Bevel Gears - Cross & Morse

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The power steel bevel gears can transmit under ideal lubrication conditions is ... From table for Drive Ratio (i.e. 1:1 Mitre Gear, 1.5:1 to 4:1. Bevel Gears), select ...
Bevel and Mitre Gears Design and Selection The power steel bevel gears can transmit under ideal lubrication conditions is normally limited by wear life. The following tables give design power in kW for a normal operating life of 10,000 hours for stock gears. For increased life gears can be induction hardened.

Interchangeability

For correct selection of a Bevel Gearset first assemble application data, including Power, shaft speeds and drive ratio required.

Installation

2.

1.

All mitre and bevel gears develop end thrust which must be counteracted by bearings of adequate capacity. Accurate and rigid mounting of both gear and pinion provide quiet operation and long life. Bearing spacing and shaft stiffness should be selected to keep shaft deflection below .025mm.

3.

4.

Lubrication Grease lubrication can be adequate for low speed applications but oil splash lubrication is always preferable. The oil level should cover the face of the lower gear, and sufficient capacity should be available to keep oil temperature below 95˚C.

From details of Driver and Driven equipment select correct Service Factor from table below. Calculate Design Power kW Design Power = Actual Power 5 Service factor. If Drive ratio not available determine from Ratio = R.P.M. High Speed Shaft R.P.M. Low Speed Shaft From table for Drive Ratio (i.e. 1:1 Mitre Gear, 1.5:1 to 4:1 Bevel Gears), select smallest gearset where Power equals or exceeds Design power at Pinion R.P.M. For variable speed drives check selection at max. shaft speed, torque and power.

Character of Load of Driven Equipment Power Source Uniform Light Impulse Heavy Impulse

Power Rating Tables kW Standard Metric Mitre Gears 1:1 Ratio

Uniform

Moderate Shock

Heavy Shock

1.00 1.25 1.50

1.25 1.50 1.75

1.75 2.00 2.25

For speed increase drives add 0.1 to above factors.

50

100

200

300

400

500

600

800

1000

1200

1500

2000

3000

M1016 M1019 M1022 M1026 M1030 M1516 M1519 M1522 M1526 M1530 M2016 M2019 M2022 M2026 M2030 M2516 M2519 M2522 M2526 M2530 M3016 M3019 M3022 M3026 M3030 M3516 M3519 M3522 M3526 M3530 M4016 M4019 M4022 M4026 M4030 M4516 M4519 M4522 M4526 M4530 M5016 M5019 M5022 M5026 M5030

.001 .001 .002 .004 .006 .003 .005 .007 .012 .019 .006 .010 .016 .028 .042 0.01 0.02 0.03 0.05 0.07 0.02 0.03 0.05 0.08 0.13 0.03 0.05 0.07 0.13 0.20 0.04 0.07 0.11 0.20 0.29 0.06 0.10 0.16 0.26 0.40 0.07 0.13 0.21 0.35 0.54

.003 .005 .008 .014 .021 .010 .017 .027 .043 .069 .022 .038 .060 .101 .152 0.04 0.07 0.11 0.19 0.28 0.07 0.11 0.18 0.30 0.46 0.10 0.17 0.28 0.47 0.73 0.15 0.26 0.41 0.72 1.06 0.21 0.36 0.57 0.93 1.46 0.27 0.48 0.76 1.29 1.96

.005 .009 .015 .025 .038 .017 .030 .048 .078 .123 .039 .068 .107 .180 .272 0.07 0.12 0.19 0.33 0.50 0.12 0.21 0.33 0.54 0.83 0.19 0.31 0.50 0.84 1.31 0.26 0.47 0.74 1.28 1.89 0.37 0.65 1.02 1.67 2.62 0.48 0.87 1.36 2.30 3.50

.010 .016 .026 .044 .069 .031 .055 .085 .139 .220 .070 .121 .191 .322 .485 0.13 0.22 0.35 0.60 0.89 0.22 0.37 0.59 0.97 1.48 0.34 0.56 .090 1.50 2.34 0.47 0.84 1.33 2.29 3.38 0.67 1.16 1.83 2.99 4.67 0.87 1.55 2.43 4.12 6.25

.014 .023 .037 .062 .096 .044 .077 .119 .195 .308 .099 .169 .267 .451 .680 0.18 0.31 0.49 0.84 1.25 0.30 0.51 0.83 1.36 2.08 0.47 0.79 1.26 2.10 3.27 0.66 1.18 1.86 3.20 4.73 0.94 1.63 2.56 4.19 6.54 1.22 2.17 3.40 5.76 8.75

.018 .029 .046 .078 .121 .055 .097 .150 .215 .387 .124 .212 .336 .567 .854 0.23 0.39 0.61 1.05 1.58 0.38 0.65 1.05 1.71 2.62 0.59 0.99 1.58 2.64 4.11 0.83 1.48 2.34 4.03 5.95 1.18 2.04 3.21 5.26 8.22 1.53 2.73 4.27 7.24 11.00

.021 .034 .055 .093 .145 .066 .115 .179 .293 .462 .148 .253 .401 .676 1.019 0.27 0.47 0.73 1.26 1.88 0.46 0.77 1.25 2.04 3.12 0.71 1.18 1.89 3.15 4.91 1.00 1.76 2.79 4.80 7.10 1.41 2.44 3.84 6.28 9.81 1.83 3.26 5.10 8.64 13.13

.025 .040 .066 .110 .171 .078 .136 .211 .346 .545 .175 .299 .474 .799 1.204 0.33 0.55 0.86 1.48 2.23 0.54 0.91 1.47 2.41 3.69 0.84 1.40 2.23 3.73 5.80 1.18 2.09 3.29 5.67 8.38 1.67 2.88 4.53 7.42 11.59 2.16 3.85 6.02 10.21 15.51

