ASME Section III Nuclear Components - Bureau Veritas

ONE/TÜV/BV's shareholders

ONECIS

TÜV Nord

Insurance Company

Bureau Veritas

Boston, USA

Paris, France

Essen, Germany

1/3

1/3

1/3

Technische Inspektions GmbH Essen

OneTUVBV.ppt 08/05

The new One

The new One – the best one for you

ASME Section III Nuclear Components B31.PPT 09/03

(c) ONE/TÜV/BV - Nuclear Milano, June 2009

Page 1

ASME Code SECTION III NUCLEAR

SEC3.PPT 04/2008

Hierarchy of Standards in the USA and Canada • Settlements in USA / Canada • ASME - Boiler & Pressure Vessel Code

ASME B31.3

Construction-Code

Process Piping

Section I

Section III 1,2,3 Section IV

Power Boilers

Nuclear Power

Section VIII 1,2,3

Heating Boilers Pressure Vessels

Section X

Section XII

Fiber Plastics

Transport Tanks

ASME B31.1 Power Piping

Referenced Code

ASME B31.1

Section II

Section V

Section IX

Power Piping

Materials

NDE

Welding

"Inservice"-Code

Section VI

Section VII

Section XI

Heating Boilers

Power Boilers

Nuclear Power

Standards, Recommendations

ANSI

ASTM

AWS

ASNT

• National Board Inspection Code NBIC SEC0.PPT 08/05


Page 2

ASME Certificate Holders (International/Nuclear) 80

2500

45 20

70

2000 95 17

61

60

International

83 15 68 14

1500

50

51

50

50

1000

Nuclear

40 2005

2006

2007

2008

ASME "Nuclear Certificates" ASME Code Section III (Nuclear Components) N

Nuclear Components Vessels, Piping Systems, Valves, Pumps, etc.

NA

Nuclear Installer Assembly of Components

NPT

Nuclear Parts Welded Parts of Nuclear Components

NV

Nuclear Safety Valves

N3

Storage and Transport Containment of Nuclear Fuel

NS

Nuclear Supports Certificate of Accreditation

QSC

Quality System Certificate Material Manufacturers \SEC0.PPT 05/03


Page 3

Efforts of an ASME Authorization

ASME Code Books QA Manual and Procedures

70%

Qualification of Procedures and Personnel Representative Demo Item Drawing, Calculation, Part List, Purchase Orders, Material Test Reports

Min. 6 Months of Preparation Demonstration of the QA- System in a Survey Issuance of Certificates and Stamps

The new One The new One – the best one for you

Classification

B31.PPT 09/03


Page 4

Code Section III Regulations Owner

Setting of Standards for new plants

Regulatory Authorities: NRC

PSAR (preliminary Safety Analysis Report) settling Codes, Editions and Addenda

Construction Code Inservice Code ASME Code Section III-1 ASME Code Section XI

Referenced Codes NQA-1 Quality Assurance Requirements QAI-1 Qualifications for Authorized Inspections ASME Code Sections II, V, IX, XI ANSI, AWS, ASNT

SEC3.PPT 10/95

ASME Code Nuclear - Structure

Rules for Construction of Nuclear Facility Components Subsection NCA General Requirements for Division 1 and Division 2

Division 1 Subsection NB Class 1 Components

Division 2

Division 3

Code for Concrete Containments

Containments for Transportation and Storage of Spent Nuclear Fuel and High Level Radioactive Material and Waste

Subsection NC Class 2 Components

Subsection CC Subsection ND Class 3 Components

Concrete Containments and Division 2 Appendices

Subsection NE Class MC Supports

Subsection WA Subsection NF Supports

Subsection NG Core Support Structures

Subsection NH

General Requirements for Division 3

Subsection WB Class TP (Type B) Containment

Subsection WC Class SC Storage Containments

Class 1 Components in Elevated Temperature Service

Appendices


SEC III.PPT 04 / 2008

Page 5

ASME Code Section III Structure

NCA NCA-1000 NCA-2000 NCA-3000 NCA-4000 NCA-5000 NCA-8000

Scope of Section III Classification of Components and Supports Responsibilities and Duties Quality Assurance Authorized Inspection Certificates, Nameplates, Code Symbol Stamping, and Data Reports NCA-9000 Glossary

