2009 F8 EFI_EFI LXR_EFI LXR LE Parts Manual.pdf - Google Drive

Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123

SH A R E O U R PASSION.

TM

F8 EFI F8 EFI LXR F8 EFI LXR LE

Model Number S2009F8HEFUSG Model Number S2009F8HLXUSG Model Number S2009F8HLEUSB


TABLE OF CONTENTS 2009 F8 EFI (Model No. S2009F8HEFUSG) (Model No. S2009F8HLXUSG) - LXR (Model No. S2009F8HLEUSB) - LXR LE SKI AND SPINDLE ASSEMBLY ........................................................................................................................................ 1 A-ARM AND SWAY BAR ASSEMBLY .............................................................................................................................. 2 SHOCK ABSORBER ASSEMBLY ..................................................................................................................................... 3 FRONT SUSPENSION SHOCK ABSORBER ................................................................................................................... 4 STEERING POST ASSEMBLY ......................................................................................................................................... 5 STEERING POST ASSEMBLY (LXR/LXR LE) .................................................................................................................. 6 TIE ROD ASSEMBLY ........................................................................................................................................................ 7 STEERING SUPPORT ASSEMBLY .................................................................................................................................. 8 HANDLEBAR AND CONTROLS ....................................................................................................................................... 9 HANDLEBAR AND CONTROLS (LXR/LXR LE) .............................................................................................................. 10 HYDRAULIC BRAKE CONTROL ASSEMBLY ................................................................................................................ 11 DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ........................................................................................................ 12 GEARCASE ASSEMBLY ................................................................................................................................................. 13 SLIDE RAIL AND TRACK ASSEMBLY ........................................................................................................................... 14 IDLER WHEEL ASSEMBLY ............................................................................................................................................ 15 REAR SUSPENSION FRONT ARM ASSEMBLY ............................................................................................................ 16 REAR SUSPENSION FRONT ARM SHOCK ABSORBER ............................................................................................. 17 REAR SUSPENSION REAR ARM ASSEMBLY .............................................................................................................. 18 REAR SUSPENSION REAR ARM SHOCK ABSORBER ................................................................................................ 19 CHASSIS ASSEMBLY ..................................................................................................................................................... 20 CHASSIS ASSEMBLY (LXR/LXR LE) ............................................................................................................................. 21 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY .......................................................................................... 22 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR LE) .......................................................................... 23 HEADLIGHT AND WIRING ASSEMBLIES ...................................................................................................................... 24 HEADLIGHT AND WIRING ASSEMBLIES (LXR/LXR LE) .............................................................................................. 25 CONSOLE ASSEMBLY ................................................................................................................................................... 26 CONSOLE ASSEMBLY (LXR/LXR LE) ........................................................................................................................... 27 SKID PLATE AND SIDE PANEL ASSEMBLY ................................................................................................................. 28 SKID PLATE AND SIDE PANEL ASSEMBLY (LXR LE) ................................................................................................. 29 BELT GUARD ASSEMBLY .............................................................................................................................................. 30 GAS TANK ASSEMBLY .................................................................................................................................................. 31 FUEL PUMP ASSEMBLY ................................................................................................................................................ 32 SEAT SUPPORT ASSEMBLY ......................................................................................................................................... 33 SEAT SUPPORT ASSEMBLY (LXR/LXR LE) ................................................................................................................. 34 SEAT ASSEMBLY ........................................................................................................................................................... 35 SEAT ASSEMBLY (LXR) ................................................................................................................................................. 36 SEAT ASSEMBLY (LXR LE) ........................................................................................................................................... 37 REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY ................................................................................. 38 REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY (LXR) ....................................................................... 39 REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY (LXR LE) ................................................................. 40 COOLING ASSEMBLY .................................................................................................................................................... 41 ENGINE AND RELATED PARTS .................................................................................................................................... 42 EXHAUST ASSEMBLY .................................................................................................................................................... 43 FLEX-DRIVE STARTER MOTOR ASSEMBLY (LXR/LXR LE) ....................................................................................... 44 BATTERY AND TRAY ASSEMBLY (LXR/LXR LE) ......................................................................................................... 45 AIR SILENCER ASSEMBLY ............................................................................................................................................ 46 OIL TANK ASSEMBLY .................................................................................................................................................... 47 DRIVE CLUTCH .............................................................................................................................................................. 48 DRIVEN CLUTCH ............................................................................................................................................................ 49 CYLINDER AND HEAD ASSEMBLY ............................................................................................................................... 50 CRANKCASE ASSEMBLY .............................................................................................................................................. 51 PISTON AND CRANKSHAFT .......................................................................................................................................... 52 REED VALVE ASSEMBLY .............................................................................................................................................. 53 THROTTLE BODY ASSEMBLY ...................................................................................................................................... 54 OIL PUMP ........................................................................................................................................................................ 55 WATER PUMP/WATER MANIFOLD ............................................................................................................................... 56 RECOIL STARTER .......................................................................................................................................................... 57 MAGNETO ....................................................................................................................................................................... 58 ELECTRICAL ................................................................................................................................................................... 59 SERVOMOTOR ASSEMBLY ........................................................................................................................................... 60 NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2009 model year. For a complete list of related items, refer to the current accessory catalog. ©2008 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

Printed September 2008


2009 F8 EFI

SKI AND SPINDLE ASSEMBLY 0742-661

Ref. Part No. Qty. Description 1 2603-599 2 2603-397 3 2603-476 2603-598 4 0703-871 5 8047-486 6 2703-452

2 4 2 2 2 8 1

2703-453

1

2703-372

1

2703-373

1

7 1603-895 8 1623-654 9 2603-382

4 2 4

Ski, Plastic - Black Insert Handle, Plastic - Green Handle, Plastic - Black (LXR LE) Wearbar Nut, Lock Spindle, Steering - Right - Platinum (inc. 7-13) Spindle, Steering - Left - Platinum (inc. 7-13) Spindle, Steering - Right - Black (inc. 7-13) (LXR LE) Spindle, Steering - Left - Black (inc. 7-13) (LXR LE) Bearing Fitting, Grease Washer, Thrust

Ref. Part No. Qty. Description 10 4706-116 4706-117 4706-272 4706-273 11 0623-872 12 0623-796 13 0603-158 14 2603-548 15 0603-036 16 0623-776 17 0123-458 18 0623-728 19 0123-296 20 1623-688 21 8047-366 22 1623-689 23 0623-831

1 1 1 1 2 2 4 2 2 2 2 4 2 2 4 2 2

Arm, Spindle - Right - Platinum Arm, Spindle - Left - Platinum Arm, Spindle - Right - Black (LXR LE) Arm, Spindle - Left - Black (LXR LE) Screw, Cap Ring, Retaining Bearing Axle, Spindle Damper, Ski Screw, Cap Pin, Cotter Washer Nut, Lock Screw, Machine Nut, Lock Screw, Machine Cap, Spindle

1


2009 F8 EFI

A-ARM AND SWAY BAR ASSEMBLY 0742-524

Ref. Part No. Qty. Description 1 2 3 4 5 6

Nut, Lock Bracket, Mounting - Sway Bar Bar, Sway Sleeve, Sway Bar Link, Sway Bar A-Arm, Lower - Platinum (inc. eight No. 7) A-Arm, Lower - Black (inc. eight No. 7) (LXR LE) 7 1603-895 16 Bearing 8 8408-070 4 Screw, Cap 9 4606-402 1 Brace, Lower A-Arm 10 2603-544 2 Axle, Inner - Lower A-Arm - Front 11 2603-543 2 Axle, Lower A-Arm - Rear 12 8427-002 10 Nut, Lock

2

8427-602 2603-818 2703-323 2603-712 2603-710 2703-467 2703-464

2 2 1 4 2 2 2

Ref. Part No. Qty. Description 13 14 15 16

8408-065 8408-090 2603-643 2703-075

4 2 2 2

2703-262

2

17 2703-076

2

2703-248

2

18 2603-634 19 2603-577

4 4

Screw, Cap Screw, Cap Axle, Spindle A-Arm, Upper - Front - Platinum (inc. four No. 7) A-Arm, Upper - Front - Black (inc. four No. 7) (LXR LE) A-Arm, Upper - Rear - Platinum (inc. four No. 7) A-Arm, Upper - Rear - Black (inc. four No. 7) (LXR LE) Axle, Inner - Upper A-Arm Bearing, Split


2009 F8 EFI

SHOCK ABSORBER ASSEMBLY 0741-340


2703-532 3604-200 3604-109 8408-055

2 2 4 4

Shock, Ski Retainer, Spring Sleeve Screw, Cap

Ref. Part No. Qty. Description 5 8427-002 6 2703-534 2703-535

4 2 2

Nut, Lock Spring, Compression - White Spring, Compression - Copper (LXR LE)

3


2009 F8 EFI

FRONT SUSPENSION SHOCK ABSORBER (Complete Shock Absorber p/n 2703-532) 0743-824

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4

1603-501 1604-262 1604-397 0603-991 2603-630 1703-452 1604-271 2603-819 1604-272 2603-055 2603-065 2603-075 2603-095 2603-125 2603-044 2603-072 2603-132

1 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1

Eyelet, Shock Bushing Sleeve Bumper, Shock Rod, Shock End Cap, Shock (inc. 7) O-Ring Spacer Washer, Top Out Valve, 0.800 x 0.010 in. Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.010 in. Valve, 1.250 x 0.010 in. Valve, 0.700 x 0.008 in. Valve, 1.000 x 0.006 in. Valve, 1.300 x 0.006 in.

