AII 24288 Fog Lights - Honda Parts Deals

INSTALLATION INSTRUCTIONS PARTS LIST Fog Light Kit (sold separately) P/N 08V31-SCV-100

2 Fog lights

Switch harness

Accessory

Application

Publications No.

FOG LIGHTS

2003 ELEMENT

AII 24288 Issue Date

DEC 2002

TOOL AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm socket File Drill 3 mm and 20 mm Drill bits Utility knife Diagonal cutters Pushpin Hacksaw blade Clip remover

Illustration of the Fog Lights Installed on the Vehicle Fog light harness

SWITCH HARNESS

FUSE CASE (20A)

FOG LIGHT

Relay

SWITCH

Fuse label RELAY FOG LIGHT HARNESS

20 Wire ties

13 Wire ties with clip

8 Self-tapping screws

Fog Light Switch Kit (sold separately) P/N 08V31-SCV-110A (black) P/N 08V31-SCV-120A (gray) Switch

© 2002 American Honda Motor Co., Inc - All Rights Reserved.

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FOG LIGHT

INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” NOTE: This installation instruction shows the left fog light being installed; the same procedure applies to installing the right fog light. 1.

Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons.

2.

Disconnect the negative cable from the battery.

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Installing the Fog Light 3.

5.

Open the hood and remove the radiator cover (five clips). CLIP

Inside the front bumper, locate the three marks on the fog light housing on the left side. Using a pushpin, pierce the bumper at the center of each mark. While wearing eye protection, drill a 3 mm pilot hole then finish with a 20 mm hole through the bumper at the center of each mark.

FRONT BUMPER

PUSHPIN RADIATOR COVER

4.

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FOG LIGHT HOUSING

DRILL BITS (First drill with a 3 mm bit, and finish with a 20 mm bit).

Remove the front bumper (seven clips at the top, six clips and four stepped bolts at the bottom and one self-tapping screw on each side).

CLIPS (7) MARKS (3)

6.

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While being careful not to scratch the bumper, use a hacksaw blade to cut out the marked area from the front bumper along the inside of the scribed line and the groove on the back. Remove all burrs from the edges of the cutout. Cut out. SCRIBED LINE

FRONT BUMPER SELFTAPPING SCREWS (2) CLIPS (6)

STEPPED BOLTS (4)

GROOVE

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FRONT BUMPER

Cut out.

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SECTIONAL VIEW

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7.

Inside the front bumper, slide the fog light into the cutout you made, and secure it with four selftapping screws.

11. Loosen the ground bolt that fastens the vehicle ground terminal and secure the fog light harness ground terminal using this ground bolt. FOG LIGHT HARNESS

FOG LIGHT

FRONT BUMPER

SELF-TAPPING SCREWS (4)

8.

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GROUND BOLT

Repeat steps 5 thru 7 to cut the bumper and install the fog light on the right side of the bumper.

Routing the Fog Light Harness 9.

FOG LIGHT HARNESS GROUND TERMINAL

Starting under the left headlight, route the fog light harness 1-pin connector and ground terminal through the hole in the front bulkhead. FOG LIGHT HARNESS 1-PIN CONNECTOR

BLUE TAPE

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12. Secure the fog light harness 1-pin connector and the fog light harness to the vehicle harness with one wire tie. Do not secure the 1-pin connector to the SRS harness with the wire tie.

FOG LIGHT HARNESS GROUND TERMINAL

FOG LIGHT HARNESS

FOG LIGHT HARNESS 1-PIN CONNECTOR

VEHICLE 1-PIN CONNECTOR

LEFT FRONT BULKHEAD PANEL

FOG LIGHT HARNESS

WIRE TIE 2403010K

SRS HARNESS

10. Locate the 1-pin connector blue-taped to the vehicle harness and remove the blue tape to free the 1-pin connector. Connect the 1-pin connector you just freed to the fog light harness 1-pin connector .


