ACCESSORIES & SERVICEABLE PARTS CATALOG - Polaris

“ Yo u r G E M c a r. . . Pe r s o n a l i ze d w i t h O u r A cce s s o r i e s .”

AC C E S S O R I E S & S E R V I C E A B L E PA R T S C ATA L O G NEV Service, LLC • Fargo, North Dakota

www.nevservice.biz • 1.877.447.0102

NEV SERVICE, LLC offers a wide selection of GEM car approved accessories, serviceable parts and upgrades to help customize your GEM car for work or for play. With many enhancements to choose from, you are sure to find just the right items to add a personal touch to your GEM car. We’ve got it all, from various utility boxes to tool boxes to rims and tires. Additionally, we offer a mix of bumpers, carriers, doors, and hitches to help your GEM car meet every demand you place on it. NEV Service can also help you protect your GEM car with a storage cover and keep your GEM car looking in tip-top shape with a line of genuine cleaners and restorers. To find the accessories and serviceable parts that fit your GEM car, just follow the guides for model and year that each fits. e2 e4 e6 eS eL eL X D

Our Customer Service Department understands how important your GEM car is to you and we are here to help. We pride ourselves on our responsive approach to customer issues. Our customers satisfaction is very important to us so we put every effort we can into helping our customers. Right from our very first meeting, we set out to understand what your needs are and then determine how we can best help you. Call 1.866.764.0616 or e-mail [email protected] to speak to one of our Customer Service Representatives.

Need service or maintenance on your GEM car? NEV Service offers At-Your-Door Service in California, Arizona, Florida, Georgia, South Carolina, North Carolina, Alabama, and Virginia. Call us to have the job done right the first time. Our Chrysler Group Global Electric Motorcars LLC factory-trained, NEV Service technicians have the latest equipment combined with years of experience in all models and years of GEM battery-electric vehicles to assure that the service we provide is the right service for your GEM car. Call our Customer Service Department at 1.866.764.0616 or e-mail [email protected] to get your GEM car set up with one of our mobile service technicians.

INDEX Accessory Outlet................................................32 Batteries.............................................................41, 44 Battery Filler.......................................................32 Bed Cover...........................................................27 Brakes................................................................42 Bumpers.............................................................20,22-23,38-39 Car Covers..........................................................27 Carriers..............................................................16-17 Chargers.............................................................30-31, 40, 44 Charge Cord.......................................................35 Cleaner and Restorer.........................................36 Decals................................................................15,38-39 Dome Light........................................................29 Doors.................................................................12-15 Electronic Upgrade............................................44 Fan.....................................................................32 Fast Chargers.....................................................30-31 Floor Mats.........................................................26 Fuses..................................................................42 Grab Handles.....................................................35 Halfshaft Boot Kit...............................................41 Headlamp...........................................................43 Heater/Defogger................................................36 Hitches...............................................................21-23 Horn...................................................................43 Ladder Rack.......................................................19 License Plate Kit.................................................29

Lights..................................................................28-29 MAX BOX............................................................2-9 Mirrors ...............................................................34 Mud Flaps...........................................................24-25 PA System...........................................................33 Parts Catalogs.....................................................37 Score Card Holder...............................................36 Scuff Guards........................................................26 Seat Belt Extendors.............................................43 Seat Covers.........................................................27 Service Boxes......................................................2-11 Service Manuals..................................................37 Shocks.................................................................41 Short Bed Conversion.........................................32 Stake-Backs.........................................................18-19 Stereo System ....................................................33 Steering Wheel Kit and Covers...........................36 Sunvisor...............................................................34 Switches..............................................................42 Tie Rod End.........................................................43 Turn Signal Lamp.................................................43 Valet Bar..............................................................36 Wheels & Rims....................................................24-25 ............................................................................38-39, 43 Windows.............................................................35 Wipers.................................................................41

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www.nevservice.biz

. N O G SO

N I M O C

1

New for this year... Our new MAX BOX by GEM features extensive interior and exterior options to allow you to design the perfect box for your specific needs.

Water-Tight Construction

featuring

white

painted

aluminum

skin

over

a

tig welded heavy aluminum frame.

Lockable

doors featuring double-wall door construction, polished stainless steel latches and pressurized gas struts.

heavy duty hinges,

COMES FULLY ASSEMBLED

for easy installation. Ideal for Facility Maintenance, College Campuses, Military Bases, Police Departments, Emergency Medical Personal, Factories, Hotels, and Construction Job Sites.

DURABLE, sturdy, tig welded box is backed by a FULL YEAR WARRANTY. Order from our In-Stock Configurations shown or construct your own from our Special Order Configurations.

custom made box

Take It To The Max. See pages 3-9 for more MAX BOX details. 2

Your Gem Car Rear Enclosure Options Headquarters. TINTED SLIDING WINDOWS

ROOF VENT PET SLIDERS

HEAVY DUTY CAB RACK THIRD BRAKE LIGHT CARGO DOORS

SOLID OR SLIDING FRONT WINDOW, INTERIOR SKIN, INSULATION AND CARPET OPTIONS CUSTOM PAINT COLOR

FULL LENGTH LIFT-UP REAR DOOR

ROLL UP DOOR

FULL LENGTH LIFT-UP SIDE DOOR

12 VOLT DOME LIGHT REMOTE LIGHT SWITCH WINDOW SECURITY SCREENS FULL LENGTH TOOL BOX WITH SHELF AND DIVIDERS

ROLL UP DOOR

Contact NEV Service Parts Department at 1.877.447.0102 or e-mail [email protected] for assistance or to inquire on other available options not shown.

3

MAX BOX In-Stock Configurations A. MAX BOX -STANDARD BOX CARGO DOOR Take it to the MAX! Perfect for all your commercial and industrial needs. Provides MAXIMUM storage, MAXIMUM quality, MAXIMUM protection and MAXIMUM performance. Includes 44” Cab High Canopy Box, Lined Double Rear Cargo Doors w/Windows, Solid Front Window, Full Length Side Doors w/Windows (2) and Third Brake Light. Choose from the upgrade options C-J listed below that you would like added to design a box that will fit your specific wants and needs.

Part Number Fit Model(s) 0107-03651 eL eL X D

Introducing the new

Fits Year(s) 1998-Current

A

C-J. OPTIONS Choose from these upgrade options that can be installed to design a box that will fit your specific wants and needs.

4

Part Number

Fit Model(s)

Fits Year(s)

C. Full Length Tool Box (Shelf and Dividers sold separately)

0107-03653 eL eL

D. Full Shelf & Half Divider (Full Length Tool Box sold separately)

eL eL 0107-03654

1998-Current

E. Half Shelf & Full Divider (Full Length Tool Box sold separately)

eL eL 0107-03807

1998-Current

F. Extra Divider

eL eL 0307-03167

1998-Current

G. Extra Shelf

eL eL 0307-03254

1998-Current

H. Remote Light Switch

eL eL 0606-00921

1998-Current

I. 12 Volt Dome Light

eL eL 0606-00920

1998-Current

J. Heavy Duty Cab Rack

0107-03657 eL eL

1998-Current

X D

1998-Current

X D

X D

X D

X D

X D

X D

X D


Take it to the MAX! Perfect for all your commercial and industrial needs. Provides MAXIMUM storage, MAXIMUM quality, MAXIMUM protection and MAXIMUM performance. Includes 44” Cab High Canopy Box, Lined Double Rear Cargo Doors w/Windows, Solid Front Window, Roll Up Side Doors (2) and Third Brake Light. Choose from the upgrade options C-J shown below that you would like added to design a box that will fit your specific wants and needs.

Part Number Fit Model(s) 0107-03652 eL eL


X D

B

Service Boxes

B. MAX BOX-STANDARD BOX ROLL UP DOOR

C I

H

D J

Our manufacturer’s suggested retail prices exclude freight, handling and installation. Prices, package quantities, specification and materials may change without notice.