Ref. Part No. Qty. Description 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1604-731 1 1604-274 1 2603-124 1 1604-273 1 0623-696 1 0704-791 1 2604-152 1 2604-153 1 2603-012 1 1603-911 1 2603-400 1 2604-649 1 2604-162 1 0624-433 1 2604-164 2 4639-366 AR

Piston, 0.052 in. - Orifice Strap, Piston - Teflon Valve, 1.250 x 0.008 in. Washer, Backup Nut Piston, Floating (inc. 24-25) O-Ring Strap, Piston - Teflon Sleeve, Protector Nut, Adjuster Body, Shock Valve, Pressure (inc. 30) O-Ring, Valve Screw, Valve Bushing Oil, Shock - 1 qt


2009 F8 EFI

STEERING POST ASSEMBLY 0743-559

Ref. Part No. Qty. Description 1 2 3 4 5 6 7

0623-872 0705-355 0605-884 0605-676 8403-830 1705-250 8050-282

4 2 1 2 4 1 1

Screw, Cap Cap, Adjusting Block - Upper Riser, Handlebar Cap, Adjusting Block - Lower Screw, Cap Post, Steering Washer


8427-002 1705-087 1705-201 8408-617 0605-993 8408-621

2 1 2 2 1 2

Nut, Lock Bracket, Bearing Plate, Bearing Bracket Screw, Cap Bracket, Wire Protector Screw, Cap

5


2009 F8 EFI

STEERING POST ASSEMBLY (LXR/LXR LE) 0743-560

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9

6

1705-104 0605-839 0605-837 0605-828 1705-195 0605-832 0605-833 1623-018 0605-831

1 1 1 1 1 1 1 2 1

Lever, Cam - Assembly (inc. 2) Knob, Locking Pin Washer, Cam Lever Cup, Cam Lever Block, Riser - Assembly Retainer, Riser Block - Right Retainer, Riser Block - Left Screw, Self-Tapping End, Lock Rod


0605-840 1705-198 8050-282 8427-002 1705-087 1705-201 8408-617 0605-993 8408-621

2 1 1 2 1 2 2 1 2

Spring, Riser Block Post, Steering Washer Nut, Lock Bracket, Bearing Plate, Bearing Bracket Screw, Cap Bracket, Wire Protector Screw, Cap


2009 F8 EFI

TIE ROD ASSEMBLY 0742-527

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10

8427-802 2603-436 1707-115 1623-010 8408-885 1705-217 0605-760 1623-662 8408-045 8408-065

4 2 2 2 2 1 2 2 1 1

Nut, Lock Axle, Steering Arm Arm, Steering - Assembly (inc. 4) Fitting, Grease Screw, Cap Drag Link (inc. 7) Bearing Screw, Shoulder Screw, Cap Screw, Cap


8427-002 0605-752 8420-002 0605-926 0423-013 0605-753 4606-818 0605-925 0605-755

4 3 3 2 3 2 2 1 1

Nut, Lock Ball Joint, Tie Rod - Right-Hand Thread Nut, Hex - Right-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Left-Hand Thread Ball Joint, Steering - Left-Hand Thread Cap, Ball Joint Tube, Tie Rod Ball Joint, Tie Rod - Left-Hand Thread

7


2009 F8 EFI

STEERING SUPPORT ASSEMBLY 0743-714

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14

8

8408-840 3 Screw, Cap 8427-802 3 Nut, Lock 0607-814 2 Frame, Upper - Front 8408-635 12 Screw, Cap 8427-602 45 Nut, Lock 3706-346 1 Bracket, Support - Headlight w/Heat Shield 1707-100 1 Gusset, Steering Support - Right 0630-243 1 Alarm, Reverse (inc. 9) 0630-017 1 Ring, Retaining 0630-219 1 Regulator, Voltage 0605-949 1 Support, Steering 5606-137 1 Plate, Nut 0623-574 2 Screw, Self-Tapping 4606-687 1 Bracket, Support - Recoil Cup


19 20 21 22 23 24 25 26

0623-562 2 Plug 0607-809 1 Gusset, Steering Support - Left 8408-630 23 Screw, Cap 3606-744 1 Bracket, Footrest - Right 3606-745 1 Bracket, Footrest - Left 3706-632 1 Bracket, Footrest - Right - Black (LXR LE) 3706-633 1 Bracket, Footrest - Left - Black (LXR LE) 8060-686 4 Rivet 8408-616 2 Screw, Cap 4606-938 1 Bracket, Support - Belt Guard 3002-964 5 Clamp, Wire 1623-722 2 Clamp, Cable 2612-125 1 Tab, Mounting - Exhaust Spring (Standard) 0706-371 AR Trim 5606-208 1 Clip, Servomotor


2009 F8 EFI

HANDLEBAR AND CONTROLS 0743-825 *Included in Kit

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13

0123-811 AR Tie, Cable - 4 in. 0123-788 AR Tie, Cable - 8 in. 4606-945 2 Grip, Handlebar 0609-824 1 Control, Throttle - Rear (inc. 5-10) 0609-859 1 Kit, Throttle Lever Mounting (inc. 6-9) * 1 Axle, Lever - Throttle * 2 Cap, Lever Axle * 1 Spacer, Lever Axle 0123-766 1 Nut, Push 0609-797 1 Lever, Throttle 0617-248 1 Pad, Insulator 0609-775 1 Element, Thumbwarmer 0609-595 1 Clip, Retaining

Ref. Part No. Qty. Description 14 15 16 17 18 19 20 21 22 23 24 25

0609-864 0609-792 0609-793 0609-791 0609-805 0609-811 0609-828 0609-829 1705-092 1705-286 0619-926 1686-458 0687-213

1 1 1 8 1 1 1 1 1 1 1 1 1

Control, Throttle - Front Cover, Connector Screw, Machine Screw, Self-Tapping Control, Dimmer - Front Control, Dimmer - Rear Element, Handwarmer - Right Element, Handwarmer - Left Handlebar Wrap, Handlebar Pad Foam, Handlebar Pad Harness, Handlebar Cable, Throttle

9


2009 F8 EFI

HANDLEBAR AND CONTROLS (LXR/LXR LE) 0743-826 *Included in Kit


10

0687-213 1 Cable, Throttle 0123-788 AR Cable Tie - 8 in. 4606-945 2 Grip, Handlebar 0609-824 1 Control, Throttle - Rear (inc. 5-10) 0609-859 1 Kit, Throttle Lever Mounting (inc. 6-9) * 1 Axle, Lever - Throttle * 2 Cap, Lever Axle * 1 Spacer, Lever Axle 0123-766 1 Nut, Push 0609-797 1 Lever, Throttle 0617-248 1 Pad, Insulator 0609-775 1 Element, Thumbwarmer 0609-595 1 Clip, Retaining 0609-864 1 Control, Throttle - Front


0609-792 1 Cover, Connector 0609-793 1 Screw, Machine 0609-791 8 Screw, Self-Tapping 1705-092 1 Handlebar 0609-828 1 Element, Handwarmer - Right 0609-829 1 Element, Handwarmer - Left 0609-811 1 Control, Dimmer - Rear 0609-805 1 Control, Dimmer - Front 0123-811 AR Cable Tie - 4 in. 1686-458 1 Harness, Handlebar 3606-693 1 Pad, Handlebar - Adjustable 0623-128 2 Screw, Self-Tapping 1623-673 2 Screw, Self-Tapping


2009 F8 EFI

HYDRAULIC BRAKE CONTROL ASSEMBLY 0740-889 *Not Illustrated


1602-930 1602-929 1602-931 1602-932 1602-933 1602-934 1602-935

1 1 1 1 1 2 1

Brake Assembly (inc. 2-10) Master Cylinder - Assembly Lever, Brake (inc. 4) Lock, Brake Lever - Kit Cover, Reservoir Screw, Machine Clamp, Brake

Ref. Part No. Qty. Description 8 9 10 11 12 13 *

1602-936 2 1602-937 1 1602-938 1 0423-178 2 0423-413 1 1602-926 1 0436-908 AR

Screw, Machine Pin, Brake Lever - Kit Switch, Brake Washer, Crush Bolt, Banjo-Fitting Brakeline, Hydraulic Fluid, Brake - High Temperature - 12 oz

11


2009 F8 EFI

DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES 0743-716 *Not a Service Part

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

12

1602-957 1623-461 1602-656 1602-480 2602-076 0728-181 0702-940 1602-783 1602-984 1702-060 8476-830 1623-355 1702-058 8427-802 0648-442 0648-443 0726-284 0648-441 0648-714 0648-715 0648-716 1702-114 0648-788 8050-277 8051-272 1623-572

1 1 1 1 1 1 1 2 1 1 1 7 1 13 AR AR 1 1 AR AR AR 1 1 1 1 1

Nut, Retaining Screw, Cap Disc, Brake Spacer, Brake Caliper Shield, Bearing Track, Drive - Assembly (inc. 7-8) z Driveshaft z Sprocket, Drive Seal Plate, Mounting - Reverse Screw, Machine Nut, Push Gearcase Assembly Nut, Lock Washer Washer Clutch, Driven O-Ring Washer Washer Washer Adjuster, Sheave (inc. 20) z Washer, Thrust Washer Washer, Lock Screw, Cap

Ref. Part No. Qty. Description 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

8477-845 1702-018 1623-713 * 1602-458 1602-461 1602-669 0702-563 1602-466 1602-467 1602-464 * 0602-729 0402-165 1602-670 1602-671 2602-132 2602-131 1602-463 1602-456 1602-978 4606-309 8468-617 1623-676 0630-207 8060-602

1 1 4 1 1 2 2 2 4 1 1 1 1 4 2 2 2 2 2 1 1 1 1 1 1 1

Screw, Machine Caliper, Brake - Assembly (inc. 26-43) z Bolt, Carriage - Ribbed z Housing z Fitting, Bleed z Piston z O-Ring z Pad, Brake - Set (inc. 32-33) z z Clip, Anti-Rattle z z Clip, Hairpin z Pin, Retaining - Brake Pad z Housing z O-Ring, Housing z Washer z Screw, Cap z Screw, Cap z Spacer z Bearing z Sleeve, Driveshaft z Ring, Retaining Fitting, Inlet Plate, Mounting - Speedometer Sensor Screw, Machine Clamp Sensor, Speedometer Rivet


