2004 American Honda Motor Co., Inc - All Rights Reserved. AII 28002 (0409) ...
2005 CIVIC HYBRID ... Remove these parts from the front bumper: four top clips ...
INSTALLATION INSTRUCTIONS PARTS LIST
Accessory
Application
FOG LIGHTS
2005 CIVIC HYBRID
Publications No.
AII 28002 Issue Date
SEP 2004
33 Wire ties
Fog Lights (sold separately): P/N 08V31-S5D-102A
Left fog light
7 Wire ties with clip
Cushion tape Right fog light
3 Washer-bolts
Switch harness Relay bracket
Subharness Fog light harness
Switch Kit (sold separately): P/N 08V31-S5D-120C
Relay
Switch
Fuse label
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 28002 (0409)
08V31-S5D-1020-9A
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INSTALLATION
TOOLS AND SUPPLIES REQUIRED #2 Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm Sockets Drill 3 mm, 6 mm, and 8 mm Drill bits Diagonal cutters File Eye protection (safety goggle, face shield, etc.) Masking tape Hand saw Blanket Pushpin
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 1.
Make sure you have the anti-theft code for the radio, then write down the radio station presets.
2.
Open the hood and disconnect the negative cable from the battery.
Cutting the Front Bumper 3.
Illustration of the Fog Lights Installed on the Vehicle
Remove these parts from the front bumper: four top clips, six bottom clips, two bottom selftapping screws, and two fender area screws. Remove the front bumper by pulling it out toward you. Place the front bumper on a blanket, to prevent damage while installing the fog lights.
RELAY SWITCH
TOP CLIPS (4) SWITCH HARNESS
SCREW
SUBHARNESS FOG LIGHT HARNESS
3324030W
RIGHT FOG LIGHT
LEFT FOG LIGHT
SCREW
BOTTOM CLIPS (6) SELFTAPPING SCREW
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AII 28002 (0409)
SELFTAPPING SCREW
3414060W
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
4.
Apply masking tape around the cover on the left side of the front bumper as shown.
8.
MASKING TAPE
COVER
While wearing eye protection, drill an 8 mm hole through the hole you just made. First drill with a 3 mm drill bit, then with a 6 mm drill bit, and finish with an 8 mm drill bit. Remove any burrs from the edge of the hole. FRONT BUMPER
TABS (5)
HAND SAW
FRONT BUMPER
3127030T
DRILL (3 mm 6 mm 8 mm)
5.
Wearing gloves, remove the cover from the left side of the front bumper by cutting the five tabs with a hand saw.
6.
Using a file, finish the edges smooth and flat, and remove the masking tape.
7.
Inside the bumper, make a hole in the center mark on the bumper with a pushpin.
9.
3127290T
Repeat steps 4 thru 8 to cut and drill the right side of the bumper.
Routing the Fog Light Harness 10. Disconnect the positive (+) battery cable. Remove the positive battery cable, and clip from the battery.
BATTERY HOLDER BOLT
FRONT BUMPER
POSITIVE (+) BATTERY CABLE
NUT
BATTERY HOLDER
FRONT CENTER of MARK
BATTERY
PUSHPIN
11. Remove the battery holder bolt and nut, then remove the battery holder. 3127041T
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
12. Remove the battery.
AII 28002 (0409)
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13. Remove the power steering reserve tank from the vehicle bracket by pulling it upward. Move the reserve tank out of the way.
15. On the vehicle frame, remove the ground terminal bolt, then attach the fog light harness ground terminal using the ground terminal bolt. Do not connect to the centralized ground on the front side. FRONT
POWER STEERING RESERVE TANK VEHICLE BRACKET
WIRE TIE
FOG LIGHT HARNESS GROUND TERMINAL 3127280T
VEHICLE CENTRALIZED GROUND TERMINAL
14. Route the fog light harness 2-pin connector (long side) through the square hole under the rear of the right headlight up and into the engine compartment.
BOLT (Reuse.)