5

MAX BOX Special Order Configurations Take it to the MAX! Perfect for all your commercial and industrial needs. Provides MAXIMUM storage, MAXIMUM quality, MAXIMUM protection and MAXIMUM performance. Start with the MAX BOX Cab High Canopy Base Enclosure and choose from the various Side Wall, Rear Wall, Front Wall, Electrical, Rack, Interior and Other upgrade options listed on pages 6-9 that you would like added to design a box that will fit your specific wants and needs.

Introducing the new

Part Number

Fit Model(s)

Fits Year(s)

A. Cab High Canopy Base Enclosure

X D

Call 1.877.447.0102 eL eL

1998-Current

B. Cab High Canopy Height Increase Per Inch

Call 1.877.447.0102 eL eL

1998-Current

X D

C-L. SIDE WALL OPTIONS (PER SIDE)

Fit Model(s)

Fits Year(s)

C. Tinted Sliding Window

Call 1.877.447.0102 eL eL

D. Roll Up Door (50 x 32)

Call 1.877.447.0102 eL eL

1998-Current

E. Full Length Lift-Up Side Door

Call 1.877.447.0102 eL eL

1998-Current

F. Window in Full Length Lift-Up Side Door (2 per door, 25 x 16)

Call 1.877.447.0102 eL eL

1998-Current

G. Pet Sliders in Side Door (2 per door, 12 x 20)

Call 1.877.447.0102 eL eL

1998-Current

H. Full Length Tool Box (up to 90”) (Shelf and Dividers sold separately)

eL eL Call 1.877.447.0102

1998-Current

I. Full Shelf & Half Divider (Full Length Tool Box sold separately)

eL eL Call 1.877.447.0102

1998-Current

J. Half Shelf & Full Divider (Full Length Tool Box sold separately)

eL eL Call 1.877.447.0102

1998-Current

K. Extra Divider

eL eL Call 1.877.447.0102

1998-Current

eL eL Call 1.877.447.0102

1998-Current

L. Extra Shelf 6

Part Number

X D

X D

X D

X D

X D

X D

X D

X D

X D

X D

1998-Current


M-S. REAR WALL OPTIONS Part Number

Fit Model(s)

Fits Year(s)

M. Single Cargo Door

eL eL Call 1.877.447.0102 X D

1998-Current

N. Window in Single Cargo Door

X D

eL eL Call 1.877.447.0102

1998-Current

O. Double Cargo Doors

X D

eL eL Call 1.877.447.0102

1998-Current

P. Windows in Double Cargo Doors

X D

eL eL Call 1.877.447.0102

1998-Current

Q. Full Length Lift-Up Rear Door

X D

eL eL Call 1.877.447.0102

1998-Current

R. Window in Full Lift Up Rear Door

X D

eL eL Call 1.877.447.0102

1998-Current

S. Roll Up Door

eL eL Call 1.877.447.0102

1998-Current

D

C

E

X D

Service Boxes

F G

H,K,L

O,P

H, I

M,N

Q,R S


7

MAX BOX Special Order Configurations Take it to the MAX! Perfect for all your commercial and industrial needs. Provides MAXIMUM storage, MAXIMUM quality, MAXIMUM protection and MAXIMUM performance. Start with the MAX BOX Cab High Canopy Base Enclosure and choose from the various Side Wall, Rear Wall, Front Wall, Electrical, Rack, Interior and Other upgrade options listed on pages 6-9 that you would like added to design a box that will fit your specific wants and needs.

Introducing the new

A-C. FRONT WALL OPTIONS Part Number

Fit Model(s)

Fits Year(s)

A. Solid Front Wall (No Glass)

X D

Call 1.877.447.0102 eL eL

1998-Current

B. Solid Window (40 x 12)

Call 1.877.447.0102 eL eL

1998-Current

C. Sliding Window (40 x 12)

Call 1.877.447.0102 eL eL

1998-Current

X D

X D

D-E. ELECTRICAL OPTIONS Part Number

Fit Model(s)

Fits Year(s)

D. 12 Volt Dome Light

X D

Call 1.877.447.0102 eL eL

1998-Current

E. Remote Light Switch

Call 1.877.447.0102 eL eL

X D

1998-Current

F. Third Brake Light

eL eL Call 1.877.447.0102

1998-Current

X D

G. RACK OPTIONS

G. Heavy Duty Cab Rack

8

Part Number

Fit Model(s)

Call 1.877.447.0102 eL eL

X D

Fits Year(s)

1998-Current


A

B

Service Boxes

D

C

F

E

G

H,I

J,L O

M

H-N. INTERIOR OPTIONS

Part Number

Fit Model(s) Fits Year(s)

H. Carpet, Roof Only (Black or Gray)

Call 1.877.447.0102 eL eL

X D

1998-Current

I. Carpet, Complete Unit (Black or Gray)

Call 1.877.447.0102 eL eL

1998-Current

J. Interior Skin, Roof Only (White or Silver)

X D

eL eL Call 1.877.447.0102

1998-Current

K. Interior Skin, per Door (White or Silver)

Call 1.877.447.0102 eL eL

X D

1998-Current

L. Interior Skin, Complete Unit (White or Silver)

Call 1.877.447.0102 eL eL

X D

1998-Current

M. Roof Vent

Call 1.877.447.0102 eL eL

X D

1998-Current

N. Insulation, Complete Unit (Interior Skin Required) Call 1.877.447.0102 eL eL

1998-Current

X D

X D

O-P. OTHER OPTIONS

Part Number

Fit Model(s)

Fits Year(s)

O. Security Screen (per window)

X D

Call 1.877.447.0102 eL eL

1998-Current

P. Custom Paint Color

Call 1.877.447.0102 eL eL

1998-Current

X D


9

A. CLIP-IN TOOL BOX Just Clip-In and Go! Convenient tool and equipment storage, also great for shopping. Lockable, easy installation, clips into the rear latch within seconds. 18” x 18”x 48” box made from diamond plate aluminum opens easily from either the left or right side. Lid is on a hinged bracket and supported with gas struts. *To install on a GEM e4 with Hard Doors, an Extender Adapter Bracket part # 0351-03034 is required. *GEM cars that have not had a Clip-In Stake-Back part # 0109-02223 installed previously may require the Pack Latch Support Bracket part # 0109-01676 when installed out in the field due to the weight of the box. Call 1.866.764.0616 to inquire if needed for your GEM car.

Part Number Fit Model(s) 0109-03836 e2 e4 e6


A

A

B. PACK LATCH SUPPORT BRACKET Required support bracket for the Clip-In Tool Box when being installed out in the field where a Clip-In Stake-Back part # 0109-02223 has not been installed on the GEM car previously. Part Number Fit Model(s) 0109-01676 e2 e4 e6

B


C. CLIP-IN TOOL BOX EXTENDER ADAPTER BRACKET

C

Required bracket for installation of Clip-In Tool Box part # 0109-03836 on a GEM e4 equipped with Hard Doors. The GEM e4 rear door hinges will interfere with the installation of a Clip-In Tool Box therefor this Extender Adapter Bracket was designed to allow for the required hinge clearance. Part Number Fit Model(s) 0351-03034 e4

10


Order On-Line: www.nevservice.biz • Call Toll Free: 1.877.447.0102

Perfect accessory for any utility vehicle to keep tools and equipment in a convenient and safe location. 47.25” x 20” x 19.5” lockable box made of diamond plate aluminum, 200 lb. cargo weight capacity. Lid is on a hinged bracket and supported with gas struts. Opens easily from either the right or the left side. Also available on the GEM e6 with utility “S” package. Part Number Fit Model(s) 0107-02268 e6 eS eL eL X D


D

Change out any rear Clip-In Accessory to another in a matter of seconds.