2009 F8 EFI

GEARCASE ASSEMBLY (Complete Gearcase Assembly p/n 1702-058) 0743-717 *Not Illustrated


0702-994 1602-915 2602-159 2602-151 1702-012 1602-980 1702-013 1602-349 2602-257 0702-695 1602-981 1702-089

1 2 1 2 1 1 1 1 1 1 2 1

Gearcase (inc. 2-3 and one No. 4) z Pin, Dowel z Seal, Oil z Ring, Retaining Gear, Ring (inc. 6) z Bearing Gear, Planetary - Assembly (inc. 8-9) z Gear, Planetary z Ring, Retaining Shaft, Input - 64T (inc. one No. 11) z Bearing Gear, Transfer - 56T/34T - Assembly (inc. one No. 11 and 13-14)

Ref. Part No. Qty. Description 13 14 15 16 17 18 19 20 21 *

2602-259 1 z Spacer 1602-842 1 z Bearing 2602-184 1 Gasket, Gearcase 0702-996 1 Cover, Gearcase (inc. 17-20) 2602-160 1 z Seal, Oil 1602-982 1 z Bearing 1602-213 2 z O-Ring 2602-099 2 z Plug, Gearcase 0423-538 13 Screw, Machine 5639-219 AR Fluid, Gearcase - 15 oz

13


2009 F8 EFI

SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n 7800-146; p/n 7800-274 LXR LE) 0743-407

Ref. Part No. Qty. Description 1 3604-416 1704-786 2 8408-831 3 3604-268 4 2604-281 5 8476-625 6 3604-003 7 8427-602 8 3604-186 9 8474-625 10 0604-918 11 8060-633 12 0604-967

14

2 2 4 2 1 2 2 4 2 2 4 8 8

Rail, Formed Rail, Formed - Black (LXR LE) Screw, Cap Axle, Inner Spacer Screw, Machine End Cap, Slide Rail Nut, Lock Wearstrip, Slide Rail Screw, Machine Pad, Shock Rivet Bracket, Retaining


3604-266 2 Insert, Rail 3604-275 2 Bushing, Stop - Rear Arm 8408-031 4 Screw, Cap 2604-860 2 Block, Coupler 3604-291 2 Bushing, Coupler Block 8047-366 4 Nut, Lock 0704-352 2 Adjuster, Track 8002-042 4 Screw, Cap 2602-019 1 Track Assembly (inc. 22) 2602-162 1 Track Assembly (inc. 22) (LXR LE) 22 2602-081 34 Clip, Guide 2602-081 52 Clip, Guide (LXR LE)


2009 F8 EFI

IDLER WHEEL ASSEMBLY 0743-409

Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1604-952 4 Cap, Idler Wheel 8408-870 2 Screw, Cap 8450-133 10 Washer 3604-047 2 Wheel, Idler - Green (inc. two No. 5-6) 3604-461 2 Wheel, Idler - Copper (inc. two No. 5-6) (LXR LE) 3604-033 10 Bearing 0623-946 10 Ring, Retaining 3604-207 2 Block, Mounting - Idler Wheel 8408-835 6 Screw, Cap 8427-802 14 Nut, Lock 0423-537 1 Screw, Cap 3604-083 2 Spacer, Shock - Front Arm 0623-912 2 Washer 3604-269 1 Axle 8427-002 1 Nut, Lock 8408-850 2 Screw, Cap


2604-515 3604-204 3604-004 3604-039 8408-880 8408-831 3604-066 3604-462

2 2 4 4 4 2 2 2

23 24 25 26 27 28 29

1704-490 2604-881 3604-060 3604-300 1604-810 8042-486 0124-310

2 2 2 1 1 2 2

Slide, Spring Block, Slide Block, Mounting - Idler Wheel Wheel, Idler (inc. two No. 5-6) Screw, Cap Screw, Cap Wheel, Idler - Green (inc. two No. 5-6) Wheel, Idler - Copper (inc. two No. 5-6) (LXR LE) Bushing, Adjuster Bushing, Adjuster Wheel, Idler (inc. two No. 5-6) Axle, Rear Spacer, Rear Wheel Nut Screw, Cap

15


2009 F8 EFI

REAR SUSPENSION FRONT ARM ASSEMBLY 0742-561


16

1704-755 1623-010 3604-141 0104-386 3604-272 0423-537 8427-002 8408-850 2603-574 1704-758 8427-802 8427-602 0623-875

1 1 2 2 1 1 2 1 1 1 1 4 6

Arm, Front Suspension (inc. 2-4) Fitting, Grease Bumper, Front Slider Bushing Axle, Inner Screw, Cap Nut, Lock Screw, Cap Axle, Inner Pivot, Rear Shock Nut, Lock Nut, Lock Washer


8408-625 8408-635 3604-413 3604-234 3604-233 8408-041 1704-738 3604-273 8408-050 3604-200 1704-736 0604-790

2 2 2 1 2 2 1 1 1 1 1 1

Screw, Cap Screw, Cap Strap, Limiter Axle, Front Slider Bushing, Flared Screw, Cap Shock Absorber Axle, Shock Screw, Cap Retainer, Spring Spring, Compression - Black Cover, Shock


2009 F8 EFI

REAR SUSPENSION FRONT ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-738) 0743-827


1604-796 3604-410 1703-453 1604-271 1604-272 2603-046 2603-055 2603-064 2603-074 2603-094 2603-134 0603-953 1604-274 2603-125 2603-095

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Eyelet, Shock Rod, Shock Cap, Shock (inc. 4) O-Ring Washer, Top Out Valve, 0.700 x 0.012 in. Valve, 0.800 x 0.010 in. Valve, 0.900 x 0.008 in. Valve, 1.000 x 0.008 in. Valve, 1.100 x 0.008 in. Valve, 1.300 x 0.008 in. Piston, 0.093 in. - Orifice Strap, Piston - Teflon Valve, 1.250 x 0.010 in. Valve, 1.100 x 0.010 in.


2603-075 1 2603-065 1 1604-273 1 0623-696 1 0704-791 1 2604-152 1 2604-153 1 1603-911 2 3604-409 1 2604-156 1 2604-649 1 2604-162 1 0624-433 1 4639-366 AR

Valve, 1.000 x 0.010 in. Valve, 0.900 x 0.010 in. Washer, Backup Nut Piston, Floating (inc. 21-22) O-Ring Strap, Piston - Teflon Nut, Spring Adjuster Body, Shock Bushing Valve, Pressure (inc. 27) O-Ring, Valve Screw, Valve Oil, Shock - 1 qt

17


2009 F8 EFI

REAR SUSPENSION REAR ARM ASSEMBLY 0743-828


1704-624 1623-011 1623-010 3604-285 3604-286 8427-002 0423-537 8408-041 1704-619 1604-100 3604-276 1604-204 1604-205 13 0623-138 14 3604-288 15 1704-576 1704-577

18

1 1 2 1 2 5 1 2 1 2 1 1 1 2 2 1 1

Arm, Rear - Black (inc. 2 and one No. 3) Washer Fitting, Grease Axle, Inner Bushing, Rear Arm Nut, Lock Screw, Cap Screw, Cap Arm, Idler - Black (inc. 10 and one No. 3) Bushing, Flared Axle Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retaining Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left


3604-264 3604-257 3604-256 3604-289 1704-627 8427-802 8408-860 3604-028 3604-275 1604-187 8408-031 1704-746 3604-109 8408-050 1704-686

2 2 2 2 2 4 4 2 2 2 2 1 4 4 1

Wheel, Idler (inc. 17-18) Bearing Ring, Retaining Spacer, Pivot - Idler Arm Arm, Pivot Idler (inc. 21-23) Nut, Lock Screw, Cap Bushing, Flared Axle, Powder Metal Washer, Pivot - Idler Arm Screw, Cap Shock Absorber Sleeve Screw, Cap Link, Rear Shock - Black


2009 F8 EFI

REAR SUSPENSION REAR ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-746) 0741-353 *Not Illustrated


1603-503 1604-262 1604-397 2604-599 1703-452 1604-271 1604-272 2603-065 2603-075 2603-095 2603-125 2603-062 2603-096 2603-136 3604-415

1 2 2 1 1 1 1 2 2 2 1 1 1 1 1

Eyelet, Shock Bushing Sleeve Rod, Shock End Cap, Shock w/Bleed (inc. 6) O-Ring Washer, Top Out Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.010 in. Valve, 1.250 x 0.010 in. Valve, 0.900 x 0.006 in. Valve, 1.100 x 0.012 in. Valve, 1.300 x 0.012 in. Piston, 0.063 in. - Orifice

Ref. Part No. Qty. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 *

1604-274 1 2603-126 1 2603-055 1 1604-273 1 0623-696 1 0704-791 1 2604-152 1 2604-153 1 2604-598 1 2604-164 2 2604-649 1 2604-162 1 0624-433 1 4639-366 AR

Strap, Piston - Teflon Valve, 1.250 x 0.012 in. Valve, 0.800 x 0.010 in. Washer, Backup Nut Piston, Floating (inc. 22-23) O-Ring Strap, Piston - Teflon Body, Shock Bushing Valve, Pressure (inc. 27) O-Ring Screw, Valve Oil, Shock - 1 qt

