Applications Engineering Notes - US Conec

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Applications Engineering Notes. Document Title ... US Conec Optical Jacket Removal Tool. 6372. Standard ... US Conec Fiber Ribbonizing Tool, 12 Fiber. 8040.
Applications Engineering Notes

Document Title

US Conec Recommended MTP® Brand Multifiber Connector Production Equipment

Document Number

AEN-1801

Revision Number

3.0

Effective Date

July 31, 2012

Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

1.0

Document Purpose: The purpose of this document is to provide US Conec recommended equipment and consumables necessary for MTP® brand multifiber connector production.

2.0

Recommended Equipment and Consumables: US Conec Provided Equipment and Consumables Description

US Conec P/N

Comments

US Conec Optical Jacket Removal Tool

6372

Standard oval jacketed ribbon cable only

Coaxial Cable Cutter

8541

Round cable only

US Conec Fiber Ribbonizing Tool, 12 Fiber

8040

Also available in 4 & 8 fiber counts

US Conec Disposable Fiber Ribbonizing Die, 12 Fibers

14316

Also available in 8 fiber count (P/N 14682)

LOCTITE® 4861 PRISM® Instant Adhesive

14375

Bare Ribbon Holder (12 fibers) 3.0 mm Round MTP® Cable Holder (12 fibers)

Replaces MTA-013 13923 (Manufactured or CAH ribbonized fibers only)

3.6 mm Round MTP® Cable Holder (12 or 24 fibers)

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Replaces 8182 Replaces 12795

Modified Oval MTP Cable Holder (12 fibers)

MTA-013M

Standard Jacketed Ribbon Cable Only

Modified 3.0 mm Round MTP® Cable Holder for 2x12 Fiber Duplex Round Cable

12726

3.0mm round cable with CAH ribbonized fibers only

Large O.D (4.5mm - 5.5mm) Round MTP® Cable Holder

13591 (CAH ribbonized fibers only)

Replaces 12424

3.0mm – 3.6mm Round MTP® Cable Holder with Fiber Stacker (12 fibers only)

13668

Non-ribbonized fibers ONLY (no ribbonization necessary)

Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

US Conec Provided Equipment and Consumables (continued) Description

US Conec P/N

Comments

2.0mm Round MTP® Cable Holder with Fiber Stacker (12 fibers only)

13926

Non-ribbonized fibers ONLY (no ribbonization necessary)

Thermal Fiber Ribbon Stripping Kit

MFA-001

Includes: A/C power supply (MFA-002) Heat stripper (MFA-003) Blade adjustment tool Cleaning brush

US Conec Fiber Cleaver

MFA-004

Standard guillotine type cleaver

US Conec Precision Fiber Cleaver

13969

Fusion splice quality cleaver

US Conec Vacuum Pump Kit:

MTA-021

Includes: DAP-12S Vacuum Pump (5683) 24" Plastic Tubing (5684) MT Suction Nozzle (400025-01) MT-RJ Suction Nozzle (400025-02) Push-on Adapter (6225)

EPO-TEK 353ND A/B Epoxy Bi-Pak

MTA-008

Single-mode and Multimode Applications

Diamond Tip Scribe

2104076-01

5” Diameter Rubber-Backed Ground Glass Polishing Plate

8330

Fiber Optic Polishing Materials: 30µm Silicon Carbide Film, 5” Disc, PSA

MTA-030-SMC-300

3µm Silicon Carbide Film, 5” Disc, Non-PSA

8329

1µm Aluminum Oxide Flocked Film, 5” Disc, PSA

5413

0.5µm Cerium Oxide Flocked Film, 5” Disc, PSA

5569

Inter-dental Cleaning Brush

9726

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Single-mode and Multimode Applications

Cleans guide-pin holes after polishing is complete

Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

US Conec Provided Equipment and Consumables (continued)

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Description

US Conec P/N

Comments

Standard MTP® Crimp Tool & Die Set (oval cable only)

12245

Includes tool and crimp dies

Standard MTP® Crimp Dies

9883

Crimp Dies ONLY

3.0 mm Round MTP® Crimp Tool & Die Set

8202

Includes tool and crimp dies

3.0 mm Round MTP® Crimp Dies

8173

Crimp Dies ONLY

3.6 mm Round MTP® Crimp Tool & Die Set

12345

Includes tool and crimp dies

3.6 mm Round MTP® Crimp Dies

12208

Crimp Dies ONLY

Large O.D. (4.5mm – 5.5mm) Round MTP® Crimp Tool & Die Set

13473

Includes tool and crimp dies

Large O.D. Round MTP® Crimp Dies

13119

Crimp Dies ONLY

MTP® Housing Removal Tool

MFA-006

Optipop® Male MPO/MTP® Reel Cleaner

6226

Refillable

Optipop® Female MPO/MTP® Reel Cleaner

6227

Refillable

Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

Outside Vendor Provided Equipment and Consumables

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Description

Vendor

Vendor Part Number

Kevlar Scissors

Clauss Supply Co.

KC699

Fiber Optic Side Cutters

Techni-Tool Company

758-PL-018

Clauss WS-5 Cable Jacket Stripper

McMaster-Carr

7294K57

½” Scotch® 810 Magic™ Tape

Office Supply

N/A

LOCTITE® 4861 PRISM® Instant Adhesive

McMaster-Carr

74795A74

Foam Pad for Ribbonization

Sumitomo Electric Company

FAC-24-NG

Single-Edge Razor Blades

McMaster-Carr

3962A3

#2 X-ACTO® Knife

X-ACTO®

57411-1002

EPO-TEK 353ND A/B Epoxy Bi-Pak

Epoxy Technology, Inc.