.030 .049 .079 .133 .206 .094 .164 .255 .417 .657 .210 .360 .570 .962 1.450 0.39 0.66 1.04 1.79 2.68 0.65 1.10 1.77 2.90 4.44 1.01 1.69 2.69 4.49 6.98 1.42 2.51 3.97 6.83 10.10 2.01 3.47 5.46 8.93 13.96 2.60 4.63 7.25 12.30 18.67

.037 .060 .097 .163 .253 .115 .201 .313 .512 .806 .258 .442 .700 1.181 1.780 0.48 0.81 1.28 2.20 3.29 0.80 1.35 2.18 3.56 5.45 1.24 2.07 3.30 5.51 8.57 1.74 3.08 4.87 8.39 12.40 2.47 4.26 6.70 10.97 17.14 3.19 5.69 8.90 15.09 22.93

.044 .070 .114 .192 .298 .136 .237 .368 .603 .950 .304 .521 .825 1.392 2.097 0.57 0.96 1.50 2.59 3.88 0.95 1.59 2.57 4.20 6.42 1.46 2.44 3.89 6.49 10.10 2.05 3.63 5.74 9.89 14.60 2.91 5.02 7.90 12.92 20.19 3.76 6.70 10.49 17.78 27.01

.052 .083 .135 .227 .352 .161 .280 .435 .712 1.122 .359 .616 .974 1.643 2.475 0.67 1.14 1.78 3.06 4.58 1.12 1.88 3.03 4.96 7.58 1.72 2.88 4.59 7.66 11.92 2.42 4.29 6.77 11.67 17.24 3.44 5.93 9.32 15.25

.063 .100 .164 .275 .427 .195 .340 .528 .863 1.361 .436 .747 1.182 1.993 3.003 0.81 1.38 2.15 3.71 5.55 1.35 2.28 3.68 6.01 9.20 2.09 3.49 5.57 9.30

.085 .137 .222 .374 .580 .264 .462 .717 1.172 1.848 .592 1.014 1.605 2.706 4.077 1.10 1.87 2.93

2.94 5.20 8.22

4.00

4.44 7.92 12.38

5.39 9.11

Gear Speed R.P.M.

4.17 7.19

Selections in tinted area have pitch line velocity over 5 m/s. For these selections it is recommended teeth are induction hardened.

1.84 3.10

2.84

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10

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Gear Set Catalogue No.

+44 121 325 1079

When correctly aligned, a bevel gearset with oil lubrication can operate with transmission efficiency up to 98 per cent.

3

Fax

Service Factors

Efficiency

+44 121 360 0155

Bevel gears of identical pitch and teeth but from different drive ratio gearsets are not interchangeable. All bevel gears are generated on the pitch cone radius which varies with the ratio of gears within a given diametral pitch.

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Bevel and Mitre Gears are used to transmit power between shafts intersecting at 90˚, on low speed, high torque applications where pitch line velocity does not exceed 5 m/s. All Cross+Morse gears are cut to the Gleason System to provide equal strength between pinion and gear.

Bevel and Mitre Gears Power Rating Tables - Standard Metric Bevel Gears Gear Speed R.P.M. 10