19


2009 F8 EFI

CHASSIS ASSEMBLY 0743-829

Ref. Part No. Qty. Description 1 1707-198

Chassis - Assembly (inc. 2-4 and four No. 5) 2 1623-640 1 Clip, U-Nut 3 1623-428 4 Screw, Cap 4 8476-835 4 Screw, Machine 5 8427-802 10 Nut, Lock 6 1623-637 2 Clip, U-Nut 7 2606-007 2 Foil, Protective 8 1623-625 2 Plug 9 0423-577 16 Clip, U-Nut 10 3606-920 1 Bracket, Toe Hook - Right 3606-921 1 Bracket, Toe Hook - Left 11 3606-710 1 Shield, Toe - Right 3606-711 1 Shield, Toe - Left 12 8471-616 12 Screw, Machine 13 1707-135 1 Bracket, Mounting - Front Suspension (inc. 14-15) 14 0605-763 4 Bushing 15 1623-443 2 Bolt, Ribbed 16 0607-806 1 Frame, Mounting - Shock - Right 0607-807 1 Frame, Mounting - Shock - Left

20

1


8408-625 4 Screw, Cap 8427-602 12 Nut, Lock 8408-620 4 Screw, Cap 8476-620 4 Screw, Machine 8408-820 4 Screw, Cap 1623-080 1 Clamp 8408-870 1 Screw, Cap 0708-532 1 Guide, Rope 8476-825 1 Screw, Machine 8053-212 1 Washer, External Tooth Lock 0623-038 1 Nut w/Washer 2603-543 1 Spacer 4606-454 1 Strap, Hold-Down - Right 4606-455 1 Strap, Hold-Down - Left 0706-371 AR Trim 0623-677 AR Tie, Cable - Push-Mount 4706-061 2 Retainer, Seat 8060-484 4 Rivet


2009 F8 EFI

CHASSIS ASSEMBLY (LXR/LXR LE) 0743-719


1

Chassis - Assembly (inc. 2-4 and four No. 5) 1707-261 1 Chassis - Assembly (inc. 2-4 and four No. 5) (LXR LE) 2 1623-640 1 Clip, U-Nut 3 1623-428 4 Screw, Cap 4 8476-835 4 Screw, Machine 5 8427-802 10 Nut, Lock 6 1623-637 2 Clip, U-Nut 7 2606-007 2 Foil, Protective 8 1623-625 2 Plug 9 0423-577 16 Clip, U-Nut 10 3606-920 1 Bracket, Toe Hook - Right 3606-921 1 Bracket, Toe Hook - Left 3706-504 1 Bracket, Toe Hook - Right - Black (LXR LE) 3706-505 1 Bracket, Toe Hook - Left - Black (LXR LE) 11 3606-710 1 Shield, Toe - Right 3606-711 1 Shield, Toe - Left 3706-502 1 Shield, Toe - Right - Black (LXR LE) 3706-503 1 Shield, Toe - Left - Black (LXR LE) 12 8471-616 12 Screw, Machine 13 1707-135 1 Bracket, Mounting - Front Suspension (inc. 14-15)

Ref. Part No. Qty. Description 14 0605-763 4 Bushing 15 1623-443 2 Bolt, Ribbed 16 0607-806 1 Frame, Mounting - Shock - Right 0607-807 1 Frame, Mounting - Shock - Left 17 8408-625 4 Screw, Cap 18 8427-602 12 Nut, Lock 19 8408-620 4 Screw, Cap 20 8476-620 4 Screw, Machine 21 8408-820 2 Screw, Cap 22 1623-080 1 Clamp 23 8408-870 1 Screw, Cap 24 0708-532 1 Guide, Rope 25 8476-825 1 Screw, Machine 26 8053-212 1 Washer, External Tooth Lock 27 0623-038 1 Nut w/Washer 28 2603-543 1 Spacer 29 4606-454 1 Strap, Hold-Down - Right 4606-455 1 Strap, Hold-Down - Left 30 0706-371 AR Trim 31 0623-677 AR Tie, Cable - Push-Mount

21


2009 F8 EFI

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY 0743-477

Ref. Part No. Qty. Description 1 2718-573 2 7999-263 3 4606-624

Hood w/Decals - Green (inc. 2-9) Hood w/o Decals - Green (inc. 3-7) Vent, Hood - Outer Front - Right Black 4606-625 1 Vent, Hood - Outer Front - Left - Black 4 4606-640 1 Vent, Hood - Outer Rear - Right Black 4606-641 1 Vent, Hood - Outer Rear - Left - Black 5 4606-614 1 Vent, Hood - Inner - Right - Black 4606-615 1 Vent, Hood - Inner - Left - Black 6 1623-614 1 Clip, Rubber - Hood Hold-Down Right 1623-615 1 Clip, Rubber - Hood Hold-Down - Left 7 1623-610 2 Pin, Retaining 8 8611-418 1 Decal, Hood - Right 8611-419 1 Decal, Hood - Left 9 8611-403 1 Decal, Hood - Crest 10 3706-348 1 Bracket, Hinge - Right 3706-347 1 Bracket, Hinge - Left 11 1623-469 4 Nut, Stamped 12 1623-129 11 Screw, Self-Tapping 13 2718-552 1 Spar, Front w/Decals - Right (inc. 14-16) 2718-553 1 Spar, Front w/Decals - Left (inc. 14 and 16) 14 4606-884 1 Spar, Front w/o Decals - Right - Black 4606-885 1 Spar, Front w/o Decals - Left - Black 15 4606-934 1 Foil, Spar - Right 16 8611-414 1 Decal, Front Spar - Right 8611-415 1 Decal, Front Spar - Left

22

1 1 1

Ref. Part No. Qty. Description 17 5606-920 5606-921 18 1623-677 19 4606-961 20 5606-961 21 2718-548

1 1 1 1 1 1

22 23 24 25

4606-519 8611-267 4606-512 4606-604 4606-605 26 2718-544

1 1 1 1 1 1

27 5606-462

1

28 8611-416 8611-417 29 0423-355 30 8427-602 31 1623-775 32 8424-602 33 0623-966 34 8053-242 35 4606-926

1 1 4 6 4 2 2 2 2

Bezel, Intake - Right - Green Bezel, Intake - Left - Green Rivet, Plastic Bracket, Windshield - Hold-Down Windshield Fascia, Bumper - Upper w/Decals - Green (inc. 22-23) Fascia, Bumper - Upper - Green Decal, AirCat - Chrome Bumper, Front - Black Vent, Bumper - Right - Black Vent, Bumper - Left - Black Fascia, Bumper - Lower w/Decals (inc. 25-26) Fascia, Bumper - Lower w/o Decals Black Decal, Fascia - Lower - Right Decal, Fascia - Lower - Left Screw, Shoulder Nut, Lock Screw, Shoulder Nut Screw, Self-Tapping Washer, External Tooth Lock Strap, Hold-Down


2009 F8 EFI

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR LE) 0743-830

Ref. Part No. Qty. Description 1 2718-694 2 7800-316 3 4606-624 4 5 6 7 8 9 10 11 12 13

1 1 1

Hood w/Decals - Black (inc. 2-9) Hood w/o Decals - Black (inc. 3-7) Vent, Hood - Outer Front - Right Black 4606-625 1 Vent, Hood - Outer Front - Left - Black 4606-640 1 Vent, Hood - Outer Rear - Right Black 4606-641 1 Vent, Hood - Outer Rear - Left - Black 4606-614 1 Vent, Hood - Inner - Right - Black 4606-615 1 Vent, Hood - Inner - Left - Black 1623-614 1 Clip, Rubber - Hood Hold-Down Right 1623-615 1 Clip, Rubber - Hood Hold-Down - Left 1623-610 2 Pin, Retaining 8611-581 1 Decal, Hood - Crest 8611-267 1 Decal, AirCat - Chrome 3706-348 1 Bracket, Hinge - Right 3706-347 1 Bracket, Hinge - Left 1623-469 4 Nut, Stamped 1623-129 11 Screw, Self-Tapping 2718-640 1 Spar, Front w/Decals - Right (inc. 14-16) 2718-641 1 Spar, Front w/Decals - Left (inc. 14 and 16)

Ref. Part No. Qty. Description 14 4706-322 4706-323 15 4606-934 16 8611-514 8611-515 17 4706-600 4706-601 18 1623-677 19 4606-961 20 5606-674 21 4706-345 22 4706-337 23 0423-355 24 4706-321 25 4606-604 4606-605 26 0623-966 27 8053-242 28 8427-602 29 8424-602 30 1623-775 31 4606-926

1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 2 6 2 4 2

Spar, Front w/o Decals - Right - Black Spar, Front w/o Decals - Left - Black Foil, Spar - Right Decal, Front Spar - Right Decal, Front Spar - Left Bezel, Intake - Right - Black Bezel, Intake - Left - Black Rivet, Plastic Bracket, Windshield - Hold-Down Windshield Fascia, Bumper - Upper - Black Bumper, Front - Black Screw, Shoulder Fascia, Bumper - Lower - Copper Vent, Bumper - Right - Black Vent, Bumper - Left - Black Screw, Self-Tapping Washer, External Tooth Lock Nut, Lock Nut Screw, Shoulder Strap, Hold-Down

23


2009 F8 EFI

HEADLIGHT AND WIRING ASSEMBLIES 0743-723 *Optional

Ref. Part No. Qty. Description 1 0609-808 0609-809 2 0609-783 3 0609-782 4 0609-779 5 1686-423 6 1686-496

24

1 1 2 2 2 1 1

Ref. Part No. Qty. Description

Lens/Reflector - Headlight - Right (inc. 2-4) 7 0430-031 3 Fuse, 15 Amp 8 0609-889 1 Cover, Fuse Holder Lens/Reflector - Headlight - Left (inc. 2-4) 9 0486-164 1 Tether, Accessory Connector* Bulb, Headlight - Low Beam 10 0123-788 AR Tie, Cable - 8 in. Bulb, Headlight - High Beam 11 0123-903 1 Tie, Cable - 11.5 in. Adjuster, Headlight - Assembly 12 3706-761 1 Wrap, Wire Harness Harness, Console Harness, Main (inc. 7-8)


2009 F8 EFI

HEADLIGHT AND WIRING ASSEMBLIES (LXR/LXR LE) 0743-832 *Optional

Ref. Part No. Qty. Description 1 0609-808 0609-809 2 0609-783 3 0609-782 4 0609-779 5 1686-425 6 1686-497 7 0430-031

