

5434292 7661145 7518115 5246536 5133667 4010596 7518087 7547004 7556042 7552603 4010780 7518006 7518005 5133351 2460972 5133155 3514387 7518037 1541693 7515438 5133325 7542439

Qty. Description

1 1 2 1 1 1 2 2 6 6 1 4 2 2 1 1 1 1 1 1 1 1

Cover, Motor Pin, Spiral Screw Plate, Support, Motor Spacer, Motor Support Motor Screw Nut, Nylok Washer Washer, Lock Potentiometer, M-10 ACE Screw Screw Spacer Harness, Wire Housing Bearing, Thrust Screw, Set Asm., Screw (Incl. 4,39,42) Screw Clevis Nut 3/02

C3

FOX SHOCK - IFS 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1 15 14

2

3

13 12 11

10

9

7

5

8

6 2 4 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Ref. Part No.

Qty.

7041976 2200618 1700036 1700037 1700033 1700072 1700042 1700010 1700007 1700021 1700022

2 1 2 2 1 2 1 1 1 1 1

1 2 3 4 5 6 7 8 9

Description

Ref. Part No.

Qty.

Shock, IFS, IFP Kit, Piston Valving Bushing Sleeve Nut, Spring Retainer Bushing Bumper Mount, Upper Asm., Cylinder Head Seal, Rod Seal, Cap

10 1700025 11 1700109 1700031 1700077 1700078 12 1700057 13 1700023 1700032 1700048 14 1700076 1700047 15 1700056

1 1 1 1 1 1 1 1 1 1 1 1

Description

Shaft Asm., Piston Band, Wear Washer, Top-Out Washer, Back-Up Nut IFP Band, Wear O-Ring Asm., Pressure Valve O-Ring, Pressure Valve Screw, Valve 3/02

C4

SHOCK (FRONT TRACK)(EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

1 2

15 14

3 13

12 11 10 9 8

7

5

6

4


Qty.

7041975 1700074 1700071 1700033 1700069 1700075 1700010 1700026 1700007 1700021

1 2 1 1 1 2 1 1 1 1

1 2 3 4 5 6 7 8 9

Description

Ref. Part No.

Qty.

Shock, Front Track Bushing Sleeve Nut, Spring Retainer Sleeve Bushing Mount, Upper Shaft Asm, Cylinder Head Seal, Rod

10 1700022 11 1700103 1700031 1700077 1700078 12 1700057 13 1700023 1700032 1700048 14 1700076 15 1700056

1 1 1 1 1 1 1 1 1 1 1

Description

Seal, Cap Piston, Banded Band, Wear Washer, Top-Out Washer, Back-Up Nut IFP Band, Wear O-Ring Asm., Pressure Valve Screw, Valve 9/01

C5

SHOCK (FRONT TRACK)(M-10) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

25 1 2

24 23 22

3

26

21 20 19

4

18 17

5

15

16

14

6

11

13 12

7 8

10

27

9

Ref. Part No.

Qty.

7042094 1500443 1500108 1500187 1500015 1500017 1500186 1500247 1500441 1500164 1500310 1500266 1500268 1500021

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13

Description

Ref. Part No.

Shock, Front Track Asm., Body Cap O-Ring Piston, Floating Plate, Backup Plate, Top-Out Asm., Bearing Shaft Bumper Eyelet Sleeve U-Cup Wiper, Outer O-Ring

14 15 16 17 18 19 20 21 22 23 24 25 26 27

1500070 1500071 1500020 1500002 2200618 1500016 1500458 1500003 1500006 1500022 1500018 1500444 5432304 1500309

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 2

Description

Screw Ball O-Ring Bearing Kit, Piston Valving Nut Body O-Ring Bearing O-Ring Screw Bearing Ring, Spring Preload Bushing 6/01

C6

SHOCK (REAR TRACK)(M-10) 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

11 12 13

9

8

14

7

1

15 16 17

6

2

5

18 4

1

10

3

19

23

22 20

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

7041934 1500449 1500450 1500187 1500445 1500163 1500003 1500451 1500160 1500023 1500014 1500186 1500266 1500268 1500021 1500020 1500070 1500071

Qty. Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Shock, Rear Track Asm., Reservoir Seal, O-Ring Piston, Floating Hose Cap, Reservoir O-Ring Reservoir Cap, Reservoir O-Ring Asm., Air Valve Asm., Bearing U-Cup Wiper O-Ring O-Ring Screw Ball

Ref. Part No.

11 12 13 14 15 16 17 18 19 20 21 22 23

1500444 1500448 1500108 1500446 1500016 1500015 1500002 1500017 1500447 1500164 1500310 1500309 5410855

21 Qty. Description

1 1 1 1 1 1 1 1 1 1 1 2 1

Bearing Cap, Body O-Ring Body Nut, Lock Plate, Backup Bearing Plate, Top-Out Shaft Eyelet Sleeve Bushing Bumper

3/02

C7

SHOCK (REAR TRACK)(EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

25 24

1

22

26

27

23 17

2

3

23

22

4

21 20

5 6 7 18

19

8

10

17 11

12

13 14 15

16 28

9

Ref. Part No.

7042129 1 1500295 1500022 2 1500481 1500006 1500003 3 1500306 4 1500331 5 1500016 6 1500015 7 1500489 1500002 8 1500487 9 1500302 10 1500483 11 1500485 12 1500266 13 1500484

Qty. Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Shock, Rear Track, PPS Screw Asm. O-Ring Asm., Floating Piston Bearing, External O-Ring Valve, Check Body, Internal Nut, Lock Plate, Backup Piston Bearing, Piston Shaft Eyelet O-Ring Scraper, F.I.S.T. U-Cup O-Ring

Ref. Part No.

