2009 Bearcat 570 XT Parts Manual.pdf - Google Drive

Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123

SH A R E O U R PASSION.

TM

Bearcat ® 570 XT

Model Number S2009BCDWTUSL Model Number S2009BCDWTOSL (International)


TABLE OF CONTENTS 2009 Bearcat 570 XT (Model No. S2009BCDWTUSL)

(Model No. S2009BCDWTOSL - International)

SKI AND SPINDLE ASSEMBLY .............................................................................................................................. 1 A-ARM ASSEMBLY ................................................................................................................................................. 2 SHOCK ABSORBER ASSEMBLY ........................................................................................................................... 3 STEERING POST ASSEMBLY ............................................................................................................................... 4 TIE ROD ASSEMBLY .............................................................................................................................................. 5 STEERING SUPPORT ASSEMBLY ........................................................................................................................ 6 HANDLEBAR AND CONTROLS .............................................................................................................................. 7 HYDRAULIC BRAKE CONTROL ASSEMBLY ........................................................................................................ 8 DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ................................................................................................ 9 GEARCASE ASSEMBLY ....................................................................................................................................... 10 REVERSE SHIFT LEVER ASSEMBLY ................................................................................................................. 11 SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 12 IDLER WHEEL ASSEMBLY .................................................................................................................................. 13 REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 14 REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 15 ARTICULATING SKID FRAME ASSEMBLY ......................................................................................................... 16 CHASSIS ASSEMBLY ........................................................................................................................................... 17 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY ................................................................................ 18 HEADLIGHT AND WIRING ASSEMBLIES ............................................................................................................ 19 CONSOLE ASSEMBLY ......................................................................................................................................... 20 SKID PLATE AND SIDE PANEL ASSEMBLY ....................................................................................................... 21 BELT GUARD ASSEMBLY .................................................................................................................................... 22 GAS TANK ASSEMBLY ........................................................................................................................................ 23 SEAT SUPPORT ASSEMBLY ............................................................................................................................... 24 FRONT SEAT ASSEMBLY .................................................................................................................................... 25 PASSENGER SEAT AND BACKREST ASSEMBLY ............................................................................................. 26 REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY ........................................................ 27 ENGINE AND RELATED PARTS .......................................................................................................................... 28 EXHAUST ASSEMBLY .......................................................................................................................................... 29 ELECTRIC START - STARTER MOTOR ASSEMBLY .......................................................................................... 30 BATTERY AND TRAY ASSEMBLY ....................................................................................................................... 31 CARBURETOR AND FUEL PUMP ASSEMBLY ................................................................................................... 32 AIR SILENCER ASSEMBLY .................................................................................................................................. 33 OIL TANK ASSEMBLY .......................................................................................................................................... 34 DRIVE CLUTCH .................................................................................................................................................... 35 DRIVEN CLUTCH .................................................................................................................................................. 36 CARBURETOR ...................................................................................................................................................... 37 CRANKCASE AND CYLINDER ............................................................................................................................. 38 PISTON AND CRANKSHAFT ................................................................................................................................ 39 INTAKE ASSEMBLY .............................................................................................................................................. 40 REED VALVE ASSEMBLY .................................................................................................................................... 41 OIL PUMP .............................................................................................................................................................. 42 CYLINDER COWLING ASSEMBLY ...................................................................................................................... 43 RECOIL STARTER ................................................................................................................................................ 44 MAGNETO ............................................................................................................................................................. 45 ELECTRICAL ......................................................................................................................................................... 46 ALTERNATE CARBURETOR PARTS .................................................................................................................. 47

NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2009 model year. For a complete list of related items, refer to the current accessory catalog. ©2008 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

Printed August 2008


2009 Bearcat 570 XT

SKI AND SPINDLE ASSEMBLY 0743-367

Ref. Part No. Qty. Description 1 2 3 4 5 6

7 8 9 10

2603-729 2603-746 2603-598 0703-871 8047-486 2703-452

2 4 2 2 8 1

2703-453

1

1603-895 1623-654 2603-382 4706-116 4706-117

4 2 4 1 1

Ski, Plastic - Black Insert Handle, Plastic - Black Wearbar Nut, Lock Spindle, Steering - Right - Platinum (inc. 7-13) Spindle, Steering - Left - Platinum (inc. 7-13) Bearing Fitting, Grease Washer, Thrust Arm, Spindle - Right - Platinum Arm, Spindle - Left - Platinum

Ref. Part No. Qty. Description 11 12 13 14 15 16 17 18 19 20 21 22 23 24

0623-872 0623-796 0603-158 2603-730 0603-036 1623-718 0123-458 8050-282 0423-744 1623-688 8047-366 1623-689 0623-831 2603-731

2 2 4 2 2 2 2 4 2 2 4 2 2 4

Screw, Cap Ring, Retaining Bearing Axle, Spindle Damper, Ski Screw, Cap Pin, Cotter Washer Nut, Lock Screw, Machine Nut, Lock Screw, Machine Cap, Spindle Spacer

1


2009 Bearcat 570 XT

A-ARM ASSEMBLY 0743-761

Ref. Part No. Qty. Description 1 2 3 4 5 6 7

2

2703-459 2 A-Arm, Lower (inc. eight No. 2) 1603-895 16 Bearing 8408-070 6 Screw, Cap 2603-544 2 Axle, Inner - Lower A-Arm - Front 8408-090 2 Screw, Cap 2603-543 2 Axle, Lower A-Arm - Rear 8427-002 10 Nut, Lock


2603-577 8408-065 2603-643 2703-455 2703-457 2603-634

4 2 2 2 2 4

Bearing, Split Screw, Cap Axle, Spindle A-Arm, Upper - Front (inc. four No. 2) A-Arm, Upper - Rear (inc. four No. 2) Axle, Inner - Upper A-Arm


2009 Bearcat 570 XT

SHOCK ABSORBER ASSEMBLY 0743-371

Ref. Part No. Qty. Description 1 2 3 4 5

2603-799 1604-262 1604-397 3604-109 8408-055

2 8 4 4 4

Shock, Ski (inc. 2-3) Bushing Sleeve Sleeve Screw, Cap

Ref. Part No. Qty. Description 6 7 8 9

8427-002 2603-719 2703-025 1603-889

4 2 2 2

Nut, Lock Retainer, Spring Spring, Compression - Platinum Retainer, Spring

3


2009 Bearcat 570 XT

STEERING POST ASSEMBLY 0743-762


4

8002-138 0605-506 0605-507 8047-426 1705-276 8050-282 8427-002

4 2 1 4 1 1 2

Screw, Cap Cap, Adjusting Block Block, Adjusting Nut, Lock Post, Steering Washer Nut, Lock


1705-087 1705-201 0605-993 8408-621 3008-040 8408-626 4706-502

1 2 1 3 2 1 1

Bracket, Bearing Plate, Bearing Bracket Bracket, Wire Protector Screw, Cap Clamp Screw, Cap Guide, Rope


