2005-2006 Kawasaki ZX6R/RR - MotoSport

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6-01 www.powercommander.com. 2005-2006 ZX6R/RR - Ignition module - 1. 2005-2006 Kawasaki ZX6R/RR. Installation Instructions. Dynojet Research 2191  ...
2005-2006 Kawasaki ZX6R/RR I n s ta l l a t i o n I n s t r u c t i o n s

Parts List 1

Ignition module

2

Velcro

1 1

Installation Guide ®

Strip

Alcohol Swab

You can also download the

Power Commander software and latest maps from our web site at: www.powercommander.com

The ignition MUST be turned OFF before installation!

This module is intended to be used in conjunction with Power Commander 219-410

Before this module can be used the

Power Commander must first be updated. (see included instructions)

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION Dynojet Research

6-01

2191 Mendenhall Drive

www.powercommander.com

North Las Vegas, NV 89081

(800) 992-4993

2005-2006 ZX6R/RR - Ignition module - 1

1

Remove the seats.

2

Prop the front of the fuel tank up.

3

Loosen the 4 allen screws that hold

the airbox to the throttle bodies (Fig. A).

Remove the bolt from the front of

Fig. A

the air box.

The airbox does NOT

need to be completely removed from the bike, just lifted up far enough to access the coil sticks. 4

PCIII and route the harness towards

the front of the bike going down the

Loosen these screws

Fig. B

Place the ignition module next to the

left hand side of the frame.

5

Unplug the stock wiring harness from

6

Connect the ignition module connec-

each coil stick (Fig. B).

Unplug stock harness

tors in-line of the stock wiring harness and coil sticks (Fig. C).

Fig. C

Ignition module colors: ORANGE - Cylinder #1 YELLOW - Cylinder #2 GREEN - Cylinder #3 BLUE - Cylinder #4

6-01

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2005-2006 ZX6R/RR - Ignition module - 2

Fig. D

7

Locate the crank pickup coil connector (Fig. D).

This is a BLACK 4 pin

connector that comes from the right hand engine cover.

Unplug this connection.

Unplug crank

connector

Module connectors

Ground wire from PCIII

Fig. E

8

Plug the clear connectors from the

Ignition Module in-line of the stock

wiring harness and crank pickup coil (Fig. E).

Stock connectors

IM harness

9

Fig F 6-01

Ground wire

Attach the ground wire from the

Ignition module to the negative side of the battery (Fig. F).

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2005-2006 ZX6R/RR - Ignition module - 3

10

Install the ignition module in the tail section of the bike.

It can be attached

to the top of the PCIII if necessary by using the supplied velcro. 11

Plug the white 10 pin connector from

the ignition module into the expansion port of the PCIII.

Ignition Module

If you are using a

quickshifter then unplug the quick-

shifter from the PCIII and connect to the expansion port of the igntion module harness.

Quickshifter

12

Reinstall air box and bodywork.

connection

6-01

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2005-2006 ZX6R/RR - Ignition module - 4