2004-2005 Kawasaki ZX12R - MotoSport

2004-2005 Kawasaki ZX12R I n s ta l l a t i o n I n s t r u c t i o n s

Parts List 1

Ignition module

2

Velcro

1 1

Installation Guide ®

Strip

Alcohol Swab

You can also download the

Power Commander software and latest maps from our web site at: www.powercommander.com

The ignition MUST be turned OFF before installation!

This module is intended to be used in conjunction with Power Commander 216-411

Before this module can be used the

Power Commander may need to be updated. (see included instructions)

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION Dynojet Research

6-22

2191 Mendenhall Drive

www.powercommander.com

North Las Vegas, NV 89081

(800) 992-4993

2004-2005 ZX12R - Ignition module - 1

Remove the seats.

2

Remove the fuel tank shroud.

3

Prop the front of the fuel tank up.

4

Place the ignition module next to the

Fig. A

1

PCIII and route the harness towards

the front of the bike going down the right

hand side of the frame.

Route

the harness underneath the subframe crossover (Fig. A).

Ignition module harness

This is a tight fit

but the connectors will go thru assuming there are not any other accessory wires routed in this area.

5

Unplug the stock wiring harness B).

(Fig.

Make sure to disconnect the 16

pin BLACK connector towards the right hand side of the bike.

This con-

Fig. B

nector is located right next to the connector that the PCIII is plugged into.

Note:

To help unplug the stock connector

push down on the assembly to release

it from the bracket. Unplug stock harness

Stock connectors

Fig. C

6

Plug the matching connectors from the ignition module in-line of the stock wiring harness (Fig. C)

IM connectors

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2004-2005 ZX12R - Ignition module - 2

Fig. D

7

Slide one set of connectors back onto the stock bracket.

Tuck the other set

of connectors below the other set. 8

Route the harness as shown in Fig. D.

9

Unplug the crank pickup coil connec-

Ignition module harness

Module connectors

Ground wire from PCIII

tor.

This connector is located on the right hand side of the engine near the

Fig. E

engine number.

You can follow the

wires coming out of the right hand engine cover.

These wires are YEL-

LOW and BLACK. 10

Engine number

Stock connector

Plug the connectors from the ignition module in-line of the stock harness and pickup coil connector (Fig. E).

Ground wire

Fig F

11

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Attach the ground wire from the

Ignition module to the negative side of the battery (Fig. F).

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2004-2005 ZX12R - Ignition module - 3

12

Install the ignition module in the tail section of the bike.

It can be attached

to the top of the PCIII if necessary by using the supplied velcro. 13

Plug the white 10 pin connector from

the ignition module into the expansion port of the PCIII.

If you are using a

quickshifter then unplug the quick-

shifter from the PCIII and connect to

Quickshifter

the expansion port of the igntion

connection

module harness. 14

When lowering the fuel tank back into place make sure that it does not interfere with wiring harness.

15

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Reinstall bodywork.

2004-2005 ZX12R - Ignition module - 4