beyond water activity - food polymer science consultancy

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Liquida. Component High Maltose 42DECS 62DECS HFCS42. Cargill. Staley Sweetose. SatinSweet65 1300. Oligos > 3DP 16. 54. 25. 7. Maltotriose 15. 13. 9. 0.
STRUCTURAL STABILITY OF INTERMEDIATE MOISTURE FOODS:

BEYOND WATER ACTIVITY Louise Slade and Harry Levine GENERIC ISO-MOBILITY CONTOUR MAP IDENTIFY LOCATION OF SYSTEM ON t-T-M MAP ISO-FUNCTIONALITY CONTOUR LINES || Tg CURVE

USING THE FOOD POLYMER SCIENCE APPROACH: TO EMPHASIZE KINETIC (NON-EQUILIBRIUM) DESCRIPTION OF FOOD SYSTEMS TO RELATE TIME - TEMPERATURE - MOISTURE (MOBILITY TRANSFORMATIONS) TO ESTABLISH REFERENCE CONDITIONS OF TEMPERATURE AND MOISTURE CONTENT

FOCUS ON NON-EQUILIBRIUM BEHAVIOR OF SMALL CARBOHYDRATE-WATER SYSTEMS Abstract For pragmatical timeframes and conditions (temperature, concentration, pressure), where real-world systems are usually far from equilibrium, familiar treatments based on the equilibrium thermodynamics of very dilute solutions fail. Successful treatments require a new approach to emphasize the kinetic description, relate time-temperature-concentration-pressure through underlying mobility transformations, and establish reference conditions of temperature and concentration (characteristic for each solute). Small carbohydrate-water systems provide a unique framework for the investigation of non-equilibrium behavior: definition of conditions for its empirical demonstration, examination of materials properties that allow its control and description, identification of appropriate experimental approaches, and exploration of theoretical interpretations. [Slade and Levine (1988a,b, 1991a,b)]

NEW APPROACH TO FOOD RESEARCH MOISTURE MANAGEMENT "WATER ACTIVITY" PRODUCT RH THEORY OF CONTROL

PROCESS CONTROL STORAGE STABILITY GLASS TRANSITION EFFECT ON PROCESSING AND SHELF LIFE

FOOD POLYMER SCIENCE WATER DYNAMICS

GLASS DYNAMICS

FAR FROM EQUILIBRIUM PRACTICAL PROBLEMS OF FOOD SCIENCE AND TECHNOLOGY GRAININESS AND ICINESS IN ICE CREAM CRYOPROTECTION AND CRYOSTABILIZATION OF FROZEN OR FREEZER-STORED PRODUCTS BAROPROTECTION SUGAR AND FAT BLOOM CAKING AND STICKINESS OF DRY POWDERS COOKING OF CEREALS AND GRAINS EXPANSION, COLLAPSE, AND STALING OF BAKED GOODS RAW MATERIAL SELECTION AND DESIGN GELATIN MANUFACTURING AND CONSUMER CONVENIENCE

BEYOND WATER ACTIVITY MOISTURE MANAGEMENT WATER DYNAMICS

WHAT IS THE LINK

?

PROCESS CONTROL STORAGE STABILITY GLASS DYNAMICS

FOOD POLYMER SCIENCE

IS Texpt ABOVE OR BELOW Tg ? BELOW Tg => SCRATCHABILITY

ABOVE Tg => CREEP

(NOT JUST THIN & FLEXIBLE)

FOOD POLYMER SCIENCE

Tg and Tm control relaxation timescales ==> link structure to function

Tg + 10° 36 days Tg - 10° 200 years

FOOD POLYMER SCIENCE CENTRAL CONCEPT OF FPS APPROACH STRUCTURAL ASPECT

Tg Ti

FUNCTIONAL ASPECT

DEFINITION OF THE GLASS TRANSITION TEMPORAL ps to min OPERATIONAL mechanical relaxation mobility transformations

Tm

time / temperature / pressure / stuctural composition / dimensions

10 nm domains

DIMENSIONAL BIG polymers

SMALL plasticizers

diffusion distances

FOOD POLYMER SCIENCE STRUCTURAL ASPECT Partially crystalline glassy polymers  Non-equilibrium solid state