2009 Bearcat 570 XT

TIE ROD ASSEMBLY 0742-527

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10

8427-802 2603-436 1707-115 1623-010 8408-885 1705-245 0605-760 1623-662 8408-045 8408-065

4 2 2 2 2 1 2 2 1 1

Nut, Lock Axle, Steering Arm Arm, Steering - Assembly (inc. 4) Fitting, Grease Screw, Cap Drag Link (inc. 7) Bearing Screw, Shoulder Screw, Cap Screw, Cap

Ref. Part No. Qty. Description 11 12 13 14 15 16 17 18 19

8427-002 0605-752 8420-002 0605-960 0423-013 0605-753 4606-818 0605-959 0605-755

4 3 3 2 3 2 2 1 1

Nut, Lock Ball Joint, Tie Rod - Right-Hand Thread Nut, Hex - Right-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Left-Hand Thread Ball Joint, Steering - Left-Hand Thread Cap, Ball Joint Tube, Tie Rod Ball Joint, Tie Rod - Left-Hand Thread

5


2009 Bearcat 570 XT

STEERING SUPPORT ASSEMBLY 0743-764 *Optional

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

6

8408-840 4 Screw, Cap 8427-802 4 Nut, Lock 0607-919 2 Frame, Upper - Front 8408-635 8 Screw, Cap 8427-602 40 Nut, Lock 4706-255 1 Bracket, Support - Headlight 0607-922 1 Gusset, Steering Support - Right 0630-243 1 Alarm, Reverse (inc. 9) 0630-017 1 Ring, Retaining 0630-230 1 Regulator, Rectifier 0605-964 1 Support, Steering - Assembly 5606-137 1 Plate, Nut 0623-574 2 Screw, Self-Tapping 8408-625 4 Screw, Cap 0607-809 1 Gusset, Steering Support - Left 8408-630 17 Screw, Cap 3606-744 1 Bracket, Footrest - Right 3606-745 1 Bracket, Footrest - Left

Ref. Part No. Qty. Description 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

8060-686 8408-620 4606-908 3002-964 0423-577 0623-562 1623-722 0605-267 0116-469 0123-579 8408-516 8427-502 8476-650 1623-675 8402-560 1623-612 8427-502 1623-776

4 1 1 6 2 2 2 1 1 1 1 1 2 1 2 2 2 4

Rivet Screw, Cap Bracket, Support - Belt Guard Clamp, Wire Clip, U-Nut Plug* Clamp, Cable Bracket, Recoil Bushing Bushing, Recoil Nut, Push Screw, Cap Nut, Lock Screw, Machine Clamp, Cable Screw, Cap Spacer Nut, Lock Screw, Machine


2009 Bearcat 570 XT

HANDLEBAR AND CONTROLS 0743-373 *Included in Kit

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1623-618 1623-754 4606-945 0609-826 0609-859 * * * 0123-766 0609-795 0617-248 0609-775 0609-595 0609-832 0609-792 0609-793

2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1

Screw, Machine Washer, Backing Grip, Handlebar Control, Throttle - Rear (inc. 5-10) z Kit, Throttle Lever Mounting (inc. 6-9) z z Axle, Lever - Throttle z z Cap, Lever Axle z z Spacer, Lever Axle z z Nut, Push z Lever, Throttle Pad, Insulator Element, Thumbwarmer Clip, Retaining Control, Throttle - Front Cover, Connector Screw, Machine

Ref. Part No. Qty. Description 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

0609-791 8 Screw, Self-Tapping 1705-229 1 Handlebar (inc. 19-20) 0605-945 2 z Insert, Handlebar 8060-682 2 z Rivet 0609-838 1 Element, Handwarmer - Right 0609-839 1 Element, Handwarmer - Left 0609-811 1 Control, Dimmer - Rear 0609-805 1 Control, Dimmer - Front 0123-811 AR Tie, Cable - 4 in. 1686-523 1 Harness, Handlebar 1705-285 1 Wrap, Handlebar 0687-216 1 Cable, Throttle (inc. 28) 0623-464 2 z Nut, Lock 0124-057 1 E-Ring 0124-056 1 Washer 0123-903 AR Tie, Cable - 11.5 in.

7


2009 Bearcat 570 XT

HYDRAULIC BRAKE CONTROL ASSEMBLY 0740-889 *Not Illustrated


8

1602-930 1602-929 1602-931 1602-932 1602-933 1602-934 1602-935

1 1 1 1 1 2 1

Brake Assembly (inc. 2-10) Master Cylinder - Assembly Lever, Brake (inc. 4) Lock, Brake Lever - Kit Cover, Reservoir Screw, Machine Clamp, Brake

Ref. Part No. Qty. Description 8 9 10 11 12 13 *

1602-936 2 1602-937 1 1602-938 1 0423-178 2 0423-413 1 2602-269 1 0436-908 AR

Screw, Machine Pin, Brake Lever - Kit Switch, Brake Washer, Crush Bolt, Banjo-Fitting Brakeline, Hydraulic Fluid, Brake - High Temperature - 12 oz


2009 Bearcat 570 XT

DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES 0743-767 *Not a Service Part

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11

1602-957 1623-461 1602-656 1602-497 2602-076 0728-180 0702-991 1602-783 2602-068 1602-984 0708-540

1 1 1 1 1 1 1 2 1 1 1

12 13 14 15 16 17 18 19

0123-191 0608-355 1702-060 8476-830 1623-355 1702-054 8427-802 0648-442 0648-443 0726-289 0648-441 0648-714 0648-715 0648-716 1702-114 0648-788

1 1 1 2 7 1 13 AR AR 1 1 AR AR AR 1 1

20 21 22 23 24

Nut, Retaining Screw, Cap Disc, Brake Spacer, Brake Caliper Shield, Bearing Track, Drive - Assembly (inc. 7-8) z Driveshaft z Sprocket, Drive Spacer Seal Bracket, Torque Bumper - Assembly (inc. 12-13) z Nut, Jam z Bumper, Torque Plate, Mounting - Reverse Screw, Machine Nut, Push Gearcase Assembly Nut, Lock Washer Washer Clutch, Driven O-Ring Washer Washer Washer Adjuster, Sheave (inc. 24) z Washer, Thrust

Ref. Part No. Qty. Description 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

8050-277 8051-272 1623-572 1602-978 1702-176 1623-757 * 1602-458 1602-461 1602-669 0702-563 1602-466 1602-467 1602-464 * 0602-729 0402-165 1602-670 1602-671 2602-132 2602-131 1602-463 1602-456 4606-309 8060-602 8468-617 1623-676 0630-207