1 1 2 2 2 1 1 3

Lens/Reflector - Headlight - Right (inc. 2-4) Lens/Reflector - Headlight - Left (inc. 2-4) z Bulb, Headlight - Low Beam z Bulb, Headlight - High Beam z Adjuster, Headlight - Assembly Harness, Console Harness, Main (inc. 7-11) z Fuse - 15 Amp

Ref. Part No. Qty. Description 8 9 10 11 12 13 14 15

0609-889 1 z Cover, Fuse Holder 0630-100 1 z Fuse - 7.5 Amp 0630-102 1 z Cover, Fuse Holder 0430-052 1 z Relay (5-Pin) - 30 Amp 0486-164 1 Tether, Accessory Connector* 0123-788 AR Cable Tie - 8 in. 0123-903 1 Cable Tie - 11.5 in. 3706-761 1 Wrap, Wire Harness

25


2009 F8 EFI

CONSOLE ASSEMBLY 0743-479


26

4606-575 0620-326 0620-322 0423-493 4606-274 1623-129 1623-661 2718-427 7611-574 7611-575 8611-587 8611-586 0617-558 0617-559

1 1 1 2 1 3 1 1 1 1 1 1 1 1

Housing, Speedometer/Tachometer Speedometer/Tachometer Bracket, Retaining Nut w/Washer Grommet Screw, Self-Tapping Screw, Self-Tapping Console - Black (inc. 9-12) Decal, Caution - French Decal, Caution - English Decal, Warning - French Decal, Warning - English Foam, Console - Front Foam, Console - Rear

Ref. Part No. Qty. Description 15 16 17 18 19 20 21 22 23 24 25

0641-897 1623-618 0623-785 4606-477 0423-396 0609-651 * 0609-113 0123-899 0609-450 1623-669

1 2 2 1 2 1 1 1 1 1 2

Outlet, Accessory - 12V Screw, Self-Tapping Screw, Self-Tapping Close-Off, Handlebar Screw, Self-Tapping Switch, Ignition (inc. 21) Key Nut Washer Spacer Screw, Shoulder * Key is coded to switch; see dealer to determine part number.


2009 F8 EFI

CONSOLE ASSEMBLY (LXR/LXR LE) 0743-446

Ref. Part No. Qty. Description 1 2718-212 2718-708

1 1

2 3 4 5 6 7 8

1 1 1 2 3 1 1 1 1 1 1 1 1 1

9 10 11 12 13 14

7611-572 0620-335 0620-322 0423-493 1623-129 1623-661 2718-427 2718-699 7611-574 7611-575 8611-587 8611-586 0617-558 0617-559

Housing, Speedometer/Tachometer (inc. 2) Housing, Speedometer/Tachometer (inc. 2) (LXR LE) Decal, Warning - Handlebar Riser Speedometer/Tachometer Bracket, Retaining Nut w/Washer Screw, Self-Tapping Screw, Self-Tapping Console - Black (inc. 9-12) Console - Black (inc. 9-12) (LXR LE) Decal, Caution - French Decal, Caution - English Decal, Warning - French Decal, Warning - English Foam, Console - Front Foam, Console - Rear


0641-897 1623-618 0623-785 4606-477 4706-373 0423-396 0609-806 * 0609-113 0123-899 0609-450 1623-669 4606-274

1 2 2 1 1 2 1 1 1 1 1 2 1

Outlet, Accessory - 12V Screw, Self-Tapping Screw, Self-Tapping Close-Off, Handlebar Close-Off, Handlebar (LXR LE) Screw, Self-Tapping Switch, Ignition (inc. 21) Key Nut Washer Spacer Screw, Shoulder Grommet * Key is coded to switch; see dealer to determine part number.

27


2009 F8 EFI

SKID PLATE AND SIDE PANEL ASSEMBLY 0743-833


1

2718-601

1

2 2718-356

1

2718-357

1

3 0617-562 0617-563 4 4606-799 5 8611-408

1 1 1 1

8611-409

1

6 8611-412

1

8611-413 7 4606-650 4606-651 8 4606-662 4606-663 9 2718-524 2718-525 10 0617-564 0617-566

1 1 1 1 1 1 1 1 1

28

Panel, Side - Upper - Right w/Decals (inc. 2-6) Panel, Side - Upper - Left w/Decals (inc. 2-3 and 5-6) Panel, Side - Upper - Right w/o Decals (inc. 3-4) Panel, Side - Upper - Left w/o Decals (inc. 3) Foam, Upper Side Panel - Right Foam, Upper Side Panel - Left Foil, Protective Decal, Upper Side Panel - Forward Right Decal, Upper Side Panel - Forward Left Decal, Upper Side Panel - Center Right Decal, Upper Side Panel - Center - Left Vent, Upper Side Panel - Rear - Right Vent, Upper Side Panel - Rear - Left Vent, Upper Side Panel - Right Vent, Upper Side Panel - Left Panel, Side - Lower - Right (inc. 10-12) Panel, Side - Lower - Left (inc. 10-12) Foam, Lower Side Panel - Front - Right Foam, Lower Side Panel - Front - Left

Ref. Part No. Qty. Description 11 0617-568 1 Foam, Lower Side Panel - Rear - Right 0617-567 1 Foam, Lower Side Panel - Rear - Left 12 8611-181 2 Decal, Reflector 13 4606-926 2 Strap, Hold-Down 14 3706-706 1 Plate, Skid - Right 4706-073 1 Plate, Skid - Left 15 8408-635 2 Screw, Cap 16 8427-602 15 Nut, Lock 17 8408-620 10 Screw, Cap 18 4606-796 1 Foil, Protective 19 4606-982 1 Foil, Skid Plate Hinge - Right 20 4606-798 1 Foil, Protective 21 4606-797 1 Foil, Protective 22 1712-348 1 Plate, Exhaust - Outlet 23 2612-156 1 Seal, Exhaust - Outlet 24 1712-501 1 Shield, Heat - Exhaust Outlet 25 8060-510 5 Rivet 26 0623-778 8 Rivet 27 0623-966 4 Screw, Self-Tapping 28 8061-508 3 Rivet 29 2612-268 1 Shield, Heat 30 8061-708 9 Rivet 31 0423-355 3 Screw, Shoulder 32 5606-404 1 Deflector, Exhaust


2009 F8 EFI

SKID PLATE AND SIDE PANEL ASSEMBLY (LXR LE) 0743-834


1

2718-697

1

2 2718-672

1

2718-673

1

3 0617-562 0617-563 4 4606-799 5 8611-582

1 1 1 1

8611-583

1

6 4606-650 4606-651 7 4606-662 4606-663 8 2718-524 2718-525 9 0617-564 0617-566 10 0617-568 0617-567

1 1 1 1 1 1 1 1 1 1

Panel, Side - Upper - Right w/Decals (inc. 2-5) Panel, Side - Upper - Left w/Decals (inc. 2-3 and 5) Panel, Side - Upper - Right w/o Decals (inc. 3-4) Panel, Side - Upper - Left w/o Decals (inc. 3) Foam, Upper Side Panel - Right Foam, Upper Side Panel - Left Foil, Protective Decal, Upper Side Panel - Forward Right Decal, Upper Side Panel - Forward Left Vent, Upper Side Panel - Rear - Right Vent, Upper Side Panel - Rear - Left Vent, Upper Side Panel - Right Vent, Upper Side Panel - Left Panel, Side - Lower - Right (inc. 9-11) Panel, Side - Lower - Left (inc. 9-11) Foam, Lower Side Panel - Front - Right Foam, Lower Side Panel - Front - Left Foam, Lower Side Panel - Rear - Right Foam, Lower Side Panel - Rear - Left

Ref. Part No. Qty. Description 11 8611-181 2 Decal, Reflector 12 4606-926 2 Strap, Hold-Down 13 3706-706 1 Plate, Skid - Right 4706-073 1 Plate, Skid - Left 14 8408-635 2 Screw, Cap 15 8427-602 15 Nut, Lock 16 8408-620 10 Screw, Cap 17 4606-796 1 Foil, Protective 18 4606-982 1 Foil, Skid Plate Hinge - Right 19 4606-798 1 Foil, Protective 20 4606-797 1 Foil, Protective 21 1712-348 1 Plate, Exhaust - Outlet 22 2612-156 1 Seal, Exhaust - Outlet 23 1712-501 1 Shield, Heat - Exhaust Outlet 24 8060-510 5 Rivet 25 0623-778 8 Rivet 26 0623-966 4 Screw, Self-Tapping 27 8061-508 3 Rivet 28 2612-268 1 Shield, Heat 29 8061-708 9 Rivet 30 0423-355 3 Screw, Shoulder 31 5606-404 1 Deflector, Exhaust

29


2009 F8 EFI

BELT GUARD ASSEMBLY 0742-784

Ref. Part No. Qty. Description 1 2 3 4 5

30

1707-153 8611-251 1611-565 8611-628 1707-168

1 1 1 1 1

Guard, Belt Decal, EFI Diagnostic Codes Decal, Warning - Belt Guard Decal, Clutching Chart Hinge, Belt Guard - Front


8061-508 1623-720 1707-169 8060-504 1623-012

4 1 1 2 1

Rivet Pin, Belt Guard - Front Hinge, Belt Guard - Rear Rivet Pin, Belt Guard - Rear


2009 F8 EFI

GAS TANK ASSEMBLY 0743-453


2670-037 1 Tank, Gas - Assembly (inc. 2-5) 0470-438 1 Cap, Gas Tank - Assembly (inc. 3) 0109-733 1 Seal, Gas Tank Cap 1670-325 1 Grommet 1670-494 1 Fitting, Elbow 1623-233 1 Clamp, Hose 6101-001 AR Hose, Gasline - 100 ft 6101-009 AR Hose, Gasline - 50 ft 8 0610-059 1 Valve, Check

