AII27368 Front Under Spoiler.pmd

INSTALLATION INSTRUCTIONS PART LIST Front under spoiler

5 Stepped bolts

Accessory

Application

FRONT UNDER SPOILER

2005 ODYSSEY

Publications No.

AII 27368 Issue Date

SEP 2004

TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm Socket Drill 3 mm, 8 mm and 10 mm Drill bits Center punch File Blanket Masking tape Isopropyl alcohol Shop towel Eye protection (face shield, safety goggles, etc.) INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

2 Square head bolts

2 Washer-nuts

NOTE: •

Be careful not to damage the front bumper and body paint finish.

•

This front under spoiler kit should be installed only if the ambient air temperature is 60°F (15°C) or above.

•

To allow the adhesive to “cure”, do not wash the vehicle for 24 hours.

4 Self-tapping screws

4 Spring nuts

© 2004 American Honda Motor Co., Inc - All Rights Reserved.

AII 27368 (0409)

08F01-SHJ-1000-91

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1.

Remove the front bulkhead cover (ten clips).

With Fog Lights:

LONG CLIP

CLIP (8)

FOG LIGHT CONNECTOR

FOG LIGHT CONNECTOR

FRONT BUMPER

BULKHEAD COVER 4121010Y

2.

4311060Y

With Front Corner Sensors:

Remove the front bumper (two bolts, eight clips, and two self-tapping screws and pull the bumper out towards you). If equipped, unplug the fog light connectors. If equipped, unplug the front corner sensor connectors. Place the front bumper on a blanket to install the front under spoiler.

FRONT CORNER SENSOR CONNECTOR

Without Fog Lights and Front Corner Sensors: LONG CLIP SELFTAPPING SCREW

FRONT BUMPER

FRONT CORNER SENSOR CONNECTOR 4728010Y

FRONT BUMPER

BOLT

CLIP

BOLT

SELF-TAPPING SCREW 4121021Y

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AII 27368 (0409)


3.

While wearing eye protection, at the fenderwell area of the front bumper locate the four dimples, and drill a 6 mm hole through each dimples. Start with a 3 mm drill bit and finish with a 6 mm drill.

5.

While wearing eye protection, drill two 8 mm holes, and five 10 mm through the front bumper: •

DIMPLE

Along the front of the bumper drill two 8 mm holes through the two center-punched marks. First drill with a 3 mm drill bit, and finish with an 8 mm drill bit.

FRONT BUMPER CENTER-PUNCHED MARKS (2) FRONT BUMPER

DIMPLE DRILL (3 mm 6 mm DRILL BIT)

4.

4716011Y

DRILL (3 mm 8 mm DRILL BIT)

On the inside of the bumper, locate the seven scribed marks. Center punch each scribed mark.

4716030Y

•

CENTER PUNCH

Along the bottom of the bumper, drill five 10 mm holes through the five center-punched marks. First drill with a 3 mm drill bit, then with a 6 mm drill bit, and finish with a 10 mm drill bit.

FRONT BUMPER

DRILL (3 mm 6 mm 10 mm DRILL BIT) FRONT BUMPER

SCRIBE MARK (7)

CENTER PUNCH

4716020Y

CENTER-PUNCHED MARKS (5) 4716040Y

•


AII 27368 (0409)

Using a file, remove any burrs from the drilled holes.

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6.

8.

Slide one spring nuts over the each of the four holes you drilled at the fenderwell area of the bumper.

Attach a strip of masking tape to the end of each adhesive backing, and remove 11/2 to 2 inches of the adhesive backing. Fold the ends back, and tape them to the front of the spoiler.

FRONT BUMPER ADHESIVE BACKINGS (6) Fold back the ends and tape them to the surface of the front under spoiler.

SPRING NUTS

HOLES DRILLED IN STEP 3.

SPRING NUTS

HOLES DRILLED IN STEP 3. HOLES DRILLED IN STEP 3.

7.

SPRING NUT

FRONT UNDER SPOILER

4220042Y

4220020Y

9.

Slide one square head bolt onto each brackets on the front under spoiler.

Using isopropyl alcohol on a shop towel, clean the front bumper where the under spoiler will attach.

10. Position the under spoiler on the front bumper, and install a washer-nut to each square-head bolt.

SPOILER BRACKET

FRONT UNDER SPOILER

SQUARE HEAD BOLT Slide onto the bracket.

FRONT BUMPER FRONT UNDER SPOILER

WASHER-NUTS

4220050Y

4220030Y

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11. Secure the front bumper to the front under spoiler using the five stepped bolts. STEPPED BOLT

14. While holding light pressure on the spoiler, carefully remove the adhesive backings. Hold the spoiler firmly against the front bumper with the palm of your hand for 30 seconds, particularly at the edges. FRONT BUMPER

FRONT BUMPER

SELF-TAPPING SCREW Install loosely.

FRONT UNDER SPOILER

SELF-TAPPING SCREW Install loosely. 4220061Y

ADHESIVE BACKINGS (6) Carefully remove while holding pressure on the spoiler.

12. At the edge of the spoiler/bumper, loosely install the four self-tapping screws. 13. With the help of an assistant, gently pull the sides of the bumper around the fenderwell and install the front bumper. If equipped, plug the fog light connectors. If equipped, plug the front corner sensor connectors. Make sure the center rubber splash protector is above the bottom bumper edge. Reinstall the six clips, two bolts, and two self-tapping screws to secure the bumper. CENTER RUBBER FRONT FRONT SPLASH SPLASH BUMPER BUMPER GUARD PROTECTOR

BOLTS (reused.)

4220072Y

15. While holding the edge of the spoiler against the bumper, tighten the four self-tapping screws installed in step 12.

FRONT UNDER SPOILER

SPLASH GUARD

SELF-TAPPING SCREW

CLIP (reused.) SELFTAPPING SCREW (reused.)

FRONT UNDER SPOILER

FRONT BUMPER RUBBER SELFCLIPS TAPPING (6: reused.) SCREW (reused.)

FRONT BUMPER

SELF-TAPPING SCREW 4511220Y

16. Reinstall the front bulkhead cover.

BOLTS (reused.) CLIP (reused.)


4407060Y

AII 27368 (0409)

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Give a copy this page to your customer. •

When towing Odyssey, follow the instructions described in the vehicle Owner’s Manual.

•

When using the front towing hook, make sure to remove the front bumper with front under spoiler. Failure to follow this precaution could damage the vehicle, the front bumper, and the front spoiler.

4727020Y

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