14 1500486 15 1500295 1500022 16 1500482 17 1500228 18 1500127 19 1500488 20 1500459 21 1500228 22 1500097 23 1500336 24 1500480 25 1500311 26 1500307 27 5333907 28 5010422

Qty. Description

1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1

Ring, Snap, Internal Screw O-Ring Asm., Bearing (Incl. 10-15,17-19) O-Ring O-Ring Bearing O-Ring O-Ring Ring, Retaining, Wire Spacer, P.S. Inner Body Asm., Body (Incl. 1) Sleeve .568 ID Bushing Sleeve .385 ID Bushing .385 ID 3/02

C8

SHOCK AND RESERVOIR (REAR TRACK)(EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

15

16

17

14 13

1

2

18 12 11

3

10 18

9 8 4 5 7

6

Ref. Part No.

Qty.

7042093 1 1500157 2 1500326 3 -------

1 1 1 1

4 5 6 7 8

1 1 1 1 1

1500256 1500257 1500302 1500322 1500328

Description

Ref. Part No.

Shock, Rear Track Elbow, 90 Degree Hose Asm., Reservoir (See Shock Compression Damping Reservoir, Edge Pg. C10) U-Cup Wiper Eyelet Shaft Bearing

9 10 11 12 13 14 15 16 17 18

2200618 1500074 1500016 1500319 1500108 1500244 1500327 1500311 1500307 1500330

Qty.

1 1 1 1 1 1 1 1 2 2

Description

Kit - Piston Valving Bumper, Rubber, Top Out Nut Body O-Ring Cap, Body Sleeve Sleeve Bushing Clamp, Hose 6/01

C9

SHOCK COMPRESSION DAMPING RESERVOIR (EDGE) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS

18

1 9

2

17

3 10

8

4

11

5

16

7

15

6 12

13

Ref. Part No.

1500263 1 2 3 4 5 6 7 8

1500329 1500223 1500224 1500253 1500226 1500225 1500254 1500227 1500228

Qty.

Description

1 Asm., Compression Damping Housing (Incl. 1-8) 1 Asm., Reservoir (Incl. 1-18) 1 Screw 1 Knob, Damping Adjust 1 O-Ring 1 Ball 1 Spring 1 Drum, Compression Damping 1 O-Ring 1 O-Ring

Ref. Part No.

9 10 11 12 13 14 15 16 17 18

1500325 1500161 1500235 1500236 1500232 1500231 1500230 1500229 1500324 1500233

Qty.

1 1 1 1 1 1 1 1 1 1

14

Description

Reservoir Screw Piston, Floating Ring, Retaining Screw Cap, Reservoir End Bearing O-Ring Plate, Damping Ring, Retaining 6/01

C10

DRIVE CLUTCH (Manual Start Models) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

2 7 3

8

4 9

5

10 6

6

11

12

17

13 15

14

16

18


1 7512265 2 7552801 3 3576516 3514347 4 7710417 5 7042083 7041781 6 5430445 5434188 7 5430945 8 1321622 9 5133079 5133054 10 2200387

Qty. Description

6 6 1 1 1 1 1 6 6 6 3 3 3 1

Bolt Washer, Spring Lock Bearing, Cover (700) Bearing (800) Ring, Retaining, Cover Spring, Clutch, Black/Green (700) Spring, Clutch, Dark Blue/White (800) Button, Guide (700) Button, Guide (800) Washer, Multilube Asm., Roller and Bushing Pin, Roller (700) Pin, Roller (800) Kit, Drive Clutch Shim

Ref. Part No.

11 1321586 1321584 12 7515105 13 3576502 14 5010188 15 5210754 5210753 5242981 5210752 16 7541906 17 5020425 18 1321810 1321880

Qty. Description

3 3 3 1 1 AR AR AR AR 3 1 1

Weight/Bushing, 10-62 (700) Weight/Bushing, 10-66 (800) Pin, Hardened Weight Bearing, Sleeve Insert, Moveable Spacer (.050mm) Spacer (.032mm) Spacer (.025mm) Spacer (.020mm) Nut, FLEXLOC Nut, Jam Asm., Drive Clutch, Basic 102 (Less 5,11)(700) 1 Asm., Drive Clutch, Basic 108 (Less 5,11)(800) 3/02

C11

DRIVE CLUTCH (Electric Start Models) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1 2

3

4

5

7 6

8 9

11 12

10

20 19 9

13 14 17 15

18

16


Qty.

1 7512265 2 7552801 3 3576516 3514347 4 7710417 5 7042083 7041781 6 5020425 7 5430945 8 1321622 9 5430445 10 5210754 5210753 5242981 5210752 5132542

6 6 1 1 1 1 1 1 6 3 6 AR AR AR AR AR

Description

Bolt Washer, Spring Lock Bearing, Cover (700) Bearing, Cover (800) Ring, Retaining, Cover Spring, Clutch, Black/Green (700) Spring, Clutch, Dark Blue/White (800) Nut, Jam Washer, Multilube Asm., Roller and Bushing Button, Guide Spacer (.050 Inch) Spacer (.032 Inch) Spacer (.025 Inch) Spacer (.020 Inch) Spacer (.130 Inch)(700)

Ref. Part No.