SEC3.PPT 01 / 2008

ASME Code Section III Structure

NB, NC, ND, NE, NF, NG, NH NX-1000 Introduction NX-2000 Material NX-2500 Examination and Repair of Pressure-Retaining Material (by MM) NX-3000 Design NX-4000 Fabrication and Installation NX-5000 Examination (by Manufacturer of Item) NX-6000 Testing NX-7000 Overpressure Protection NX-8000 Nameplates, Stamping, and Reports

SEC3.PPT 01 / 2008


Page 6

Code Section III Stamping Example

Safety Valve Pressure Vessel

Restrictor Pump Component Support: NSNS-Certification

Welded Head Line Valve Shop Assembly Pipe: CMTR (material)

Field Weld Elbow smls: CMTR (material)

Piping System SEC3.PPT 10/95

NCA-9000: Glossary - Code Items

Appurtenance. An item intended to be attached to a completed and stamped component which has work performed on it requiring verification by an Inspector. Assembly. A grouping of Code items joined by mechanical means, welding, or brazing. Component. A vessel, concrete reactor vessel, concrete containment, pump, pressure relief valve, line valve, storage tank, piping system, or core support structure that is designed, constructed, and stamped in accordance with the rules of this Section.

Containment System. An item which forms a structure that encloses a nuclear power system or that may be connected to other containment items and which is designed to provide a pressure containing barrier for the primary purpose of containing, within leakage limits, or of channeling, for containment or for controlled disposal, radioactive or hazardous effluents released from the system. Core Support Structures. Those structures or parts of structures which are designed to provide direct support or restraint of the core (fuel and blanket assemblies) within the reactor pressure vessel.

SEC3NCA.PPT 9/96


Page 7

NCA-9000: Glossary - Code Items

Item. A product constructed under a Certificate of Authorization (NCA-3120) or material (NCA-1220). Part. An item which is attached to or becomes a portion of a component or component support before completion and stamping of the component or component support. Parts have work performed on them requiring verification by an Inspector. Piping Subassembly. A section of piping system consisting of fittings and pipes or tubes which are fabricated as subassemblies in a shop or in the field before being installed in a nuclear power system.

Piping Support. A metal element which transmits loads between the nuclear power plant piping and the building structure. Piping System. A piping system is an assembly of piping, piping supports, components, and, if applicable, component supports of one or more Code Classes, with a defined function as described in the Design Specification for the piping system.

SEC3NCA.PPT 9/96

NCA-9000: Glossary - Code Items Construction. An all-inclusive term comprising materials, design, fabrication, examination, testing, inspection, and certification required in the manufacture and installation of an item. Fabrication. Those actions required to manufacture components, parts, and appurtenances. These actions may include forming, machining, assem-bling, welding, brazing, heat treating, examination, testing, inspection, and certification. Fabrication does not include design.

Installation. Those actions required to place and attach components to their supports and join items of a nuclear power system by welding or mechanical means. Repair. The process of physically restoring a nonconformance to a condition such that an item complies with Code requirements. Verification. A review to ensure that activities have been performed and documented in accordance with applicable requirements.

SEC3NCA.PPT 9/96


Page 8

Code Section III Terms and Certification

Component

Part

Welded Head Pressure

Material

Vessel

NPT Authorization CMTR Plate

N Authorization Material Organisation Source Material Billet

Approved Supplier

The new One


Material ASME Code Section II and Section III, NXNX-2000 B31.PPT 09/03


Page 9

NCA-9000 Material

Material. Metallic materials manufactured to an SA, SB, SFA, or any other material specification permitted in Section III and which are manufactured, identified, and certified in accordance with the requirements of Section III.

Source Material. Metallic products used for conversion to or qualification as material by a Certificate Holder or Material Organization. Unqualified Source Material. Source material not producted by a Certificate Holder, Material Organization, or approved supplier in accordance with the requirement of Section III, NCA3800.

SEC3NCA.PPT 9/96

Section III NCA-3800 Material Supply Example 1

ASME accreditation

N

N type Certificate Holder

QSC accredited M.O.

NCA-4000

NCA-3850

CMTR Material

Analysis source material

control

Approved Supplier

SEC3NCA.PPT 02-05


Page 10

Section III NCA-3800 Material Supply Example 2

ASME accreditation

N

N type Certificate Holder

QSC accredited M.O.