Do not connect to the centralized ground on front side.
3630010M
FOG LIGHT HARNESS
RIGHT HEADLIGHT FOG LIGHT HARNESS 2-PIN CONNECTOR (long side)
16. Secure the fog light harness to the vehicle harness near the square hole in the front fender with one wire tie.
FOG LIGHT HARNESS
FRONT
3327060W
1-PIN CONNECTOR
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2-PIN CONNECTOR
AII 28002 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
17. Route the fog light harness to the left along the vehicle harness. Secure it to the vehicle harness with the four wire ties in the areas shown.
20. On the right (passenger’s) side of the vehicle, secure the fog light harness to the vehicle harness with one wire tie.
WIRE TIE
FRONT
WIRE TIE
WIRE TIE
VEHICLE HARNESS
RIGHT FRONT SIDE PLATE
FOG LIGHT HARNESS
WIRE TIE WITH CLIP 3127081T
FOG LIGHT HARNESS
3127090T
FOG LIGHT HARNESS 2-PIN CONNECTOR
18. Continue to route the fog light harness to the left (driver’s) side along the vehicle harness and up through the opening under the left headlight.
21. Attach two wire ties with clips to the fog light harness, then push the clips into the holes in the right front side plate.
FOG LIGHT HARNESS (long side)
22. Secure the fog light harness, routed to the lower side of the left headlight, to the vehicle harness with three wire ties in the areas shown. Do not secure to the fog light harness to the yellow SRS harness.
FRONT FOG LIGHT HARNESS WIRE TIE
Do not secure to the yellow SRS harness. VEHICLE HARNESS
FOG LIGHT HARNESS
WIRE TIE
3127301T
19. Secure the fog light harness to the vehicle harness with six wire ties.
FOG LIGHT HARNESS 2-PIN CONNECTOR
WIRE TIE 3127111T
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 28002 (0409)
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Installing the Fog Light
Routing the Subharness
23. Push the boss of the left fog light into the hole in the front bumper, made in step 8, then fit the left fog light into place on the left of the front bumper.
26. Remove the six clips and two self-tapping screws, and pull the right (passenger’s) side front inner fender down in the direction shown.
FRONT BUMPER
RIGHT FRONT INNER FENDER
HOLE (made in step 8)
CLIPS (6) BOSS 3623020T
WASHERBOLT LEFT FOG LIGHT
SELF-TAPPING SCREW
3127050T
24. Under the front bumper, install the washer-bolt to secure the left fog light to the front bumper. 25. Repeat steps 23 and 24 to install the right fog light onto the bumper.
27. Inside the right front inner panel, locate the rubber grommet. Push the grommet out and into the passenger’s compartment. Route the subharness into the passenger’s compartment, and seat the harness grommet in the panel hole. PANEL HOLE
RUBBER GROMMET (Discard.)
FRONT HARNESS CLIP SUBHARNESS
SUBHARNESS 1-PIN CONNECTOR
SUBHARNESS GROMMET
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AII 28002 (0409)
INSIDE
OUTSIDE
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
28. Route other end of the subharness through the inner fender toward the front of the vehicle. Plug the subharness 1-pin connector into the fog light harness 1-pin connector routed in step 14. HARNESS CLIP WIRE TIE WITH CLIP WIRE TIE WITH CLIP
31. With the help of an assistant, connect the fog light harness 2-pin connectors to the right and left fog lights, and reinstall the front bumper. FOG LIGHT HARNESS 2-PIN CONNECTOR
FRONT SUBHARNESS 1-PIN CONNECTOR FOG LIGHT HARNESS 1-PIN CONNECTOR
RIGHT FOG LIGHT
FRONT FOG LIGHT HARNESS
FRONT BUMPER
VEHICLE HARNESS
3127120T
LEFT FOG LIGHT
WIRE TIE 3326031W
29. Near the 1-pin connector, secure the fog light harness to the vehicle harness with one wire tie in the area shown. Attach the subharness to the inner fender panel with two additional wire ties with clips from the kit, and the one harness clip already attached to the subharness. Insert the clips into the empty holes in the inner fender panel.