Qty.

11 1321586 1321584 12 7515105 13 3576502 14 5010188 15 5131062 16 7515351 17 7541906 18 1321931

3 3 3 1 1 1 6 3 1

1322022

1

19 2200387 20 5133079 5133054

1 3 3

Description

Asm., Weight/Bushing 10-62 (700) Asm., Weight/Bushing 10-66 (800) Pin, Weight Bearing, Sleeve Insert, Moveable Gear, Ring Screw Nut, FLEXLOC Asm., Drive Clutch ES Basic 117 (Incl. All Less 5,11)(700) Asm., Drive Clutch ES Basic 125 (Incl. All Less 5,11)(800) Kit, Drive Clutch Shim Pin, Roller (700) Pin, Roller (800) 3/02

C12

DRIVEN CLUTCH 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

2 1

15 14

13

6

4

3

5

12 11

8

10

1

7

9


1 2 3 4

7512048 5243158 3569803 7556804 7555898 7556076 7555865 5 5020653 6 5243157 7 7515133

Qty.

8 1 1 AR AR AR AR 3 1 3

Description

Screw Plate, Driven, Vented Bushing, Driven, Large DU Washer (.03) Washer (.02) Washer (.025) Washer (.075) Pin, Driven Cap, Driven, Vented Bolt

Ref. Part No.

8 9 10 11 12 13 14 15

5222878 1321927 5430466 7041646 7041296 7721103 5131298 5131297 7556804 7714804

Qty.

1 1 3 1 1 1 1 1 5 1

Description

Cam, Driven Asm., Driven Clutch, Basic, 204 Button, Ramp Spring, Clutch, Silver/Blue (700) Spring, Clutch, Blue (800) Key Ramp, Driven, R12 (700) Ramp, Driven, R11 (800) Washer Ring, Retaining 3/02

C13

OIL TANK / AIRBOX 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

E 2002 Polaris Sales Inc.

2

9

3 5

29

10

4

31 30

13

11 6

7 8

15

14

12

16 17

4

18

28

24

27

6

25 23

26

19

20

22

21

25


1 2 3 4 5

Qty. Description

5434089 5812209 7512297 7542122 1253453 1261199 6 7555932 7 -------

1 1 1 3 1 1 4 1

8 7081069 9 7512095 10 - - - - - - -

1 2 1

11 12 13 14 15

2 1 1 1 1

7052127 7670102 5811983 7075351 5433150

Cover, Tool Box Foam, Tool Box Screw Nut, Nylok Asm., Oil Tank (Incl. 1,27) Tank, Oil Washer, Nylon Asm., Fuel Pump (See Engine Mounting Pg. D5, Ref. 28) J-Clip Screw Kit, CDI (See Magneto, 700 Pg. D12, Ref. 19, and Magneto, 800 Pg. E6, Ref. 19) Fitting Clip, Silencer Foam, Air Box, Chimney Decal, Caution, Air Box Strap, Air Box, Top

Ref. Part No.

16 17 18 19 20

1253479 7073820 7073426 7547103 -------

21 22 23 24 25 26 27 28 29 30 31

7080471 7552604 7517610 5412157 7080307 8450003-1525 4010660 7052305 7555859 7512163 1240094

Qty. Description

1 1 1 2 1 1 2 2 2 2 AR 1 1 2 2 1

Asm., Air Silencer (Incl. 24 & Decals) Decal, Adjustable Driven Clutch Decal, Greasing Nut, Well Coil, Ignition (See Magneto, 700 Pg. D12, Ref. 17, and Magneto, 800 Pg. E6, Ref. 17) Clip, Ignition Cable Washer Screw Boot, Carburetor Clamp, Hose Hose Fitting, Oil Sender Grommet, Oil Sender Washer, Flat Bolt Cap, Oil 3/02

C14

DRIVE TRAIN 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

2

3

7

4 5

8 9

14 15

10 11

6

17

12

13

16 18

13

33

32

20

19 31

21 22 23

30 29

28

27 24 22

23

26

25 21


Qty.

1 7517820 7515369 2 7555701 3 7555734 4 5020291 5020913 5 -------

1 1 1 AR 1 1 1

6 3211080 7 7555917 5020837 8 7555864 9 7556509 10 7558402 11 5241359 7080561 12 5811095 13 7542324 14 3514525 15 5222751

1 1 AR AR AR 3 1 1 1 6 2 1

Description

Ref. Part No.

Screw (Manual Start) Screw (Electric Start) Washer, Flat Washer, Flat Spacer, Input Shaft (Manual Start) Spacer (Electric Start) Asm., Driven Clutch (See Driven Clutch Pg. C13, Ref. 9) Belt, Drive Washer (Manual Start) Spacer (Electric Start) Washer Bushing Washer, Flat Flangette w/Grease Fitting Fitting, Lubrication Gasket, Jackshaft Nut, Nylok Bearing Flangette

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

7512377 7721128 1332220 7710422 1910403 7542423 5020588 5410613 7558403 7518002 7515428 1590347 1012945 3280019 5243529 3280017 5830012 3280116

Qty.