50

100

200

300

400

500

600

800

1000

1200

1500

2000

3000

.007 .026 .057 .108 .175 .277 .377 .521 .729

.013 .047 .102 .194 .313 .495 .674 .931 1.302

.019 .065 .143 .272 .438 .694 .944 1.304 1.823

.024 .083 .179 .342 .550 .872 1.186 1.639 2.292

.028 .098 .214 .407 .657 1.040 1.415 1.956 2.734

.033 .116 .253 .481 .776 1.229 1.672 2.310 3.229

.040 .140 .305 .579 .934 1.480 2.013 2.782 3.889

.050 .172 .374 .711 1.147 1.817 2.472 3.415 4.775

.058 .203 .441 .838 1.351 2.140 2.912 4.023 5.625

.069 .239 .520 .989 1.595 2.527 3.438 4.750 6.641

.084 .290 .631 1.200 1.935 3.065 4.171 5.762 8.056

.114 .394 .857 1.630 2.627 4.162 5.663

.008 .028 .062 .118 .191 .300 .427 .601 .822

.015 .050 .110 .211 .342 .535 .763 1.074 1.468

.021 .071 .155 .295 .479 .750 1.069 1.504 2.056

.026 .089 .195 .371 .602 .942 1.344 1.890 2.585

.031 .106 .232 .442 .718 1.124 1.603 2.255 3.084

.036 .125 .274 .532 .848 1.328 1.893 2.664 3.642

.044 .151 .330 .629 1.022 1.599 2.280 3.208 4.386

.054 .185 .406 .773 1.254 1.963 2.800 3.939 5.385

.064 .218 .478 .910 1.478 2.313 3.298 4.640 6.344

.075 .257 .564 1.075 1.745 2.713 3.894 5.478 7.490

.091 .312 .685 1.304 2.116 3.313 4.723 6.645 9.085

.124 .424 .930 1.771 2.874 4.498 6.413

.013 .040 .089 .168 .276 .415 .612 .809 1.115

.023 .071 .158 .300 .494 .741 1.093 1.445 1.992

.033 .099 .222 .421 .691 1.038 1.530 2.023 2.789

.040 .125 .279 .529 .869 1.305 1.923 2.543 3.506

.048 .149 .331 .631 1.037 1.557 2.294 3.034 4.184

.057 .176 .393 .746 1.224 1.839 2.709 3.583 4.940

.069 .212 .473 .898 1.474 2.214 3.263 4.316 5.950

.084 .260 .582 1.103 1.810 2.718 4.006 5.298 7.305

.098 .307 .685 1.299 2.132 3.203 4.720 6.242 8.605

.117 .362 .809 1.534 2.517 3.781 5.572 7.370 10.160

.142 .440 .981 1.860 3.054 4.587 6.759 8.940 12.325

.193 .597 1.332 2.526 4.147 6.227 9.178

.031 .083 .197 .356 .597 .900 1.315 1.764 2.295

.043 .116 .276 .498 .836 1.260 1.842 2.470 3.210

.055 .146 .347 .626 1.050 1.584 2.315 3.105 4.040

.065 .175 .414 .748 1.254 1.890 2.763 3.705 4.820

.077 .206 .489 .883 1.480 2.232 3.263 4.375 5.690

.092 .248 .589 1.063 1.783 2.688 3.929 5.270 6.855

.114 .305 .723 1.305 2.189 3.300 4.824 6.470 8.415

.134 .359 .852 1.538 2.579 3.888 5.684 7.620 9.920

.158 .424 1.005 1.816 3.045 4.590 6.709 9.000 11.700

.192 .515 1.220 2.203 3.693 5.569 8.139 10.915 14.200

.261 .698 1.656 2.991 5.015 7.561 11.050

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Gear Set Catalogue No.

1.5:1 Ratio - Standard Metric Bevel Gears .001 .004 .009 .017 .027 .043 .058 .080 .113

.004 .014 .032 .061 .098 .155 .211 .292 .408

+44 121 360 0155

M101624 M151624 M201624 M251624 M301624 M351624 M401624 M451624 M501624

2.0:1 Ratio - Standard Metric Bevel Gears M101530 M151530 M201530 M251530 M301530 M351530 M401530 M451530 M501530

.001 .004 .009 .018 .029 .046 .066 .093 .127

.004 .016 .035 .066 .107 .168 .239 .336 .460

3.0:1 Ratio - Standard Metric Bevel Gears .007 .022 .049 .094 .154 .232 .342 .452 .624

+44 121 325 1079

.002 .006 .013 .026 .043 .064 .095 .125 .172

Fax

M101545 M151545 M201545 M251545 M301545 M351545 M401545 M451545 M501545

4.0:1 Ratio - Standard Metric Bevel Gears M101560 M151560 M201560 M251560 M301560 M351560 M401560 M451560 M501560

.002 .007 .017 .031 .051 .078 .114 .152 .199

.009 .026 .062 .111 .187 .282 .412 .553 .719

.017 .046 .110 .199 .334 .504 .736 .988 1.285

Gear Set Catalogue No.

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Power Rating Tables - Imperial Series D.P. Stock Bevel and Mitre Gears Pinion Speed R.P.M. 10

50

100

200

300

400

500

600

800

1000

1200

1500

2000

3000

.020 .045 .107 .188 .353 .780 1.265

.035 .081 .191 .336 .632 1.395 2.260

.064 .145 .341 .600 1.128 2.490 4.040

.089 .203 .478 .840 1.580 3.490 5.650

.112 .255 .601 1.056 1.986 4.385 7.110

.134 .304 .717 1.261 2.370 5.230 8.480

.158 .359 .847 1.489 2.800 6.180 10.20

.190 .433 1.020 1.793 3.370 7.440 12.060

.233 .531 1.252 2.201 4.135 9.130 14.810

.275 .626 1.475 2.593 4.875 10.760 17.450

.325 .739 1.742 3.062 5.750 12.710 20.600

.394 .897 2.113 3.714 6.980

.535 1.218 2.870 5.043

.034 .083 .140 .266 .605

.060 .148 .251 .476 1.080

.084 .207 .352 .666 1.511

.106 .260 .442 .837 1.900

.126 .311 .527 .999 2.267

.149 .367 .623 1.180 2.677

.180 .442 .750 1.421 3.225

.221 .542 .921 1.745 3.959

.260 .639 1.085 2.056 4.664

.307 .755 1.281 2.427 5.506

.372 .916 1.554 2.944 6.680

.506 1.294 2.110 4.000 9.070

.026 .055 .100 .184 .421

.047 .098 .180 .329 .737

.066 .137 .252 .461 1.031

.083 .172 .317 .580 1.296

.099 .206 .378 .692 1.547

.117 .243 .446 .817 1.827

.141 .293 .537 .984 2.200

.173 .359 .659 1.208 2.701

.204 .423 .777 1.423 3.182

.241 .500 .917 1.680 3.757

.292 .606 1.113 2.038 4.558

.397 .823 1.511 2.767 6.188

Mitre Gears - D.P. Standard .005 .012 .029 .052 .098 .216 .350

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1618 1218 1224 1024 824 624 524

2:1 Ratio - Standard D.P. Gears 161530 121530 101530 81530 61530

.005 .013 .022 .041 .094

.019 .046 .079 .149 .338

3:1 Ratio - Standard D.P. Gears 161236 121236 101236 81236 61236

.004 .008 .015 .028 .064

.015 .030 .056 .103 .231

Selections in tinted area have pitch line velocity over 5 m/s. For these selections it is recommended teeth are induction hardened. 4

Standard D.P. Mitre and Bevel Gears A

Standard D.P. Mitre Gears

E

All gears cut 20˚ pressure angle material - 080M40

H

Te l

C

B

H

G

E

A

dp

Imperial Series Mitre Gears 16 D.P. to 5 D.P. C

Catalogue No.

D.P.