Service Boxes

D. TOOLBOX

E. DUAL TOOLCHEST WITH TAILGATE Tool chest doors with double, high quality lockable handles, fold down for quick and easy access. Lots of storage. Tailgate in the 24” wide bed folds down for transportation of longer loads. Diamond plate inserts enclose the bed and protect the rear of the cab. Dimensions are 12”D x 16”H x 60”L. Part Number Fit Model(s) 0107-02859 eL eL X D

E

Fits Year(s) 1998-Current E


11

Our Most Economical Door Enclosures A-C. SOFT WEATHER ENCLOSURES A great way to stay out of the elements on those not so fair days! Soft Weather Enclosures made of Sunbrella® canvas zip open and roll back for easy conversion from an enclosed cab to an open cab. When not in use, soft canvas doors can be zipped off completely and stored in the included storage bag.

Enclose the back of your cab with our Rear Window Kit, page 37.

A

A. 2 PASSENGER Color Options* Gray Blue Black Green

Part Number 0107-03600 0107-03601 0107-03603 0107-03602

FITS MODELS e2 eS eL eL

X D

Fits Model Year(s) 1998-Current

B

B. 4 PASSENGER Color Options* Gray Blue Black Green

FITS MODELS

Part Number 0107-03608 0107-03609 0107-03611 0107-03610

e4


C. 6 Passenger Color Options* Gray Blue Black Green Fits Model Year(s) 2006-Current

Part Number 0107-01860 0107-01959 0107-01961 0107-01960

C

FITS MODELS e6

*When color options of available products are shown, these colors are only approximate due to printing process. We do not guarantee exact colors.

12


D-F. FRAMED CANVAS DOORS Provides easy opening access to car and protection from the elements. Durable, aluminum framed doors are made with Sunbrella® canvas, opens on a hinge from a functional door handle and latch system, features a zip open window and are fully removable for an open cab feel. D

D. 2 PASSENGER Color Options* Gray Blue Black Green Fits Model Year(s) 1998-Current

Part Number 0107-03604 0107-03605 0107-03607 0107-03606


X D

E

E. 4 PASSENGER Color Options* Gray Blue Black Green Fits Model Year(s) 1999-Current

Doors

Our Mid Priced AlternativeDoor Enclosures

Part Number 0107-03612 0107-03613 0107-03615 0107-03614

FITS MODELS e4

F

F. 6 PASSENGER Color Options* Gray Blue Black Green Fits Model Year(s) 2006-Current

Part Number 0107-02083 0107-02084 0107-02086 0107-02085

FITS MODELS e6



13

Our Top Of The Line Door Enclosers A

A. Hard Doors White, lightweight, yet tough and versatile hard doors protects the cabin area while adding style. Made of ABS plastic, features sliding windows and full function door handles inside and out for easy operation. Doors can be easily removed from the vehicle for an open cab feel. Color Options* & Part Number White 0105-02316 Fits Model Year(s) 1998-Current


X D

Enclose the back of your cab with our Rear Window Kit, page 37 .


14


B-G. Hard Door Decals

Color Options* B. Black C. Green D. Silver E. Blue F. Red G. Yellow Fits Model Year(s) 1998-Current

Part Number 0150-01725 0150-01724 0150-01750 0150-01721 0150-01722 0150-01723 FITS MODELS e4

Color Options* H. Black I. Green J. Silver K. Blue L. Red M. Yellow Fits Model Year(s) 1998-Current

Part Number 0150-01730 0150-01729 0150-01751 0150-01726 0150-01727 0150-01728 FITS MODELS

Doors

Add a custom element to your GEM car ‘s appearance by adding color and style with these adhesive, custom made, fade resistant door decals. Decals are color matched to GEM car colors.

e2 eS eL eL

X D

B,H C,I

D,J

E,K

F,L G,M


15

A. ENCLOSED CARGO CARRIER Lockable, 25 cubic foot ,weather-tight enclosed cargo carrier is perfect for transporting food and cargo, facility maintenance, tool storage, personal or business. Features hinged supported doors and high quality, lockable, door handle and latch. Large storage capacity. *Also available on the GEM e6 with utility “S” package. Part Number 0109-01306

Fit Model(s) e6 eS

Fits All Model Year(s) 1999-Current

A

A

B. LINKSBACK™ Go golfing with your buddies? You are going to want this! Removable golf bag holder carries two golf bags, has two separate containers plus a central basket for accessories. A must have when on the golf course. *Can not be used in conjunction with a rear bumper. Rear bumper would have to be removed first to install LinksBack™. Part Number Fit Model(s) 0109-02207 e2 e4 e6


B

Out-fit your GEM car with Turf Tires, page 26 and Scorecard Holder, page 38.

16


Lockable, generous trunk style storage. Perfect for getting groceries, picking up the kids from school or soccer practice. Removable 33”x16”x15” clip-in accessory made with ABS plastic and an aluminum frame, features a 100 pound carrying capacity. Part Number 0109-02191

Fit Model(s) e2 e4 e6


C

C

Carriers

C. TRUNKBACK™

C


D. BASKET PACK Quick, convenient storage. Great for running newspapers or soda cans to the recycle station or hauling groceries home from the store. Features a 25 pound carrying capacity. Can be changed out to any other rear Clip-In Accessory in a matter of seconds. Easy installation. Part Number 0109-00927

Fit Model(s) e2 e4 e6

D



17

A. CLIP IN STAKEBACK™ Perfect clip-in accessory for carrying a variety of goods up to 150 pounds. Detachable 34” x 25” x 12” StakeBack constructed of diamond plate aluminum and black powder coated steel rails features a swing down tailgate for easy loading and unloading. Part Number 0109-02223


FITS MODELS

A


e2 e4 e6

B. StakeBack™ eS Kit Outstanding durability, adds support for those bulky loads on the GEM eS and GEM e6 with the Utility “S” Package. Easy, removable sides for oversized loads. Constructed of white powder-coated aluminum. Part Number 0105-00119

FITS MODELS e6 eS

Fits Model Year(s) 1999-Current B

Don’t forget to cover it! See page 29.

c. StakeBack™ eL Kit Outstanding durability, adds support for those larger bulky loads on the GEM eL and GEM eLXD. Easy, removable sides for oversized loads. Constructed of white powder-coated aluminum. Part Number 0105-00062

FITS MODELS eL eL

X D

18


C


d. fold down stakeback™ kit

Part Number Fit Model(s) 0105-04440 eL eL X D


D

D

Stake-Backs

Designed for more convenient, flexible hauling and transporting. Both sides and rear fold down independently with easy opening latches for quick loading and unloading, no tools necessary. Front rail provides protection to rear cab. Easy installation. Can be installed simultaneously with the Ladder Rack.

e. ladder rack Ideal for transporting long items such as ladders, pipe, lumber or other building and maintenance supplies. Rated for up to 75 lbs of cargo. Can be installed with the Fold Down StakeBack™ Kit, Dual Toolchest with Tailgate, or the Tool Box. Part Number Fit Model(s) 0107-03586 eL eL X D


D,E E


19

A-C. CHROME BUMPER Add a custom look to your GEM car while providing protection with these chrome plated bumpers that mount to the front and rear structure. All kits include necessary hardware for easy installation. A. Front Chrome Bumper-Tubed B. Front Chrome Bumper-Tubed C. Rear Chrome Bumper-Tubed

Part Number Fits Models e2 e4 e6 eS eL eL 1207-00056 0107-01693 e2 e4 e6 eS eL eL 0107-02407* e2 e4 e6

Fits Model Year(s) 1998-2004 2005-Current 2005-Current

X D

X D

*Rear Chrome Bumper can not be used in conjunction with a LinksBack™. LinksBack™ would have to be removed first to install Rear Chrome Bumper.

D-F. RUGGED BUMPER Ideal protection for heavy duty applications. Constructed out of black powder-coated steel. Part Number Fits Models Fits Model Year(s) e2 e4 e6 eS eL eL D. Front Rugged Bumper 0107-01777 2005-Current E. Rear Rugged Bumper* 0107-01793 2005-Current e2 e4 F. Rear Rugged Bumper* 0107-03121 2006-Current e6 X D

*Rear Rugged Bumper can not be used in conjunction with a LinksBack™. LinksBack™ would have to be removed first to install Rear Rugged Bumper.