3 1 1 1 1 3 2 2 1 1 2 1 1 1 1 1 1 1

Description

Bolt, Carriage Key Asm., Jackshaft (Incl. 14,19) Ring, Retaining Disc, Brake Nut Sleeve, Seal O-Ring Washer Screw Bolt, Carriage Asm., Drive Shaft (Incl. 28,29) Asm., Flangette w/Screws Bushing, Speedometer, Metal Flangette Key, Speedometer, Square Gasket, Drive Adaptor Adaptor w/Zerk, Drive 3/02

D1

BATTERY BOX 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

13 12

14

11 10

15 9 8 7

20

19

6

18 17

5 1

4 16

2

3

Ref. Part No.

1 2 3 4 5 6 7 8

5810290 2450020 5432077 4140006 4010114 2200361 4010107 -------

9 5410346 10 2460393 11 4010108

Qty.

3 1 AR 1 1 1 1 1

Description

Pad, Battery Strap, Battery Hold-Down Tube, Vent Battery Cable, Battery Kit, Battery Bolt Cable, Solenoid/Starter Switch, Magnetic (See Starting Motor Pg. E8, Ref. 18) 2 Insulator, Cable 1 Cable, Battery/Solenoid 1 Wire, Jumper, Solenoid/Battery

Ref. Part No.

12 13 14 15 16 17 18 19

2434008 7541925 7542122 1013679-067 7621467 1013385 7511930 -------

20 - - - - - - -

Qty.

Description

1 2 2 1 1 1 2 2

Breaker, Circuit Nut, Nylok Nut, Nylok Box, Battery Rivet Plate, Stud Bolt Washer, Spring (See Starting Motor Pg. E8, Ref. 17) 2 Nut (See Starting Motor Pg. E8, Ref. 16) 3/02

D2

SHIFT (Reverse Models) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1 2

18

3 17 16

4 5

15 13

14

12 6

9 11

7

10

8

9 6

Ref. Part No.

1 2 3 4 5 6 7 8 9

5434142 7661637 7661010 7542439 7555933 7542122 7542129 7060197 7512163

Qty. Description

1 2 1 1 1 2 1 1 2

Lever, Shift Rivet Pin, Cotter Nut, Nylok Washer, Wave Nut, Nylok Nut Rod End, RH Screw

Ref. Part No.

10 11 12 13 14 15 16 17 18

5132361 7547088 7515415 7555806 5334131 7061030 1341429 7661843 5245707

Qty. Description

1 1 1 1 1 1 1 1 1

Rod, Threaded Nut, Jam Bolt Washer, Flat Bushing Rod End, LH Actuator, Shift Pin, Clevis Bracket, Shift Lever Guide 3/02

D3

EXHAUST 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

2

3

19

18

4

17 4

2

5 6 7

16

8

4

15

10 9

14

12

11

13

10


1 1261235-029 2 7042029 3 1261130-029 1261177-029 4 7041687 5 5411684 6 7555904 7 7621467 8 5811799 9 1261124-029 10 7517322 11 3610046 12 7517935

Qty. Description

1 4 1 1 7 1 1 1 2 1 6 1 1

Bracket, Chassis/Resonator Spring Resonator (700) Resonator (800) Spring, Exhaust Boot, Exhaust Outlet Washer Rivet Gasket, Exhaust Manifold Screw Seal, Exhaust Screw

Ref. Part No.

13 14 15 16 17

7547180 5245498 7556004 5411576 7080739 7080740 7080741 7080742 18 1261123 5245929 5245930 5830215 5830216 19 7661637

Qty. Description

1 1 1 1 1 1 1 2 1 1 1 1 1 8

Nut, Flange Bracket, Chassis/Pipe Washer Dampener, Vibration Clamp (.44 x 3.13) Clamp (.44 x 3.69) Clamp (.44 x 4.25) Clamp (.44 x 6.38) Asm., Tuned Pipe Cover, Tuned Pipe, Top Cover, Tuned Pipe, Bottom Matte, Sound, Top Matte, Sound, Bottom Rivet 6/01

D4

ENGINE MOUNTING 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

5

6

4

1

2 3 7 8

30 25 26

26 29

25

24

26

28

25

10 11

23

27

9

12

20 19

12

17 16

22

21

13

26

15

20

14

19 20

19

18


1 2 3 4

5 6 7 8 9 10 11 12

Qty. Description

7517501 7556003 5131872 2202234 2202335

1 1 1 1 1

3070190 5521398-13 7555944 7710427 5431499-070 7542451 7555893 5245462 5245475

2 1 1 1 1 2 2 1 1

Screw Washer Washer Kit, Short Block, S707003 (700) Kit, Short Block, S807003 (800) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. Prior authorization is required for warranty consideration. Spark Plug, RN57YCC, Champion Conduit Washer, Nylon E-Ring Handle, Recoil Nut, Nylok Washer, Flat Strap, Engine Mount, LH Strap, Engine Mount, RH

Ref. Part No.

Qty. Description

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 4 4 1 1 1 4 4 1 3 2 1 AR 8 1 1 AR 1

3021290 7512539 7553101 7547180 3021220 5245044 7555806 7547008 1013397 7517854 3021206 7081051 8350017-600 7080003 7052268 2520275 8450040-600 8360052-25

Mount, Engine Screw Washer, Spring Lock Nut, Flanged Mount, Engine Bracket, Engine Mount, RH Washer, Flat Nut, FLEXLOC Bracket, Engine Mount, LH Screw Mount, Engine Cable, Throttle Line, Fuel Clamp, Hose Valve, Fuel Shut-Off Pump, Fuel Line, Fuel Tubing, Convoluted 3/02

D5

CRANKCASE (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

1

2 3 4

7

6

8

5

9 21

19

10 20

19

11

3 2 18

12

5 13

17

14 15 16


Qty. Description

Ref. Part No.