No. of Teeth

Pitch Dia. dp

A

B

1618 1218 1224 1024 824 624 524

16 12 12 10 8 6 5

18 18 24 24 24 24 24

28.57 38.10 50.80 60.96 76.20 101.60 121.92

26.19 34.92 47.62 53.97 69.85 88.90 101.60

22.2 31.7 41.3 50.8 50.8 66.7 76.2

Min

Max

7.94 9.52 12.70 15.87 15.87 25.40 31.75

12 16 23 27 32 44 51

D

E

F

G

H

7.9 11.1 12.7 17.5 22.2 28.6 31.7

18.0 24.4 32.0 36.8 48.5 59.9 65.0

30.7 41.1 53.8 64.5 80.8 107.7 129.0

16.5 22.1 29.7 34.3 45.5 55.1 58.9

8.7 12.7 17.5 18.4 19.1 20.6 17.8

Approx Wt. per Gear kg 0.05 0.12 0.30 0.50 0.86 1.84 2.88

Fax

A E H

C

G

D

H

G

E

A

B

dp

F

All gears cut 20˚ pressure angle material - 080M40

C

+44 121 325 1079

Standard D.P. Bevel Gears

+44 121 360 0155

F

D

G

B dp

Imperial Series Bevel Gears 16 D.P. to 6 D.P. D.P.

C

Pitch Dia. dp

A

15 30 15 30 15 30 15 30 15 30

23.80 47.62 31.75 63.50 38.10 76.20 47.62 95.25 63.50 127.00

34.92 25.40 43.66 33.33 50.80 38.10 63.50 57.15 85.72 73.12

12 36 12 36 12 36 12 36 12 36

19.05 57.15 25.40 76.20 30.48 91.44 38.10 114.30 50.80 152.40

38.10 25.40 50.80 31.75 57.15 44.45 71.44 44.45 101.60 63.50

B

D

E

F

G

H

Approx Wt. per Gear kg

Min

Max

17.5 34.9 25.4 42.9 28.6 44.5 34.9 60.3 44.5 79.4

7.94 9.52 9.52 12.70 9.52 12.70 12.70 15.87 19.05 19.05

11 24 15 28 17 29 22 40 28 53

7.9 7.9 12.7 12.7 15.8 15.8 20.6 20.6 28.6 28.6

18.8 17.5 23.9 23.9 27.7 26.9 35.3 43.4 49.0 55.1

27.7 48.5 36.8 64.8 44.2 77.7 55.4 97.0 73.7 129.5

17.5 15.5 22.1 21.1 25.1 23.4 32.8 39.4 45.5 49.8

9.3 7.2 10.3 9.3 10.3 10.3 12.3 17.6 17.8 21.9

0.04 0.14 0.08 0.31 0.14 0.48 0.27 1.26 0.60 2.94

14.3 38.1 19.1 50.8 25.4 57.2 31.7 76.2 41.3 95.3

7.94 12.70 9.52 12.70 9.52 14.29 12.70 15.87 19.05 25.40

9 26 11 34 14 38 18 50 24 63

9.5 9.5 11.1 11.1 15.8 15.8 19.1 19.1 25.4 25.4

19.1 19.6 23.9 23.4 27.2 35.1 33.3 32.5 50.8 47.7

23.4 57.7 31.0 77.0 37.3 92.5 46.5 115.6 62.2 153.9

19.1 16.2 23.9 19.3 27.2 30.2 33.3 26.2 50.8 40.4

9.8 6.3 11.6 10.3 10.6 12.7 13.2 12.7 23.8 19.1

0.02 0.22 0.05 0.44 0.05 1.02 0.19 1.44 0.45 3.64

Bevel Gear Sets 2:1 Ratio 161530

16

121530

12

101530

10

81530

8

61530

6

Bevel Gear Sets 3:1 Ratio 161236

16

121236

12

101236

10

81236

8

61236

6

All Gears Stocked with Standard Plain Bore. Rebore, Keyway, Setscrew and Induction Hardening Services available. Bevel and Mitre Gears with other D.P. and Module can be supplied to order up to 375mm diameter. 5

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No. of Teeth

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Catalogue No.

F

Standard Metric Mitre Gears A

Standard Metric Mitre Gears

E

Manufactured in medium carbon steels for high strength and durability. All gears cut 20 degree pressure angle.

H

H

G

Gear Type ‘B’

Gear Type ‘A’ *

Cross+Morse standard stock metric mitre gears complement the existing range of diametral pitch gears to provide the designer a wider range of selection. The mitre gear sets are available in 7 tooth sizes in 9 pitches from 1.0 Mod to 5.0 Mod, providing the correct solution for right angle drives in applications from light instrumentation and office equipment to heavy manufacturing machinery. All gears are manufactured in medium carbon steels for high strength and durability, and can be optionally induction/flame hardened for more arduous applications. The gears are cut to the Gleason System with 20 degree pressure angle, and supplied only in pairs to ensure correct matching. For long life and efficient operation it is essential that mitre gears are correctly mounted on rigidly supported shafts with bearings able to support the axial and radial loads imposed. The shafts should be at a true right angle within the following tolerances:Shaft Axis to intersect within ± 0.025mm. Shafts to be at right angles within ± 5’ angle. The mounting distance (Dimension ‘A’) to be true within +0.0/–0.05mm

Cat. No.