1 1 1 1 1 4 1 1 2 2 2 4 1 1 1 1 4 2 2 2 2 2 1 1 1 1 1 1

Washer Washer, Lock Screw, Cap Fitting, Inlet Caliper, Brake - Assembly (inc. 30-47) z Bolt, Carriage - Ribbed z Housing z Fitting, Bleed z Piston z O-Ring z Pad, Brake - Set (inc. 36-37) z z Clip, Anti-Rattle z z Clip, Hairpin z Pin, Retaining - Brake Pad z Housing z O-Ring, Housing z Washer z Screw, Cap z Screw, Cap z Spacer, Speedometer Bracket z Bearing z Sleeve, Driveshaft z Ring, Retaining Plate, Mounting - Speedometer Sensor Rivet Screw, Machine Clamp Sensor, Speedometer

9


2009 Bearcat 570 XT

GEARCASE ASSEMBLY (Complete Gearcase Assembly p/n 1702-054) 0743-297 *Not a Service Part **Not Illustrated


10

1702-064 1602-915 2602-159 0702-970 2602-013 2602-124 8468-620 2602-127 0702-910 2602-040 2602-064 * * 2602-063 0702-853

1 2 1 1 1 1 1 2 1 1 1 1 1 1 1

Gearcase (inc. 2-3) Pin, Dowel Seal, Oil Fork, Shift - Assembly (inc. 5-7) Seal, Oil Arm, Shift Fork Screw, Machine Block, Slider Slider Assembly (inc. 10-14) Ring, Retaining Washer, Thrust Shaft, Output (inc. 13) Bearing Slider Gear, Transfer - 66T/34T - Assembly (inc. 16-22)

Ref. Part No. Qty. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 **

1602-842 1 Bearing 2602-058 1 Washer, Spacer 0702-867 1 Gear, Planetary - Assembly 1602-840 1 Bearing, Thrust 1602-841 1 Washer, Thrust 0702-852 1 Gear, Transfer (inc. one No. 22) 1602-981 2 Bearing 0702-686 1 Shaft, Input - 54T (inc. one No. 22) 0702-978 1 Cover, Gearcase (inc. 25-28) 2602-160 1 Seal, Oil 1602-982 1 Bearing 2602-099 2 Plug, Drain 1602-213 2 O-Ring 0423-538 13 Screw, Machine 2602-183 1 Gasket, Gearcase 4639-628 AR Fluid, Gearcase - 12 oz


2009 Bearcat 570 XT

REVERSE SHIFT LEVER ASSEMBLY 0742-819


2602-125 1623-728 0423-818 1623-709 2602-117 2602-118 2602-119 0702-972 2602-112 0630-224

1 1 1 1 1 1 1 1 1 1

Lever, Shift Clip, Retaining Washer Pin End-Cap, Shift Tube Spring Bushing, Spring Tube, Shift Bracket, Shift Tube Switch, Gear Indicator


8432-802 8060-686 2602-115 8468-850 0423-091 0702-974 8468-820 0423-169 0623-094

2 4 1 1 2 1 1 1 1

Nut, Lock Rivet Spacer, Shift Tube Screw, Machine Bushing, Linkage Linkage - Assembly Screw, Machine E-Ring Washer

11


2009 Bearcat 570 XT

SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n 1704-796) 0743-660


12

3604-457 3604-266 8408-831 3604-425 8476-625 3604-003 8427-602 3604-424 8474-625 0604-918

2 2 4 2 2 2 4 2 2 4

Rail, Formed Insert, Rail Screw, Cap Axle Screw, Machine End Cap, Slide Rail Nut, Lock Wearstrip, Slide Rail Screw, Machine Pad, Shock


8060-633 8 Rivet 0604-967 8 Bracket, Retaining 8408-031 2 Screw, Cap 3604-275 2 Bushing, Stop - Rear Arm 8427-802 2 Nut, Lock 1604-413 2 Block, Spring Tension 8408-850 2 Screw, Cap 1602-869 1 Track Assembly (inc. 19-20) 1602-899 62 Clip, Guide 2602-037 62 Clip, Wear


2009 Bearcat 570 XT

IDLER WHEEL ASSEMBLY 0743-768


1604-952 2 Cap, Idler Wheel 8408-880 8 Screw, Cap 8450-133 8 Washer 3604-454 2 Wheel, Idler - Blue (inc. 5-6) 3604-033 2 Bearing 0623-946 2 Ring, Retaining 8408-835 6 Screw, Cap 3604-004 6 Block, Mounting - Idler Wheel 8427-802 14 Nut, Lock 1623-756 2 Screw, Cap 3604-432 4 Spacer 3604-420 8 Wheel, Idler 3604-430 4 Spacer 1704-770 1 Bracket, Mounting - Front Shock 3604-429 2 Axle


8427-002 1704-674 1623-011 1623-010 3604-325 1704-279 0623-121 2604-788 8041-276 1604-412 0604-739 0623-746 1604-430 2604-516

2 1 1 1 1 2 2 2 2 4 2 4 2 2

Nut, Lock Pivot, Shock (inc. 18-19) Washer Fitting, Grease Spacer Spring, Overload - Assembly (inc. 22-25) Screw, Machine Block, Wear Nut, Lock Clip, Retaining Bushing, Overload Spring Washer Spacer, Spring Slide Slide, Spring

13


2009 Bearcat 570 XT

REAR SUSPENSION FRONT ARM ASSEMBLY 0743-663


14

1704-773 1623-010 0104-386 0603-083 3604-434 8427-002 1623-756 8047-486 0704-256 0623-875 8408-625 3604-460 8408-635 8427-602

1 2 2 2 1 3 1 2 2 6 2 2 2 4

Arm, Front Suspension (inc. 2-4) Fitting, Grease Bushing, Front Arm Bearing Axle Nut, Lock Screw, Cap Nut, Lock Adjuster, Front Arm Washer Screw, Cap Strap, Limiter Screw, Cap Nut, Lock


3604-435 8451-182 8408-040 0604-590 1703-072 0603-259 0603-147 1603-889 3604-273 8408-050 1604-369 1604-384 2603-544 8408-065

1 2 2 1 1 1 1 1 1 1 1 2 1 1

Axle, Inner Carriage Washer, Lock Screw, Cap Cover, Shock Spring, Compression Nut, Retainer - Spring Sleeve, Threaded Retainer, Spring Axle Screw, Cap Shock Absorber Bushing Axle Screw, Cap


2009 Bearcat 570 XT

REAR SUSPENSION REAR ARM ASSEMBLY 0743-676


1704-776 0104-386 1623-010 1704-779 1623-011 1623-756 3604-286 3604-441 8427-002 8408-041 3604-440 1604-204 1604-205 0623-138 8408-031 1704-627 8427-802 8408-860

1 2 2 1 1 1 2 1 4 2 1 1 1 2 2 2 4 4

Arm, Idler (inc. 2 and one No. 3) Bushing, Flared Fitting, Grease Arm, Rear (inc. one No. 3 and 5) Washer Screw, Cap Bushing Axle Nut, Lock Screw, Cap Axle Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retainer Screw, Cap Arm, Pivot Idler (inc. 16-18) Nut, Lock Screw, Cap