1 2 3 4 5 6 7 8 9 10 11

8 AR 2 1 1 2 1 2 2 1 2

12 13 14 15 16 17 18 19 20 21

5131677 8450061-600 7080603 7051020 2202233 5411125 5630610 5243431 7516736 8450068-04 7080560

Stud Line, Fuel Clamp Valve, Check Kit - Crankcase (Incl. 1,5,14,15,18) O-Ring Manifold, Inlet Retainer, Manifold Screw Hose Clamp, Hose

5411394 7051529 7516919 7516732 7710441 7052322 7663001 7555998 7052160 7517319

Qty. Description

1 2 2 4 1 1 2 2 1 1

Seal Plug Screw Screw Ring, Retaining Fitting, 45 Degree Pin, Dowel Washer, Flat Valve, Check Screw 3/02

D6

CYLINDER (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

13 12 11 10

14

9 8

1

2

3

15 30 31

16

7

29

4 5

17 6

27 26

18 19 23

20

38

39

37

24

25

27

21

25

32

34

31 30

22

37

36

28

22

28

29

26

24 23

33

35


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7080681 7517398 7080683 1253327 5433151 1201825 5411521 7052258 5630992 7516822 7555998 7517679 7517534 7516818 4010398 5631201-366 5411294 5410917 3021323 5412232

Qty. Description

2 12 3 2 2 2 1 1 1 1 1 1 12 1 1 1 1 2 1 2

Clamp, Hose Screw Clamp, Hose Adapter, Carb Stuffer, Reed Block Asm., Reed Valve O-Ring Thermostat Cover, Thermostat Screw Washer, Flat Screw, Bleed Screw Screw Sensor, Temperature Cover, Head Seal O-Ring Head, Cylinder O-Ring

Ref. Part No.

Qty. Description

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

2 2 2 2 2 2 2 2 2 4 4 2 2 8 AR 1 2 1 1

5410932 5132669 5812350 1202216 5132950 5412147 5631152 7041786-08 5434599 7516820 7517932 3021340 5812362 7547013 5521398-96 5411536 7081030 7052222 7080654

O-Ring Valve, Guillotine Gasket Asm., Base Washer Bellows, Exhaust Valve Cap/Nut Bellows Spring Housing, Bellows Screw Screw Cylinder Gasket, Cylinder Base Nut Conduit Hose, Bypass Clamp Fitting Retainer 3/02

D7

WATER PUMP/OIL PUMP (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

14

13 12 11 5 8 6

9

10

7

4

19

2 3 20

1 15 16

18 17


Qty. Description

1 2 3 4

3021044 3514311 5132273 -------

1 2 1 1

5 6 7 8 9 10

3610044 3610067 7556006 5432330 7555874 7546804

1 1 1 1 1 1

Pulley Bearing, Ball Shaft Housing, Ignition (See Magneto, 700 Pg. D12, Ref. 13) Seal Seal, Water Pump Washer, Flat Impeller Washer, Flat Nut, Nylok

Ref. Part No.

Qty. Description

11 12 13 14 15 16 17 18 19

1 1 1 5 AR 4 2 1 1

5811627 5630864 7052221 7516822 8450061-82 7080603 7516607 2540102 -------

20 7516823

Gasket, Cover Cover Fitting, 90 Degree Screw Line, Fuel Clamp Screw Pump, Oil Housing, Ignition (See Magneto, 700 Pg. D12, Ref. 13) 6 Screw 3/02

D8

PISTON and CRANKSHAFT (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

3 1 4

2

5

1

8

6 7

5 9

9

11

10

9 13

12


1 2 3 4 5 6

3022950 ------2200895 2202237 3584001 2201953

Qty. Description

4 2 2 2 2 2

Circlip, Piston Pin, Piston Kit - Piston Rings Kit - Piston (Incl. 1,2,3) Bearing Kit - Connecting Rod (Incl. Rod, Pin, Bearing, Washers)

Ref. Part No.

7 8 9 10 11 12 13

7721117 7555905 3585503 3514318 5131899 3514310 2201848

Qty. Description

1 1 4 1 1 1 1

Key, Woodruff Bushing Bearing, Ball Bearing, Ball Spacer Bearing, Ball Kit - Crankshaft (Incl. 8-12) 3/02

D9

CARBURETOR (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

1

2 3

22

4 5 9 10 11

8

45

6 7 14

12

19 18 17 6 16 5 7

48

21 20

8 9

24

30

13

47

25

23

15

46

40 41 40 39 42 43 38

26 27 28 29

44

31 37 36 35 32 33

34


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1253462 3130951 3130872 3130871 3130844 3130846 3130856 3130845 3130857 3130847 3130831 3130830 3130829 3130828 3130940 3131415 3130867 3130868 3130843 3130855 3130849 3130848 3130854 3130850 3130825

Qty. Description

1 4 2 2 2 4 4 8 4 4 2 2 2 2 2 2 2 2 2 1 1 1 1 1 8

Asm., Carburetor Screw Cap, Top Gasket Screw Packing Clip Ring Plate E-Ring Cap, Rubber Holder, Guide Spring Plunger Valve, Piston(1.5) Needle, Jet, J8-9DGN05-57 Packing E-Ring Plate Lever, LH Lever, RH Ring Screw, LH Screw, RH Screw

Ref. Part No.