FUNCTIONAL ASPECT Mobility transformations

ins a m do e Homologous families ur t a r pe les Tg and linear DP predict function m te esca e Nonhomologous families n efi n tim d Tm/Tg predicts function m on tio i T t a nc nd relax u a f to Tg trol e r n tu co c u r > Ti == k st lin

Fringed Micelle Model

based on the glass transition ... we can construct state diagrams and create mobility transformations across 4 dimensions of T, t, composition, and P Snapshot for ~10nm diffusion distances

Tg

Tm

Tg’ Wg’ glass after maximum freeze concentration

e Pr

e ur s s

TEMPORAL DEFINITION OF Tg MOBILITY TRANSFORMATIONS Tg CURVE OF ISO-RELAXATION-TIME AS MATERIAL-SPECIFIC REFERENCE CONTOUR TO RELATE

Arrhenius T > Tm nanosec

TIME - TEMPERATURE - PRESSURE - DIMENSIONS MOISTURE CONTENT - SOLUTE TYPE

Tg and Tm define Tdomains control relaxation timescales => link structure to function

WLF T  Tg + 20 C hours Tg + 10° 36 days If process at Tg = century Tg - 10° 200 years

Arrhenius T < Tg centuries

Dramatic evolution of timescales in “parallel” contours above Tg WLF kinetics

OPERATIONAL DEFINITION OF Tg ORIGIN OF FUNCTIONAL DOMAINS OF TEMPERATURE WLF KINETICS PHYSICO-CHEMICAL MECHANISM OF RELAXATION PROCESSES (T- -TTgg) log / g = - -CA1 (* T B T --TTgg) C2++( (T log

/

g

(poise) due to

log/g

5

17 orders

0

of magnitude from Tm to Tg !!

-5

S. aureus 0.5 µ trip across wheat starch granule 30 µ takes a century in the glassy state

-10 -15 -20 2

1.5

1.0

0.5

T / Tg ( K ) SAME COEFFICIENTS IN WLF EQUATION FOR TYPICAL SYNTHETIC POLYMERS, ANHYDROUS GLUCOSE, AND SUCROSE SOLUTIONS BUT NOT FRUCTOSE

DIMENSIONAL DEFINITION OF Tg TINY !

CO2 ~ 0.512 nm

Water ~ 0.4 nm

-D-Glucopyranose -D-Fructofuranose TRANSLATIONAL CONSTRAINT Tm / Tg ~ 1.42 Tg 31oC Tg' - 43oC

ROTATIONAL CONSTRAINT Tm / Tg ~ 1.06 Tg 100oC Tg' - 42oC Nucleation Dielectric loss

Mixture Behavior 1:1 Glucose:Fructose Tg 20oC Mobility more like glucose alone than like fructose alone

6 glucose units = 1 turn amylose helix = 0.8 nm Tg' -14.5oC 18 glucose units ~ 6 DE maltodextrin ~ 2 nm Tg' - 6oC Biopolymer (globular protein) hemoglobin

= 6.4 nm Tg' - 5oC

TRANSLATIONAL CONSTRAINT Tm/Tg ~ 2 Tg - 135oC

TRANSLATIONAL CONSTRAINT Tm/Tg ~ 1.39 Tg 12oC

Growth

Crystallization Microwave heating Observed rvp of sample Microbiological stability Bulk moisture migration Baking functionality

SAMPLE RH IS LINEAR WITH Tg, NOT WITH MOISTURE CONTENT Sorption isotherm at 23C

Tg versus sample RH at 23C

Nylon 66

Tg (measured as peak T of loss modulus) versus sample moisture content

Tg curve

[ Starkweather (1980) ]

SAMPLE RH IS LINEAR WITH Tg, NOT WITH MOISTURE CONTENT

Nylon 66 at 23C

Tg

[ Starkweather (1980) ]

and GLASS TRANSITION TEMPERATURE °C

For synthetic polymers

Amorphous food materials sucrose sucrose/fructose sucrose/waxy corn starch horseradish strawberries