3604-028 1604-187 3604-275 3604-289 3604-264 3604-257 3604-256 1704-562 1704-563 3604-288 3604-330 8408-090 0704-929 3604-109 8408-050 3604-442 1604-262 1604-397

2 2 2 4 2 2 2 1 1 2 4 2 2 3 1 1 4 2

Bushing, Flared Washer, Pivot Idler Arm Axle Spacer Wheel, Idler (inc. 23-24) Bearing Ring, Retaining Spring, Suspension - Right Spring, Suspension - Left Sleeve, Spring Axle Screw, Cap Link, Rear Shock Spacer Screw, Cap Shock Absorber (inc. 33-34) Bushing Sleeve

15


2009 Bearcat 570 XT

ARTICULATING SKID FRAME ASSEMBLY 0743-677


16

1604-952 8408-880 8450-133 3604-454 3604-033 0623-946 3604-004 8408-835 8427-802 1623-756 3604-463 8427-002 1704-784 1704-785 8422-202

4 2 4 2 5 5 2 2 4 2 1 2 2 2 2

Cap, Idler Wheel Screw, Cap Washer Wheel, Idler - Blue (inc. 5-6) Bearing Ring, Retaining Block, Mounting - Idler Wheel Screw, Cap Nut, Lock Screw, Cap Axle Nut, Lock Rod, Adjuster Spring Nut, Lock


3604-429 1704-782 0104-386 1623-010 3604-427 8042-486 0623-123 0623-921 3604-450 3604-451 3604-049 3604-452 3604-455 8408-831

1 1 2 1 2 2 2 2 1 2 1 2 2 2

Axle Arm, Swing (inc. 18-19) Bushing, Flared Fitting, Grease Adjuster, Track Nut Screw, Cap Washer Axle, Rear Wheel Spacer Wheel, Idler (inc. 5-6) Spacer Wheel, Idler - Blue (inc. 5-6) Screw, Cap


2009 Bearcat 570 XT

CHASSIS ASSEMBLY 0743-759

Ref. Part No. Qty. Description 1 1707-226

1

Chassis - Assembly (inc. 2-3 and four No. 4) 2 1623-428 4 Screw, Cap 3 8476-835 4 Screw, Machine 4 8427-802 8 Nut, Lock 5 5606-515 1 End Cap, Tunnel 6 8060-682 12 Rivet 7 0423-577 16 Clip, U-Nut 8 8471-616 12 Screw, Machine 9 3606-920 1 Bracket, Toe Hook - Right 3606-921 1 Bracket, Toe Hook - Left 10 3606-710 1 Shield, Toe - Right 3606-711 1 Shield, Toe - Left 11 8060-686 8 Rivet 12 5606-580 1 Footrest, Passenger - Right 5606-581 1 Footrest, Passenger - Left 13 4606-454 1 Strap, Hold-Down - Right 4606-455 1 Strap, Hold-Down - Left 14 8060-510 3 Rivet 15 4706-508 1 Wearstrip, Tunnel 16 0123-149 3 Washer 17 0623-038 1 Nut w/Washer

Ref. Part No. Qty. Description 18 19 20 21 22 23 24 25

8053-212 1623-625 8476-620 4706-300 4606-770 0612-111 8476-616 1707-170

1 4 4 1 1 1 4 1

Washer, External Tooth Lock Plug Screw, Machine Close-Off, Front End Tab, Mounting - Resonator Bumper Screw, Machine Bracket, Mounting - Front Suspension (inc. 26-27) 26 0605-763 4 Bushing 27 1623-443 2 Bolt, Ribbed 28 0607-806 1 Frame, Mounting - Shock - Right 0607-807 1 Frame, Mounting - Shock - Left 29 8408-625 4 Screw, Cap 30 8408-620 4 Screw, Cap 31 8408-820 4 Screw, Cap 32 8427-602 11 Nut, Lock 33 6611-688 1 Reflector, Red - Right 6611-689 1 Reflector, Red - Left 34 8611-536 1 Decal, Tunnel - Right 8611-537 1 Decal, Tunnel - Left

17


2009 Bearcat 570 XT

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY 0743-760

Ref. Part No. Qty. Description 1 2718-631 2 7800-235 3 1623-614

1 1 1

1623-615

1

4 1623-610 5 8611-530 6 8611-522 8611-523 7 6606-027 8 1623-469 9 2718-646 2718-647 10 5606-356 5606-357 11 8611-532 8611-533 12 4606-926 13 5606-934 5606-935

2 1 1 1 1 4 1 1 1 1 1 1 2 1 1

18

Hood w/Decals - Blue (inc. 2-6) Hood w/o Decals - Blue (inc. 3-4) Clip, Rubber - Hood Hold-Down Right Clip, Rubber - Hood Hold-Down Left Pin, Retaining Decal, Hood - Crest Decal, “Arctic Cat” - Right Decal, “Arctic Cat” - Left Bracket, Hinge Nut, Stamped Spar, Front w/Decals - Right (inc. 10-11) Spar, Front w/Decals - Left (inc. 10-11) Spar, Front w/o Decals - Right - Black Spar, Front w/o Decals - Left - Black Decal, Front Spar - Right Decal, Front Spar - Left Strap, Hold-Down Bezel, Intake - Right - Blue Bezel, Intake - Left - Blue


5606-962 1623-677 4606-961 1623-129 5606-277 0623-797 2718-644

1 1 1 1 1 2 1

21 22 23 24 25 26 27 28 29 30 31

5606-634 8611-267 0623-362 0623-966 8053-242 1623-030 8427-602 1623-775 4706-063 8427-002 8408-025

1 1 2 2 2 2 3 3 1 2 2

Windshield Rivet, Reinstallable Bracket, Windshield - Hold-Down Screw, Self-Tapping Bracket, Windshield Screw, Self-Tapping Bumper, Front w/Decal - Platinum (inc. 21-22) Bumper, Front - Platinum Decal, AirCat - Chrome Clip, Retaining Screw, Self-Tapping Washer, External Tooth Lock Clip, U-Nut Nut, Lock Screw, Shoulder Bumper, Front Nut, Lock Screw, Cap


2009 Bearcat 570 XT

HEADLIGHT AND WIRING ASSEMBLIES 0743-769 *Optional

Ref. Part No. Qty. Description 1 0609-820 0609-821 2 0609-783 3 0609-831 4 0609-779 5 1686-386

1 1 2 2 2 1

Ref. Part No. Qty. Description

Lens/Reflector - Headlight - Right (inc. 2-4) 6 Lens/Reflector - Headlight - Left (inc. 2-4) 7 Bulb, Headlight - Low Beam 8 Bulb, Headlight - High Beam 9 Adjuster, Headlight - Assembly 10 Harness, Console

1686-501 1 0630-100 1 0630-102 1 0486-164 1 0123-788 AR

Harness, Main (inc. 7-8) Fuse, 7.5 Amp Cover, Fuse Holder Tether, Accessory Connector* Tie, Cable - 8 in.