Ref. Part No. Qty. Description 9 0670-921 1 10 1670-913 1 11 5606-144 1 5606-145 1 12 8470-510 2 13 0423-101 2 14 0423-577 4 15 0619-946 AR

Y-Fitting Valve, Pressure-Relief Knee Pad, Right Knee Pad, Left Screw, Machine Screw, Shoulder Clip, U-Nut Tape, Foam - 1 ft

31


2009 F8 EFI

FUEL PUMP ASSEMBLY 0741-781 *Not a Service Part


32

1670-808 * 1670-962 1670-965 0470-613 1670-917 1670-905 1670-910 1670-961 1670-153 1670-532 1670-533 1670-536

1 1 1 1 1 1 1 1 1 1 1 1 1

Pump, Fuel - Assembly (inc. 2-15) Wire Assembly - Pass-Through Wire Assembly Arm, Float - Assembly Seal, Flange O-Ring Body, Flange Clamp Seal, Pump Outlet Pump, Fuel O-Ring O-Ring Regulator, Pressure


1670-908 1 Retainer, Pressure Regulator 1670-911 1 Clip, Retainer 0610-563 3 Clamp, Hose 0610-075 AR Hose, Gasline - 10 ft 1670-618 1 Pickup, Fuel 0610-704 2 Clamp, Hose 1670-886 1 Hose 1670-701 1 Pickup, Fuel 1670-878 1 Fitting, Quick-Connect 4706-549 1 Conduit, Flexible 0610-691 AR Hose, Gasline - 10 ft 0623-373 1 Clamp, Hose 0123-788 AR Tie, Cable - 8 in.


2009 F8 EFI

SEAT SUPPORT ASSEMBLY 0742-880

Ref. Part No. Qty. Description 1 3706-711 4606-887 2 0423-396 3 8053-212 4 8053-242 5 8470-510 6 0423-355 7 8427-602 8 5606-092 5606-093 9 4606-329 10 8060-488 11 4606-745

1 1 4 2 2 2 4 4 1 1 1 9 1

Spar, Rear - Right - Black Spar, Rear - Left - Black Screw, Self-Tapping Washer, External Tooth Lock Washer, External Tooth Lock Screw, Machine Screw, Shoulder Nut, Lock Tube, Support - Right Tube, Support - Left Bracket, Crossover Rivet Bracket, Crossover - Seat-Base

Ref. Part No. Qty. Description 12 8060-484 10 Rivet 13 5606-096 1 Bracket, Nonadjustable - Right 5606-097 1 Bracket, Nonadjustable - Left 14 8470-520 6 Screw, Machine 15 5606-094 1 Plate, Support - Lower 16 4606-328 1 Plate, Support - Upper 17 0605-948 1 Bracket, Nut Holder 18 8424-602 4 Nut 19 8408-535 4 Screw, Cap 20 8408-625 4 Screw, Cap 21 4606-683 1 Cup, Recoil 22 0623-727 2 Screw, Self-Tapping 23 1623-637 4 Clip, U-Nut

33


2009 F8 EFI

SEAT SUPPORT ASSEMBLY (LXR/LXR LE) 0743-451

Ref. Part No. Qty. Description 1 3706-711 4706-346 4606-887 4706-339 2 0423-396 3 8053-212 4 8053-242 5 8470-510 6 0423-355 7 8427-602 8 5606-098 5606-099 9 4606-329 10 8060-488

34

1 1 1 1 4 2 2 2 4 4 1 1 1 9

Spar, Rear - Right - Black Spar, Rear - Right - Black (LXR LE) Spar, Rear - Left - Black Spar, Rear - Left - Black (LXR LE) Screw, Self-Tapping Washer, External Tooth Lock Washer, External Tooth Lock Screw, Machine Screw, Shoulder Nut, Lock Tube, Support - Right Tube, Support - Left Bracket, Crossover Rivet

Ref. Part No. Qty. Description 11 5606-100 1 Bracket, Adjustable - Right 5606-101 1 Bracket, Adjustable - Left 12 8060-484 14 Rivet 13 8470-520 6 Screw, Machine 14 5606-094 1 Plate, Support - Lower 15 4606-328 1 Plate, Support - Upper 16 0605-948 1 Bracket, Nut Holder 17 8424-602 4 Nut 18 8408-625 4 Screw, Cap 19 8408-535 4 Screw, Cap 20 1623-637 4 Clip, U-Nut 21 0623-302 1 Screw, Self-Tapping 22 0623-727 2 Screw, Self-Tapping 23 4606-683 1 Cup, Recoil


2009 F8 EFI

SEAT ASSEMBLY (Complete Seat Assembly p/n 7800-155) 0743-481

Ref. Part No. Qty. Description 1 4706-239 2 0617-553

1 1

Cover, Seat - Green Foam, Seat

Ref. Part No. Qty. Description 3 0624-528 AR Staple 4 5606-083 1 Seat-Base

35


2009 F8 EFI

SEAT ASSEMBLY (LXR) (Complete Seat Assembly p/n 7800-154) 0743-452


36

4706-238 1 Cover, Seat 0617-570 1 Foam, Seat 0624-528 AR Staple 4706-265 1 Seat-Base - Assembly (inc. 5-17) 5606-591 1 Seat-Base 0423-060 2 Clip, U-Nut 0123-788 1 Tie, Cable - 8 in. 5606-592 1 Cable, Seat Adjuster 4606-380 1 Lever, Seat Adjuster Cable 3706-886 1 Frame, Seat 8061-688 4 Rivet


4606-338 1623-524 1623-130 1623-525 4606-339 1623-542 0623-797 4606-225 1623-463 4606-345

2 2 6 2 2 2 2 1 2 1

Pin, Slide - Bottom Washer, Slide Pin - Bottom Rivet Washer, Slide Pin - Top Pin, Slide - Top Nut, Slide Pin Screw, Self-Tapping Panel, Seat-Base Screw, Self-Tapping Housing, Cable - Seat Adjuster


2009 F8 EFI

SEAT ASSEMBLY (LXR LE) (Complete Seat Assembly p/n 7800-320) 0743-838


4706-271 1 Cover, Seat 0617-570 1 Foam, Seat 0624-528 AR Staple 4706-265 1 Seat-Base - Assembly (inc. 5-17) 5606-591 1 Seat-Base 0423-060 2 Clip, U-Nut 0123-788 1 Tie, Cable - 8 in. 5606-592 1 Cable, Seat Adjuster 4606-380 1 Lever, Seat Adjuster Cable 3706-886 1 Frame, Seat 8061-688 4 Rivet


4606-338 1623-524 1623-130 1623-525 4606-339 1623-542 0623-797 4606-225 1623-463 4606-345

2 2 6 2 2 2 2 1 2 1

Pin, Slide - Bottom Washer, Slide Pin - Bottom Rivet Washer, Slide Pin - Top Pin, Slide - Top Nut, Slide Pin Screw, Self-Tapping Panel, Seat-Base Screw, Self-Tapping Housing, Cable - Seat Adjuster

37


2009 F8 EFI

REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY 0743-482 *Not Illustrated

Ref. Part No. Qty. Description 1 2718-572 2 2718-470 3 8611-182 8611-183 4 7611-432 5 7611-433 6 8611-404 8611-405 7 4606-732 8 4606-926 9 0509-022 10 0509-025 11 0409-056 12 0409-057

38

1 1 1 1 1 1 1 1 1 2 1 1 1 1

Box, Storage w/Decals (inc. 2-6) Box, Storage w/o Decals (inc. 3-5) Decal, Reflector - Right Decal, Reflector - Left Decal, Warning - Towing (French) Decal, Warning - Towing (English) Decal, Storage Box - Right Decal, Storage Box - Left Lid, Storage Box - Black Strap, Hold-Down Taillight w/Socket Assembly (inc. 10-12) Housing, Taillight Bulb, Taillight Socket, Taillight

Ref. Part No. Qty. Description 13 14 15 16 17 18 19 20 21 22 23 24 *

8050-127 0623-257 1623-661 4706-284 0423-101 4606-728 4606-729 8476-630 8427-602 1707-268 1623-428 3706-920 1623-532 4706-054

2 2 6 1 4 1 1 4 4 1 2 1 2 1

Washer Screw, Self-Tapping Screw, Self-Tapping Fender, Rear Screw, Shoulder Panel, Filler - Snowflap - Right Panel, Filler - Snowflap - Left Screw, Machine Nut, Lock Bumper, Rear - Platinum Screw, Cap Snowflap Screw, Self-Tapping Kit, Tool


2009 F8 EFI

REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY (LXR) 0743-483 *Not Illustrated

Ref. Part No. Qty. Description 1 2718-567 2 2718-365 3 8611-182 8611-183 4 7611-432 5 7611-433 6 8611-406 8611-407 7 7611-902 8 4606-732 9 4606-926 10 0509-022 11 0509-025 12 0409-056 13 0409-057

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Box, Storage w/Decals (inc. 2-6) Box, Storage w/o Decals (inc. 3-5) Decal, Reflector - Right Decal, Reflector - Left Decal, Warning - Towing (French) Decal, Warning - Towing (English) Decal, Storage Box - Right Decal, Storage Box - Left Decal, Seat Adjustment Lid, Storage Box - Black Strap, Hold-Down Taillight w/Socket Assembly (inc. 11-13) Housing, Taillight Bulb, Taillight Socket, Taillight


8050-127 0623-257 1623-661 4706-284 0423-101 4606-728 4606-729 8476-630 8427-602 1707-268 1623-428 3706-920 1623-532 4706-055

2 2 6 1 4 1 1 4 4 1 2 1 2 1

Washer Screw, Self-Tapping Screw, Self-Tapping Fender, Rear Screw, Shoulder Panel, Filler - Snowflap - Right Panel, Filler - Snowflap - Left Screw, Machine Nut, Lock Bumper, Rear - Platinum Screw, Cap Snowflap Screw, Self-Tapping Kit, Tool