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

3131439 3131356 3130144 3131336 3131371 3131372 3130522 3131231 3131248 3130863 3130824 3130858 3130861 3130860 3130068 3130769 3130837 3130836 3130987 3130986 3131010 3131009 3130479 3130835 7051020

Qty. Description

2 2 2 2 1 1 1 2 2 2 2 2 2 2 2 2 4 2 2 1 2 1 2 2 2

Funnel, Long O-Ring, Air Funnel, Long Jet, Main (440) Screw, Air Spring Washer O-Ring Float Bolt, Drain O-Ring Screw Body, Float O-Ring Screw Jet, Pilot (45) Jet, Starter (140) Washer Spring Adjuster Cap Screw (MAG Side) Asm., Sensor (MAG Side) Cap Packing Valve, Check, 90 Degree 3/02

D10

CARBURETOR (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

7 6 5

8 11

4

1

9 10

15

12 13

3

16

14

2 1 17

18 22 21

21

3

20

18

23

18

17

2

25 26

19

24

25 27


1 2 3 4 5 6 7 8 9 10 11 12 13 14

3130834 3130832 3130833 3140032 3130817 3130816 3131285 3131284 3130815 3130810 3130809 3130950 3130853 3131369

Qty.

2 2 3 1 1 1 1 1 1 1 1 1 1 1

Description

Ref. Part No.

Bolt Lever Screw Ring Spring Screw Adjuster Spring Bracket Screw Screw Spring Ring Asm., Shaft (Incl. Lever)

15 16 17 18 19 20 21 22 23 24 25 26 27

3130821 3130820 3131137 3130842 3130841 3131233 3131232 3130839 3130819 3131350 7080003 8350017-600 5431893

Qty.

2 1 2 3 1 1 2 1 1 1 4 AR 2

Description

Screw Bracket Hose Packing, Starter Shaft Spring, Starter Shaft Shaft Ring E-Ring Lever, Starter Nipple Clamp, Hose Line, Fuel Plug, Trap 5/01

D11

MAGNETO (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

13 12 11

9

10

8 7

4

5

14

6

15 3

16

2 19

1

17

18


1 2 3 4 5 6 7 8 9 10

7516823 3021144 5411998 5630824 7546909 7555907 4010677 7517246 7555969 7555970

Qty. Description

6 1 1 1 1 1 1 3 3 3

Screw Pulley, Starting Belt Pulley, Water Pump Drive Nut, Hex Washer Flywheel Screw Washer, Lock Washer, Flat

Ref. Part No.

Qty. Description

11 12 13 14 15 16 17 18 19

1 4 1 1 2 AR 1 1 1 1

4010297 7516734 1202161 5411178 4020155 4010124-305 4060229 4010549 2202235 7077026

Stator Screw Housing, Ignition Grommet Cap, Spark Plug Wire, Ignition Coil, Ignition Harness, Ignition Kit - CDI (Incl. 19, Nyogel & Decal) Decal - Spark Plug 3/02

D12

RECOIL STARTER (700) 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS

8 9

6

2

3

4

7

10

5 11 9

1 12 13


1202408 1 2 3 4 5 6

3040163 3040164 3040167 5246108 3040166 3040168

Qty. Description

1 Asm., Recoil (Incl. 1-10,13 & Starting Pulley) 1 Nut 1 Plate, Friction 1 Spring, Friction 1 Ratchet 1 Spring, Return 1 Reel

Ref. Part No.

7 8 9 10 11 12 13

3040170 3040160 7661148 3040171 7516823 5246218 3040169

Qty. Description

1 1 2 1 6 1 1

Spring, Spiral Housing, Recoil Rivet Bushing, Rope Slide Screw Shield, Recoil Rope Rope 3/02

D13

CRANKCASE (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1

5

4

6

2 3

7 21

19

20

8 19 18

9

17 16

10 3 11

15

12 14

13


1 2 3 4 5 6 7 8 9 10 11

5131677 7051020 2202336 5411125 5630610 5243431 7516736 8450068-04 7080560 5411394 7051529

Qty. Description

8 1 1 2 1 2 2 1 2 1 2

Stud Valve, Check Kit, Crankcase (Incl. 1,5,14,15,18) O-Ring Manifold, Inlet Retainer, Manifold Screw Hose Clamp, Hose Seal Plug

Ref. Part No.

12 13 14 15 16 17 18 19 20 21

7516919 7516732 7710441 7052322 7663001 8450061-600 7080603 7555998 7052160 7517319

Qty. Description

2 4 1 1 2 AR 1 2 1 1

Screw Screw Ring, Retaining Fitting Pin, Dowel Line, Fuel Clamp Washer, Flat Valve, Check Screw 3/02

D14

CYLINDER (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

13 12 11 10

1

2

3

14

9 4

15

8 5 6

16

7

30

17 18 27

19

39

25

20

38 37

28

31

32

29

26

24

21 23 22

36

35

33

34


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7080681 7517398 7080683 1253327 5433151 1201825 5411521 7052258 5630992 7516818 7555998 7517679 7517534 7516822 4010398 5631202-366 5411294 5410917 3021324 5412232

Qty. Description

2 12 3 2 2 2 1 1 1 1 1 1 12 1 1 1 1 2 1 2

Clamp, Hose Screw Clamp, Hose Adapter, Carb Stuffer, Reed Block Asm., Reed Valve O-Ring Thermostat Cover, Thermostat Screw Washer, Flat Screw, Bleed Screw Screw Sensor, Temperature Cover, Head Seal O-Ring Head, Cylinder O-Ring

Ref. Part No.