Routing the Switch Harness 32. Inside the passenger’s compartment, remove the dashboard lower cover on the driver’s side. Turn the two knobs counterclockwise, and release the four retaining tabs.
30. Reinstall the right (passenger’s) side front inner fender.
DASHBOARD LOWER COVER
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 28002 (0409)
RETAINING TABS (4) KNOB
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33. Turn the knob counterclockwise, and release the two clips, and remove the driver’s dashboard under cover.
35. Remove the driver’s pocket (one self-tapping screw and two retaining tabs). If equipped with a switch, open the pocket, remove the self-tapping screw to release the panel, and disconnect the harness from the switch. VEHICLE CONNECTOR
CLIPS (2)
RETAINING TAB KNOB
CLIP
SELFTAPPING SCREW
DRIVER’S POCKET
DRIVER’S DASHBOARD UNDER COVER
34. Remove the upper and lower column covers (three washer-screws, six retaining tabs). RETAINING TABS (6)
CLIPS (2) CLIPS (2)
36. Remove the right (passenger’s) side kick panel (two clips).
UPPER COLUMN COVER
LOWER COLUMN COVER
WASHER-SCREW 3326040W
CLIP
RETAINING TABS (6)
PASSENGER’S KICK PANEL CLIP
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AII 28002 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
37. Remove the escutcheon, and center console trim.
A/T Model: •
With the parking brake applied, place the gear shift lever in the Neutral Position.
•
Pry up on the four retaining pawls and remove the escutcheon tabs.
•
38. Remove the center lower trim (two self-tapping screws, nine clips, one retaining tab, and unplug the accessory socket connector).
RETAINING TAB
Pry up on the three clips and six retaining tabs and remove the center console trim.
SELF-TAPPING SCREW CENTER LOWER TRIM
CLIPS (9)
CENTER CONSOLE TRIM ESCUTCHEON RETAINING TABS (6)
CLIPS (3)
ACCESSORY SOCKET CONNECTOR
RETAINING TABS (4)
M/T Model: •
39. Open the center console lid, and remove the mat.
Remove the shift knob from the lever by holding the plastic section above the boot down firmly with one hand, and turning the knob in a counterclockwise direction with the other hand.
CENTER CONSOLE
•
Pry up on the four retaining tabs and remove the escutcheon.
•
Pry up on the three clips and six retaining tabs and remove the center console trim.
SELFTAPPING BRAKE LEVER TRIM SCREW CENTER MAT CONSOLE CLIPS (2) LID
SHIFT KNOB
PLASTIC SECTION BOOT
WASHERSCREW
RETAINING TABS (6)
3326050W
CLIPS (3)
CENTER CONSOLE TRIM
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
40. Remove the brake lever trim, and remove the center console (two self-tapping screws, three washer-screws and two clips). 3624030K
AII 28002 (0409)
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41. Lower the passenger’s side under cover, release the three clips and remove the under cover.
43. Locate the subharness installed in step 27. Route the subharness through the glove box compartment area, and secure the subharness to the vehicle harness with four wire ties. SUBHARNESS 1-PIN CONNECTOR
WIRE TIE
CLIP
PASSENGER’S SIDE UNDER COVER
42. Open the glove box completely, and remove the stopper from each side. 3718090M
SUBHARNESS
STOPPER
WIRE TIE
44. Get the switch harness. Route the switch harness under the dash, and over the steering shaft and the brake position switch harness. SWITCH HARNESS STEERING SHAFT RELAY BLOCK
GLOVE BOX
3327020W
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AII 28002 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
45. Attach the relay bracket to the steering hanger beam using the washer-bolt.
47. Plug the 6-pin connector:
A/T Model: Remove the tape to free the switch harness 6-pin connector. Unplug the vehicle 6-pin connector (green) from the fuse box, and plug the green 6-pin connector from the switch harness into the fuse box. Plug the vehicle 6-pin connector (green) into the remaining switch harness 6-pin connector (green).