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13. Behind the front side frame, route the fog light harness 2-pin connector (short end) down, and out through the clearance between the side frame and front bumper beam. Attach the wire tie with clip to the fog light harness at the green tape, then push the clip into the hole in the side frame.

15. Continue routing the fog light harness 2-pin connector forward, then down to the bottom of the front side frame along the outside of the right bulkhead side stay. FOG LIGHT HARNESS

LEFT FRONT SIDE FRAME

RIGHT BULKHEAD SIDE STAY

FRONT BUMPER BEAM FOG LIGHT HARNESS 2-PIN CONNECTOR (SHORT END)

WIRE TIE WITH CLIP

GREEN TAPE


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16. Align the green tape on the fog light harness (closest to the connector) with the hole in the front lower cross member, then secure the harness to the hole with the wire tie in the area shown.

14. Route the fog light harness 2-pin connector (long end) up along the bulkhead side stay, then along the vehicle harness behind the front bulkhead upper frame. FRONT BULKHEAD UPPER FRAME

FOG LIGHT HARNESS VEHICLE HARNESS

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FOG LIGHT HARNESS 2409050K

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GREEN TAPE

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FOG LIGHT HARNESS

WIRE TIE FRONT LOWER CROSS MEMBER


17. Attach the three wire ties with clips to the fog light harness at the green tapes, then push the clips into the holes in the bulkhead side stay. Further secure the fog light harness to the vehicle harness with two wire ties in the areas shown.

18. Secure the fog light harness to the vehicle harness with six wire ties in the areas shown. WIRE TIE

WIRE TIE

WIRE TIE

RIGHT BULKHEAD SIDE STAY 2418041K

FOG LIGHT HARNESS

FOG LIGHT 2418022K GREEN HARNESS FOG LIGHT TAPE HARNESS WIRE TIE WITH CLIP (3)

19. Secure the fog light harness to the holes in the bulkhead side stay and the side frame with four wire ties with clip. FOG LIGHT HARNESS

If the vehicle is equipped with an engine block heater:

WIRE TIE WITH CLIP LEFT FRONT BULKHEAD WIRE TIE

Secure the engine block heater and fog light harnesses to the bulkhead side stay with the wire ties on the engine block heater harness and two wire ties with clips on the fog light harness.

LEFT BULKHEAD SIDE STAY

WIRE TIE WITH CLIP ON FOG LIGHT HARNESS

WIRE TIE WITH CLIP WIRE TIE WITH CLIP

FOG LIGHT HARNESS

LEFT FRONT SIDE FRAME

RIGHT BULKHEAD SIDE STAY

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20. Secure the fog light harness to the front bulkhead area with the wire tie with clip, and to the vehicle harness with one wire tie. 21. Secure the fog light harness to the hole under the front side frame with one wire tie with clip. WIRE TIE ON ENGINE BLOCK HEATER

ENGINE BLOCK HEATER HARNESS


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22. While holding the front bumper near the front of the vehicle, plug the fog light harness 2-pin connectors into the 2-pin connectors from the fog lights. Reinstall the front bumper.

24. Remove the center dashboard lower cover (two expansion clips, two clips and four retaining tabs). NOTE: This illustration shows the center lower cover with subwoofer. Remove the center lower cover without subwoofer the same way.


RETAINING TABS (4)

FOG LIGHT 2-PIN CONNECTOR

FOG LIGHT HARNESS 2-PIN CONNECTOR FOG LIGHT

EXPANSION CLIPS (2)

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FRONT BUMPER

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FOG LIGHT CLIPS (2)

Routing the Switch Harness

CENTER DASHBOARD LOWER COVER

23. Remove the driver’s dashboard lower cover, turn the knobs clockwise, then pull the cover out toward you to release the six retaining tabs.