19


2009 Bearcat 570 XT

CONSOLE ASSEMBLY 0743-771


20

4606-575 0620-329 0620-322 0423-493 1623-129 1623-661 2718-421 7611-574 7611-575 8611-276 8611-275 0617-558 0617-559 1623-618 0623-785

1 1 1 2 3 1 1 1 1 1 1 1 1 2 2

Housing, Speedometer/Tachometer Speedometer/Tachometer Bracket, Retaining Nut w/Washer Screw, Self-Tapping Screw, Self-Tapping Console - Black (inc. 8-11) Decal, Caution - French Decal, Caution - English Decal, Warning - French Decal, Warning - English Foam, Console - Front Foam, Console - Rear Screw, Self-Tapping Screw, Self-Tapping


5606-658 0609-806 * 0609-113 0123-899 0609-450 1623-669 0687-208 0687-219 1411-798 6606-011

1 1 1 1 1 1 2 1 1 1 1

Close-Off, Handlebar Switch, Ignition (inc. 18) Key Nut Washer Spacer Screw, Shoulder Cable, Choke (inc. 24) Lever, Choke Cable - Kit Decal, Aircat Nut, Retaining * Key is coded to switch; see dealer to determine part number.


2009 Bearcat 570 XT

SKID PLATE AND SIDE PANEL ASSEMBLY 0743-772

Ref. Part No. Qty. Description 1 2718-652

1

2718-653

1

2 5606-614 4706-279 3 8611-534 8611-535 4 4606-650 4606-651 5 4606-662 4606-663 6 5606-185 7 2718-532 2718-533 8 8611-181 9 5606-548 10 5606-404 11 0423-355

1 1 1 1 1 1 1 1 1 1 1 2 1 1 3

Panel, Side - Upper - Right w/Decals (inc. 2-3) Panel, Side - Upper - Left w/Decals (inc. 2-3) Panel, Side - Upper - Right w/o Decals Panel, Side - Upper - Left w/o Decals Decal, Upper Side Panel - Right Decal, Upper Side Panel - Left Vent, Upper Side Panel - Rear - Right Vent, Upper Side Panel - Rear - Left Vent, Upper Side Panel - Forward - Right Vent, Upper Side Panel - Forward - Left Vent, Side Panel - Center - Left Panel, Side - Lower - Right (inc. 8-9) Panel, Side - Lower - Left (inc. 8) Decal, Reflector Foil, Protective Deflector, Exhaust Screw, Shoulder

Ref. Part No. Qty. Description 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

8408-635 2 Screw, Cap 8427-602 14 Nut, Lock 8408-620 9 Screw, Cap 8061-708 7 Rivet 4606-926 2 Strap, Hold-Down 3706-706 1 Plate, Skid - Right 4706-073 1 Plate, Skid - Left 4606-982 1 Foil, Skid Plate Hinge - Right 4606-798 1 Foil, Protective 4606-797 1 Foil, Protective 1712-348 1 Plate, Exhaust - Outlet 2612-287 1 Seal, Exhaust - Outlet 1712-501 1 Shield, Heat - Exhaust Outlet 8060-510 3 Rivet 0623-778 7 Rivet 0623-966 4 Screw, Self-Tapping 2612-268 1 Shield, Heat 8061-508 2 Rivet 0423-538 2 Screw, Self-Tapping

21


2009 Bearcat 570 XT

BELT GUARD ASSEMBLY 0742-675


22

1707-153 1611-565 0613-007 8611-402 0123-802 8060-688

1 1 1 1 3 3

Guard, Belt Decal, Warning - Belt Guard Duct, Air-Out Decal, Clutching Chart Washer Rivet


1707-169 8060-504 1623-720 1707-168 8061-508

1 2 2 1 4

Hinge, Belt Guard - Rear Rivet Pin, Belt Guard Hinge, Belt Guard - Front Rivet


2009 Bearcat 570 XT

GAS TANK ASSEMBLY 0743-773


0770-878 1 Tank, Gas - Assembly (inc. 2-5) 1670-787 1 Fitting, Elbow 1670-822 1 Grommet 0670-427 1 Cap, Gas Tank - Assembly (inc. 5) 0109-733 1 Seal, Gas Tank Cap 1623-233 2 Clamp, Hose 0610-814 AR Hose, Gasline - 100 ft 0610-815 AR Hose, Gasline - 50 ft 8 0510-358 1 Strainer

Ref. Part No. Qty. Description 9 1670-325 1 Grommet 10 2670-020 1 Fitting, Elbow 11 4706-746 1 Knee Pad, Right 4706-747 1 Knee Pad, Left 12 8470-510 2 Screw, Machine 13 0423-101 2 Screw, Shoulder 14 0123-788 AR Tie, Cable - 8 in. 15 0423-577 2 Clip, U-Nut 16 0619-946 AR Tape, Foam - 1 ft

23


2009 Bearcat 570 XT

SEAT SUPPORT ASSEMBLY 0743-694

Ref. Part No. Qty. Description 1 5606-360 5606-361 2 0423-557 3 0423-396 4 0423-577 5 0423-355 6 8427-602

24

1 1 2 2 4 4 4

Spar, Rear - Right - Black Spar, Rear - Left - Black Screw, Shoulder Screw, Self-Tapping Clip, U-Nut Screw, Shoulder Nut, Lock


4706-037 8408-616 8408-625 0605-968 8060-488 0605-948 8424-602

1 2 4 1 1 1 4

Tube, Support Screw, Cap Screw, Cap Plate, Support - Upper Rivet Bracket, Nut Holder Nut


2009 Bearcat 570 XT

FRONT SEAT ASSEMBLY 0743-695

Ref. Part No. Qty. Description 1 4706-463 2 3 4 5 6 7

1

Seat Assembly - Front (inc. 2-14 and two No. 15) 4706-119 1 Cover, Seat (inc. 3) 5606-378 1 Wire, Seat 4706-118 1 Foam, Seat 5606-379 1 Wire, Seat 0624-528 AR Staple 2706-164 1 Latch, Seat - Assembly (inc. 8-11)


2606-854 1673-635 0673-023 1673-634 4706-529 8060-686 5606-371 1623-609

1 1 1 1 1 5 1 6

Lever, Seat Latch Cover, Seat Latch Clip, Spring Back, Seat Latch Plate, Backing Rivet Base, Seat Screw, Self-Tapping

25


2009 Bearcat 570 XT

PASSENGER SEAT AND BACKREST ASSEMBLY 0743-661


26

4706-465 1 Seat, Passenger - Assembly (inc. 2-12) 4706-120 1 Cover, Passenger Seat (inc. 3) 5606-378 1 Wire, Seat 4706-121 1 Foam, Seat 5606-380 1 Wire, Seat 5606-278 1 Base, Seat 6990-283 AR Velcro - 6.5 ft 5606-834 1 Windguard - Right 5606-835 1 Windguard - Left


