2004 American Honda Motor Co., Inc - All Rights Reserved. 1. Remove the front
bulkhead cover (ten clips). With Front Corner Sensors: 2. Remove the front ...
INSTALLATION INSTRUCTIONS PART LIST Front under spoiler
5 Stepped bolts
Accessory
Application
FRONT UNDER SPOILER
2005 ODYSSEY
Publications No.
AII 27368 Issue Date
SEP 2004
TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm Socket Drill 3 mm, 8 mm and 10 mm Drill bits Center punch File Blanket Masking tape Isopropyl alcohol Shop towel Eye protection (face shield, safety goggles, etc.) INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
2 Square head bolts
2 Washer-nuts
NOTE: •
Be careful not to damage the front bumper and body paint finish.
•
This front under spoiler kit should be installed only if the ambient air temperature is 60°F (15°C) or above.
•
To allow the adhesive to “cure”, do not wash the vehicle for 24 hours.
4 Self-tapping screws
4 Spring nuts
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27368 (0409)
08F01-SHJ-1000-91
1 of 5
1.
Remove the front bulkhead cover (ten clips).
With Fog Lights:
LONG CLIP
CLIP (8)
FOG LIGHT CONNECTOR
FOG LIGHT CONNECTOR
FRONT BUMPER
BULKHEAD COVER 4121010Y
2.
4311060Y
With Front Corner Sensors:
Remove the front bumper (two bolts, eight clips, and two self-tapping screws and pull the bumper out towards you). If equipped, unplug the fog light connectors. If equipped, unplug the front corner sensor connectors. Place the front bumper on a blanket to install the front under spoiler.
FRONT CORNER SENSOR CONNECTOR
Without Fog Lights and Front Corner Sensors: LONG CLIP SELFTAPPING SCREW
FRONT BUMPER
FRONT CORNER SENSOR CONNECTOR 4728010Y
FRONT BUMPER
BOLT
CLIP
BOLT
SELF-TAPPING SCREW 4121021Y
2 of 5
AII 27368 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
3.
While wearing eye protection, at the fenderwell area of the front bumper locate the four dimples, and drill a 6 mm hole through each dimples. Start with a 3 mm drill bit and finish with a 6 mm drill.
5.
While wearing eye protection, drill two 8 mm holes, and five 10 mm through the front bumper: •
DIMPLE
Along the front of the bumper drill two 8 mm holes through the two center-punched marks. First drill with a 3 mm drill bit, and finish with an 8 mm drill bit.
FRONT BUMPER CENTER-PUNCHED MARKS (2) FRONT BUMPER
DIMPLE DRILL (3 mm 6 mm DRILL BIT)
4.
4716011Y
DRILL (3 mm 8 mm DRILL BIT)
On the inside of the bumper, locate the seven scribed marks. Center punch each scribed mark.
4716030Y
•
CENTER PUNCH
Along the bottom of the bumper, drill five 10 mm holes through the five center-punched marks. First drill with a 3 mm drill bit, then with a 6 mm drill bit, and finish with a 10 mm drill bit.
FRONT BUMPER
DRILL (3 mm 6 mm 10 mm DRILL BIT) FRONT BUMPER
SCRIBE MARK (7)
CENTER PUNCH
4716020Y
CENTER-PUNCHED MARKS (5) 4716040Y
•
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 27368 (0409)
Using a file, remove any burrs from the drilled holes.
3 of 5
6.
8.
Slide one spring nuts over the each of the four holes you drilled at the fenderwell area of the bumper.
Attach a strip of masking tape to the end of each adhesive backing, and remove 11/2 to 2 inches of the adhesive backing. Fold the ends back, and tape them to the front of the spoiler.
FRONT BUMPER ADHESIVE BACKINGS (6) Fold back the ends and tape them to the surface of the front under spoiler.
SPRING NUTS
HOLES DRILLED IN STEP 3.
SPRING NUTS
HOLES DRILLED IN STEP 3. HOLES DRILLED IN STEP 3.
7.
SPRING NUT
FRONT UNDER SPOILER
4220042Y
4220020Y
9.
Slide one square head bolt onto each brackets on the front under spoiler.
Using isopropyl alcohol on a shop towel, clean the front bumper where the under spoiler will attach.
10. Position the under spoiler on the front bumper, and install a washer-nut to each square-head bolt.
SPOILER BRACKET
FRONT UNDER SPOILER
SQUARE HEAD BOLT Slide onto the bracket.
FRONT BUMPER FRONT UNDER SPOILER
WASHER-NUTS
4220050Y
4220030Y
4 of 5
AII 27368 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
11. Secure the front bumper to the front under spoiler using the five stepped bolts. STEPPED BOLT
14. While holding light pressure on the spoiler, carefully remove the adhesive backings. Hold the spoiler firmly against the front bumper with the palm of your hand for 30 seconds, particularly at the edges. FRONT BUMPER
FRONT BUMPER
SELF-TAPPING SCREW Install loosely.
FRONT UNDER SPOILER
SELF-TAPPING SCREW Install loosely. 4220061Y
ADHESIVE BACKINGS (6) Carefully remove while holding pressure on the spoiler.
12. At the edge of the spoiler/bumper, loosely install the four self-tapping screws. 13. With the help of an assistant, gently pull the sides of the bumper around the fenderwell and install the front bumper. If equipped, plug the fog light connectors. If equipped, plug the front corner sensor connectors. Make sure the center rubber splash protector is above the bottom bumper edge. Reinstall the six clips, two bolts, and two self-tapping screws to secure the bumper. CENTER RUBBER FRONT FRONT SPLASH SPLASH BUMPER BUMPER GUARD PROTECTOR
BOLTS (reused.)
4220072Y
15. While holding the edge of the spoiler against the bumper, tighten the four self-tapping screws installed in step 12.
FRONT UNDER SPOILER
SPLASH GUARD
SELF-TAPPING SCREW
CLIP (reused.) SELFTAPPING SCREW (reused.)
FRONT UNDER SPOILER
FRONT BUMPER RUBBER SELFCLIPS TAPPING (6: reused.) SCREW (reused.)
FRONT BUMPER
SELF-TAPPING SCREW 4511220Y
16. Reinstall the front bulkhead cover.
BOLTS (reused.) CLIP (reused.)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
4407060Y
AII 27368 (0409)
5 of 5
Give a copy this page to your customer. •
When towing Odyssey, follow the instructions described in the vehicle Owner’s Manual.
•
When using the front towing hook, make sure to remove the front bumper with front under spoiler. Failure to follow this precaution could damage the vehicle, the front bumper, and the front spoiler.
4727020Y
6 of 5
AII 27368 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.