39


2009 F8 EFI

REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY (LXR LE) 0743-835 *Not Illustrated

Ref. Part No. Qty. Description 1 2718-698 2 2718-679 3 8611-182 8611-183 4 7611-432 5 7611-433 6 8611-584 8611-585 7 7611-902 8 4706-348 9 4606-926 10 0509-022 11 0509-025 12 0409-056 13 0409-057

40

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Box, Storage w/Decals (inc. 2-6) Box, Storage w/o Decals (inc. 3-5) Decal, Reflector - Right Decal, Reflector - Left Decal, Warning - Towing (French) Decal, Warning - Towing (English) Decal, Storage Box - Right Decal, Storage Box - Left Decal, Seat Adjustment Lid, Storage Box - Black Strap, Hold-Down Taillight w/Socket Assembly (inc. 11-13) Housing, Taillight Bulb, Taillight Socket, Taillight


8050-127 0623-257 1623-661 4706-284 0423-101 4606-728 4606-729 8476-630 8427-602 1707-148 1623-428 3706-920 1623-532 4706-055

2 2 6 1 4 1 1 4 4 1 2 1 2 1

Washer Screw, Self-Tapping Screw, Self-Tapping Fender, Rear Screw, Shoulder Panel, Filler - Snowflap - Right Panel, Filler - Snowflap - Left Screw, Machine Nut, Lock Bumper, Rear - Black Screw, Cap Snowflap Screw, Self-Tapping Kit, Tool


2009 F8 EFI

COOLING ASSEMBLY 0743-739


4606-209 1 Cap 1670-848 1 Neck, Filler 0124-045 1 Clamp, Hose 0610-692 AR Hose - Green - 25 ft 0610-693 AR Hose - Green - 100 ft 8408-620 2 Screw, Cap 4706-244 1 Bracket, Filler Neck 1623-678 8 Screw, Self-Tapping 0610-750 1 Hose, Coolant - Filler Neck/Coolant Tank 0623-736 4 Clamp, Hose 0623-677 1 Tie, Cable - Push-Mount 8470-510 1 Screw, Machine 1623-092 4 Clamp, Hose 1670-885 1 Tank, Coolant 1623-655 1 Clamp, Hose

Ref. Part No. Qty. Description 15 0610-538 AR Hose, Vent - 25 ft 16 1623-619 1 Clamp, Hose 17 0610-696 1 Hose, Coolant - Heat Exchanger/ Coolant Tank 18 4706-298 1 Exchanger, Heat (inc. 19) 19 1623-637 6 Clip, U-Nut 20 0610-709 1 Hose, Coolant - Engine/Heat Exchanger 21 0619-619 1 Conduit, Flexible - 4 in. 22 8060-686 3 Rivet 23 0610-697 1 Hose, Coolant - Engine/Coolant Tank 24 8470-620 4 Screw, Machine 25 8427-602 6 Nut, Lock 26 0423-577 4 Clip, U-Nut 27 8470-520 2 Screw, Machine 28 1623-760 1 Screw, Cap

41


2009 F8 EFI

ENGINE AND RELATED PARTS 0742-839


0662-575 1 Engine, AB80L3 w/o EFI Components 0636-363 1 Handle, Recoil 0606-885 1 Cap, Recoil Handle 8427-802 7 Nut, Lock 0608-496 3 Mount, Engine 8409-020 3 Screw, Cap 8409-026 6 Screw, Cap 0708-474 1 Mount, Engine - MAG 4606-425 1 Foil, Protective 0623-373 4 Clamp, Hose 0610-779 1 Hose, Coolant - MAG/Throttle Body 0619-776 AR Conduit, Flexible - 5 ft 0708-501 1 Mount, Engine - Front 0745-282 1 Mount, Engine - Front (LXR/LXR LE) 14 0610-731 1 Hose, Coolant - PTO/Throttle Body

42


0708-484 1 8408-821 4 8053-242 4 8408-845 1 8408-847 1 0608-511 1 0608-512 1 0623-765 1 0746-211 1 0627-046 1 0623-210 1 0623-804 1 8053-272 2 1619-131 1 0123-788 AR

Bracket, Engine Mounting - Left Screw, Cap Washer, External Tooth Lock Screw, Cap Screw, Cap Bumper, Torque Stop, Torque Bumper Screw, Self-Tapping Clutch, Drive - Uncalibrated Belt, Drive Washer, High Collar Bolt, Clutch Washer, External Tooth Lock Conduit, Flexible (3/4 in. ID) - 12 in. Tie, Cable - 8 in.


2009 F8 EFI

EXHAUST ASSEMBLY 0742-121


1712-458 1 Resonator Assembly (inc. 2-7) 2612-312 1 Cover, Resonator - Right 2612-314 1 Packing, Resonator - Right 1712-459 1 Resonator 2612-315 1 Packing, Resonator - Left 2612-313 1 Cover, Resonator - Left 1623-799 10 Rivet 1623-379 1 Clip, Hairpin 2612-247 1 Pin, Mounting - Resonator 2612-210 1 Washer, Tab 1623-375 1 Grommet, Rubber 8427-802 1 Nut, Lock 1612-873 2 Grommet, Rubber 8060-686 6 Rivet 2612-024 2 Bracket, Mounting - Resonator 1612-323 1 Gasket, Exhaust - Tailpipe 1712-432 1 Chamber, Expansion - Assembly (inc. 18-28) 18 1712-305 1 Chamber, Expansion 19 2612-108 1 Cover, Expansion Chamber - Rear Upper 20 2612-107 1 Cover, Expansion Chamber - Rear Lower


1

Packing, Expansion Chamber - Rear Upper 22 2612-103 1 Packing, Expansion Chamber - Rear Lower 23 2612-278 1 Packing, Expansion Chamber - Front Upper 24 2612-078 1 Cover, Expansion Chamber - Front Upper 25 2612-279 1 Packing, Expansion Chamber - Front Lower 26 2612-079 1 Cover, Expansion Chamber - Front Lower 27 0624-552 AR Tie, Perforated Band - 5 ft 0624-541 AR Tie, Perforated Band - 25 ft 28 1612-178 4 Spring, Exhaust 29 0630-229 1 Sensor, Exhaust Temperature 30 2612-399 4 Spring, Extension 31 2612-059 1 Gasket, Exhaust - Manifold 32 1712-300 1 Manifold, Exhaust 33 0612-471 3 Spring, Exhaust

43


2009 F8 EFI

FLEX-DRIVE STARTER MOTOR ASSEMBLY (LXR/LXR LE) 0743-840


44

0745-311 1 Bracket, Support 8427-602 3 Nut, Lock 0706-548 AR Foil, Protective 0745-356 1 Motor, Starter 8408-825 2 Screw, Cap 0745-278 1 Bracket, Mounting - Starter Motor 8050-247 2 Washer 8427-802 4 Nut, Lock 0745-167 1 Shaft, Flex-Drive (inc. two No. 10)


0623-891 0645-382 0645-429 0745-170 0745-224 0645-380 0645-186 0645-367 1623-128

4 2 2 1 1 1 1 1 6

Screw, Set Ring, Snap Washer, Thrust Drive, Pinion - Flex-Drive Shaft (inc. 14-16) Kit, Pinion Drive Assembly (inc. 15-16) Pinion Drive Assembly Pinion Stopper Assembly Ring Gear Screw, Machine


2009 F8 EFI

BATTERY AND TRAY ASSEMBLY (LXR/LXR LE) 0743-842


0645-480 0645-430 0745-315 8408-630 3002-964 8427-602 0745-317 1623-725 0745-329 8050-217

1 1 1 2 2 5 1 1 1 1

Battery (inc. 2) Decal, Warning Tray, Battery Screw, Cap Clamp, Wire Nut, Lock Bracket, Hold-Down - Battery Screw, Shoulder Rod, Hold-Down - Battery Washer


0423-716 0445-058 0623-038 0645-554 0645-521 0645-556 0645-581 0645-553 0645-520 0645-516

1 1 2 1 1 1 1 1 1 1

Nut, Wing Solenoid, Starter Relay Nut w/Washer Cable, Battery/Solenoid (inc. 15) Boot, Terminal - Battery Cable, Solenoid/Starter (inc. 17) Boot, Terminal Cable, Battery/Ground (inc. 19) Boot, Terminal - Battery Cable, Starter-to-Ground

45


2009 F8 EFI

AIR SILENCER ASSEMBLY 0743-401


46

0770-744 1 Intake, Support - Assembly (inc. 2-6) 1670-732 1 Intake, Support - Top 1670-852 1 Resonator, Upper - Plenum - Right 1670-853 1 Resonator, Upper - Plenum - Left 1670-742 1 Intake, Support - Bottom 0623-784 12 Screw, Self-Tapping 1670-831 1 Cover, Top Plenum - Left 4606-276 4 Grommet 0423-356 2 Screw, Shoulder 8050-212 2 Washer 4606-275 2 Grommet 8427-602 2 Nut, Lock 0770-771 1 Silencer, Air - Assembly 1670-902 1 Seal, Air Silencer


1670-861 1670-995 1670-764 0770-769 8408-620 2612-254 4606-928 4606-929 4606-930 4606-932 4606-933 0623-165 1623-406 0423-577

1 1 1 1 1 1 1 1 1 1 1 2 1 1

Boot, Dual Intake Seal, Air Silencer - Lower Seal, Air Silencer - Upper Duct, Intake Screw, Cap Support, Exhaust Foil, Intake - Forward Foil, Intake - Upper Foil, Intake - Lower Foil, Air Silencer - Right Foil, Air Silencer - Left Clip, Retaining Clip, Routing Clip, U-Nut


2009 F8 EFI

OIL TANK ASSEMBLY 0741-806


8470-510 8450-067 2612-158 1670-365 0109-733 1670-811 4611-532 0609-773 1670-325 1670-481

3 3 1 1 1 1 1 1 1 1

Screw, Machine Washer Shield, Heat Cap, Oil Tank (inc. 5) Seal, Cap - Oil Tank Tank, Oil Decal, Oil Tank Sensor, Low Oil Grommet Fitting, Oil Tank

Ref. Part No. Qty. Description 11 1623-042 2 12 0610-693 AR 0610-692 AR 13 0716-558 AR 14 8408-635 1 15 3002-964 1 16 8427-602 1 17 1623-645 1 18 8427-802 2

Clamp, Hose Hose, Oil - 100 ft Hose, Oil - 25 ft Conduit, Protective - 10 ft Screw, Cap Clamp, Wire Nut, Lock Screw, Cap Nut, Lock

47


2009 F8 EFI

Cam Arm Kit - p/n 4639-674 (inc. 5-8)

DRIVE CLUTCH (Uncalibrated Drive Clutch - p/n 0746-211) 0741-939


48

1623-670 8051-242 0646-229 0746-715 0746-716 0746-703

6 6 1 3 3 3

Screw, Cap Washer, Lock Spring, Drive Clutch - Yellow/White Arm, Cam (inc. 5) Arm, Cam (inc. 5) (5-9,000 ft Alt.) Arm, Cam (inc. 5) (Over 9,000 ft Alt.)