1623-129 4706-068 8427-602 8408-640 4706-312 4706-313 5606-257 8476-630 0541-447

4 1 6 4 1 1 1 2 4

Screw, Self-Tapping Frame, Seat Nut, Lock Screw, Cap Backrest - Complete (inc. 14-15) Cover, Backrest Backrest Screw, Machine Pin, Mounting


2009 Bearcat 570 XT

REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY 0743-696 *Not Illustrated


4706-198 1623-345 1623-083 8050-272 8422-002 0123-802 8060-706 4606-162 1623-022 8408-616 0623-579 5606-803 5606-802 0441-592 8476-820 4706-258 4706-259

1 1 1 1 1 1 7 1 1 4 2 1 2 6 6 1 1

Riser, Seat - Assembly Stud, Seat Nut Washer Nut, Lock Washer Rivet Cable Screw, Self-Tapping Screw, Cap Hinge, Seat-Base Seal Seal Insert Screw, Machine Mount, Rack - Right Mount, Rack - Left

Ref. Part No. Qty. Description 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 *

8427-802 14 Nut, Lock 8427-602 4 Nut, Lock 3606-740 1 Snowflap 0623-184 4 Washer 1623-782 4 Screw, Machine 0623-301 2 Screw, Self-Tapping 1623-786 1 Clamp, Wire 8476-835 4 Screw, Machine 4706-065 1 Bumper, Rear 5611-583 1 Decal, Warning - Towing (French) 5611-582 1 Decal, Warning - Towing (English) 4606-156 1 Hitch, Pintle 8050-242 1 Washer 8408-832 2 Screw, Cap 0609-807 1 Taillight, LED 4706-145 1 Kit, Tool

27


2009 Bearcat 570 XT

ENGINE AND RELATED PARTS 0743-277


28

0662-527 0636-363 0606-885 1623-560 0608-571 1623-553 8427-802 0608-347 0708-543 0627-046

1 1 1 2 1 5 2 1 1 1

Engine, AA56A8 Handle, Recoil Cap, Recoil Handle Screw, Cap Mount, Engine - Rear Screw, Cap Nut, Lock Mount, Engine Plate, Snubber Belt, Drive


0746-085 0623-210 0623-804 0608-562 8047-486 0608-250 8051-337 8002-402 0608-251 0686-126

1 1 1 1 5 2 4 4 1 1

Clutch, Drive - Uncalibrated Washer, High Collar Bolt, Clutch Plate, Engine Mount Nut, Lock Mount, Engine - Double Washer, Lock Screw, Cap Mount, Engine - Single Wire, Ground


2009 Bearcat 570 XT

EXHAUST ASSEMBLY 0743-747


1712-472 1 Chamber, Expansion - Assembly (inc. 2-7) 1712-471 1 Chamber, Expansion 2612-137 1 Cover, Expansion Chamber - Upper 2612-345 1 Cover, Expansion Chamber - Lower 2612-354 2 Packing, Expansion Chamber 0624-552 AR Tie, Perforated Band - 5 ft 0624-541 AR Tie, Perforated Band - 25 ft 1612-178 3 Spring, Exhaust 2612-399 7 Spring, Extension 1712-493 1 Manifold, Exhaust 0612-131 1 Gasket, Exhaust - Manifold 1712-424 1 Resonator


8050-282 8408-850 1612-323 0412-215 8427-802 1612-873 8060-686 2612-024 2612-010 1623-437 8427-602

1 1 1 1 1 2 6 2 1 1 1

Washer Screw, Cap Gasket, Exhaust - Tailpipe Bushing Nut, Lock Grommet Rivet Bracket, Mounting - Resonator Shield, Heat Screw, Self-Tapping Nut, Lock

29


2009 Bearcat 570 XT

ELECTRIC START - STARTER MOTOR ASSEMBLY 0743-709


30

0745-351 0745-224 0637-265 0645-186 0623-892 8427-602 1623-553

1 1 1 1 1 1 4

Motor, Starter (inc. 2-4) Pinion Drive Assembly (inc. 3-4) Kit, Pinion Drive Kit, Pinion Stopper Screw, Self-Tapping Nut, Lock Screw, Cap


0745-334 0645-568 0645-569 0745-335 0645-367 1623-128 0123-903

1 1 1 1 1 6 1

Bracket, Mounting - Right Isolator, Starter Mounting - Right Isolator, Starter Mounting - Left Bracket, Mounting - Left Gear, Ring Screw, Machine Tie, Cable - 11.5 in.


2009 Bearcat 570 XT

BATTERY AND TRAY ASSEMBLY 0743-710 *Optional


0745-047 0645-151 0645-045 0645-152 0645-263 0745-315 8408-630 3002-964 8427-602 8476-816 8427-802 0745-318 1623-725 0423-716

1 1 6 1 1 1 2 2 5 1 1 1 1 1

Battery (inc. 2-5) Decal, Warning Cap, Battery Clamp, Hose Hose, Vent Tray, Battery Screw, Cap Clamp, Wire Nut, Lock Screw, Machine Nut, Lock Bracket, Hold-Down - Battery Screw, Shoulder Nut, Wing


8050-217 1 0745-329 1 0445-058 1 0623-038 2 0645-554 1 0645-521 1 0645-553 1 0645-520 1 0645-583 1 0645-581 1 0645-327 1 25 0645-584 1 26 0123-788 AR

Washer Rod, Hold-Down - Battery Solenoid, Starter Relay Nut w/Washer Cable, Battery/Solenoid (inc. 20) Boot, Terminal - Battery Cable, Battery/Ground (inc. 22) Boot, Terminal - Battery Cable, Solenoid/Starter (inc. 24) Boot, Terminal Boot, Terminal* Cable, Starter-to-Ground Tie, Cable - 8 in.

31


2009 Bearcat 570 XT

CARBURETOR AND FUEL PUMP ASSEMBLY 0742-686


32

1670-846 2 0623-652 2 0610-442 2 0115-544 2 0109-709 2 0670-210 2 0610-415 4 0610-772 AR

Carburetor Assembly - VM34-625 Clamp, Hose Hose, Drain Flange, Carburetor (inc. 5) Clamp Spacer Clamp, Hose Hose, Gasline - 25 ft


8427-602 2 Nut, Lock 1670-262 1 Pump, Fuel 0619-776 AR Conduit, Flexible - 5 ft 0610-007 AR Hose, Impulse - 25 ft 0610-563 4 Clamp, Hose 0610-691 AR Hose, Gasline - 10 ft 1670-166 1 Filter, Fuel


2009 Bearcat 570 XT

AIR SILENCER ASSEMBLY 0743-775


0770-814 1 Intake, Support - Assembly (inc. 2-6) 1670-732 1 Intake, Support - Top 1670-852 1 Resonator, Upper - Plenum - Right 1670-853 1 Resonator, Upper - Plenum - Left 1670-980 1 Intake, Support - Bottom 0623-784 12 Screw, Self-Tapping 1670-831 1 Cover, Top Plenum - Left 4606-276 4 Grommet 0423-356 2 Screw, Shoulder