NCA-4000

NCA-3850

qualified CMTR Material

Material Organization NCA-3850

control Analysis source material

Approved Supplier SEC3NCA.PPT 02-05

NCA-9000 Material

Material. Metallic materials manufactured to an SA, SB, SFA, or any other material specification permitted in Section III and which are manufactured, identified, and certified in accordance with the requirements of Section III.

Source Material. Metallic products used for conversion to or qualification as material by a Certificate Holder or Material Organization. Unqualified Source Material. Source material not producted by a Certificate Holder, Material Organization, or approved supplier in accordance with the requirement of Section III, NCA3800.

SEC3NCA.PPT 9/96


Page 11

NCA-3855 Unqualified Source Material Example

How to utilize Unqualified Source Material? 1) Unqualified Source Material Certification of

Material Manufacturer

Marking

-Heat Analysis -Melting -Heat Treatment -No weld repair

Not qualified

2) Unqualified Source Material with CMTR (NCA-3855.5) N type Certificate Holder Marking

MTR

CMTR

Analysis and full Testing of each piece of material

Heat Analysis ProductMelting Analysis Heat Treatment Test Results No weld repair NDE Reports QS Statement

Sec3 NCA.PPT 01/2008

Hierarchie der Standards • Verordnungen in USA / Canada • ASME - Boiler & Pressure Vessel Code Construction-Code Section I

Section III

Section IV

Section VIII

Section X

Dampfkessel

Nuclear Power

Heizkessel

Druckbehälter

Fiber Plastics

Reference Code

ASME B31.1

ASME B31.3

Kraftw. Rohrleit.

Rohrleitungen

ASME B31.1

Section II

Section V

Section IX

Power Piping

Material

ZfP

Schweißen

"Inservice"-Code

Normen, Empfehlungen

Section VI

Section VII

Section XI

Heizkessel

Dampfkessel

Nuclear Power

ANSI

ASTM

AWS

ASNT

• National Board Inspection Code NBIC SEC0.PPT 05-03


Page 12

Section III-1, NB-2000 Material NB-2100

General Requirement for Material

NB-2200

Material Test Coupons and Specimens for Ferritic Steel Material

NB-2300

Fracture Toughness Requirements for Material

NB-2400

Welding Material

NB-2500

Examination and Repair of Pressure Retaining Material

NB-2600

Material Organizations´ Quality System Programs

NB-2700

Dimensional Standards SEC3NB.PPT 01/2008

Goodplate Mfgr.

MTR No. 123

Material Test Report Empfänger:Rusty Tank Comp. Essen Auftrag Nr. 0816 Erzeugnis: ASME SA-516M Gr. 415 Edition 2001 Addenda 2002 - ASTM A-516M-90 Gr.415 Nenndicke: 15 [mm] 1 Stck. Größe:

15,00 x 3700 x 3850 [mm]

Kennzeichnung: GPM SA-516M Gr. 415

Masse: 4026 [kg] 15 [mm]

Walztafel Nr. 987654 Schmelze Nr. 123456

Zustand: wie gewalzt Herstellung: Vakuumentgast Chemische Zusammensetzung der Schmelze in % C Si Mn P S N Cu 0,20 0,20 0,70 0,02 0,02 0,08 0,20 V: 0,00 Nb: 0,02 Ti: 0,00

Ni 0,30

Cr 0,20

Mo 0,10

AL 0,025

charpy impact Test acc. to SA - 370 bei -52° C; 64J 86J 72J

Zugversuch ASME SA-370, Flachzugprobe (15 mm) Re, 0,2% 285 [N/mm²]

Rm 512 [N/mm²]

A, 2“ (50 mm) 29 %

Goodplate Mfgr AG, Zuffenhausen, Germany

Feinkornstahl nach ASME SA-20 21. Januar 2003 SEC2.PPT 10/2007


Page 13

Example NCA-3860

Goodplate Mfgr.CMTR No. 001

Certified Material Test Report

page 1/2

Purchaser: Rusty Tank Comp. Essen, Order Nr. 0815 1 Ea Carbon Steel Plate ½“ x 146“ x 152“mm ( T x W x L ) Material: ASME SA-516 Gr. 60 , Section II A and Section III Subsection NB (Class 1), Edition 98 Addenda 99 Marking: GPM SA-516 Gr.60