1623-183 1602-692 0646-747 8048-366

3 6 3 3

Screw, Set O-Ring Pin, Cam Arm Nut, Lock


2009 F8 EFI

DRIVEN CLUTCH (Assembly p/n 0726-284) 0743-733

Ref. Part No. Qty. Description 1 0748-702 0748-700

1 1

2 3 4 5 6

1 1 2 1 1

0648-433 0648-009 0648-713 0648-774 0648-753

Bracket, Torque 46°/40° (inc. 2-3) Bracket, Torque 36° (inc. 2-3) (Over 5,000 ft Alt.) Ring, Snap Bearing Seat, Spring Spring, Driven Clutch - Orange Spacer


0648-453 1 Seat, Spring 0648-097 6 Pin, Cam Roller 0648-139 6 Roller, Cam 8070-224 6 Pin, Spring 0648-650 1 Retainer, Torque Bracket 1623-517 9 Screw, Machine 0623-914 18 Screw, Self-Tapping 0648-728 2 Cover, Sheave

49


2009 F8 EFI

CYLINDER AND HEAD ASSEMBLY 0743-638


50

3007-521 1 Head, Cylinder 3004-081 2 O-Ring 3003-227 14 O-Ring 3005-854 2 O-Ring 3006-538 14 Screw, Cap 0217-709 4 Plug, Spark (BR9EYA) 3007-522 2 Cylinder 3007-523 1 Gasket, Cylinder 3007-705 2 Gasket, Exhaust Valve Case 3006-436 2 Gasket, Exhaust Valve Cover 3005-983 2 Pin, Exhaust Valve 3007-524 2 Valve, Exhaust 3005-860 2 Stopper, Exhaust Valve 3006-495 2 Plate, Exhaust Valve 3006-425 2 Cover, Exhaust Valve 3006-321 4 Pin, Dowel


3005-226 3006-322 3006-484 3007-433 3007-455 3007-456 3005-747 3007-525 3005-847 3005-808 3007-434 3004-975 3007-391 3007-536 3007-415 3007-390

2 2 2 4 1 1 1 4 4 1 4 4 4 2 8 8

O-Ring Seal, Oil Spring Screw, Cap Cable, Exhaust Valve - MAG Cable, Exhaust Valve - PTO Holder, Exhaust Valve Cable Screw, Cap Bolt, Stud Clamp, Exhaust Valve Cable Screw, Cap Pin, Dowel Nut Gasket, Exhaust Bolt, Stud Nut


2009 F8 EFI

CRANKCASE ASSEMBLY 0742-053


3007-526 1 Crankcase (inc. 2-7) 3006-538 2 Screw, Cap 3006-488 10 Screw, Cap 3007-445 2 Screw, Cap

Ref. Part No. Qty. Description 5 3007-527 6 3003-647 7 3005-206

1 1 2

Screw, Cap Bushing Pin, Dowel

51


2009 F8 EFI

PISTON AND CRANKSHAFT 0742-055


52

3007-528 3006-394 3005-304 3006-501 3008-500 3008-503 3007-529 3007-530 3007-531 3007-437 3007-438 3006-506 3006-719 3006-508 3005-508

2 2 4 2 4 2 1 2 1 1 1 1 2 2 2

Piston Set (inc. 2-3) Ring Set, Piston Circlip, Piston Pin, Piston Washer Bearing Crankshaft Assembly (inc. 8-26) Connecting Rod Crankshaft - Right Crankshaft - Middle Wheel, Crankshaft Crankshaft - Left Balancer, Crankshaft Race, Middle Crank Seal Ring, Middle Crank Seal


3006-519 3004-147 3006-489 3008-495 3008-421 3007-532 3007-439 3006-551 3007-440 3007-533 3003-759 3003-359 3003-658 3006-552

1 2 2 2 2 2 1 1 6 1 1 1 4 1

Gear, Oil Pump Drive Washer Washer Washer Bearing Bearing, Crankshaft Bearing - Left Bearing - Right Screw, Machine Seal, Oil - Right Seal, Oil - Left C-Ring Pin, Alignment Spacer, Oil Seal


2009 F8 EFI

REED VALVE ASSEMBLY 0742-060


3007-534 2 Valve, Reed - Assembly (inc. 2-4) 3007-535 4 Stopper 3005-878 4 Valve, Reed 3004-506 16 Screw, Machine 3005-8792Gasket


3006-527 2 Pipe, Intake 3402-455 2 Clamp 3007-380 12 Screw, Cap 3002-964 1 Clamp, Wire

53


2009 F8 EFI

THROTTLE BODY ASSEMBLY 0742-062

Ref. Part No. Qty. Description 1 3007-706 2 3007-698 3007-699 3007-700 3 3007-442 4 3005-692

54

1 2 2 2 1 1

Body, Throttle - Assembly (inc. 2-9) Injector, Fuel - Assembly Injector, Fuel - Assembly Injector, Fuel - Assembly Pipe, Delivery O-Ring - Set


3006-723 3004-193 3007-443 3006-939 3007-026 3007-538

1 2 4 1 2 1

Hose Clamp, Hose Screw, Machine Sensor, Throttle - Assembly Screw, Machine Rod, Control


2009 F8 EFI

OIL PUMP 0743-629


3007-710 3006-520 3005-884 3003-217 3005-032 3402-009 3423-300 3008-030

1 1 1 3 2 8 1 1

Pump, Oil Gear, Driven Retainer, Input Shaft Valve, Check Protector Gasket Shim, Oil Pump Shaft O-Ring


3005-126 3008-035 3005-357 3008-037 3004-346 3003-661 3007-445

1 2 1 6 4 1 2

O-Ring Hose, Oil Hose, Oil Clamp, Hose Bolt, Union Union Screw, Cap

55


2009 F8 EFI

WATER PUMP/WATER MANIFOLD 0742-079


56

3007-540 3007-541 3007-180 3005-697 3003-426 3003-431 3003-432 3007-542 3007-431

1 1 1 1 1 1 1 1 1

Cover, Water Pump O-Ring, Cover Seal Impeller Screw, Cap Washer Washer Hose, Water Inlet Seal, Oil


3004-786 3007-409 3005-899 3004-009 3007-041 3007-304 3007-543 3007-446 3007-306

2 7 2 1 1 1 1 3 1

Clamp, Hose Screw, Cap Pin, Dowel Circlip Thermostat Cap, Thermostat Gasket, Thermostat Cap Screw, Cap Screw, Machine


2009 F8 EFI

RECOIL STARTER 0741-373


3007-307 3007-308 3007-309 3007-310 3007-311

1 1 1 1 1

Starter Assembly (inc. 2-6) Roller, Starter Ratchet Set Plate, Friction Bolt w/Washer


3007-312 3006-889 3007-544 3007-407 3423-346

1 1 1 3 5

Spring Rope, Starter Pulley, Starter Screw, Cap Screw, Cap

57


2009 F8 EFI

MAGNETO 0742-081


58

3007-711 3007-315 3007-546 3007-317 3007-318 3005-960 3007-433 3005-775

1 1 1 1 1 1 5 1

Stator Rotor/Flywheel Base, Stator - Plate Sensor, Ignition Timing Sensor, Ignition Timing Plate, Stator Lead Wire Screw, Cap Grommet, Stator Lead Wire


3006-476 1 Screw, Cap 3005-987 1 Washer 3007-37 11 Screw, Cap 3007-449 4 Screw, Cap 3007-450 3 Screw, Cap 3004-540 1 Key 3007-547 1 Grommet


2009 F8 EFI

ELECTRICAL 0742-083


3007-548 3006-367 3005-387 3006-728 3006-725 3005-233

4 4 2 1 1 1

Coil, Ignition - Assembly Cap, Spark Plug Clip Sensor, Temperature Sensor, Coolant Washer, Coolant Sensor

Ref. Part No. Qty. Description 7 3007-643 3007-644 3007-645 8 3005-237 9 3006-886 10 3007-549

1 1 1 1 1 1

ECU ECU ECU Cable Tie Sensor, Knock Plate, Knock Sensor Lock

59


2009 F8 EFI

SERVOMOTOR ASSEMBLY 0739-377

Ref. Part No. Qty. Description 1 3007-702 2 3005-661

60

1 1

Servomotor Pulley, Controller


1

Nut



Printed in U.S.A.


p/n 2258-256

2009 F8 EFI_EFI LXR_EFI LXR LE Parts Manual.pdf - Google Drive

2009 F8 EFI_EFI LXR_EFI LXR LE Parts Manual.pdf - Google Drive

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