100

50

0

- 50

[ ROOS AND KAREL, 1991a ] - 100

0

20 40 60 80 SAMPLE RELATIVE HUMIDITY %

APPLICATION: edible barrier films based on food proteins

100

EXAMPLES OF CASE 1: EFFICIENT HOMOGENEOUS NUCLEATION OF SOLUTE Tm/Tg

Note: Value of Wg' also plays a role

~ 1.42

EXAMPLES OF CASE 2 AND CASE 3 : HOMOGENEOUS NUCLEATION IS CASE 3: PREVENTED

FRUCTOSE Tm/Tg

CASE 2: SEVERELY RETARDED

~ 1.06

GENERIC MOBILITY MAP WITH ISO-FUNTIONALITY CONTOURS

Cryopreservation

n i k a B

e i c S g

e c n rvp Stability

T MAGNITUDE OF WLF REGION

KINETIC BEHAVIOR OF

between Tm and Tg depends on composition  coefficients and T of WLF equation depend on moisture content

TRANSLATIONAL DIFFUSION OF WATER T C

c1  orders of magnitude   from Tg to above Tm

Dramatic non-Arrhenius behaviour of undercooled water

c2  T above Tg for ½ of c1

Solute

Onset of non-Arrhenius kinetics below room T



Tg

Angell (1982) in Water (Vol. 7)

( cp )

Temperature

Tm

Tm Water

Tg

Te Equilibrium exists,

Tg'

but not observed near glass curve

Water

Only see Arrhenius kinetics when  T above Tg ~ 155C

103 K / T

1977

Translational diffusion of undercooled water Slow diffusion

WLF

Example of Tm/Tg >> 1.5 Anomalous magnitude >> 100° of WLF region Do not begin to observe Arrhenius behavior until

 T above Tg ~ 155°

T - Tg ~ 155°

Fast diffusion Arrhenius

6º 3º log Local Viscosity

log Relaxation Time



Water

Glucose Fructose

CONTRAST KINETICS ARRHENIUS WLF

log Relaxation TIME

HYPERBOLIC

Temperature

KINETICS

FORM OF EQUATION

RECTANGULAR HYPERBOLA

INTERPRETATION OF COEFFICIENTS

TRANSLATED AXES FAR ABOVE Tg MICHAELIS-MENTEN

[ Slade and Levine (1993a) ]

BETWEEN Tg AND Tm

WLF

KINETICS INTERPRETATION OF COEFFICIENTS

FORM OF EQUATION

RECTANGULAR HYPERBOLA

TRANSLATED AXES

BELOW Tg AND ABOVE Tm ARRHENIUS KINETICS

WLF KINETICS C1 = maximum orders of magnitude change in relaxation times or rates at a temperature far above initial Tg, passing through WLF and Arrhenius regions

C2 = temperature above intial Tg required to achieve half max change in relaxation scale in WLF region above initial Tg AND to reach X asymptote in Arrhenius region below Tg

log Relaxation RATE

BETWEEN Tg AND Tm

Temperature avove Tg

LOSS TANGENT - VARIATION WITH FREQUENCY Dielectric Microwaves

Visible UV

Electromagnetic radiation spectrum (Lewis, 1987)

Wavelength Radio waves

Infrared

Gamma and X -rays

Frequency (Hz)

~ 120 ps

DIELECTRIC RELAXATION BEHAVIOR OF WATER, OTHER HYDROGEN BONDING SOLVENTS, AND AQUEOUS SOLUTIONS INITIAL DIELECTRIC RESPONSE OF PURE WATER TO VARIATION OF INITIALTEMPERATURE INITIAL DIELECTRIC RESPONSE AT CONSTANT INITIAL TEMPERATURE

~ 120 ps

DSC OF CALFSKIN GELATIN ENERGETICS

Non-equilibrium melting after T > Tg 1

Heat Flow

(mcal/sec)

KINETICS

Trans

Tg

cis isomerization at T » Tg

Tm (275 Bloom, 9.8% moisture content) 0 Temperature K

Ti

2N NaCl : Soy Flour 1:1

20 min

EFFECT OF HHP

CONTROL NO HHP 25C

60C

90C

200 Mpa 400 600 200 Mpa 400 600

Aqueous salt solution is NOT a glass-forming solvent

200 Mpa 400 600

50% Sucrose : Soy Flour 1:1

CONTROL NO HHP

25C

ENERGETICS

200 Mpa 400 600

60C

200 Mpa 400 600

90C

200 Mpa 400 600

20 min

KINETICS Order of addition effect of glass-forming sugar-water plasticizer blend on soy protein Td ( denaturation peak temperature = end of glass transition region )