1

2

2.5

4

4.5

5

A B A B B B B A B A B B B B A B A B B B B A B A B B B B A B A B B B B A B A B B B B A B A B B B B A B A B B

A

B

16.0 19.0 22.0 26.0 30.0 24.0 28.5 30.0 33.0 37.5 39.0 45.0 32.0 38.0 40.0 44.0 50.0 52.0 60.0 40.0 47.5 50.0 55.0 62.5 65.0 75.0 48.0 57.0 60.0 66.0 75.0 78.0 90.0 56.0 66.5 70.0 77.0 87.5 91.0 105.0 64.0 76.0 80.0 88.0 100.0 104.0 120.0 72.0 85.5 90.0 99.0 112.5 117.0 135.0 80.0 95.0 100.0 110.0 125.0 130.0 150.0

16.00 18.00 20.00 22.00 26.00 26.00 30.00 27.40 33.00 34.09 36.00 42.00 33.00 36.00 35.78 42.00 42.28 48.00 54.00 40.00 42.00 45.93 48.00 52.98 54.00 64.00 45.00 54.00 51.00 58.00 60.00 64.00 74.00 53.00 58.80 58.63 64.00 67.47 73.05 82.00 64.00 68.00 63.74 74.00 73.50 82.00 94.00 68.00 75.57 71.41 82.00 81.76 93.30 105.00 74.00 82.00 77.36 94.00 89.86 105.00 119.00

13.3 15.3 16.3 20.3 20.3 20.3 20.3 22.0 25.3 28.0 28.3 30.3 25.3 25.3 32.0 30.3 40.0 35.3 40.3 30.3 35.3 40.0 45.3 50.0 45.3 50.3 40.3 40.3 45.0 50.3 55.0 50.3 60.3 45.3 50.3 55.0 55.3 65.0 62.3 70.3 50.3 55.3 60.0 60.3 70.0 70.3 80.3 55.3 62.3 65.0 70.3 75.0 75.3 80.3 60.3 60.3 70.0 80.3 90.0 80.3 80.3

min 4 4 5 5 5 8 8 8 8 10 8 12 8 8 10 12 12 12 14 12 12 12 16 15 16 16 12 14 15 16 15 16 20 16 18 15 20 20 20 20 16 20 18 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

max 7.5 9.0 10.0 13.0 13.0 10.0 12.5 14.0 16.0 18.0 19.0 20.0 14.0 16.0 18.0 20.0 24.0 24.0 27.0 18.0 23.0 26.0 28.0 34.0 30.0 34.0 21.0 27.0 30.0 34.0 37.0 34.0 40.0 24.0 34.0 37.0 37.0 44.0 41.0 46.0 31.0 36.0 40.0 40.0 46.0 46.0 54.0 34.0 41.0 44.0 46.0 50.0 50.0 54.0 40.0 40.0 46.0 54.0 60.0 54.0 54.0

D

E

F

G

H

Approx Weight per Gear

4.0 4.0 4.7 5.5 6.4 6.0 6.0 10.0 7.5 10.0 8.5 10.0 8.0 9.0 12.0 10.0 14.0 12.0 13.0 10.0 11.0 12.0 12.0 15.0 15.0 16.0 12.0 13.0 18.0 15.0 20.0 17.0 19.0 14.0 15.0 22.0 17.0 26.0 20.0 23.0 15.0 18.0 25.0 20.0 28.0 25.0 26.0 17.5 20.0 28.0 22.0 32.0 25.0 29.0 18.0 22.0 30.0 24.0 34.0 29.0 32.0

11.2 11.8 12.8 13.3 16.0 18.9 21.3 20.0 22.5 23.0 23.2 27.2 23.5 24.2 25.0 27.9 28.0 31.4 34.1 28.1 27.1 30.5 30.1 33.5 33.2 39.0 31.7 36.0 35.0 36.9 38.0 38.4 43.8 36.4 37.8 40.5 39.1 43.5 43.4 47.1 44.3 44.4 43.0 45.9 45.0 48.0 54.2 46.3 49.0 48.0 50.1 50.0 54.7 60.0 48.9 52.2 50.5 58.2 53.5 62.7 68.9

17.4 20.4 23.4 27.4 31.4 26.1 30.6 32.1 35.1 39.6 41.1 47.1 34.8 40.8 42.8 46.8 52.8 54.8 62.8 43.5 51.0 53.5 58.5 66.0 68.5 78.5 52.2 61.2 64.2 70.2 79.2 82.2 94.2 61.0 71.5 75.0 82.0 92.5 96.0 110.0 69.7 81.7 85.7 93.7 105.7 109.7 125.7 78.4 91.9 96.4 105.4 118.9 123.4 141.4 87.1 102.1 107.1 117.1 132.1 137.1 157.1

11.2 11.8 12.8 13.3 16.0 18.9 21.3 18.0 22.5 21.0 23.2 27.2 23.5 24.2 22.0 27.9 25.0 31.4 34.1 28.1 27.1 27.0 30.1 30.0 33.2 39.0 31.7 36.0 31.0 36.9 34.0 38.4 43.8 36.4 37.8 36.0 39.1 39.0 43.4 47.1 44.3 44.4 38.0 45.9 40.0 48.0 54.2 46.3 49.0 42.0 50.1 44.0 54.7 60.0 48.9 52.2 44.0 58.2 47.0 62.7 68.9

6.5 6.5 6.5 7.0 8.0 12.0 12.0 8.5 12.0 12.0 12.0 12.0 14.0 12.0 12.0 14.0 12.3 14.0 17.0 15.0 13.0 16.0 16.0 16.0 16.0 20.0 18.0 17.0 13.6 17.0 16.0 18.0 22.0 20.0 19.0 17.0 18.0 18.0 20.0 22.0 25.0 22.0 18.0 22.0 18.0 22.0 25.0 25.0 25.0 18.0 25.0 18.0 26.0 28.0 25.0 25.0 18.5 30.0 18.0 30.0 35.0