STEERING HANGER BEAM WASHER-BOLT
M/T Model: There is no 6-pin connector plugged into the fuse box; plug the switch harness 6-pin connector directly into the fuse box.
RELAY
FUSE LABEL (10A) FUSE CASE
RELAY BRACKET SWITCH HARNESS RELAY BLOCK
FUSE BOX
DUMMY CONNECTOR (Discard.) TAPE (A/TModel only) VEHICLE 6-PIN CONNECTOR (Green) SWITCH HARNESS 6-PIN CONNECTOR (Green) SWITCH HARNESS SWITCH HARNESS 6-PIN CONNECTOR (Green) SWITCH HARNESS 1-PIN 3327030W CONNECTOR (White/red wire)
3404010W
46. Plug the relay into the relay block, then attach the relay block to the relay bracket.
48. Plug the switch harness 1-pin connector (white/red wire) into the fuse box in the location shown. 49. Attach the 10A fuse label to the fuse case on the switch harness.
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 28002 (0409)
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50. Locate the 4-pin and 10-pin connectors near the center console frame, and unplug the connectors. Unclip the 10-pin connector from the 4-pin connector. Plug the switch harness 10 pin connectors in between the vehicle harness 10-pin connectors. Plug in the 4-pin connector, and reattach it to the switch harness 10-pin connector.
52. Plug the subharness 1-pin connector (routed in step 43) into the switch harness 1-pin connector (blue/ red), then wrap one cushion tape around the connectors. Secure the connector to the vehicle harness using one wire tie. SWITCH HARNESS 1-PIN CONNECTOR (Blue/Red) WIRE TIE
WIRE TIE
SWITCH HARNESS
WIRE TIE SUBHARNESS
VEHICLE 4-PIN CONNECTOR
SUBHARNESS 1-PIN CONNECTOR
VEHICLE CONNECTOR SWITCH HARNESS 10-PIN CONNECTOR
CUSHION TAPE
VEHICLE 10-PIN CONNECTOR
3327040W
53. Secure the subharness and switch harness to the vehicle harness with two wire ties in the areas shown.
51. Secure the switch harness to the vehicle harness with two wire ties in the areas shown.
54. Remove and discard the switch cover from the center lower trim (removed in step 38), then pull the switch harness 6-pin connector out through the hole in the lower trim.
SWITCH HARNESS ACCESSORY SOCKET 2-PIN CONNECTOR SWITCH HARNESS SWITCH HARNESS 6-PIN CONNECTOR
WIRE TIE
SWITCH
CENTER LOWER TRIM
WIRE TIE
3327050W
SWITCH COVER (Discard.)
55. Plug the switch harness 6-pin connector into the fog light switch, then install the fog light switch into the center lower trim. 56. Reinstall the center lower trim.
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AII 28002 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
57. Route the switch harness terminal (long end) above the combination switch along the vehicle harness.
SWITCH HARNESS TERMINAL (long end)
61. Secure the switch harness to the vehicle harness with the two wire ties.
COMBINATION SWITCH SWITCH HARNESS
WIRE TIE
VEHICLE 16-PIN CONNECTOR
3327110W
SWITCH HARNESS 3327090W
58. On the left side of the combination switch, unplug the vehicle 16-pin connector.
62. Under the dash, secure the switch harness to the vehicle harness with six wire ties in the areas shown.
59. Release the retainer of the vehicle 16-pin connector, then push the terminal of the switch harness into the appropriate slot of the vehicle 16-pin connector. RED/WHITE
SWITCH HARNESS
WIRE TIE
RETAINER
Harness Side View
RED/WHITE CODE
VEHICLE 16-PIN CONNECTOR
WIRE TIE
SWITCH HARNESS 3328010W
SWITCH HARNESS TERMINAL
VEHICLE 16-PIN CONNECTOR
STEERING SHAFT
3327100W
60. Reconnect the vehicle 16-pin connector.
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
AII 28002 (0409)
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63. Check that all wire harnesses are routed properly and all connectors are plugged in.