CLASS 1

Pl. 987654

Heat# 123456

Condition of plate and test specimen: as rolled, no heat treatment performed Chemical Composition in % C Si Mn P 0,20 0,20 0,70 0,02

S 0,02

N 0,08

Cu 0,20

Ni 0,30

Cr 0,20

Mo 0,10

AL 0,025

V 0,00

Nb 0,02

Charpy impact Test acc. to SA - 370 at -62° F; Energy: 64, 86, 72 ft-lb, Lateral Expansion 45, 55, 54 mils Tension Test ASME SA-370 Yield (0,2%) Tensile 41336 psi 74259 psi

A, 4*D0 29%

Fine Grain Practice to ASME SA-20

Ultrasonic Examination: 100% Angle Beam Examination according to SA-577 and NB-2532.2 after rolling to size: Acceptable, UT Report attached on page 2/2 Visual Examination: no defects Welded repairs were not performed. The material was manufactured under our ASME Quality System Certificate of Accreditation No. 1234 Exp. 31. December 2002. We certify that the contents of this report are correct and that all test results and operations performed by Goodplate Mfgr. Or our subcontractors are in compliance with the material specification and the specific applicable material requirements of Section III, Subsection NB. Goodplate Mfgr AG, Zuffenhausen, Germany

QA Manager: Gutfried

25. März 2000 SEC2.PPT 09/2007

The new One


Fabrication NXNX-4000 B31.PPT 09/03


Page 14

Section III - 1 NB-4000 Fabrication and Installation

NB-4100

GENERAL REQUIREMENTS

NB-4200 FORMING, FITTING, AND ALIGNING NB-4210 CUTTING, FORMING, AND BENDING NB-4220 FORMING TOLERANCES NB-4230 FITTING AND ALIGNING NB-4240 REQUIREMENTS FOR WELD JOINTS IN COMPONENTS NB-4250 WELDING END TRANSITIONS - MAXIMUM ENVELOPE NB-4300 WELDING QUALIFICATIONS NB-4310 GENERAL REQUIREMENTS NB-4320 WELDING QUALIFICATIONS, RECORDS, AND IDENTIFYING STAMPS NB-4330 GENERAL REQUIREMENTS FOR WELDING PROCEDURE QUALIFICATION TESTS NB-4350 SPECIAL QUALIFICATION REQUIREMENTS FOR TUBE-TO-TUBESHEET WELDS NB-4360 QUALIFICATION REQUIREMENTS FOR WELDING SPECIALLY DESIGNED WELDED SEALS

SEC3NB.PPT 01/2008

Section III - 1 NB-4000 Fabrication and Installation

NB-4400 RULES GOVERNING MAKING, EXAMINING, AND REPAIRING WELDS NB-4410 PRECAUTIONS TO BE TAKEN BEFORE WELDING NB-4420 RULES FOR MAKING WELDED JOINTS NB-4430 WELDING OF ATTACHMENTS NB-4450 REPAIR OF WELD METAL DEFECTS NB-4500

BRAZING

NB-4600

HEAT TREATMENT

NB-4700

MECHANICAL JOINTS

SEC3NB.PPT 01/2008


Page 15

Section IX - Contents

Part QW - Welding Article I

Welding General Requirements

QW-100 ff

Article II

Welding Procedure Qualifications

QW-200 ff

Article III

Welding Performance Qualifications

QW-300 ff

Article IV

Welding Data

QW-400 ff

Article V

Standard WPS (SWPS)

QW-500 ff

Add 2000

Part QB - Brazing APPENDICES (Welding and Brazing Forms, and list of SWPSs)