RETAINING TABS (6) DRIVER’S DASHBOARD LOWER COVER

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KNOB

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25. Starting from behind the instrument panel, route the switch harness 8-pin connectors down along the vehicle harness. On the left of the instrument panel frame, unplug the vehicle 8-pin connectors (gray), and plug the switch harness 8-pin connectors in between the switch harness connectors and the vehicle connector. INSTRUMENT PANEL SWITCH HARNESS

27. Locate the 1-pin connector blue-taped to the vehicle harness and remove the blue tape to free the connector. Plug the vehicle harness 1-pin connector into the switch harness 1-pin connector (blue/red). VEHICLE 1-PIN CONNECTOR

VEHICLE HARNESS

BLUE TAPE

VEHICLE 8-PIN CONNECTOR (GRAY) INSTRUMENT PANEL FRAME

VEHICLE CONNECTOR (Cruise control system equipped only.) 2404022K

SWITCH HARNESS SWITCH HARNESS 8-PIN CONNECTOR

SWITCH HARNESS 1-PIN CONNECTOR (BLUE/RED)

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26. Slide the switch harness 8-pin connector onto the holder on the vehicle 8-pin connector (gray).

28. At the fuse box, plug the switch harness 1-pin connector (white/red) into the fuse box in the location shown.

SWITCH HARNESS 8-PIN CONNECTOR

SWITCH HARNESS

FUSE BOX

SWITCH HARNESS 1-PIN CONNECTOR (WHITE/RED)

SWITCH HARNESS HOLDER VEHICLE 8-PIN CONNECTOR (GRAY)

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1-PIN CONNECTOR CONNECTING PORT


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29. On A/T only: Unplug the vehicle 6-pin connector from the fuse box. Remove and discard the dummy connector from the 6-pin connector blacktaped to the switch harness. Plug the switch harness 6-pin connectors in between the fuse box and the vehicle connector. VEHICLE 6-PIN CONNECTOR (A/T only)

SWITCH HARNESS 6-PIN CONNECTOR

31. Unplug the vehicle 12-pin connector from the fuse box and plug the switch harness 12-pin connectors in between the fuse box and the vehicle connector. VEHICLE 12-PIN CONNECTOR

DUMMY CONNECTOR (Discard.)

FUSE BOX

FUSE BOX



FUSE BOX 6-PIN CONNECTOR PORT

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32. Attach the fuse label (20A) to the fuse case on the switch harness. 33. From under the steering shaft, route the switch harness 5-pin connector to the left from behind the knee bolster.

30. On M/T only: Plug the switch harness 6-pin connector into the fuse box. SWITCH HARNESS 6-PIN CONNECTOR

SWITCH SWITCH HARNESS COVER (Discard.) 5-PIN CONNECTOR

FUSE BOX

SWITCH HARNESS

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FUSE BOX 12-PIN CONNECTOR PORT

FUSE CASE ON SWITCH HARNESS

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STEERING SHAFT

SWITCH HARNESS

FUSE LABEL (20A) KNEE BOLSTER

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34. Remove the switch cover from the instrument panel, and pull the switch harness 5-pin connector out through the hole.

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35. Plug the relay into the switch harness relay block, then slide the relay block onto the instrument panel bracket stay.

37. Attach a wire tie with clip to the switch harness at the green tape, then push the clip into the hole in the steering hanger lower bracket. SWITCH HARNESS

WIRE TIE

SWITCH HARNESS

INSTRUMENT PANEL BRACKET STAY

STEERING HANGER LOWER BRACKET

RELAY SWITCH HARNESS RELAY BLOCK

WIRE TIE WITH CLIP

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36. Align the green tape on the switch harness with the vehicle harness clip, then secure the switch harness to the vehicle harness with the three wire ties in the areas shown.

GREEN TAPE

NOTE: If the vehicle is not equipped with a cruise control switch, attach the wire tie with clip to the switch harness. Push the switch harness clip from the wire tie with clip into the hole in the instrument bracket. INSTRUMENT PANEL Without cruise With cruise BRACKET control switch control switch

WIRE TIE WITH CLIP

SWITCH HARNESS

SWITCH HARNESS WIRE TIE

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38. Secure the switch harness to the vehicle harness and to the hole in the steering hanger lower bracket with two wire ties and one wire tie with clip. Move the steering wheel up and down to confirm that the switch harness is not being pulled. Readjust if necessary.