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

5411675 3021339 5132690 5812350 1202216 5132950 5412147 5631152 7041786-11 5434599 7516820 7517932 5812363 7547013 5521398-96 5411536 7081030 7052222 7080654

Qty. Description

2 2 2 2 2 2 2 2 2 2 4 4 2 8 AR 1 4 1 1

O-Ring Cylinder Valve, Guillotine Gasket Asm., Base Washer Bellows, Exhaust Valve Cap Spring Housing, Bellows Screw Screw Gasket, Cylinder Base Nut Conduit Hose, Bypass Clamp Fitting Retainer 3/02

E1

WATER PUMP/OIL PUMP (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

14

13

12 11 5 8

4

6

9

10

7

19

2 3 1

20

2 15 16

17

18


Qty. Description

1 2 3 4

3021044 3514311 5132273 -------

1 2 1 1

5 6 7 8 9 10

3610044 3610067 7556006 5432330 7555874 7546804

1 1 1 1 1 1

Pulley Bearing, Ball Shaft Housing, Ignition (See Magneto Pg. E6, Ref. 13) Seal Seal, Water Pump Washer, Flat Impeller Washer, Flat Nut, Nylok

Ref. Part No.

11 12 13 14 15 16 17 18 19

5811627 5630864 7052221 7516822 8450061-600 7080603 7516607 2540102 -------

20 7516823

Qty. Description

1 1 1 5 AR 4 2 1 1

Gasket, Cover Cover Fitting, 90 Degree Screw Line, Fuel Clamp Screw Pump, Oil Housing, Ignition (See Magneto Pg. E6, Ref. 13) 6 Screw 3/02

E2

CARBURETOR (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

2 3

1

1 22 21

4 5 9 10 11

8

48

20

19 18

6

17 16

7

7 14

12

6

8

5

47

24

25

23 30

9

15

29 26

45

46

27

28

13 31

40 41 40 39 38

42

44 43

37 36 35

32 33

34


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1253449 3130951 3130872 3130871 3130844 3130846 3130856 3130845 3130857 3130847 3130831 3130830 3130829 3130828 3130940 3131415 3130867 3130868 3130843 3130855 3130849 3130848 3130854 3130850 3131371

Qty. Description

1 4 2 2 2 4 4 8 4 4 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

Asm., Carburetor Screw Cap, Top Gasket Screw Packing Clip Ring Plate E-Ring Cap, Rubber Holder, Guide Spring Plunger Valve, Piston (1.5) Needle, Jet (J8-9DN05-57) Packing E-Ring Plate Lever, LH Lever, RH Ring Screw, LH Screw, RH Spring

Ref. Part No.

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

3131356 3131439 3130825 3131336 3130522 3131372 3130147 3130860 3131248 3130863 3130824 3130858 3130861 3131231 3130067 3130767 3130837 3130836 3130987 3130986 3131010 3131009 3130479 3130835 7051020

Qty. Description

2 2 8 2 1 1 1 2 2 2 2 2 2 2 2 2 4 2 2 1 2 1 2 2 2

O-Ring, Air Funnel, Long Asm., Funnel Screw Screw, Air O-Ring Washer Jet, Main (470) Screw Bolt, Drain O-Ring Screw Body, Float O-Ring Asm., Float Jet, Pilot (40) Jet, Starter (135) Washer, Starter Spring Adjuster Cap Screw (MAG Side) Asm., Sensor (MAG Side) Cap Packing Valve, Check, 90 Degree 3/02

E3

CARBURETOR (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

7 6 5

8 11

4

1

9 10

15

12 13

3

16

14

2 1 18 22 21

3

20

18

19

18

17

21 2 27

25

24

23

26


1 2 3 4 5 6 7 8 9 10 11 12 13 14

3130834 3130832 3130833 3140032 3130817 3130816 3131285 3131284 3130815 3130810 3130809 3130950 3130853 3131369

Qty. Description

2 2 3 1 1 1 1 1 1 1 1 1 1 1

Bolt Lever Screw Ring Spring Screw Adjuster Spring Bracket Screw Screw Spring Ring Asm.,Shaft (Incl. Lever)

Ref. Part No.

15 16 17 18 19 20 21 22 23 24 25 26 27

3130821 3130820 3131137 3130842 3130841 3131233 3131232 3130839 3130819 3131350 8350017-600 5431893 7080003

Qty. Description

2 1 2 3 1 1 2 1 1 1 AR 2 4

Screw Bracket Hose Packing, Starter Shaft Spring, Starter Shaft Shaft Ring E-Ring Lever, Starter Nipple Line, Fuel Plug, Trap Clamp, Hose 3/02

E4

PISTON and CRANKSHAFT (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

3 1 2 1

4 5

8

6 7

9

9

11

9

10

13

12


1 2 3 4 5 6

3021179 ------2201631 2202337 3514357 2201557

Qty. Description

4 2 2 2 2 2

Circlip, Piston Pin, Piston Kit, Piston Rings Kit, Piston (Incl. 1,2,3) Bearing Kit, Connecting Rod (Incl. Rod, Pin, Bearing, Washers)

Ref. Part No.