SEC9.PPT 8-00

The new One


NDE Section V and Section III, NXNX-5000 B31.PPT 09/03


Page 16

Section III Div. 1 - NB-5000 Examination

NB-5100

GENERAL REQUIREMENTS FOR EXAMINATION

NB-5200

REQUIRED EXAMINATION OF WELDS FOR FABRICATION AND PRESERVICE BASELINE

NB-5300

ACCEPTANCE STANDARDS

NB-5400

FINAL EXAMINATION OF VESSELS

NB-5500

QUALIFICATIONS AND CERTIFICATION OF NONDESTRUCTIVE EXAMINATION PERSONNEL

SEC3NB.PPT 11-00

Section III - 1 NB-5500 NB-5500

QUALIFICATIONS AND CERTIFICATION OF NONDESTRUCTIVE EXAMINATION PERSONNEL

NB-5510

GENERAL REQUIREMENTS

NB-5520

PERSONNEL QUALIFICATION, CERTIFICATION, AND VERIFICATION

NB-5530

RECORDS

SEC3NB.PPT 11-00


Page 17

Section III - 1 NB-5500 NDE Personnel NB-5510 GENERAL REQUIREMENTS NB-5520 PERSONNEL QUALIFICATION, CERTIFICATION, AND VERIFICATION NB-5521 Qualification Procedure (a) Personnel performing nondestructive examinations shall be qualified in accordance with the recommended guidelines of SNT-TC-1A 1992 Edition. The Employer's written practice, required by paragraph 5 of SNT-TC-1A, shall identify the requirements relative to the recommended guidelines. The recommended guidelines of SNT-TC-1A shall be considered as minimum requirements, except as modified in (1) through (5) below. (1) Qualification of Level III shall be by examination. (..) (2) The written practice shall be referenced in the Employer's Quality Program. (3) The number of hours of training and experience for nondestructive examination personnel (..) (4) For visual examination, the Jaeger Number 1 letters shall be used (5) Level I individual specifics (..) (6) Personnel performing the volumetric preservice examination using the ultrasonic method shall meet the requirements of Section XI, Appendix VII, and Appendix VIII when required by Appendix I.

SEC3NB.PPT 01/2008

Section III - 1 NB-5500 NDE Personnel NB-5522 Certification of Personnel (a) The Employer retains responsibility for the adequacy of the program and is responsible for certification of Levels I, II, and III nondestructive examination personnel. (b) When ASNT is the outside agency administering the Level III basic and method examinations [NB-5521(a) (1) (a) ], the Employer may use a letter from ASNT as evidence on which to base the certification. (c) When an outside agency is the examining agent for Level III qualification of the Employer's personnel, the examination results shall be included with the Employer's record.

NB-5523 Verification of Nondestructive Examination Personnel Certification The Certificate Holder has the responsibility to verify the qualification and certification of nondestructive examination personnel employed by Material Organizations and qualified by them in accordance with NCA-3820 and subcontractors who provide nondestructive examination services to them.

SEC3NB.PPT 11-00


Page 18

The new One


Quality Assurance

B31.PPT 09/03

Quality Assurance NCA 4000 Construction of Class 1, 2, 3, CS, MC, CB, CC Items

Material Organisations Manufacturer or Supply of Material

NCA 3800

NCA 4000

NCA-3850 Quality System Program Requirements NQA -1 + Modified and supplemented in NCA - 4120 (b) and NCA - 4134

(incl. NCA-3855 Source Material and Services, NCA-3856 Identification and Marking)

CS=Core Support, MC=Metal Containment, CB, CC=Concrete SEC3NCA 02/05


Page 19

Quality Assurance NCA 4000

Quality Assurance Program

Basic Req.

NQA -1 Suppl. Req.

Modification and Supplements by NCA - 4134

1) Organization

compl.

1s -1 compl.

None

2) Quality Assurance Program

compl.

2s –1, 2s -3 compl.

NDE- Personnel Qualification NX - 5520 Control of QA - Program Liaison to AIA

3) Design Control

compl.

3s -1 compl.

Modif. / Suppl. (Verification in compliance with design Spec.)

4) Procurement Document Control

compl.

4s -1 compl.

None

5) Instruction, Procedures, and Drawings

compl.

None

None

6) Document Control

compl.

6s -1 compl.

None

Sec 3 NCA.PPT 05/02

Quality Assurance NCA 4000 Quality Assurance Program

Basic Req.

NQA -1 Suppl. Req.

Modification and Supplements by NCA - 4134

7) Control of Purchased Items and Services

7 compl.

7s -1 with exception Para. 8.3 not applicable Para. 4.0 Para. 8.2, 1 (b); (c)

None

8) Identification and Control of items

8 compl.

8s -1 compl.

Modif. / Supplements • Welding Material Control • Checklist for Material Characteristic

9) Control of Process 10) Inspection

9 compl.