A-B

C

D

E-F

X D

X

X

X D

eL

20

X D


This hitch is ideal for maneuvering boats, airplanes, and trailers. Fast, easy installation in less than 5 minutes. Note: This is not meant to be used for towing GEM cars. Draw bar adapter also available. Provide last six digits of VIN when ordering. Part Number Fits Models Fits Year(s) G. Front Receiver Hitch 2 “ 0153-02850 1999-2004 e2 e4 e6 eS eL eL X

X

X D

X D

H-K. REAR RECEIVER HITCH This product requires the installer to drill four holes in the frame with installation totalling about 20 minutes. The hitch has a 100lb Tongue weight capacity. It comes in 2” only. Note: This is not meant to be used for towing GEM cars. Draw bar adapter also available. Provide last six digits of VIN when ordering. Part Number Fits Models Fits Year(s) e2 e4 H. Rear Receiver Hitch-2” 0153-02844 1999-2004 eS I. Rear Receiver Hitch-2” 0153-02845 1999-Current eL J. Rear Receiver Hitch-2” 0153-02846 1999-2006 eL eL K. Rear Receiver Hitch-2” 0153-02849 2007-Current X D

L-M. DRAW BAR ADAPTERS

L. Draw Bar Adapter 2” with 1 7/8” Ball M. Draw Bar Adapter 2” with 2” Ball G

Part Number

Fits Models

0153-03097 e2 e4 e6 eS eL eL 0153-02865 e2 e4 e6 eS eL eL

X D

X D

Bumpers/Hitches

G. FRONT RECEIVER HITCH

Fits Year(s)

1998-Current 1998-Current

H

I,J,K

L,M


21

A-D. INTERCHANGEABLE BUMPER-HITCH SYSTEM This special system includes a PushBar Bumper, Tubular Bumper and a Hitch all designed to be all interchangeable with one single Mounting Bracket. Each can be changed out to another in less than 5 minutes.

A. MOUNTING BRACKET This special bracket is designed to be affixed to a GEM car that is used to hold a Hitch, PushBar Bumper with rubber guards and Tubular Bumper. Another special feature of this Mounting Bracket is that it can hold a Hitch and a Bumper both at once if desired. Comes in black. Brackets are available for the front and rear of the GEM car. Rear not available on the GEM eS, GEM eL, or GEM eLXD. *Item A is required to install items B-D. Front Mounting Bracket Rear Mounting Bracket Front & Rear Mounting Bracket

Part Number Fits Models 0151-02978 e2 e4 e6 eS eL eL 0151-02979 e2 e4 e6 0151-02980 e2 e4 e6 X D

Fits Year(s) 2005-Current 2005-Current 2005-Current

B. PUSHBAR BUMPER This special rubber padded push bar type bumper, just like the Police use on the front of their squad cars, is designed to be affixed to a GEM car using the special Mounting Bracket from the Interchangeable Bumper-Hitch System. Can be installed in conjunction with a Hitch if desired. Comes in black. PushBar Bumpers are available for the front and rear of the GEM car. Rear not available on the GEM eS, GEM eL, or GEM eLXD. Part Number Fits Models Fits Year(s) Front PushBar Bumper 0153-02975 2005-Current e2 e4 e6 eS eL eL e2 e4 e6 Rear PushBar Bumper 0153-02976 2005-Current e2 e4 e6 Front and Rear PushBar Bumper 0153-02974 2005-Current X D

C. TUBULAR BUMPER This special tubed type bumper, is designed to be affixed to a GEM car using the special Mounting Bracket from the Interchangeable Bumper-Hitch System. Can be installed in conjunction with a Hitch if desired. Comes in white. Tubular Bumpers are available for the front and rear of the GEM car. Rear not available on the GEM eS, GEM eL, or GEM eLXD. Part Number Fits Models Fits Year(s) e2 e4 e6 eS eL eL Front Tubular Bumper 0153-02841 2005-Current e2 e4 e6 Rear Tubular Bumper 0153-02842 2005-Current e2 e4 e6 Front and Rear Tubular Bumper 0153-02840 2005-Current X D

D. HITCH This special hitch , is designed to be affixed to a GEM car using the special Mounting Bracket from the Interchangeable Bumper-Hitch System. Can be installed in conjunction with the Tubular Bumper or PushBar Bumper if desired. Comes in black. Front Hitch 2” Rear Hitch 2”

22

Part Number Fits Models e2 e4 e6 eS eL eL 0153-03088 e2 e4 e6 0153-03089 X D

Fits Year(s) 2005-Current 2005-Current


B

D

C,D

Bumpers/Hitches

C,D

B,D

s

For Other Bumper and Hitch options see pages 22 & 23.


23

A-F. WHEELS AND RIMS Adding new wheels and rims to your GEM car adds a custom element to your GEM cars appearance. Finish Size Part Number Fits Model(s) Fits Year(s) eS e2 A. Chrome 10” Rim & Tire 0116-02397 1998-Current eS eL B. Chrome 12” Rim & Tire 0105-00836 1998-Current e2 e4 eS eL C. Silver 12” Rim & Tire 0105-00837 1998-Current e2 e4 D. Chrome 13” Wheel Cover 0316-02731 e6 2006-Current eL E. Aluminum 14’’ Rim & Tire Package* 0116-02479 1998-Current e4 eL eL F. Aluminum 14” Rim & Tire Package* 0116-02480 e6 2006-Current *Package includes 4 wheels, lug nuts and center caps. Some cars may require additional parts to install. Call 1.877.447.0102 to inquire. X D

X D

G-H. CAST MAG ALUMINUM WHEELS These machined 10” aluminum alloy wheels are quality made and look great. Choose either Loadstar (20x8-10) or Green Saver (21x8-10) tires/tread. Lug nuts and center caps included. When ordering specify if 10 millimeter or 12 millimeter lug nuts. Additional spacers may be needed for older model vehicles. Call 1.877.447.0102 to inquire. G. 10” Mag, Loadstar H. 10” Mag, Green Saver

Part Number Fits Models e2 0116-02835 e2 0116-02836

10“ Rim and Tires can not be installed on 2005-Current GEM cars originally equipped with 12” Rim and Tires from the factory. Call for details.

Fits Year(s) 1998-2004 1998-2004

I. 12 INCH CHROME WHEEL COVER Part Number Fits Models 12” Chrome Wheel Cover 0616-00951 e2 e4 eS eL 12” Chrome Wheel Covers (set of four) 0116-03950 e2 e4 eS eL


J-K. TURF TIRES These all-out performance tires for your GEM car come in Chrome Finish or Polished Aluminum. They are rated for driving “on” and “off” road. These tires are the same height as the standard 12 inch tires so no need to change your motor controller setting. Accepted on most golf courses and give a very smooth ride. Order four for complete set. When installing on GEM cars with VIN prior to 018998, sixteen 10 MM Lug Nuts #0521-00628 will also need to be ordered per car** Finish Size 12” Rim and Tire J. Chrome Finish K. Polished Aluminum 12” Rim and Tire

Part Number 0116-03355 0116-03370

Fits Model(s) e2 e4 eS eL eS eL e2 e4


L-M. MUD FLAPS Protect yourself and your belongings from dirt and mud coming off the wheels with these custom mud flaps. Quick, easy installation. Mud flaps are available for front tires of all vehicles. Available in different sizes, be sure to check tire size carefully prior to ordering. Mud Flap Sizes L. Mud Flaps (set) M. Mud Flaps (Set) N. Mud Flaps (Set)

24

Fits Tire Size 10“ Tires 12“ Tires 13“ Tires

Part Number 0105-02113 0105-02114 0105-01874

Fit Model(s) e2 e4 eL eS e6 eL

e2

X D

Fits Year(s) 1998-Current 1998-Current 2006-Current


C

A,B

G

H

D

I

Wheels/Rims

E,F

J K

L,N

Some wheel and tire combinations may require additional components. Installing different sized wheels may affect speed. Controller may need to be reprogramed. Call for more details.