WIRE TIE VEHICLE CLIP

WIRE TIE WITH CLIP

GREEN TAPE SWITCH HARNESS

WIRE TIE

WIRE TIE


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39. Secure the switch harness to the vehicle harness with two wire ties in the areas shown.

41. Check that all wire harnesses are routed properly and all connectors are plugged in. 42. Reinstall all removed parts. Check that all clips and fasteners are installed securely.

WIRE TIE

43. Reconnect the negative cable to the battery. 44. Reset the clock, and reset the radio station presets. NOTE: Whenever the battery is disconnected, the driver’s window AUTO function is disabled. 45. Start the engine. Push down on the driver’s window switch until the window is fully open. 46. Pull up on the driver’s window switch to close the window completely, then hold the switch for 2 seconds.

SWITCH HARNESS

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40. Plug the switch harness 5-pin connector (blue) into the switch, then install the switch in the hole in the instrument panel.

47. Lower and raise the window to check the operation of the driver’s window AUTO function. USE AND CARE How to Operate Fog Lights ” position

•

Turn the light switch to the “ (headlights on low beam).

•

Press the fog light switch (indicator is on).

INSTRUMENT PANEL

The fog light lenses can cloud when the outside temperature is cold; this is a normal condition.

SWITCH

SWITCH HARNESS 5-PIN CONNECTOR (BLUE) 2409040K

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Fog Light Aiming Adjustment

2.

•

Adjust the aiming according to local laws and regulations.

•

To adjust, turn the aiming adjustment screw in or out until the correct aiming is obtained.

Remove the fog light connectors from the bracket stay, then unplug the connectors. Remove the fog light. BRACKET STAY

AIMING ADJUSTMENT SCREW

To lower

To raise CONNECTOR

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FOG LIGHT PHILLIPS SCREWDRIVER

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3.

Replacing the Fog Light Bulb 1.

Remove the fog light rear cover (five screws). SCREWS (5)

Loosen the upper right screw on the fog light. Lift the fog light up, then pull it out toward you. FOG LIGHT AIMING ADJUSTMENT SCREW

REAR COVER UPPER RIGHT SCREW (Loosen.)

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FOG LIGHT HOOK 2419020K


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4.

Remove the retainer spring, and pull out the bulb and socket as a unit.

5.

Install the new bulb into the socket. •

Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H3 Halogen Light Bulb P/N 33165-SB0-7310-M1

BULB

•

Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with denatured alcohol or a mild detergent solution.

•

Align the tab on the fog light with the cutout when installing the new bulb. If it is not aligned, the fog light may annoy oncoming drivers.

RETAINER SPRING

HOOK

NEW BULB

CUTOUT TAB

6.

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Reinstall the removed parts in the reverse order of removal. •

Check that the wire harnesses are not pinched.

•

Make sure to tighten the screws securely.


CIRCUIT DIAGRAM

FRONT FOG LIGHT 20A

WHT/ RED

HOT AT ALL TIMES HOT WITH HEADLIGHT SWITCH IN HEAD

Fog Light Fuse

RED/YEL

WHT

HOT WITH HEADLIGHT SWITCH IN PARK OR HEAD RED/BLK Switch 1 = Switch Illumination 2 = Indicator

1

2

RED

RED/BLU

Illumination Control

Fog Light Relay

BLU/RED RED/WHT

1

2

Front Fog Lights

Dimmer Switch 1: Low 2: High

BLK

OFF

LIGHT SWITCH OFF

FOG LIGHT SWITCH

Lo w

LT BLU LIGHT BLUE

BLK

BLACK

YEL

YELLOW

BRN

BROWN

BLU

BLUE

ORN

ORANGE

GRN

GREEN

PNK

PINK

RED

RED

GRY

GRAY

WHT

WHITE

LT GRN LIGHT GREEN

Hi

OFF ON


ON

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