ILLUSTRATED ASSEMBLY MANUAL H8018IP'1. K8018. 3D LED CUBE ... Build
your 3D led cube and created unlimited 3D effects. The unit comes standard ...
K8018
ILLUSTRATED ASSEMBLY MANUAL H8018IP’1
R
K8018W
R K8018B
3D LED CUBE
5x5x5
K8018B (Blue LED)
K8018W (White LED)
Connect to your computer and create your own 3D LED effect.
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Build your 3D led cube and created unlimited 3D effects. The unit comes standard loaded with effects. Connect to your computer (USB) and create your own!
Expert soldering skills required!
Features • LEDs: 5 x 5 x 5 = 125 LEDs • user programmable via USB (creation of animation/scenes) • large amount of user programmable frames • frames are separately dimmable • 4 transition speeds • available frames: 3200 • 5 levels LED dimming available • no coding skills required • regulated power supply: 9VDC
It is advised to start with the mini 3D LED cube MK193. View the assembly movie of MK193 as guideline for assembly of the LEDs.
For software, visit www.vellemanprojects.eu
Led
nit
Leds and how to use them Leds feature a specific voltage drop, depending on type and colour. Check the datasheet for exact voltage drop and rated current !
Never connect leds in parallel
How to Calculate the series resistor: Example: operate a red led (1.7V) on a 9Vdc source. Required led current for full brightness: 5mA (this can be found in the datasheet of the led) Supply voltage (V) - led voltage (V) = series resistance (ohms)
required current (A)
closest value : use a 1k5 resistor
9V - 1.7V 0.005A
= 1460 ohm
open collector outputs An open collector output can be compared to a switch which switches to ground when operated
Required resistor power handling= voltage over resistor x current passed trough resistor a standard 1/4W resistor will do the job (9V - 1.7V) x 0.005A = 0.036W
LEDs in series: Example: 3 x red led (1.7V) on 9V battery Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
Supply voltage (V) - (number of leds x led voltage (V)) required current (A)
= series resistance (ohms) use an 820 ohm resistor
9V - (3 x1.7V) 0.005A
Example: How to switch an LED by means of an open collector output
= 780 ohm
assembly hints
1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools: • A good quality soldering iron (25-40W) with a small tip. • Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. • Thin raisin-core solder. Do not use any flux or grease. • A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. • Needle nose pliers, for bending leads, or to hold components in place. 0.0 00 • Small blade and Phillips screwdrivers. A basic range is fine. )) For some projects, a basic multi-meter is required, or might be handy 1.2 Assembly Hints : • Make sure the skill level matches your experience, to avoid disappointments. • Follow the instructions carefully. Read and understand the entire step before you perform each operation. • Perform the assembly in the correct order as stated in this manual • Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. • Values on the circuit diagram are subject to changes, the values in this assembly guide are correct* • Use the check-boxes to mark your progress. • Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.
1.3 Soldering Hints : 1. Mount the component against the PCB surface and carefully solder the leads 2. Make sure the solder joints are cone-shaped and shiny 3. Trim excess leads as close as possible to the solder joint
-5-
DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR VALUE ON THE PARTS LIST! -6-
Construction
SK1
SPEED
1
MODE
VR1
Watch the position of the notch!
R10 R11
SW2
SW1 D1 1x3mm
C13 R4
T1
IC1
C1
IC1: 28p
SK2
R5 R6 R7
C9
C6
T4
C14
R9
C10
D2
D3
R3
LD1
T3
C2
C3
C8
USB USB ONLY
3 SMD IC
7 LED
Watch the position of the notch!
11
COLOR= 2...5
Watch the polarity!
R8
T5
C7 R2
C11
C12
X1
C5 PLANE1
PLANE2
PLANE3 PLANE4
PLANE5
COL5.2
COL5.1
COL5.3
COL5.5
COL5.4
COL4.1
COL4.3
COL4.2
COL4.4
C4 IC2
COL4.5
LD...
IC3
R1
CONTROLLER-PCB
SK4
COL3.3
COL3.4 COL3.5
COL2.1 COL2.2
COL3.1 COL3.2
COL2.3 COL2.4 COL2.5
COL1.1 COL1.2
COL1.3 COL1.4
COL1.5
A
A
A
A
C
C
C
C
4 Diodes (Check polarity!)
PLANE-5 PLANE-4 PLANE-3 PLANE-2 PLANE-1
OK!
8 Push buttons SW1 : Mode SW2 : SPEED
D...