25

a-c. Scuff Guards Durable black plastic scuff guards will help protect the body panels on your GEM car from scuff marks and scratches. These scuff guards come as a set to protect all entrance points on the vehicle. Drilling may be required. For 98-99 Model Years call for assistance. A Part Number Fits Models Fits Year(s) e2 eS eL eL A. 0107-01637 2000-Current B. 0107-01636 2000-Current e4 e6 C. 0107-01638 2006-Current X D

B

C

D

D. STANDARD RUBBER FLOOR MAT Front Floor Mat Rear Floor Mat Front Floor Mat

E

Part Number Fits Models e2 e4 eS eL 0318-00229 e4 e6 0318-00230 e2 e4 e6 eS eL eL 0318-01513

X D

Fits Model Years 1999-2004 1999-Current 2005-Current

E. CARPETED FLOOR MAT Plush grey carpeting with Global Electric Motorcars logo that protects your floor and adds a touch of class. Quick easy installation. To install on GEM car model years 1998-2004 pedal needs to be removed to install the mats then be re-attached over the top of the carpeted mats. Call 1.877.447.0102 for instructions. Part Number Fits Models e2 eS eL eL 0105-02509 e4 0105-02511 e6 0105-02683 X D

26

Fits Model Years 1998-Current 1998-Current 1998-Current


F

Protect your valuable cargo from the elements with this expandable, heavy-duty gray canvas Bed Cover. Easily attaches to GEM car with provided elastic straps. Designed to fit over the GEM car Stake-Back Kit™ or Fold Down StakeBack Kit. *Also available on the GEM e6 with utility “S” package. Part Number Fits Model(s) Fits Model Year(s) e6 eS 0107-01840 1998-Current eL eL 0107-01841 1998-Current X D

G. Car Cover Protects your GEM car in short or long term storage. Water resistant, gray nylon, washable car cover, designed not to scratch the finish of your vehicle. Includes a cinch strap to ensure a tight fit. *Order for the GEM e6 with utility “S” package. Part Number Fits Model(s) e2 0307-01463 e4 0107-02903 0107-01716 e6 0107-02902* e6 0307-01467 eS eL eL X D

Fits Model Year(s) 1998-Current 1998-Current 1998-Current 2006-Current 1998-Current

G

Guards/Mats/Covers

F. Bed Cover

H-L. REPLACEMENT SLIP COVERS Renew your GEM cars seats with these replacement slip covers. Comes in grey. H. I. J. K. L.

Cover, Seat-Bench, Base Cover, Seat -Bench, Back Cover, Seat -Bucket, Driver Cover, Seat -Bucket, Passenger Cover, Seat -Bucket with Handle - GEM e6

Part Number 0305-02944 0305-02943 0305-02945 0305-02946 0305-02947

Fits Model(s)

e2 e4 e6 eS eL eL

X D

e2

e6 eS eL eL e4

X D

e6 e4 e6 e4

e6

Fits Model Year(s) 2003-Current 2003-Current 2003-Current 2003-Current 2006-Current

H,L

I

J,L

H



27

A

A. Beacon Light Great for industrial applications. Amber colored, roof mounted Beacon Light adds visibility to GEM car for safer operation. All wiring and hardware is included. *Standard on GA vehicles. Part Number 0106-00714


FITS MODELS e2

e4

e6

eS

eL

A

eL

X D

b. LED Light Bar The ECCO® LED light bar’s clear lens with colored LEDs and low profile adds a stealth look to any security application. Draws 50-75% less amps than a standard mechanical security light bar. Comes with a clear lens and your choice of Blue/Red, Amber, Red, or Blue LEDs. Includes all hardware and wiring. Blue/Red Amber Red Blue

Part Number 0152-03648 0152-03645 0152-03647 0152-03646

Fits Model Year(s) 2005-Current 2005-Current 2005-Current 2005-Current

FITS MODELS e2

e4

e6

eS

eL

eL

X D

C-E. Security Light Bar

Checkout our PA System, page 35.

Designed by Code 3, this security light bar is easy to install and is available with amber, blue or red lens options. (Please specify when ordering). Includes all hardware and wiring for installation. C. Amber D. Blue E. Red

C

D

Part Number Fit Model(s) e2 e4 e6 eS eL eL 0152-03642 e2 e4 e6 eS eL eL 0152-03643 e2 e4 e6 eS eL eL 0152-03644 X D X D X D

E


28


Fits Model Year(s) 1998-Current 1998-Current 1998-Current

Lights

F. Dome Interior Light Illuminate the inside of your GEM car, Cargo Carrier, Long Back Utility Box or Tool Box. Attaches with included adhesive strips. Easy installation with no wiring required. More than one dome light can be ordered and installed. Runs on 4 AA batteries. Part Number Fit Model(s) 0107-01228 e2 e4 e6 eS eL eL X D

F


G. Rear License Plate Light Kit For safe driving through the city streets, consider the Rear License Plate Light. Beneficial accessory to any licensed GEM car. Includes all hardware and wiring needed for installation. Part Number Fit Model(s) e2 e4 e6 eS eL eL 0105-00934 X D

G


H. CHROME License Plate LAMP

H

For safe driving through the city streets, consider the Chrome Rear License Plate Light. Beneficial accessory to any licensed GEM car. Includes all hardware and wiring needed for installation. Includes a bracket to secure the license plate itself to the vehicle. Part Number Fit Model(s) e2 e4 e6 eS eL eL 0606-00760 X D



29

Charge Your GEM Car I A-C. LSV-100 FAST CHARGER High-powered unit, with a max output of 100 amps, provides quick charge up to a 80% within 30-60 minutes, depending on the number of batteries (6-12v or 9-8v). Recommended accessory for owners with multiple GEM cars and for fleet industrial settings. An optional mounting pedestal for locations where a wall mount is not feasible is available. An additional charging receptacle plus a 240v three phase outlet are required. Will not work on 48 volt GEM car. *Call 1.877.447.0102 for more details. Part Number A. 0106-02282 LSV 100 B. 0107-02342 Pedestal C. 0107-02284 Receptacle

Fits Model Year(s) 2005-Current 2005-Current 2005-Current

FITS MODELS e2

e4

e6 eS

eL

eL

X D

A B

30


D-E. LSV-2472 CONVENIENCE CHARGER Portable charger that provides a max output of 24 amps, charging GEM cars to 80% within 2-8 hours depending on the size of the batteries. An additional charging receptacle is required. Will not work on 48volt GEM car. *Call 1.877.447.0102 for more details. Part Number D. 0106-02520 LSV2472 E. 0107-02284 Receptacle

D

Fits Model Year(s) 2005-Current 2005-Current

FITS MODELS e2

e4

e6 eS

eL

eL

X D

C,E

Fast Chargers

In Little As 30 Minutes

CHARGE THEM FAST AND GET BACK ON THE ROAD!

Fast Charger Reference Guide available with purchase of Fast Charger. For more information on our Fast Chargers call 1.877.447.0102 or email: [email protected].