BAROPROTECTION

ROLES OF SOLUBILITY PARAMETER (ENERGETICS) AND

Tg (KINETICS) IN FLOUR POLYMER PERFORMANCE

Examples: Trouton ratios for flour-water doughs Rye gene flour sticky doughs

1982

Modified by Slade (Nov 1991)

Tg

SRC is the standard method to measure the Solubility Parameter of polymers.

SRC

EFFECT OF SUGAR CONCENTRATION Sugar Snap Cookie AACC 10-52 74 - 80%

SRW Flour

MIXING

Wire-cut Cookie AACC 10-53 ~ 67%

3 0 10 20 30 40 50 Sucrose (w%) 5.5 ml with 5 g Flour

Cr ac ke r

90 80 70

SE O R SUC

Cr ac ke r

BAKING

KINETICS

Ri ch

100

Le an

Starch Gelatinization Peak = Tg end

oC

Time to Peak (min)

18

OF MIXING < 50oC

E OS C E U GL TOS UC FR

OF BAKING > 50oC

60 50 0

10 20 30 Sugar Concentration

40 (w%)

50

Graham cracker 62-66%

KINETIC effect !!!!!!! Do NOT confuse kinetic behavior observed for DSC with limited solvent and elevated temperature with ENERGETIC effect as in EXCESS SOLVENT for SRC (no shear, no heat)

WHAT IS A PLASTICIZER ? A plasticizer depresses initial Tg to below T or increases t /  Polystyrene blends with non-crystallizing diluents Ferry (1980)

THE BEST PLASTICIZER is a compatible diluent with the lowest Tg (but not always the lowest molecular weight)

Tg oC

Maximum potential plasticization =

Tg pure polymer - Tgpure diluent Plasticization of food polymers by water is potentially excellent (avoid ice) Tg pure diluent ~ -135oC

Weight Fraction Diluent Concentration

WHAT IS A GLASS ?

SORPTION ISOTHERMS OF CRYSTALLINE AND AMORPHOUS SUCROSE

0.1 ION DESORPT

N TIO RP O S AD

RELATIVE VAPOR PRESSURE

NOTE Hysteresis observed, with desorption isotherm located at higher water content than adsorption isotherm, due to Tg dependence of nonequilibrium sorption behavior, as expected for material that is partially crystalline and partially amorphous

Revised from Niediek (1988) Food Technol.

3 RECRYSTALLIZATION OF AMORPHOUS SURFACE

2 TIO N

0.2

20oC

SO RP

0.3

SUCROSE WITH ~ 10% AMORPHOUS SURFACE AFTER DRY- MILLING OR ABRASION

1

AD

20oC

WATER CONTENT % (AMORPHOUS PORTION ONLY)

WATER CONTENT % (TOTAL SAMPLE BASIS)

COMMERCIAL CRYSTALLINE SUCROSE

TION DESORP

RELATIVE VAPOR PRESSURE

NOTE Apparent rvp reaches ZERO, but sample water content is NOT zero Confirms that system is not at equilibrium Adsorption contour begins below desorption isotherm as expected, but exaggerated water uptake by amorphous region leads to recrystallization when its water content exceeds ~ 2%, even though total sample water content is only ~ 0.2%

w% H2O 25

Tg contour g H2O ________ 100g dm

w% H2O 13

Below or FAR above Tg : almost no temperature dependence, only moisture content dependence NEAR above Tg : dramatic temperature dependence, T-t-%m transformation, and max hysteresis between desorption and resorption In both transforms, desorption/dehumidification/drying contour always lies at higher water content than resorption/rehumidification/wetting contour.