(2 - 2 - 2 - B) (1 - 0 - 0 - B) (3 - 9 - 1 - B) (4 - 7 - 2 - B) (4 - 7 - 0 - 0 - 1) (1 - 1 - 0 - 1 - 1)
A C
WWW.VELLEMAN.EU P8018'1 3D LED CUBE 5x5x5 = 125 LEDS LED-PCB
A C
NOT OK!
IC2, IC3: STP16CP05
D1...D3: 1N4007
CATHODE
R1, R2 : 2K2 R3 : 10 R4 ... R8 : 390 R9 : 4K7 R10 : 470 R11 : 1K1
LD1 : 3mm RED
CATHODE
1 Resistors R...
5 Quartz crystal X1 : 12MHz X1
SW...
9 Ceramic Capacitors C7 : 470nF (474) C10 : 10nF (103) C11, C12 : 22pF (22)
On final assembly this side faces down!
SK5
J
T2
SK3
!
ICSP SERVICE
9V DC
C2..C6, C8 : 100nF (104)
WWW.VELLEMAN.EU P8018'1 3D LED CUBE 5x5x5 = 125 LEDS
10
6 IC socket
2 Ceramic Capacitors
P8018 - TOP
c...
-7-
12
13
8p
Construction
10 Female Header
14 Electrolytic capacitors
P8018 - BOTTOM
Watch the polarity!
MOUNT ON TOPOVERLAY SIDE
C...
C9 : 4,7µF C13 : 100µF C14 : 10µF C1 : 470µF
.. J.
.. J.
SK4 : 30pins
11 Transistors
15 Voltage regulator .. J.
RED IC2 C4 COL1.1 COL1.2 COL2.3 COL2.4 COL2.5 COL2.1 COL2.2
COL5.2
COL3.4 COL3.5
PLANE5
COL5.4 COL5.1 PLANE3 PLANE4
COL3.3
PLANE2
COL3.1 COL3.2
PLANE1
C5
R2
IC3
SK4
-8-
COL5.3
IC1: VK8018 (programmed PIC18F27J53ISP)
A
COL1.5 C
PLANE-5 PLANE-4 PLANE-3 PLANE-2 PLANE-1
SK2
A
COL1.3 COL1.4
C
WWW.VELLEMAN.EU P8018'1 3D LED CUBE 5x5x5 = 125 LEDS LED-PCB
COL5.5
!
A
COL4.2
Watch the position of the notch!
OK! C
WWW.VELLEMAN.EU P8018'1 3D LED CUBE 5x5x5 = 125 LEDS
13 USB connector
A
NOT OK!
COL4.1
13 IC
C
SK5
A
COL4.3
VR1 : LM317
C
COL4.5
SK3 : 9VDC
A
COL4.4
C
On final assembly this side faces down!
(474) (103) (22)
12 DC-Jack
CONTROLLER-PCB
de EED
T1 ... T5 : BC640
Construction
Assembly of the LEDs
Step Step 2
x 20 Solder
! Bend
View the assembly movie of MK193 as guideline for assembly of the LEDs.
Step 1
x 100
COLOR= 2...5
LD...
So
CATHODE
Bend
Step 3
C
ld
x4
+ 2mm
CUT + 2mm C
a
-9-
er
Construction
Step 4
x1
Step 5
x 25 + 2mm C
Bend
a
Bend
So
Solder
ld
Step 6
er
x5
Solder
A - 10 -
! Bend
Construction
Step 7
x1
x1
Step 8
So
Step
ld
er
C Solder
CUT
! - 11 -
C
Construction
Step 9
Step 11
Step 10
Solder - 12 -
PCB
Software Donwload the LEDcube software on our website www.velleman.eu
For software, visit www.vellemanprojects.eu
Help instructions
Create, edit or remove your own animation
Choose 5x5 to send or read the animations of your 5x5x5 LED cube.