8050-212 4606-275 8427-602 1670-942 1670-941 1670-944 8060-686 1623-129 5606-598

2 2 2 1 1 2 2 2 1

Washer Grommet Nut, Lock Seal, Air Silencer Silencer, Air Boot, Air Silencer Rivet Screw, Self-Tapping Bracket, Air Silencer

33


2009 Bearcat 570 XT

OIL TANK ASSEMBLY 0743-776


34

1670-365 0109-733 1611-564 2670-008 8408-620 8427-602 0609-773 1670-325

1 1 1 1 4 4 1 1

Cap, Oil Tank (inc. 2) Seal, Cap - Oil Tank Decal, Oil Tank Tank, Oil Screw, Cap Nut, Lock Sensor, Low Oil Grommet


1670-481 1 Fitting, Oil Tank 1623-042 1 Clamp, Hose 0123-811 2 Tie, Cable - 4 in. 6101-001 AR Hose, Oil - 100 ft 6101-009 AR Hose, Oil - 25 ft 13 1623-351 1 Clamp, Hose 14 0716-558 AR Conduit, Protective - 10 ft


2009 Bearcat 570 XT

Cam Arm Kit - p/n 4639-674 (inc. 5-8)

DRIVE CLUTCH (Uncalibrated Drive Clutch - p/n 0746-085) 0741-939

Ref. Part No. Qty. Description 1 1623-442 2 8051-212 3 0646-148 0646-376

6 6 1 1

4 0746-671 0746-670 0746-669

3 3 3

Screw, Cap Washer, Lock Spring, Drive Clutch - Blue Spring, Drive Clutch - Gold (Over 6,000 ft Alt.) Arm, Cam (inc. 5) Arm, Cam (inc. 5) (6-9,000 ft Alt.) Arm, Cam (inc. 5) (Over 9,000 ft Alt.)


1623-183 1602-692 0646-747 8048-366

3 6 3 3

Screw, Set O-Ring Pin, Cam Arm Nut, Lock

35


2009 Bearcat 570 XT

DRIVEN CLUTCH (Assembly p/n 0726-289) 0741-790

Ref. Part No. Qty. Description 1 0748-664 0748-662

1 1

2 3 4 5

1 1 2 1

36

0648-433 0648-009 0648-713 0648-693

Bracket, Torque 46°/40° (inc. 2-3) Bracket, Torque 36° (inc. 2-3) (Over 6,000 ft Alt.) Ring, Snap Bearing Seat, Spring Spring, Driven Clutch - White


0648-753 0648-453 0648-097 0648-139 8070-224 0648-650 1623-517

1 1 6 6 6 1 9

Spacer Seat, Spring Pin, Cam Roller Roller, Cam Pin, Spring Retainer, Torque Bracket Screw, Machine


2009 Bearcat 570 XT

CARBURETOR VM34-625 (Complete Assembly p/n 1670-846) 0738-474 *Not a Service Part

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

* 6505-188 6505-033 6505-035 6505-021 6505-022 6505-020 6505-019 6505-047 6505-029 6505-620 6505-137 6505-558 6506-393 6505-630 0770-037 6505-559 6505-610 6505-437 6506-408 6505-561 6506-407

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Mixing Body Assembly Cap, Starter Plunger Spring, Starter Plunger Starter Plunger Spring, Throttle Stop Screw Screw, Throttle Stop Spring, Pilot Air Screw Screw, Pilot Air Pilot Jet 40 Pilot Jet 35 (Over 6,000 ft Alt.) Ring, Baffle Main Jet 220** Top, Mixing Body Spring, Piston Valve Plate Block, Magnet Screw, Machine E-Clip Washer Jet Needle 6CE25-3 Piston Valve CA 3.0 Needle Jet P-4M

Ref. Part No. Qty. Description 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

0623-137 0630-076 6505-186 6505-036 6505-024 6505-160 6505-153 6505-027 6505-010 6505-009 6505-030 6505-632 6505-608 6505-624 6505-014 6505-622 6505-617 6505-569 6505-607

2 1 1 1 1 1 1 1 2 2 1 1 2 2 4 1 1 1 1

Screw, Self-Tapping Switch, Magnetic Plate Screw, Machine Washer Needle Valve Assembly 1.5 Pin, Float Arm Arm, Float Cap Float Gasket, Float Chamber Chamber, Float Plate, Hose Hose Screw, Machine O-Ring Screw, Drain Cap Washer **Alternate Carburetor Parts on Page 47

37


2009 Bearcat 570 XT

CRANKCASE AND CYLINDER 0739-400


38

3007-477 3005-998 3007-478 3007-399 3007-390 0217-709 3007-479 3006-001 3005-207 3007-480

1 1 2 8 2 2 2 1 8 4

Head, Cylinder Gasket, Head Bolt, Stud Screw, Cap Nut Plug, Spark (BR9EYA) Cylinder Assembly Gasket, Cylinder Bolt, Stud Bolt, Stud


3004-975 3007-373 3007-391 3004-775 3007-392 3007-676 3003-289 3005-206 3005-410 3007-411

4 4 8 1 4 1 1 2 8 4

Pin, Dowel Nut Nut Plate, Oil Seal Screw, Cap Crankcase Assembly (inc. 17-20) Bushing Pin, Dowel Screw, Cap Screw, Cap


2009 Bearcat 570 XT

PISTON AND CRANKSHAFT 0739-401 *Not a Service Part


3006-921 3006-004 3003-537 * 3004-830 3004-780 3005-993 3006-462 3007-482 3004-514 3005-989 3006-006 3006-011 3007-440 3006-464 3008-501 3006-007

2 2 4 2 2 4 2 1 2 2 3 1 1 3 2 1 1

Piston Assembly (inc. 2-4) Ring Set, Piston Ring, Snap Piston Pin, Piston Washer Bearing Crankshaft Assembly (inc. 9-28) Rod, Connecting Bearing Shim Pin, Crank Balancer Screw, Machine Bearing Washer Crankshaft - Right


3006-008 3002-827 3005-373 3003-112 3003-171 3003-306 3005-992 3006-009 3003-800 3006-010 3005-994 3006-465 3003-216 3003-658 3005-995 3010-070

1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1

Wheel, Crankshaft Spacer Gear, Oil Pump Drive Ring, Seal Race, Crankshaft Seal Retainer, Crankshaft Seal Bearing Crankshaft - Center Washer, Crank Pin Bearing Crankshaft - Left Bearing, Crankshaft - Left Seal, Oil C-Ring, Crankshaft Pin, Alignment Seal, Oil Key