The mechanical relaxation time  decreases as the temperature T increases, according to WLF kinetics in the T region from Tg to Tm, versus according to Arrhenius kinetics below Tg and above Tm. At each value of time t, t/ varies with T ("real time" tDSC ~ 200 sec by convention) t/ >> 1

Rotate 90 counterclockwise to compare to other transforms of iso- contours, such as iso-rvp

Operational Tg Transport behaviour far above Tg t/ >> 1

t/ > 1 Transport behaviour below Tg

log MOBILITY Figure 11-1 JD Ferry, Viscoelastic Propeties of Polymers, 1980, Wiley Original Ferry data for poly(n-octyl methacrylate) compliance used to develop the WLF equation t/ Glucose 397F melts into molten fructose

=> Equivalent to order of addition experiment during heating !

303 Kelvin

DEFINITION OF Tg OF A BLEND Tg of a blend = Tg of “reporter molecule” with τ

O-τ = IS

T CON

∝ Mw of blend composition

OUR

CONCENTRATION (WEIGHT FRACTION) Temperature location of Tg predominated by: • Mn and free volume at small extent of dilution (steep curvature) • Mw and local viscosity at large extent of dilution (shallow curvature) Accounts for shape of contour and monotonic depression of Tg, when concentration expressed as weight fraction.

Bulk viscosity = macroscopic network High network modulus viscosity but low local viscosity

Bulk viscosity = microscopic local viscosity

Segmental vs Supramolecular Structure - Function Relationships Oriented polymer system model for uniaxially stretched gluten films: network reinforced by anisotropic fibrils

SEGMENTAL Tg constant above Mc BUT NETWORK Tg continues to increase g T k

*M

lecu lar T g

= Mo

Seg men tal T g

Tg

c

( Research & Development, October 1988 )

or w t Ne Segmental Tg Entanglement Region

* DP ~ 12 to 30

Linear Degree of Polymerization

DESPITE THE COMPLEXITY OF THE HEXAPLOID WHEAT GENOME FOR GLUTEN PROTEINS ---POLYMERIZATION OF GLUTENINS TO MACROPOLYMERS AND ASSOCIATION AS FIBRILS AND NETWORKS COLIN WRIGLEY CFW 48:261 2003 PREDOMINATE OVER GENETICS AS DETERMINANTS OF DOUGH STRENGTH

LEVELS OF MOLECULAR

S

F ENTANGLEMENT

RELATIONSHIPS SUPRA-MOLECULAR

1D

MONOMER POLYMER

FIBER

2D

FILM

FILM

3D

GLASSY MATRIX

GLASSY MATRIX NETWORK GEL

INGREDIENT SELECTION FOR STRUCTURE & FUNCTION WATER & FOOD MONOMER OLIGOMER IN EVERY CATEGORY

SUGAR ALCOHOLS

POLYMER COMPONENT

STARCH AMYLOSE GLUTEN GLUTENIN

POLYDEXTROSE

STARCH AMYLOPECTIN GLUTEN GLIADIN

RESISTANT STARCHES

STARCH AMYLOSE GLUTEN GLUTENIN

FOOD POLYMER SCIENCE APPROACH TO INGREDIENT SELECTION WATER AT EVERY LEVEL !!!

MOISTURE MANAGEMENT I

SOY

*

MOISTURE MANAGEMENT III MOISTURE MANAGEMENT II

SUGAR ALCOHOLS

* POLYDEXTROSE

* * *

*

*

*

SOY

FOR REDUCED CHOs

RESISTANT STARCHES

MOISTURE MANAGEMENT 3 REGIMES

Scott (1953) Related S. aureus growth at 30°C to “Aw” Controlled rvp with sucrose;

CONTROL

Tg = Tg’ = - 32°C

HYDRATION DRYING FREEZING PRODUCT RH MOISTURE MIGRATION BIOLOGICAL STABILITY

~ 64 % sucrose

HOW TO INTERPRET 3 ZONES OF GENERIC SORPTION ISOTHERM

rvp predicts BOTH surface and bulk moisture loss

III T >> Tg

growth when rvp = 0.88 with ~ 62 % sucrose no growth when rvp = 0.86 with ~ 67.5% sucrose

Labuza Food Stability Map

T > Tg

II TTg rvp predicts ONLY surface evaporation NOT bulk moisture loss

I TTg

MOISTURE CONTENT ISOTHERM

Wg’