9s -1 compl.

Modif. / Supplements

10 compl.

10s -1 with exception Para. 3.1

Modif. / Supplements • Traveler • Hold Points etc.

11) Test Control

11 compl.

11s -1 compl.

None

12) Control of Measuring and Test Equipment

12 compl.

12s -1 compl.

Modif. / Supplements


Sec 3 NCA.PPT 05/02

Page 20

Quality Assurance NCA 4000 Quality Assurance Program 13) Handling, Storage, and Shipping

NQA -1 Basic Reg. Suppl. Reg. 13 compl. 13s -1 compl.

Modification and Supplements by NCA - 4134 None

14) Inspection and test 14 compl. status

None

Modif. / Suppl.

15) Control of Nonconforming Items

15s -1

None

16) Corrective Action

16 compl.

Modif. / Suppl.

17) Quality Assurance Records

17 compl.

with exception Para. 2.7, 2.8, 4.4 not applicable

Modif. / Suppl. • Lifetime Records • Nonpernament Records etc.

18) Audits

18 compl.

18s -1

Modif. / Suppl. Audit frequency at least once annually

Sec 3 NCA.PPT 05/02

NCA- 4000 Quality Assurance (cont'd.) TABLE NCA-4134.17-1 LIFETIME QUALITY ASSURANCE RECORD Record 1. 2. 3. 4. 5. 6. 7. 8. 9.

Index to lifetime records (NCA-4134.17) Code Data Reports (NCA-8400) Design Specification (NCA-3250) [Note (2)] Design output documents, Division 1 (NCA-3350 and NCA-3550) [Note (2)] Design Report, Division 2 Overpressure Protection Report (NB-7200, NC-7200, or ND-7200) Construction Specification (NCA-3340) As-built drawings (NCA-3454) Certified Material Test Reports (CMTR) and documentation providing traceability to location used, if required (NX-4122)

Record 10. Records of post-tensioning sequence, procedure, and loads 11. Heat treatment records [Note (1)] 12. Qualification test reports such as for concrete design mixes (CC-2460) and safety valves (NB-7700) 13. Structural integrity test reports (CC-6260) 14. Final hydrostatic and pneumatic test results (NCA-5280) 15. Final nondestructive examination reports; final radiographs as specified by the Owner for Section XI applications 16. Repair records when required by Code (NX-4130) 17. Weld procedures 18. Construction Report (NCA-3454)

GENERAL NOTE: Nonconformance reports that affect those records listed shall be incorporated into the record or be retained with the records. NOTES: (1) Either heat treatment charts or certified summaries of time and temperature data may be provided. These data may be included as part of the CMTR. (2) For supports designed by load rating, the Load Capacity Data Sheet is the design output document to be maintained as a lifetime quality assurance record. For standard supports designed by analysis and supplied with a Certified Design Report Summary, the Certified Design Report Summary is the design output document to be maintained as a lifetime quality assurance record. SEC3NCA.PPT 01/2008


Page 21

NCA- 4000 Quality Assurance (cont'd.) TABLE NCA-4134.17-2 NONPERMANENT QUALITY ASSURANCE RECORDS Record

Retention Period

1. QA Program Manual 2. Design procurement and QA procedures (NCA-4134.5) 3. Installation and NDE procedures (NX-5112) 4. Personnel qualification records (NX-5520 and NX-4322) 5. Purchase orders 6. Audit and survey reports (NCA-4121 and NCA-4134.18) 7. Final radiographs not covered in Table NCA-4134.17-1, Record 15 8. Calibration records (NCA-4134.12) 9. Process sheets, travelers, or checklists (NCA-4134.10) 10. Rebar splice test reports (CC-4330) 11. Joint-welder identification records when such records are used in lieu of physical marking of welds (NX-4322)

3 years after superseded or invalidated 3 years after superseded or invalidated 10 years after superseded or invalidated 3 years after superseded or invalidated 10 years after superseded or invalidated 3 years after completion of report 10 years after completion Until recalibrated 10 years after completion 10 years after completion of report 10 years after completion of report

GENERAL NOTE: Nonconformance reports, which affect those records listed and are not incorporated into the record, shall be retained for the retention period applicable to the record the nonconformance report affects.

SEC3NCA.PPT 01/2008

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B31.PPT 09/03


Page 22