- 13 -
PCB
- 14 -
Diagram VR1 LM317 I
SW
1N4007 C1
C2
+5V R10 470 C3
100n
470µ-25V
-
DC JACK
D2
O 1N4007 D3 100n
D1 +
ADJ
SK3
+5Vpic 1N4007
+5V
GND
GND
GND
GND
100µ/16-25V
R11 1K1 PLANE1 PLANE2
LD1 LED3RL
R4
PLANE3
39 0
C13
COL1.1
COL1.1
COL1.2
COL1.2
COL1.3
COL1.3
COL1.4
COL1.4
GND PLANE4
GND
T1 BC640
PLANE5
COL1.5
COL1.5
COL2.1
COL2.1
COL2.2
COL2.2
COL2.3
COL2.3
COL2.4
COL2.4
COL2.5
COL2.5
+5V
C8 +5Vpic C4
10 100n GND
D+ D-
GND
22 2 3
GND SDI CLK
+5V
LATCH OE
4 21
+5Vpic
R1
C6
PLANE2
R6
T3 BC640
COL3.1
COL3.2
COL3.2
COL3.3
COL3.3
COL3.4
COL3.4
COL3.5
COL3.5
COL4.1
COL4.1
+5V
GND
CLK
22 2 3
LATCH OE
4 21
GND LATCH CLK BUTTON 1 OE BUTTON 2
R2
IC1 PIC18F27J53-I/SP
2K2 GND
23
IC3 STP16CP05MTR 5 COL4.2 SDO OUT0 6 COL4.3 SDI OUT1 7 COL4.4 CLK OUT2 8 COL4.5 OUT3 9 COL5.1 LE/DM1 OUT4 10 COL5.2 OE/DM2 OUT5 11 COL5.3 OUT6 12 COL5.4 OUT7 13 COL5.5 R-EXT OUT8 14 OUT9 15 OUT10 16 OUT11 17 OUT12 18 OUT13 19 OUT14 20 OUT15 1
GND
C14 ELCO RAD 10µ GND BUTTON 1BUTTON 2
KRS0611
GND
GND
39 0
COL3.1
PLANE3
1
VUSB
+5V
+5Vpic GND
C5 100n
21 22 23 24 25 26 27 28
SW2
C12 22P
11 12 13 15 D16 D+ 17 18 SDI
KRS0611
9 12MHz C11 22P
VSS1 VSS2
10 X1
8 19
2 3 4 5 7
VDD
MCLR
VDDCORE/VCAP
PLANE1 PLANE2 PLANE3 PLANE4 PLANE5
GND GND
6
C10 10n
470N
RC0/T1OSO/T1CKI/RP11 RC1/CCP8/T1OSI/UOE/RP12 RC2/AN11/C2IND/CTPLS/RP13 RC4/D-/VM RC5/D+/VP RA0/AN0/C1INA/ULPWU/RP0 RC6/CCP9/TX1/CK1/RP17 RA1/AN1/C2INA/VBG/RP1 RC7/CCP10/RX1/DT1/SDO1/RP18 RA2/AN2/C2INB/C1IND/C3INB/VREF-/CVREF RA3/AN3/C1INB/VREF+ RA5/AN4/C1INC/SS1/HLVDIN/RCV/RP2 RB0/AN12/C3IND/INT0/RP3 RB1/AN10/C3INC/RTCC/RP4 RB2/AN8/C2INC/CTED1/VMO/REFO/RP5 RB3/AN9/C3INA/CTED2/VPO/RP6 RB4/CCP4/KBI0/SCK1/SCL1/RP7 RA6/OSC2/CLKO RB5/CCP5/KBI1/SDA1/RP8 RA7/OSC1/CLKI RB6/CCP6/KBI2/PGC/RP9 RB7/CCP7/KBI3/PGD/RP10
1
GND
C7
T2 BC640
R7
24
GND
SW1
4K7
39 0
GND
- 15 -
39 0 GND
20
14
2K2
100n R9
23
IC2 STP16CP05MTR 5 COL1.1 SDO OUT0 6 COL1.2 SDI OUT1 7 COL1.3 OUT2 CLK 8 COL1.4 OUT3 9 COL1.5 LE/DM1 OUT4 10 COL2.1 OE/DM2 OUT5 11 COL2.2 OUT6 12 COL2.3 OUT7 13 COL2.4 R-EXT OUT8 14 COL2.5 OUT9 15 COL3.1 OUT10 16 COL3.2 OUT11 17 COL3.3 OUT12 18 COL3.4 OUT13 19 COL3.5 OUT14 20 COL4.1 OUT15
T4 BC640
COL4.2
COL4.2
COL4.3
COL4.3
COL4.4
COL4.4
COL4.5
COL4.5
COL5.1
COL5.1
+5V GND
+5Vpic
R5
24
4µ7
100n
C9
R3
VDD
GND
PLANE1
VDD
4 3 2 1
5 OE BUTTON 24 3 2 1
PGC PGD GND VDD VPP
6 5
GND USB_D+ USB_DVUSB
SK2 USB CON MINI
SK1 ICSP CONNECTOR
R8
PLANE4
39 0 T5 BC640 PLANE5
COL5.2
COL5.2
COL5.3
COL5.3
COL5.4
COL5.4
COL5.5
COL5.5
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Modifications and typographical errors reserved - © Velleman nv. H8018’IP Velleman NV, Legen Heirweg 33 - 9890 Gavere.