USE AND CARE How to Operate Fog Lights
64. Reinstall all removed parts.
•
Turn the light switch to the “on” position (headlights on low beam).
•
Press the fog light switch (indicator is on).
65. Reconnect the negative cable to the battery. 66. Reset the clock and the radio station preset buttons. NOTE: Whenever the battery is disconnected, the driver’s window AUTO function is disabled.
The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.
67. Start the engine. Push down on the driver’s window switch until the window is fully open. 68. Pull up on the driver’s window switch to close the window completely, then hold the switch for 2 seconds or more. 69. Lower and raise the driver’s window to check operation of the driver’s window AUTO function. 70. Do the ECU idle learn procedure - Make sure all electrical items are turned off. - Start the engine. Hold the engine speed at 3,000 rpm with no load (in Park or Neutral) until the radiator fan comes on. - Let the engine idle for about 5 minutes with the throttle fully closed and with all electrical items off. NOTE: If the radiator fan comes on during this step, the time it operates must not be included in the 5 minutes. NOTE: When the battery terminals are disconnected: "Remaining Capacity of the IMA Battery" is not indicated when the engine is started. It will be indicated after driving for about 30 minutes. At that time, "regeneration" will be lowered temporarily, but this is normal.
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© 2004 American Honda Motor Co., Inc - All Rights Reserved.
3.
Fog Light Aiming Adjustment 1.
Remove the bulb along with the socket.
Adjust the fog lights: •
Adjust the aim according to local laws and regulations.
•
To adjust, turn the aiming adjustment gear in or out until the correct aiming is obtained.
FOG LIGHT SOCKET
BULB
4.
3127260T
Install the new bulb and socket into the fog light. •
Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 35W H8 Halogen Light Bulb
AIMING ADJUSTMENT GEAR
•
Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a clean, soft cloth that has been dampened with denatured alcohol or mild detergent solution.
• PHILLIPS SCREWDRIVER
FRONT BUMPER
To lower
5.
To raise 3127240T
Align the tab on the fog light with the cutout in the bulb socket when installing the new bulb. If not aligned, the fog light may not be aimed and annoy oncoming drivers. Reinstall the fog light in the reverse order of removal. •
BULB REPLACEMENT 1.
Remove the washer-bolt that fastens the fog light, and pull the light out toward you.
2.
Unplug the connector from the fog light, then remove the fog light.
Check that the wire harnesses are not pinched.
•
Be sure to tighten the self-tapping screws securely. FOG LIGHT SOCKET
CONNECTOR
BULB
FRONT BUMPER
3127270T
BOSS
WASHER-BOLT FOG LIGHT
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
3127250T
AII 28002 (0409)
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CIRCUIT DIAGRAM
FRONT FOG LIGHT
HOT AT ALL TIMES HOT WITH HEADLIGHT SWITCH IN HEAD
WHT/RED
10A
RED/YEL
Fog Light Fuse
WHT
HOT WITH HEADLIGHT SWITCH IN PARK OR HEAD RED/BLK
RED
RED/BLU
Illumination Control
Fog Light Relay
BLU/RED RED/WHT
1
2
Front Fog Lights
Dimmer Switch 1: Low 2: High
BLK
OFF
LIGHT SWITCH OFF
FOG LIGHT SWITCH
Lo w
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LT BLU LIGHT BLUE
BLK
BLACK
YEL
YELLOW
BRN
BROWN
BLU
BLUE
ORN
ORANGE
GRN
GREEN
PNK
PINK
RED
RED
GRY
GRAY
WHT
WHITE
LT GRN LIGHT GREEN
Hi
OFF ON
ON
AII 28002 (0409)
© 2004 American Honda Motor Co., Inc - All Rights Reserved.