7 8 9 10 11 12 13

7721117 7555905 3585503 3514318 5131899 3514310 2201842

Qty. Description

1 1 4 1 1 1 1

Key, Woodruff Bushing Bearing, Ball Bearing, Ball Spacer Bearing, Ball Kit, Crankshaft (Incl. 8-12) 3/02

E5

MAGNETO (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

13 12 11

9

10

8 7

4

5

14

6

15

19

3

16

2 1 17

18


1 2 3 4 5 6 7 8 9 10

7517998 3021144 5411998 5630824 7546909 7555907 4010677 7517246 7555969 7555970

Qty. Description

6 1 1 1 1 1 1 3 3 3

Screw Pulley, Starting Belt Pulley, Water Pump Drive Nut, Hex Washer Flywheel Screw Washer, Lock Washer, Flat

Ref. Part No.

11 12 13 14 15 16 17 18 19

4010297 7516734 1202161 5411178 4020155 4010124-305 4060229 4010549 2202326 7077026

Qty. Description

1 4 1 1 2 AR 1 1 1 1

Stator Screw Housing, Ignition Grommet Cap, Spark Plug Wire, Ignition Coil, Ignition Harness, Ignition Kit, CDI (Incl. 19, Nyogel & Decal) Decal, Spark Plug 1/02

E6

RECOIL STARTER (800) 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

9

8

6

4 2

3

7

10

5

11 9

1 12 13


1202408 1 2 3 4 5 6

3040163 3040164 3040167 5246108 3040166 3040168

Qty. Description

1 Asm., Recoil (Incl. 1-10,13 & Starting Pulley) 1 Nut 1 Plate, Friction 1 Spring, Friction 1 Ratchet 1 Spring, Return 1 Reel

Ref. Part No.

7 8 9 10 11 12 13

3040170 3040160 7661148 3040171 7517998 5246218 3040169

Qty. Description

1 1 2 1 6 1 1

Spring, Spiral Housing, Recoil Rivet Bushing, Rope Slide Screw Shield, Recoil Rope Rope 3/02

E7

STARTING MOTOR 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

2 1 3 18

17 4

16

11 5 12

15 13 14

6 10

12 5

9

7 8


Qty.

1 7542103 2 2200758 3 2200759 ------------------------------4 7542153 5 7517957 6 5245780 7 5245781 8 7552603 9 7512492 10 4170006 11 2200756

1 1 1 1 2 1 1 1 2 4 1 1 2 2 1 1

Description

Nut Kit, Commutator Cap (Incl. 3) Kit, Brush & Spring Asm., Brush & Screw Asm., Brush Bushing, Insulation Washer, Insulation Nut Nut Screw Bracket, Starter, Rear Bracket, Starter, Front Washer, Spring Lock Screw Motor, Starter, Domestic Kit, Armature

Ref. Part No.

12 2200755 ------------------------------------------13 2200757 14 2200754 ------------15 2200753 ------16 3082939 17 3080077 18 3083211

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1

Description

Kit, Drive Hardware Washer, Curved Spring Washer, Thrust Spacer Spring, Antidrift Pinion, Stop Ring, Lock Cover, Dust Kit, Drive Cap Kit, Drive Plate, Drive Pinion Kit, Screw Bolt, Thru Nut Washer, Spring Switch, Magnetic (Incl. 16,17) 5/01

E8

TOOL KIT 700 XC SP EDGE S03NP7CSA and 700 XC SP EDGE S03NP7CSB and 700 XC EDGE S03NP7CS and 700 XC SP EDGE X F/0 S03NA7CS and 700 XC SP EDGE M-10 F/O S03NE7CS and 700 XC SP EDGE X M-10 F/O S03NF7CS and 800 XC EDGE F/O S03NP8CS and 800 XC SP EDGE S03NP8CSA and 800 XC SP EDGE S03NP8CSB and 800 XC SP EDGE X F/0 S03NA8CS and 800 XC SP EDGE M-10 F/O S03NE8CS and 800 XC SP EDGE X M-10 F/O S03NF8CS

1 9 2 8

3 7

4

6


1 2 3 4 5 6

2873520 ------------------------9916913 2872012

Qty. Description

1 1 1 1 1 1 1

Ref. Part No.

Kit, Tool (Incl. 1-4) Screwdriver Wrench, 9/16” x 1/2” Open End Box Wrench, Special Wrench, Box End, 9/16” x 5/8” Video, Suspension Setup (Edge) Tool, Scissor Stop Wrench (Edge)

7 9917436 9917476 9917462 9917477 9917482 9917588 9917594 9917580 9917591 8 5246657 9 7080287

Qty. Description

1 Manual, Owner’s, ’03 Snowmobile 1 Supplement, Owner’s Manual, ’03 700 XC SP M-10 F/O 1 Supplement, Owner’s Manual, ’03 700 XC F/O 1 Supplement, Owner’s Manual, ’03 700 XC SP X F/O 1 Supplement, Owner’s Manual, ’03 700 XC SP X M-10 F/O 1 Supplement, Owner’s Manual, ’03 800 XC SP M-10 F/O 1 Supplement, Owner’s Manual, ’03 800 XC F/O 1 Supplement, Owner’s Manual, ’03 800 XC SP X F/O 1 Supplement, Owner’s Manual, ’03 800 XC SP X M-10 F/O 2 Wrench, Adjuster, M-10 1 Strap, Emergency Starter (Manual Start) 3/02

E9

This page left blank intentionally.

PRINTED IN THE USA

PARTS MANUAL PN 9917784 AND MICROFICHE PN 9917785 3/02