31

A. GEM e2, GEM e4 SHORT BED CONVERSION Looking for an easy solution to convert your GEM e2 or GEM e4 into a GEM eS? Then this is the perfect accessory for you. Easily fits our Enclosed Cargo Carrier 0109-01306, the Stake-Back™ eS Kit 0105-00119, Bed Mat 0105-02740 and Tool Box 0107-02268. The e2, e4 Short Bed Conversion has a payload capacity of 330 lbs when installed on the GEM e2 and 250 lbs when installed on the GEM e4. Never exceed your GEM cars gross vehicle weight. See your GEM cars Owners Manual for those specifications or call 1.866.764.0616 for details. Part Number Fits Models 0107-03808 e2 e4


A

B. FAN (DASH MOUNTED) Air circulation with the flick of a switch. Mounted dash Fan provides air circulation for interior cooling and improved passenger comfort in warmer climates. Can be installed on both the driver and passenger side of the vehicle. Includes all wiring and necessary components for proper installation. Part Number Dual 0107-02352 Single 0107-02147


FITS MODELS e2

e4

e6 eS

eL

eL

X D

B C. EASY FILL BATTERY FILLER C

For use with flooded batteries, this Waterboy Battery Filler aids in filling batteries to the proper fill level without having to look into each cell opening. The valve on the end of the tube limits the supply of water to the batteries to prevent overflow and battery acid boil over. Part Number 0915-00345


FITS MODELS e2

e4

e6 eS

eL

eL

X D

D. ACCESSORY OUTLET Our accessory plug has a 10 amp output. It can be used as a secondary power supply for small fans, mobile phones, small inverters or any 12 volt accessory. Part Number 0607-00177 0107-01241

Fits Model Year(s) 1998-2004 2005-Current

FITS MODELS e2

32

e4

e6 eS

eL

eL

X D

D


E. ALPINE STEREO SYSTEM Rock your socks off with this overhead mounted Alpine Stereo System that features speakers, AM/FM radio, CD Player and MP3 capabilities. Face plate is detachable for added security and includes a case. All hardware and wiring included. Part Number 0107-01224

E


FITS MODELS e2

e4

e6 eS

eL

Additional Accessories

E,F

eL

X D

F. STEREO CONSOLE

F

Custom designed for your GEM car this overhead console will accept most car stereos for “do it yourself” projects. Part Number 0304-00458


FITS MODELS e2

e4

e6 eS

eL

eL

X D

G. PA SYSTEM Speak softly and be heard for miles. The Whelen® public address system features a four-tone siren, adjustable volume control, and a powerful 58-volt amplifier. All wiring included. Does require some electrical knowledge for installation. Mounted on dashboard. Part Number 0107-03568


FITS MODELS e2

e4

e6 eS

eL

eL

X D

G


33

34

A. SUN-SLIDING VISOR

A

Add a Sun-Sliding Visor to keep GEM car cool when parked in the hot sun. Fits on the front windshield. Easy installation. Part Number 0307-02948


FITS MODELS

e2

e4

e6 eS

eL

eL

X D

A

B. HEAVY DUTY SIDE MIRRORS

C. SIDE MIRROR

Bigger is better. Large, heavy-duty plastic side mirrors provide expanded visibility. Ideal for GEM cars with Utility Boxes, Stake-Back Kits and Cargo Carriers. Simply bolt to the original mounting holes. No drilling required, self-tapping screws are included. Sold as a set.

Direct replacement for standard factory side mirror to increase the rear-view vision, especially when in heavy traffic or tight parking areas. Fits on right or left sides of the vehicle.

Part Number 0110-02858



FITS MODELS

FITS MODELS e2

e4

e6 eS

eL


e2

e4

e6 eS

eL

eL

X D

eL

X D

C

B

D. PANORAMIC MIRROR Expand your view. Provides a wide panoramic view of rear surroundings for increased visibility and safer driving. Clamps to the existing interior rearview mirror. Part Number 0610-00646

D


FITS MODELS e2

e4

e6 eS

eL

eL

X D

Order On-Line: www.nevservice.biz • Call TollToll Free: 1.877.447.0102 Order On-Line: www.nevservice.biz • Call Free: 1.877.447.0102

Check out our door enclosures pages 14-17.

E. REAR WINDOW INSERT While adding a custom element to your ride’s appearance, these rear window inserts constructed of UV-tinted poly carbonate plastic, adds protection to the interior fabrics and passengers from the sun, wind, and rain. Part Number Fit Model(s) eS eL e2 0105-00958 e4 eS 0105-00959 e6 0105-01932 eS eL eL e2 0105-02145 e4 0105-02146 e4 e6 0105-02556

Fits Model Year(s) 1999-2006 1999-2006 2006-2008 2007-Current 2007-2008 2008-Current

X D

VIN Range ORDER FOR VINS BEFORE 042518 ORDER FOR VINS BEFORE 042518 ORDER FOR 2006 VINS- 048167 (AFTER VIN 048167 SEE 0105-02556) ORDER FOR VINS AFTER 042518 ORDER FOR VINS 042519 TO 046685 (AFTER VIN 046685 ORDER 0105-02556) ORDER FOR VINS 046686 TO CURRENT e4, VIN 048168 TO CURRENT e6


E

F. GFCI CORD WITH BAG Factory recommended, 14 gauge, 25 ft. extension cord equipped with a GFCI protector ensures you are using the right cord for your GEM car. Convenient storage bag included . Part Number 0106-02438


FITS MODELS

e2

e4

e6 eS

eL

F

eL

X D

G. GRAB HANDLES

Grab handles can be added at each seat position to assist you in entering and exiting your GEM car. Part Number 0110-02917


FITS MODELS e2

e4

e6 eS

eL

eL

X D

G


35

A. HEATER/DEFOGGER The heater/defogger provides interior cabin heat and windshield defogging for GEM cars with doors. The heater/defogger includes two upper dash vents and one lower dash vent. This kit includes all wiring and material necessary for installation. Part Number Fits Model(s) e2 e4 e6 eS eL eL 0106-01669

X D


A B. VALET BAR Great for Guest Transportation Services. Also handy for transporting dry-clean. Removable, mounts above the rear seat and includes mounting hardware. Part Number Fits Model(s) e2 e4 e6 eS eL eL 0107-01701

X D


B

C. SCORECARD HOLDER Easily switch out the standard steering wheel cover and your GEM car is instantly equipped to give you the perfect location for keeping track of your golf score and other notes. For use with 3 spoke steering wheel only as shown in picture. Part Number Fits Model(s) 0107-00527 e2 e4 e6 eS eL eL

X D


C

D. 4-SPOKE STEERING WHEEL KIT Steering wheel, cover and a decal/emblem. Part Number Fits Model(s) 0112-02410 e2 e4 e6 eS eL eL

X D


D

E-F. SLIP-ON STEERING WHEEL COVER Fits standard 3-spoke steering wheel and optional 4-spoke steering wheel. Comes in black or tan. E. Black F. Tan

Part Number Fits Model(s) 0612-00947 e2 e4 e6 eS eL eL 0612-00948 e2 e4 e6 eS eL eL

X D X D


F

E

G. All Surface Foaming Cleaner

H. WINDSHIELD CLEANER

I. Plastic & Rubber Restorer

Freshens and cleans your interior surfaces for a spotless shine. Keeps GEM car looking top-notch. 15oz.

Achieve maximum visibility. Removes dust and dirt from your windshield. This product can also be safely used on your sunroof for a clean finish. 15oz. Part Number 0908-00346

Restores and preserves finish to provide a long-lasting shine and glossy finish. Keeps GEM car looking top-notch. 13oz. Part Number 0908-00347


FITS MODELS

FITS MODELS

e2

36

e4

e6 eS

eL

eL

X D

e2

e4

e6 eS

eL

eL

X D

FITS MODELS

e2

e4

e6 eS


eL

eL

X D

J. SERVICE MANUALS AND PARTS CATALOGS

Manual Description

Part Number

Model(s)

Year(s)