RVP

Aw

0 --------------------- rvp = NErvp------------------------------------------------------- 0.95 rvp ~ Aw 0.995 rvp = mole fxn water concentration 1.0 NONequilibrium Equilibrium Equilibrium NONideal NONideal Ideal 100% reference sucrose concentration ~ 43% ~ 6% 0%

HOW Tg OF SOLUTE COMPOSITION CONTROLS OBSERVED VALUE OF SAMPLE RELATIVE HUMIDITY 100 milk

80

Tg 60

bi o

po l

GLASSY STATE

20

potato NFDM chip

0

cookie

20 - 100

bread dough

ym er

l ito rb so

40

0

fresh meat

Tg

% Total Moisture

FLUID STATE

sausage jam condensed sweet milk

Tg depends

on solute composition pasta

candy

40

bread flour

60 0

% RH 80

100 100

200

Temperature C

RAISINS ARE CLASSICAL EXAMPLE OF DESORPTION HYSTERESIS ; SOLUTE COMPOSITION DOMINATED BY FRUCTOSE 100 milk

Tg

60

fresh meat

bi o

Tg

40

po l

bread dough

ym er

sausage jam

l ito rb so

% Total Moisture

80

20

raisin

pasta

0

potato NFDM chip

0

cookie

bread flour

candy

20 - 100

condensed sweet milk

40

60 0

% RH

80

100 100

200

Temperature C "NEW RAISIN" dried to < 5%moisture content, then infused with low Tg solute solution to soften

BREAD AND CHEESE ARE CLASSICAL EXAMPLES OF THERMOSETS ; PERMANENT PROTEIN DISULFIDE NETWORKS EASY TO DEHYDRATE SURFACES; DIFFICULT TO REMOVE BULK WATER CONTENT 100 milk

Tg

60

fresh meat

bi o

Tg

40

po l

bread dough

ym er

sausage

20

condensed sweet milk

pasta

0

potato NFDM chip

0

cookie

20 - 100

Tg perm

anent netwo rk

d rea db ke ba se ee ch

jam

l ito rb so

% Total Moisture

80

bread flour

candy

40

60 0

% RH

80

100 100

200

Temperature C

MULTIPLE TEXTURE STABILIZATION REQUIRES CONTROL OF MOISTURE CONTENT, SAMPLE RH, Tg molecular, Tg network Bread and cheese are thermoset permanent protein disulfide networks => easy to dehydrate surface, but difficult to remove bulk water content

100

Solute composition Tg controls observed value of sample RH

Tg

60

40

po l

ym er

0

20

bread dough

Tg depends on solute composition

sausage jam

condensed sweet milk

pasta

netwo

rk

bread flour

candy

40

- 100 Temperature C

controls bulk water migration

Tg permanent d rea db ke ba se ee ch

potato NFDM chip

cookie

Tg permanent network

l ito rb so

0

bi o

GLASSY STATE

20

milk

fresh meat

Tg

% Total Moisture

80

FLUID STATE

60 0

% RH

80

100 100

Tg molecular controls water vapor migration

200

Starting from the same dough …. drying to a given moisture content versus baking to the same moisture content gives a different product, as reflected by the observed different product RH values. 100

80

Tg 60

Tg

bi op ol ym er

network bread dough DESORPTION HYSTERESIS EASIER TO REMOVE BULK WATER

raisin

jam

pasta

0

0

cookie

20 - 100

anent netwo rk

condensed sweet milk

THERMOSETS

EASY TO DEHYDRATE SURFACE; DIFFICULT TO REMOVE BULK WATER

bread flour

candy

40

60 0

% RH

controls bulk water migration

Tg perm

sausage

20 potato NFDM chip

Tg permanent

d rea db ke ba se ee ch

40

fresh meat

l ito rb so

% Total Moisture

milk

80

100 100

200

Temperature C

Tg molecular controls water vapor migration

Insight into why Tg' occurs at a particular location on the Tg contour

BACKBONE STRUCTURE DOES NOT PREDICT MOBILITY

Hevea rubber

IN THE ABSENCE OF WATER *, PREDICT RELATIVE MOBILITY AT Tg OR T > Tg BY KELVIN Tm/Tg

11 &

* Or very low water content, much lower than Wg'