0.013 0.015 0.022 0.033 0.040 0.028 0.050 0.061 0.081 0.111 0.117 0.167 0.070 0.105 0.158 0.158 0.280 0.261 0.385 0.150 0.200 0.300 0.328 0.520 0.490 0.700 0.280 0.370 0.450 0.540 0.770 0.750 0.950 0.450 0.650 0.790 0.720 1.200 1.290 1.800 0.680 0.900 1.000 1.050 1.530 1.900 2.450 0.750 1.290 1.370 1.550 2.070 2.790 3.100 0.920 1.500 1.730 2.390 3.080 3.140 4.200

Kg

All gears stocked with standard plain bore. Rebore, keyway, setscrew and induction hardening services available. Bevel and mitre gears with other D.P. and module can be supplied to order up to 375mm diameter. All dimensions in mm. *Type A where ‘G’ less than ‘E’

[email protected]

3.5

B B B B B B B

dp

Email

3

16 19 22 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30 16 19 20 22 25 26 30

Bore C Type

+44 121 325 1079

1.5

No. Teeth

Fax

M1016 M1019 M1022 M1026 M1030 M1516 M1519 M1520 M1522 M1525 M1526 M1530 M2016 M2019 M2020 M2022 M2025 M2026 M2030 M2516 M2519 M2520 M2522 M2525 M2526 M2530 M3016 M3019 M3020 M3022 M3025 M3026 M3030 M3516 M3519 M3520 M3522 M3525 M3526 M3530 M4016 M4019 M4020 M4022 M4025 M4026 M4030 M4516 M4519 M4520 M4522 M4525 M4526 M4530 M5016 M5019 M5020 M5022 M5025 M5026 M5030

Pitch Module

+44 121 360 0155

E

A

B

C

dp

Te l

F

D

G

6

Standard Metric Series Bevel Gears

Te l

Cross+Morse standard stock bevel gears complement the existing range of diametral pitch gears to provide the designer a wider range of selection. Available in 4 standard ratios with 9 different pitches ranging from 1.0 Mod to 5.0 Mod, these bevels provide the ideal solution for many right angle drive applications from light instrumentation to rugged manufacturing plant and agricultural equipment. All gears are manufactured in medium carbon steels for high strength and durability, and can be optionally induction/flame hardened for more arduous applications. The gears are all gear cut to the Gleason System with 20 degree pressure angle, and supplied only in complete sets to ensure correct matching. For long life and efficient operation it is essential that bevel gears are correctly mounted on rigidly supported shafts with bearings able to support the axial and radial loads imposed. The shafts should be at a true right angle within the following tolerances:Shaft Axis to intersect within ± 0.025mm Shafts to be at right angles within ± 5’ angle The mounting distance (Dimension ‘A’) to be true within +0.0/–0.05mm

Catalogue No.