2004 & Previous Service Manual

e2 e4 1010-00021

eS

eL

1998-2004

2004 & Previous Service Manual - CD

e2 e4 1010-00246

eS

eL

1998-2004

2004 & Previous Parts Catalog

e2 e4 1010-00036

eS

eL

1998-2004

2004 & Previous Parts Catalog - CD

e2 e4 1010-00247

eS

eL

1998-2004

2005 Service Manual

e2 e4 1010-00174

eS

eL

2005

2005 Service Manual - CD

e2 e4 1010-00248

eS

eL

2005

2005 Parts Catalog

e2 e4 1010-00159

eS

eL

2005

2005 Parts Catalog - CD

e2 e4 1010-00249

eS

eL

2005

2006 Parts Catalog

e2 e4 1010-00233

eS

eL

2006

2006 Parts Catalog - CD

e2 e4 1010-00251

eS

eL

2007 Service Manual

e2 e4 1010-00232

e6

eS

2007 Service manual - CD

e2 e4 1010-00250

e6

2007 Parts Catalog

e2 e4 1010-00298

2007 Parts Catalog – CD

2006

eL

X D

eL

2006-2007

eS

eL

eL

2006-2007

e6

eS

eL

eL

2007

e2 e4 1010-00299

e6

eS

eL

X D

eL

2007

2008 Parts Catalog

e2 e4 1010-00305

e6

eS

eL

eL

2008

2008 Parts Catalog-CD

1010-00307 e2 e4

e6

eS

eL

X D

eL

2008

2008 Service Manual

1010-00304 e2 e4

e6

eS

eL

eL

2008

2008 Service Manual-CD

1010-00306 e2 e4

e6

eS

eL

eL

2008

2009 Service Manual

e2 e4 1010-00327

e6

eS

eL

X D

eL

2009


e2 e4 1010-00329

e6

eS

eL

X D

eL

2009

2009 Parts Catalog

e4 e2 1010-00328

e6

eS

eL

eL

2009

2009 Parts Catalog- CD

e2 e4 1010-00330

e6

eS

eL

eL

2009

2010 Service Manual

e2 e4 1010-00375

e6

eS

eL

X D

eL

2010


1010-00377 e2 e4

e6

eS

eL

X D

eL

2010

2010 Parts Catalog

1010-00376 e2 e4

e6

eS

eL

eL

2010

2010 Parts Catalog- CD

1010-00378 e2 e4

e6

eS

eL

eL

2010

X D

X D

X D

X D

X D

X D

X D

X D

X D



These parts catalogs and service manuals are great tools for Do It Yourself installations or repairs. Service manuals provide technical information for troubleshooting electrical, steering, brakes and more. The Parts Catalogs provide component breakdowns for the GEM cars specific parts. It is important when selecting a manual or catalog that you select the one that is appropriate to the model year of the vehicle that will be worked on. All manuals and catalogs are available in paper or electronic formats.

37

Add Bling To Yo Impress your neighbors! Call 1.877.447.0102

Chrome Front Bumper Part Number 0107-01693

Front Emblem Chrome Decals Part Number 0350-03008

Chrome Hood Grill Decals

Part Numbers 0350-02616 & 0350-02617

12 Inch Chrome Wheel Cover Part Number 0616-00951

12 Inch Chrome Rim & Tire Part Number 0105-00836

38

Chrome Rear Bumper


Chrome License Plate Lamp Part Number 0606-00760

Chrome Options

ur GEM Car....

Rear Emblem Chrome Decals Part Number 0350-03009

Chrome 12” Turf Tires Part Number 0116-03355

13 Inch Chrome Wheel Cover Part Number 0316-02731

39

Under The Hood

a. Delta q charger This environmentally sealed component is designed with Smart Charge capability (automatic turn “on”), SMC Storage Maintenance Cycle, a Temperature Monitoring System, and an Automatic Shut-Off feature. Delta Q Charger Retrofit Charger Kit Zivan Charger to Delta Q Charger Retrofit Charger Kit Schott Charger to Delta Q Charger

A

Part Number Fit Model(s) e2 e4 e6 eS eL 0606-00678 1206-00026 e2 e4 eS eL 1206-00027 e2 e4 eS eL

eL

X D

Fits Model Year(s) 2005-Current 1999-2004 1999-2004

B. Zivan charger Rebuilt Zivan Charger Micro-Upgraded. Call 1.877.447.0102 for availability. Part Number Fit Model(s) Fits Model Year(s) e2 e4 eS eL 0606-00568 1999-2004

B

40


C-D. GEL BATTERIES Gel batteries leak-free, spill proof design, never need refilling and reduce plate sulfation. When ordering Gel Batteries for GEM model years 1999-2004, make sure the GEM car Charger and Controller are Gel Battery compatible. Call 1.877.447.0102 for details. Part Number Fit Model(s) Fits Model Year(s) C. Deka 8G31 Gel Battery-12 Volt 0606-00364 1999-Current e2 e4 e6 eS eL eL D. Deka 8G8VGC Gel Battery-8 Volt 0606-00587 2006-Current e6 eL X D

X D

E-F. FLOODED BATTERIES When ordering Deka EV31 Batteries for GEM model years 1999-2004, a Battery Hold Down Kit may need to be purchased in addtion, depending on what type of batteries are currently in the GEM car. Call 1.877.447.0102 for details. E. Deka EV31 Flooded Battery-12 Volt F. Battery Hold Down Kit

Part Number Fit Model(s) e2 e4 e6 eS eL eL 0606-00584 1206-00083 e2 e4 e6 eS eL eL X D

D

C

Fits Model Year(s) 1999-Current 1999-2004

X D

E

Serviceable Parts

Avoid Cheap Imitations

. Beware of the cheaper “just like GEM” batteries. We offer batteries that are specifically designed for your GEM car to provide longer range, longer life, and to maximize performance.

G. halfshaft boot kit Replaces torn boots and reseals front drive shafts. Part Number Fit Model(s) e2 e4 eS eL Inner Halfshaft Boot Kit 0613-00195 e2 e4 eS eL Outer Halfshaft Boot Kit 0613-00196 e2 e4 e6 eS eL Inner & Outer Halfshaft Boot Kit 0113-02361

eL

X D

Fits Model Year(s) 1999-2004 1999-2004 2005-Current

G

H. shocks Front Shock Rear Shock Rear Shock (For GEM cars with 14” Tires) Rear Shock, Utility Model Front Shock Rear Shock, Utility Model Rear Shock, Utility Model Front Shock, Utility Model

I

Part Number Fit Model(s) e2 e4 eS eL 0103-02360 0103-01848 e2 e4 eS 0102-02525 e4 eS eL 0103-01848 e2 e4 eS eL 0103-00289 0103-00289 eL e6 0103-01606 e6 0103-01606

eL

X D

eL

X D

Fits Model Year(s) 1999-2004 1999-Current 1999-Current 1999-2004 2005-Current 2005-Current 2006-Current 2006-Current

H

I. wipers Wiper Blade Wiper Arm

Part Number Fit Model(s) e2 e4 e6 eS eL 0610-00525 0310-00979 e2 e4 e6 eS eL

eL

X D

eL

X D


*All components on GEM car are available for purchase. Call your local GEM car dealership or 1.877.447.0102 to inquire.


41

A-d. brakes A. Brake Disc 9.21” A. Brake Rotor Disc 9.21” A. Brake Disc 7.56” B. Brake Shoe, Right* B. Brake Shoe, Left* C. Brake Pad D. Brake Wheel Cylinder Front D. Brake Wheel Cylinder Rear

Part Number Fit Model(s) e2 e4 eS eL 0311-01360 e6 0311-01792 eL e2 0311-01394 e2 e4 eS eL 0311-00833 e4 eS eL e2 0311-00834 e2 e4 e6 eS eL eL 0611-00732 e2 e4 eS eL 0611-00202 0611-00203 e2 e4 eS eL

B

Fits Model Year(s) 2005-Current 2006-Current 2005-Current 1998-Current A 1998-Current 2005-Current 1998-2004 1998-Current

X D

X D

D

*1998-2004 Model Years have all Brake Drums** *2005-Current Model Years have Brake Disc’s in front and Brake Drums**in rear only **Each Brake Drum requires one left Brake Shoe and one right Brake Shoe ***For Brake Wheel Cylinder rear replacement on the GEM e6 and GEM eLXD model years 2006-Current, call 1.877.447.0102 for further assistance.