IN THE PRESENCE OF WATER *, PREDICT RELATIVE MOBILITY AT Tg' OR T > Tg' BY Mw (local viscosity) or Mn (free volume) or Mw/Mn (local viscosity for given free volume) ( calculated from Wg'+Cg' composition of freeze-concentrated glass at Tg' )

* Water content near or > Wg'

Moisture Content %

o

+

x x

Relative Humidity % at 25C

Alignment of RH & Moisture Content NaCl series

X X X X

X X

Glycerol series X

MAP OF WATER - RH RELATIONS FOR PREDICTIVE RH MODELS Single Point Saturated Solutions Commercial Syrups X

Moisture Content w%

COMPLETE CONCENTRATION CURVES FPSC Data

Mannitol

Glycerol-water o Fructose-water o Sucrose-water +

Galactose LS NOTE Fructose saturated solution from literature does not coincide with Fructose-water at same 80% from FPSC

Maltose Glucose

Literature value is incorrect due to difficulty of making a true saturated solution of fructose. X

o

X X

Sucrose Liq Sugar Sorbitol PDX X HFCS 42 HFCS 55 Fructose CS 24DE CS 62DE

Literature Data FPSC Data

Relative Humidity % at 25C

X

MAP OF WATER - RH RELATIONS FOR PREDICTIVE RH MODELS Single Point Saturated Solutions Commercial Syrups X

Moisture Content w%

COMPLETE CONCENTRATION CURVES FPSC Data Glycerol-water o Fructose-water o Sucrose-water +

o

Mannitol

o Galactose Maltose Glucose

o X

o o

X X

Sucrose Liq Sugar Sorbitol PDX X HFCS 42 HFCS 55 Fructose CS 24DE CS 62DE

Literature Data FPSC Data

Relative Humidity % at 25C

X

Of the common sugars, only lactose is guaranteed to remain completely crystalline, rather than dissolve to a sticky syrup in humid storage. Even if water uptake occurs, crystalline lactose monohydrate would avoid creation of syrup.

Temperature oF

Melting temperature oF of sucrose crystals IN % dissolved sucrose, means that crystals will be COMPLETELY melted above the solidus curve

% DISSOLVED Sucrose

COMPOSITION OF INGREDIENTS AS % OF SOLIDS

HIGH MOLECULAR WT

HIGH 43DE HFCS MALTOSE CS 42

GLUC MALTO SYRUP 180

100%

MALTODEXTRIN

16%

54% 7%

15%

13%

MALTOSE

65%

14%

FRUCTOSE GLUCOSE

4%

OLIGOSACCHARIDES

MALTOTRIOSE

LOW MOLECULAR WT

MALTODEXTRIN

OLIGOSACCHARIDES

MALTOTRIOSE MALTOSE

19% 51%

100%

GLUCOSE FRUCTOSE

42% HIGH 43DE MALTOSE CS

FIRMNESS (HIGH Tg)

HFCS GLUC 42 SYRUP

MALTO 180

SOFTNESS (LOW Tg)

NOT COHESIVE PARTICULATE TO SYRUP RATIO TOO HIGH

COHESIVE MEDIUM RATIO SYRUP TO PARTICULATES

SYRUP TO PARTICULATE RATIO TOO HIGH NOT COHESIVE

HARDER

DENSER

SOLID

DRY

CRUMBLY

HIGH MOLECULAR WEIGHT CARBOHYDRATES e.g. MALTODEXTRIN 180

CRISPY / SOFT

MOIST

CHEWY

+ MEDIUM + HIGH MOLECULAR WEIGHT CARBOHYDRATES IN OPTIMIZED BLEND e.g. HIGH MALTOSE CARGILL SATIN SWEET 65 43DE CORN SYRUP STALEY 1300 LOW

LOW MOLECULAR WEIGHT SUGARS e.g. HFCS42 GLUCOSE SYRUP SOFTER

LIGHT

FLUID

WET

GOOEY

Ingredient Relative sweetness (by weight, solids) Sucrose 1.0 Glucose 0.7 Fructose 1.3 Galactose 0.7 Maltose 0.3 Lactose 0.2 Raffinose 0.2 Hydrolysed sucrose 1.1 Glucose syrup 11 DE