Pitch Module

No. Teeth

Pitch Dia. dp

A

B

Bore C min

max

D

E

F

G

H

Approx Wt. kg

Bevel Gear Sets 1.5 : 1 Ratio 16 24

16.0 24.0

20 20

13.3 20.3

4 5

8 12

4.3 4.3

12.0 14.8

18.1 24.8

12.0 13.3

7.0 9.3

.012 .035

M151624

1.5

16 24

24.0 36.0

31 32

20.3 28.3

8 8

10 13

8 8

20.3 24.9

27.1 37.2

20.3 22.7

11.8 16.0

.040 .115

M201624

2

16 24

32.0 48.0

40 37

25.3 32.3

8 8

15 21

10 10

25.2 27.2

36.2 49.7

25.2 24.7

13.8 16.0

.080 .255

M251624

2.5

16 24

40.0 60.0

49 46

32.3 45.3

12 16

18 29

13 13

30.8 34.0

45.2 62.1

30.8 30.8

16.4 20.0

.17 .40

M301624

3

16 24

48.0 72.0

55 51

40.3 55.3

12 16

23 36

14.5 14.5

32.4 36.2

54.3 74.5

32.4 32.0

16.4 20.0

.30 .65

M351624

3.5

16 24

56.0 84.0

66 61

45.3 55.3

16 20

26 36

18 18

40.4 44.2

63.3 86.9

40.4 40.0

20.4 25.0

.57 .90

M401624

4

16 24

64.0 96.0

78 66

50.3 60.3

16 20

32 40

18 18

46.8 45.5

72.4 99.3

46.8 40.0

25.4 25.0

.68 1.20

M451624

4.5

16 24

72.0 108.0

83 81

60.3 80.3

20 20

38 54

20 20

47.6 57.8

81.4 111.7

47.6 51.3

25.1 35.0

.93 2.20

M501624

5

16 24

80.0 120.0

92 86

60.3 80.3

20 20

40 54

24 24

54.1 61.1

90.5 124.1

54.1 54.5

25.4 35.0

1.06 2.40

Bevel Gear Sets 2.0 : 1 Ratio 15 30

15.0 30.0

22 20

13.3 20.3

4 5

8 13

5 5

11.9 15.1

17.4 30.6

11.9 13.7

6.5 9.0

.010 .040

M151530

1.5

15 30

22.5 45.0

35 32

19.3 32.3

8 8

10 21

9 9

21.1 25.2

26.1 45.9

21.1 23.0

11.9 16.0

.040 .170

M151632

1.5

16 32

24.0 48.0

35.83 27.45

21.0 32.0

10 12

11 21

8 8

19.5 20.0

26.7 49.3

18.0 17.0

11.3 10.0

.04 .12

M201530

2

15 30

30.0 60.0

45 39

25.3 40.3

8 14

13 27

11.5 11.5

26.0 29.8

34.8 61.2

26.0 26.8

14.1 18.0

.090 .320

M201632

2

16 32

32.0 64.0

45.41 35.21

26.0 40.0

10 12

15 27

10 10

23 25.0

35.6 65.8

21.0 21.0

11.9 10.0

.08 .26

M251530

2.5

15 30

37.5 75.0

55 45

32.3 45.3

12 16

17 30

15 15

31.8 33.7

43.5 76.5

31.8 30.0

16.2 20.0

.170 .500

M251632

2.5

16 30

40.0 75.0

55.88 45

34.0 40.3

12 14

18 27

12 11.5

27.5 29.8

44.5 61.2

25.0 26.8

14.4 18.0

.170 .320

M301530

3

15 30

45.0 90.0

66 56

40.3 55.3

12 16

22 36

17 17

37.3 42.1

52.2 91.8

37.3 38.0

19.9 25.0

.315 .960

M301632

3

16 32

48.0 96.0

61.64 45.31

40.0 60.0

15 15

24 40

15 15

28.0 30.0

53.4 98.7

25.0 24.0

11.6 10.0

.23 .72

M351530

3.5

15 30

52.5 105.0

79 61

45.3 60.3

16 20

25 40

20.5 20.5

46.1 45.0

60.9 107.1

46.1 40.0

24.7 25.0

.49 1.35

M351632

3.5

15 30

52.5 105.0

79 61

45.3 60.3

16 20

25 40

20.5 20.5

46.1 45.0

60.9 107.1

46.1 40.0

24.7 25.0

.49 1.35

M401530

4

15 30

60.0 120.0

87 76

50.3 80.3

20 20

30 54

22.5 22.5

48.6 57.3

69.6 122.3

48.6 51.9

24.6 35.0

.63 2.45

M401632

4

16 32

64.0 128.0

80.81 52.42

50.0 80.0

15 20

32 54

20 20

36.0 32.0

71.2 131.6

32.0 24.0

13.4 10.0

.52 1.32

M451530

4.5

15 30

67.5 135.0

94 81

60.3 80.3

20 20

34 54

26 26

51.4 60.3

78.3 137.6

51.4 54.3

24.7 35.0

1.20 3.18

M451632

4.5

16 32

72.0 144.0

90.5 59.21

60.0 90.0

20 20

36 60

22 22

39.5 36.0

80.1 148.0

35.0 27.0

15.4 10.0

.76 1.94

M501530

5

15 30

75.0 150.0

104 85

60.3 80.3

20 20

37 54

30 30

57.6 62.5

87.0 152.9

57.6 56.0

25.3 35.0

1.38 3.87

M501632

5

16 32

80.0 160.0

106.06 63.52

60.0 100.0

20 20

40 65

25 25

50.0 38.0

88.9 164.5

45.0 28.0

21.1 10.0

1.04 2.53

All dimensions in mm. All gears stocked with standard plain bore. Rebore, keyway, setscrew and induction hardening services available. Bevel and mitre gears with other D.P. and module can be supplied to order up to 375mm diameter. 7

[email protected]

1

Email

M101530

+44 121 325 1079

1

Fax

M101624

+44 121 360 0155

Metric Series Bevel Gears 1.0 Mod to 5.0 Mod

Standard Metric Bevel Gears

Te l

Catalogue No.

Pitch Module

Bore C

No. Teeth

Pitch Dia. dp

15 45 15 45 16 48 15 45 16 48 15 45 16 48 15 45 16 48 15 45 16 48 15 45 16 48 15 45 16 48 15 45 16 48

15.0 45.0 22.5 67.5 24.0 72.0 30.0 90.0 32.0 96.0 37.5 112.5 40.0 120.0 45.0 135.0 48.0 144.0 52.5 157.5 56.0 168.0 60.0 180.0 64.0 192.0 67.5 202.5 72.0 216.0 75.0 225.0 80.0 240.0

32.00 22.00 46.00 37.00 46.44 27.27 60.00 42.00 61.76 32.90 73.00 52.00 74.41 38.60 88.00 62.00 86.25 45.20 105.00 72.00 100.29 49.48 117.00 77.00 112.73 54.20 128.00 87.00 133.27 72.93 145.00 92.00 145.61 75.45

13.3 25.3 19.3 45.3 20.0 50.0 25.3 45.3 26.0 60.0 32.3 60.3 32.0 70.0 40.3 60.3 40.0 80.0 45.3 80.3 48.0 90.0 50.3 80.3 55.0 100.0 55.3 90.3 60.0 100.0 60.3 90.3 60.0 150.0

4 8 8 14 10 12 8 16 12 15 12 20 12 20 16 20 15 20 20 20 15 20 20 20 20 20 20 20 20 20 20 20 20 20

8 16 10 30 11 33 15 30 16 40 18 40 18 48 22 40 22 54 28 54 30 60 32 54 35 66 36 60 40 66 40 60 40 100

7.1 7.1 10.5 10.5 12.0 12.0 14.0 14.0 15.0 15.0 18.0 18.0 18.0 18.0 21.0 21.0 18.0 18.0 23.5 23.5 22.0 22.0 27.5 27.5 25.0 25.0 28.5 28.5 28.0 28.0 33.0 33.0 35.0 35.0

15.0 60.0 22.5 90.0 24.0 96.0 30.0 120.0 32.0 128.0 37.5 150.0 40.0 160.0 45.0 180.0 48.0 192.0 52.5 210.0 56.0 224.0 60.0 240.0 64.0 256.0 67.5 270.0 72.0 288.0 75.0 300.0 80.0 320.0

38.00 22.00 57.00 42.00 61.02 30.53 75.00 48.00 73.07 35.79 94.00 58.00 92.49 42.77 115.00 69.00 108.05 46.41 131.00 79.00 132.13 69.32 145.00 82.00 148.21 71.72 159.90 86.30 165.08 77.83 177.70 92.00 183.06 85.65