e. BRAKE LAMP SWITCH

f. pARKING BRAKE SWITCH



Fits Model Year(s) 1998-2004

FITS MODELS e2

e4 eS

eL


e2

e4 eS

e4

e6 eS

eL

X D



G

eL


FITS MODELS e2

X

e4 eS

H

eL

X

I. FORWARD/REVERSE SWITCH

J. DRIVE MODE SWITCH



Fits Model Year(s) 1999-2004 I

FITS MODELS e2

e4 eS

eL

X

e4 eS

Fits Model Year(s) 1999-2004 eL


eL

eL

X D


e4

e6 eS

eL

X

M

L

eL

X D

N. battery fuse- 250 a



FITS MODELS

FITS MODELS eL

e6 eS

Part Number 0606-00417 e2

M. battery fuse- 400 a

e4 eS

e4

FITS MODELS

K X

Part Number 0606-00060 e2

J

L. light SWITCH

FITS MODELS e2


FITS MODELS e2

K. HORN SWITCH Part Number 0606-00140

F

eL

H. HEADLAMP SWITCH

FITS MODELS e2


FITS MODELS

E

X

G. tURF SWITCH

42

C

e2

e4

e6 eS

eL

eL

X D

N


P. tURN SIGNAL LAMP-AMBER


Fits Model Year(s) 1998-Current (with standard headlamps)

e4

e6 eS

eL


Fits Model Year(s) 1998-Current (with standard headlamps)

FITS MODELS

FITS MODELS e2

e2

eL

X D

e4

e6 eS

eL

eL

X D

P O

Q. TIE ROD END

R. tie rod end

Part Number Fits Model Year(s) 0112-00635 1998-2004

FITS MODELS e2

e4 eS

eL



R

FITS MODELS

Q X

e2

e4

e6 eS

eL

eL

X D

S. HORN REPLACEMENT Part Number 0606-00507

All components on the GEM car are available for purchase. Call 1.877.447.0102 to inquire.


FITS MODELS e2

e4

e6 eS

eL

eL

X D

S

t. 12 inch seat belt extendor

u. 12 inch seat belt extendor




FITS MODELS e2

e4

e6 eS

eL


FITS MODELS e2

eL

X D

e4

e6 eS

eL

eL

X D

U

T

v. 12 INCH WHEEL AND TIRE ASSEMBLY

w. 12 INCH WHITE WHEEL COVER REPLACEMENT




FITS MODELS e2

e4 eS

Serviceable Parts

O. HEADLAMP-REPLACEMENT


FITS MODELS

eL

X

e2

e4 eS

eL

X

W V

*All components on GEM car are available for purchase. Call your local GEM car dealership or 1.877.447.0102 to inquire.


43

Give Your GEM Car the Latest and Greatest Model Year Electric Functionalities A. ELECTRONICS UPGRADE PACKAGE This special package offers you the opportunity to have the components installed that will give you new life to your earlier model year GEM cars and the functionality of our current GEM car model vehicles. This advanced hardware and software will better manage the capabilities of your GEM cars batteries and will allow you to leave your vehicle plugged in for up to 24 weeks as your battery charger monitors your battery pack voltage and turns on when needed. * When ordering please specify VIN # , mileage and tire size of GEM car. Package includes: Delta Q Battery Charger, 6 Gel Batteries, Wire Harnesses, Battery Cables and Motor Controller (when applicable). Part Number Fit Model(s) e2 e4 eS eL 1206-00081


*Because of the high power draw at low states of battery charge, the AC outlet should be on a dedicated breaker only for recharging your GEM car. The charging system is designed to maximize the battery pack life while recharging the pack in the shortest time with the available household current (ground fault protected 110-volt, 15-amp AC outlet). Installation of the Electronics Upgrade Package should be done by a certified Global Electric Motorcars factory trained technician only.

44

Contact your local GEM car dealership or order online at www.nevservice.biz. To find your closest dealership visit www.gemcar.com or call toll free 1.866.764.0616 for assistance.

BACK ORDERS

High demand for some items may result in your order being placed on back order. Items on back-order will automatically ship as soon as the materials are received back in stock. Back orders will be invoiced when your item is shipped.

PRICING

Our manufacturer’s suggested retail prices exclude freight, handling, installation and sales tax. Prices, package quantities, specification and materials may change without notice. Call your local GEM car dealership, visit www. nevservice.biz or call toll free 1.877.447.0102 for current pricing.

SHIPPING All components will be shipped via FedEx after processing. All shipments will be sent via FedEx Ground service unless expedited shipment has been requested. Expedited 2-Day or Overnight FedEx service is available at the rates listed below. Any shortages or errors must be reported to us as soon as they are discovered. All orders will be considered complete and final if any issues are not resolved within 30 days. After 30 days a 25% restocking fee will be applied. Damages due to shipping must be reported at the time of delivery to the delivery carrier. Expedited shipping services are available, freight plus $20 handling fee will be applied. Larger items have a flat rate freight charge. Call 1.877.447.0102 for pricing.

Expedited Shipping Times Order Placed By:

Shipped By:

2-Day Delivery Day:

Express Delivery Day:

Sunday by 5:00 PM CST Monday by 5:00 PM CST Tuesday by 5:00 PM CST Wednesday by 5:00 PM CST Thursday by 5:00 PM CST Friday by 5:00 PM CST Saturday by 5:00 PM CST

Monday Tuesday Wednesday Thursday Friday Monday Monday

Wednesday Thursday Friday Monday Tuesday Wednesday Wednesday

Tuesday Wednesday Thursday Friday Monday Tuesday Tuesday

Terms and Conditions

ORDERING

STANDARD SHIPPING COSTS

Shipping costs are determined by your order total. Certain items bear an additional shipping surcharge based on size and/or weight. FedEx Ground service will arrive in 7-10 business days or less depending on your location. Pre-Tax Total:

Standard Shipping:

Premium 2-Day:

Express Overnight:

Up to $24.99 $25.00 - $49.99 $50.00 - $74.99 $75.00 - $99.99 $100.00 - $149.99 $150.00 - $199.99 $200.00 - $299.99 $300.00 - $399.99 $400.00 or greater

$6.95 $8.95 $11.95 $13.95 $15.95 $17.95 $20.95 $22.95 $23.95

$15.95 $18.95 $21.95 $23.95 $25.95 $27.95 $30.95 $32.95 $33.95

$25.95 $28.95 $31.95 $33.95 $35.95 $37.95 $40.95 $42.95 $43.95

WARRANTY INFORMATION

Warranties may vary by product. Contact your local GEM car dealership or call toll free 1.866.764.0616 for assistance.

RETAIL RETURN POLICY

Refer to your sales invoice for contact information or call toll free 1.877.447.0102 for assistance.

ADDITIONAL CONDITIONS

Our dealers are independently owned and operated, and may sell products other than GEM. Therefore, you should understand that Chrysler Group Global Electric Motorcars LLC is not, and cannot be, responsible for the quality, suitability or safety of any non-genuine GEM parts, accessories or design modifications, including labor, which may be sold and/or installed by a GEM dealer or anyone else, or any damage caused thereby.

45

ISO 9001 Registered

Driving GEM battery-electric vehicles is serious fun. Be sure to read and understand your GEM car owners manual and please pay special attention to the Cautions and Warnings. NEV Service endorses and encourages the safe use of all GEM cars. Specifications, pictures, options and equipment shown in this brochure are based on the latest information available at the time of publication. Chrysler Group Global Electric Motorcars LLC and NEV Service LLC reserve the right to change these options and availability at any time, without notice to any and all models listed. Due to variances in state and local regulations, always verify compliance to LSV regulations for any and all additional accessories. Any variations in colors shown are due to reproduction variations of the printing process and can not be truly represented accurately in some cases. For additional information, please contact your Authorized Chrysler Group Global Electric Motorcars LLC dealership.

©2010 Chrysler Group Global Electric Motorcars LLC. All Rights Reserved. Printed in the USA.