39


2009 Bearcat 570 XT

INTAKE ASSEMBLY 0741-927


40

3006-615 3006-466 3006-075 3007-481 3007-418

4 1 2 4 4

Gasket, Intake Shield, Heat Insulator, Intake Bolt, Stud Washer


3007-417 3007-416 3003-503 3007-419

8 8 2 4

Washer, Lock Nut Gasket, Exhaust Bolt, Stud


2009 Bearcat 570 XT

REED VALVE ASSEMBLY 0739-381


2 2 2

Valve, Reed - Assembly (inc. 2-5) Stopper, Reed Valve Valve, Reed


4 4 4

Screw, Machine Nut Screw, Cap

41


2009 Bearcat 570 XT

OIL PUMP 0739-382


42

3007-429 3002-770 3002-749 3005-126 3003-749 3008-030 3007-471

1 1 1 1 1 1 2

Oil Pump Assembly Gear, Oil Pump Driven Shim O-Ring Retainer, Oil Pump O-Ring Screw, Cap


3402-009 3004-346 3005-224 3003-218 3005-032 3005-225

2 1 1 2 1 1

Gasket Bolt, Union Valve, Check Clamp, Hose Protector Hose, Oil Pump


2009 Bearcat 570 XT

CYLINDER COWLING ASSEMBLY 0743-721


3006-017 3007-483 3007-484 3006-089

1 1 1 1

Cowling, Front Cowling, Rear Screw, Cap Insert


3006-088 3006-530 3007-485 3005-996

7 7 2 2

Insert Screw, Cap Screw, Cap Grommet

43


2009 Bearcat 570 XT

RECOIL STARTER 0743-711


44

3007-688 3006-090 3006-091 3007-487 3006-092

1 1 1 1 1

Starter Assembly (inc. 2-6) Roller, Starter Ratchet Set Spring Plate, Friction


3006-093 3006-889 3006-020 3006-463 3007-488

1 1 1 3 8

Screw, Cap Rope, Starter Pulley, Starter Screw, Cap Screw, Cap


2009 Bearcat 570 XT

MAGNETO 0741-929


3005-636 3006-467 3006-022 3007-449 3007-489 3006-476

1 1 1 4 3 1

Stator Assembly Rotor/Flywheel Base, Stator - Plate Screw, Cap Screw, Cap Screw, Cap


3005-987 3007-424 3007-433 3005-926 3006-531

1 1 2 1 1

Washer Washer, Lock Screw, Cap Sensor, Ignition Timing Grommet

45


2009 Bearcat 570 XT

ELECTRICAL 0739-394


46

1 1 1

CDI Unit Harness, CDI Cover, Connector


1 1 2

Coil, Ignition Clamp Cap, Spark Plug

ALTERNATE CARBURETOR PARTS MAIN JETS AVAILABLE


JET 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390

P/N

NEEDLE JETS AVAILABLE

JET

6505-270 6505-216 6505-217 6505-168 6505-064 6505-065 6505-056 6505-066 6505-144 6505-145 6505-137 6505-067 6505-079 6505-068 6505-017 6505-069 6505-080 6505-123 6505-128 6505-136 6505-074 6505-070 6505-076 6505-071 6505-038 6505-072 6505-077 6505-078

400 410 420 430 440 450 460 470 480 490 500 510N 520 520N 530N 540 540N 550N 560 560N 580 600 620 640 660 680 700 720

P/N 6505-124 6505-212 6505-125 6505-146 6505-126 6505-147 6505-127 6505-148 6505-149 6505-150 6505-151 6506-378 6505-530 6506-379 6506-380 6505-531 6506-381 6506-382 6505-172 6506-383 6505-211 6505-532 6505-174 6505-533 6505-535 6505-169 6505-536 6505-538

NEEDLE JET O-6 (480) O-8 (480) P-0 (159) P-0 (166) P-0 (169) P-0 (480) P-2 (480) P-4 (159) P-4 (480) P-4 (169) P-4M (961) P-5 (480) P-5M (953) P-6 (159) P-6 (166) P-6 (480) P-8 (159) P-8 (166) P-8 (480) Q-0 (159) Q-0 (166) Q-0 (480) Q-2 (166)

2.0 3.0 3.0 3.5 2.5 3.5 2.5 2.5 3.0 3.0 2.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.0 3.5 1.0 2.5 3.5 3.0 3.5

CARBURETOR SIZE (mm) 28-30 28-30 30 30 32-34 32-34 34 34 34 34 36 36 38 38 38 38 38 38 38 40 40-44 40-44 40-44 40-44 40-44

Q-2 (480) Q-3 (480) Q-4 (166) Q-4 (480) Q-5 (159) Q-5 (166) Q-5 (480) Q-6 (166) Q-8 (480) R-0 (166) Z-4 (224) Z-5 (224) Z-6 (224) Z-8 (224) Z-9 (224) AA-0 (224) AA-1 (224) AA-3 (224) AA-4 (224) AA-5 (224) AA-8 (224) BB-0 (224) BB-5 (224)

P/N 6505-641 6505-599 6505-214 6505-636 6505-119 6505-520 6505-580 6505-506 6506-112 6505-505 6505-808 6505-541 6505-597 6505-572 6505-618 6505-544 6505-609 6505-604 6505-605 6505-099 6505-571 6505-182 6505-180

JET NEEDLES AVAILABLE P/N

6CE25 6CH3 6DH2 6DH3 6DH4 6DH7 6DH8 6DF7 7DJ2 7DH2 7DH5

P/N 6505-048 6505-161 6505-510 6505-528 6505-246 6505-248 6505-500 6505-614* 6505-507 6505-561* 6505-877 6505-592* 6505-643 6505-436 6505-525 6505-526 6505-554 6505-613* 6505-504 6505-575* 6505-092 6505-570 6505-548 6505-809 6505-813*

6505-931 6505-824 6505-155 6505-007 6505-051 6505-598 6505-595 6505-221 6505-540 6505-164 6506-407 6505-542 6506-405 6505-247 6505-268 6505-539 6505-298 6505-433 6505-543 6505-260 6505-190 6505-529 6505-508

NEEDLE JET

JET NEEDLE

PISTON VALVES AVAILABLE SLIDE

P/N

6506-408 6505-519 6505-252 6505-509 6505-003 6505-215 6505-236 6506-297 6505-549 6505-097 6505-814

INLET NEEDLE ASSEMBLIES AVAILABLE SEAT DIA. 1.5 mm (Steel) 1.5 mm (Viton) 1.5 mm (Steel) 1.5 mm (Viton) 1.8 mm (Viton) 2.0 mm (Viton)

CARB. SIZE (mm) 28, 30, 32, 34 28, 30, 32, 34 28 — 34 GVM 36, 38, 40, 44 36, 38, 40, 44 36, 38, 40, 44

P/N 6505-026 6505-160 6505-245 6505-171 6505-175 6505-176

PILOT JETS AVAILABLE JET NO. 17.5 20 22.5 25 27.5 30

P/N 6505-218 6505-138 6505-310 6505-075 6505-503 6505-073

JET NO. 35 40 45 50 52.5 55

P/N 6505-029 6505-047 6505-278 6505-262 6505-261 6505-255

* For models with carburetor switch.

47



Printed in U.S.A.


p/n 2258-242