13.3 30.3 20.3 50.3 18.0 70.0 25.3 60.3 25.0 80.0 32.3 60.3 30.0 90.0 40.3 80.3 40.0 100.0 45.3 90.3 48.0 100.0 50.3 90.3 50.0 120.0 52.3 90.3 55.0 130.0 55.3 90.3 60.0 150.0

4 8 8 16 10 15 8 16 12 20 14 20 12 20 16 20 15 20 20 20 15 20 20 20 20 20 20 20 20 20 20 20 20 20

8 20 11 34 12 48 14 40 15 54 20 40 20 60 24 54 25 66 30 60 32 66 34 60 34 80 35 60 38 84 36 60 40 100

9.3 9.3 11.0 11.0 12.0 12.0 16.0 16.0 15.0 15.0 19.0 19.0 18.0 18.0 23.0 23.0 22.0 22.0 26.0 26.0 25.0 25.0 30.0 30.0 30.0 30.0 32.0 32.0 32.0 32.0 34.0 34.0 35.0 35.0

A

B

min

max

D

E

H

Approx Wt. kg

F

G

16.6 17.1 22.6 29.6 24.0 20.0 28.9 32.1 28.5 23.0 34.6 39.7 32.0 26.0 41.3 47.2 32.0 29.0 49.6 54.4 38.0 31.0 54.3 57.0 41.5 33.0 55.2 63.9 53.0 49.0 65.3 66.7 60.0 50.0

17.7 45.3 26.5 68.1 26.8 73.0 35.4 90.8 35.8 97.3 44.2 113.4 44.7 121.6 53.0 136.1 53.7 145.9 61.9 158.8 62.6 170.2 70.7 181.5 71.6 194.5 79.5 204.2 80.5 218.8 88.4 226.9 89.5 243.2

16.6 15.2 22.6 27.2 23.0 17.0 28.9 28.4 27.0 19.0 34.6 35.3 30.0 21.0 41.3 42.0 30.0 23.0 49.6 48.6 35.5 24.0 54.3 50.5 38.5 25.0 55.2 57.0 50.0 40.0 65.3 59.2 57.0 40.0

9.2 10.0 11.7 20.0 11.7 10.0 14.2 20.0 12.4 10.0 15.9 25.0 13.0 10.0 19.7 30.0 12.1 10.0 25.0 35.0 15.0 10.0 25.4 35.0 15.2 10.0 24.8 40.0 23.4 18.0 30.0 40.0 22.5 20.0

0.02 0.09 0.05 0.41 0.05 0.33 0.09 0.61 0.10 0.65 0.13 1.22 0.18 1.13 0.34 1.85 0.28 1.85 0.60 3.25 0.50 2.69 0.75 3.95 0.68 3.74 0.87 5.60 1.08 6.70 1.35 7.05 1.34 9.00

17.2 17.1 23.0 34.0 25.0 22.0 31.0 37.6 24.0 24.0 38.1 44.8 30.5 29.0 48.1 53.2 34.0 30.0 52.1 60.4 45.0 50.0 55.1 60.8 50.0 50.0 57.0 62.0 53.0 53.0 62.0 65.0 58.0 58.0

17.8 60.3 26.7 90.4 26.9 96.7 35.6 120.6 35.9 129.0 44.5 150.7 44.9 161.2 53.3 180.8 53.8 193.5 62.6 211 62.8 225.7 71.1 241.1 71.8 257.9 79.97 271.2 80.7 290.2 88.8 301.3 89.7 322.4

17.2 15.2 23.0 31.2 24.0 19.0 31.0 34.2 23.0 20.0 38.1 40.0 29.0 24.0 48.1 48.2 32.0 24.0 52.1 54.4 43.0 43.0 55.1 53.0 48.0 42.0 57.0 53.5 50.5 44.0 62.0 55.0 55.5 48.0

7.7 10.0 11.7 25.0 12.2 10.0 14.4 25.0 8.2 10.0 18.4 30.0 11.7 10.0 24.5 35.0 11.0 10.0 25.1 40.0 19.1 22.0 23.0 40.0 18.5 20.0 23.0 40.0 19.0 23.0 25.0 40.0 20.6 25.0

0.02 0.24 0.04 0.78 0.05 0.71 0.12 1.30 0.09 1.23 0.21 1.95 0.18 2.38 0.40 3.65 0.32 3.43 0.56 5.40 0.60 7.00 0.79 6.20 0.79 9.60 1.08 7.95 1.07 12.00 1.40 10.30 1.46 16.50

Bevel Gear Sets 3 : 1 Ratio

M101545

1

M151545

1.5

M151648

1.5

M201545

2

M251648

2.5

M301545

3

M301648

3

M351545

3.5

M351648

3.5

M401545

4

M401648

4

M451545

4.5

M451648

4.5

M501545

5

M501648

5

+44 121 325 1079

2 2.5

Fax

M201648 M251545

+44 121 360 0155

Metric Series Bevel Gears 1.0 Mod to 5.0 Mod

Bevel Gear Sets 4 : 1 Ratio

M151560

1.5

M151664

1.5

M201560

2

M201664

2

M251560

2.5

M251664

2.5

M301560

3

M301664

3

M351560

3.5

M351664

3.5

M401560

4

M401664

4

M451560

4.5

M451664

4.5

M501560

5

M501664

5

15 60 15 60 16 64 15 60 16 64 15 60 16 64 15 60 16 64 15 60 16 64 15 60 16 64 15 60 16 64 15 60 16 64

[email protected]

1

Email

M101560

All dimensions in mm. All gears stocked with standard plain bore. Rebore, keyway, setscrew and induction hardening services available. Bevel and mitre gears with other D.P. and module can be supplied to order up to 375mm diameter. 8