353ND A/B

Fixed Speed Centrifuge

Cole Parmer

EW-17250-10

3cc Syringes

Ellsworth Adhesives

301073

SafetyLok Syringe Cap

Nordson EFD®

7012198

25 GA PPS .014 x .50 Plastic Needle Tip

Nordson EFD®

7018366 (5125PPS-B)

18 GA PPS .032 x .50 Plastic Needle Tip

Nordson EFD®

7018143 (5118PPS-B)

Kimwipes EX-L

Cole-Parmer

U-33670-00

99.8% Pure Isopropyl Alcohol

Local Area Vendor

Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

Outside Vendor Provided Equipment and Consumables (continued) Description

Vendor

Vendor Part Number

Inter-dental Cleaning Brush (pink, 0.4”, with cap)

TePe Oral Healthcare, Inc.

132410

Horizontal Heat Curing Oven UL Rated 110 volt AC (includes 24-position MT ferrule tray)

Domaille Engineering, LLC

CE Rated 220 volt AC (includes 24-position MT ferrule tray)

CO-6500

CO-6600

5” Diameter Rubber-Backed Ground Glass Polishing Plate

Domaille Engineering, LLC

PM12200

5” Diameter Rubber-Backed Float Glass Polishing Plate

Seikoh-Giken USA, Inc.

PG5X-490-00

Nylon Bristle Cleaning Brush

McMaster-Carr

7092T16

Distilled or De-Ionized Water

Local Area Vendor

Fiber Optic Polishing Materials: 30µm Silicon Carbide Film, 5” Disc, PSA

Mipox Corporation

SC-30-F-50-3P

3µm Silicon Carbide Film, 5” Disc, Non-PSA

3M Abrasives

463X Lapping Film

1µm Aluminum Oxide Flocked Film, 5” Disc, PSA

3M Abrasives

298X Polishing Film

0.5µm Cerium Oxide Flocked Film, 5” Disc, PSA

3M Abrasives

598X Polishing Film EW-08890-01

Cole-Parmer® EW-08895-01 Ultrasonic Cleaner CP200HT Crest Ultrasonics CP230HP

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Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

Outside Vendor Provided Equipment and Consumables (continued) Description

Vendor

Vendor Part Number Polishing Machines: APM Model HDC-5200 APM Model HDC-4000

Domaille Engineering, LLC

Polishing Fixtures: (Includes MT52017 Torque Driver and MT50219 1/16” Torque Driver Key, 1” Shank) PF-MTEZ-12 (MT Flat,12 position) PF-MTEZ8-12 (MT 8°, 12 position) PFA-MT-EZ-12 (MT Flat, 12 position, ABRASAVE) PFA-MT-EZ8-12 (MT 8°, 12 position, ABRASAVE)

Fiber Optic Polishing Equipment

Polisher & Fixtures MCP-12 NMT150200 (MCP-12 machine only, MT Flat, 6 position)

Nanometer Technologies, Inc.

NMT150220 (MCP-12 machine only, MT 8°, 6 position) Polisher & Fixtures MCP-24 NMT150100 (MCP-24 machine only, MT Flat, 14 position) NMT150120 (MCP-24 machine only, MT 8° 14 position)

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Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

Outside Vendor Provided Equipment and Consumables (continued) Description

Vendor

Vendor Part Number N3LTDK Torque Limiting Wrench For MT Polishing Fixtures

Polisher & Fixtures: SPF-550 PH55-HMT-12C (Universal MT Outer Holder, 12 position) PH55-MT-12B (MT Flat Inner Holder, 12 position) Fiber Optic Polishing Equipment (continued)

Seikoh-Giken USA, Inc.

PH55-MT8A-12B (MT 8° Inner Holder, 12 position)

Polisher & Fixtures: PH55-HMT-24B (Universal MT Outer Holder, 24 position) PH55-MT-24 (MT Flat Inner Holder, 24 position) PH55-MT8A-24 (MT 8° Inner Holder, 24 position)

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Inverted Bench Top Inspection Microscope with Monitor and Tooling to Accept Polishing Fixtures

Micro Enterprises, Inc.

ME-8800

Bench Top Inspection Microscope with Monitor and Multifiber Ferrule and Connector Adapters

Micro Enterprises, Inc.

ME-2500

Document Title: US Conec Recommended MTP® Brand Multifiber Connector Production Equipment Document Number: AEN-1801 Rev. 3.0

Outside Vendor Provided Equipment and Consumables (continued) Description

Automated Non-Contact Interferometer for Multifiber Connectors

Vendor

Vendor Part Number

Data-Pixel

DAISI-MT ACCIS AC-3005

Norland Products, Inc. AIM – 20/20 Sumix

SMX-8QM

JGR Services

MBR5-24-3050-1-09FA (50µ internal fiber, 24 channel, 850nm & 1310nm sources)

OptoTest Corporation

OP930-MM-SW12 (12 channel)

Multi-channel Multimode Backreflection and Insertion Loss Test Set

MBR5 24-3050-1-09FA (24 channel, 1310nm & 1550nm laser sources) JGR Services Multi-channel Single-mode Backreflection and Insertion Loss Test Set

MBR5-24-3456-1-09FA (24 channel, 1310nm, 1480nm, 1550nm & 1625nm laser sources) OptoTest Corporation

OP930-SM-SW12 (12 channel)

US Conec assumes no responsibility or liability for equipment or consumables supplied by outside vendors. US Conec has no connection with any outside vendor other than the recommendation of their products in MTP® brand multifiber connector production. All warranties, either expressed or implied, are the sole responsibility of the product vendor(s) and shall not include or affect US Conec in any manner whatsoever. Recommendation of equipment or consumables by US Conec shall in no form or manner obligate US Conec or its customers to the sole use of those products. The use of products supplied by vendors other than those listed shall remain the right of US Conec and/or its customers.

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