When we talk about boosters, we simply mean a compressor which enables you to step up the pressure of the primary compre
Boost your productivity A guide to our high-pressure booster range
Boost productivity. Maximize safety! When we talk about boosters, we simply mean a compressor which enables you to step up the pressure of the primary compressor. Our boosters are focused on efficiency and work across multiple industries. When drilling, for example, they enable you to efficiently increase your drilling speed, reducing the cost per meter drilled and improving your overall profitability. The greatly reduced size and weight of our booster packages ensure they are a productive, efficient choice. T hey were designed to be transported to your point of work – no matter how remote the location. Another no compromise aspect of our booster portfolio is the extended safety features. We have built in safety mechanisms that go above and beyond just the legislative requirements. We have a speciality air team that will work to make the product that is right for you and perfect for every application.
Seismic survey
Exploration drilling
Geothermal drilling
Pipeline services
When working at high-pressure in tough conditions – let our boosters be your productivity partner.
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Introducing our booster range ^^ Our booster portfolio consists of a standard range and a specialty range. ^^ Our custom engineered specialty range covers your exact requirements. We can modify cylinder diameters and compression ratios, along with many other features. ^^ Due to the unique cylinder design, maintenance of all valves will take less than four hours. ^^ With our controller, performance management can be done on either flow or pressure control. Additionally, all boosters come with Dynamic Flow Boost functionality. ^^ Multi-stage boosters can be switched from two stage mode to single stage mode, increasing flow by up to 40%. ^^ The standard booster range is from 69 bar up to 345 bar, with a flow range of 37 m3/min to 127 m3/min @ 25 bar inlet pressure. ^^ Our customized range, with an inlet pressure of 35 bar can increase productivity by up to 30%, or downsize your booster depending on your requirements.
345
Pressure, bar
200 150
70
B4 40
40
B7 50
B13 60
B18 70
130
Flow, m /min 3
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Advanced features Pumper block ^^ The in-house designed pumper block is the heartbeat of our booster package. ^^ It packs a punch in a small package and is the reason we can produce boosters with a greatly reduced footprint. ^^ The pumper block integrates into the booster using quick release ‘half-moon’ couplings, enabling it to be easily detached for service work. ^^ We offer a four or six cylinder pumper block, depending on the booster chosen and compression stages needed. ^^ We provide complete service kits that are available for 250, 500 and 1000 hours.
BC4003 control panel ^^ The BC 4003 controller is the brain of the booster, connecting you fully to your customized package. ^^ This simple, fully digital display replaces the conventional ‘cock pit’ style controllers. ^^ In addition, we have integrated two gauges for constant, easy monitoring of pressure. ^^ You can set the controller with a designated rpm as well as pressure. ^^ The panel features an audible, visual alarm warning and emergency stop.
Controller warning notifications include: ►► Low fuel level ►► Low engine oil pressure ►► High engine or oil temperature ►► High engine speed ►► High discharge air temperature ►► High liquid level in the scrubber tank ►► Engine alternator fault
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The booster package
Water separator with level switch (one individual separator per stage) and metal braided airline hoses as standard.
Centralized drain point for all fluids.
Bypass pressure regulating system allows you to connect the primary compressor to the pipeline before activating the booster.
Complete integrated cooler package with pre-cooler, interstage cooler and after cooler as standard on all models.
Automatic load/unload valve.
Battery cut off switch and fully integrated battery protection compartment.
Additional features: ►► Lifting beam and integrated forklift slots to enable easy movement ►► On-board fuel tank with full shift fuel autonomy (depending on model and usage) ►► Discharge air temperature gauge in each cylinder www.atlascopco.com 5
Technical data overview Model
Engine Specification
Engine Compower pression kw stages
Inlet
Flow (per stage)
Outlet (per stage)
psi
bar
cfm
m3/min
psi
bar
BOOSTER B4-41/1000
Cummins Tier 3 or T4 Final
113
1
350
24
1400
40
1000
69
BOOSTER B7-41/1000
CAT Tier 3 or T4 Final
186
1
350
24
2160
61
1000
69
BOOSTER B7-42/2175
CAT Tier 3 or T4 Final
205
2*
350
24
1800 or 1288
51 or 37
1000 or 2175
69 or 150
BOOSTER B9-64/5000
CAT Tier 3
261
4
320
22
750
21
5000
345
BOOSTER B13-62/2175
CAT Tier 3 or T4 Final
328
2*
350
24
2550 or 1800
72 or 51
1000 or 2175
69 or 150
BOOSTER B13-63/5000
CAT Tier 3
328
3
320
22
1060
30
5000
345
BOOSTER B18-62/2175
CAT Tier 3 or T4 Final
470
2*
350
24
1000 or 2175
69 or 150
BOOSTER B18-63/3000
CAT Tier 3
470
3
320
22
3000
207
BOOSTER B18TT-62/2175
CAT Tier 2,3, or T4 final
563
2*
350
24
1000 or 2175
69 or 150
BOOSTER B18TT-63/5000
CAT Tier 2,3, or T4 final
563
3
350
24
1870
53
5000
345
Booster B18TT-62/3000**
CAT Tier 2,3, or T4 final
563
2
500
35
3032 or 4497
86 or 127
3600 or 2700 102 or 76 1900
54
4100 or 3000 116 or 85
1450 or 3000 100 or 207
Engine choice availbale will depend on the region of the world where the machine is being installed. * All two stages machines can also be run single stage. **This is a full option booster in a container.
Length cm
Width cm
Height cm
Weight kg
BOOSTER B4-41/1000
248
178
178
2750
BOOSTER B7-41/1000
353
194
178
3100
BOOSTER B7-42/2175*
353
194
206
3850
BOOSTER B9-64/5000
480
220
226
5900
BOOSTER B13-62/2175*
480
220
226
6350
BOOSTER B13-63/5000
480
220
226
6800
BOOSTER B18-62/2175*
549
221
221
8350
BOOSTER B18-63/3000
549
221
221
8800
BOOSTER B18TT-62/2175*
549
221
221
8350
BOOSTER B18TT-63/5000
549
221
221
8800
Booster B18TT-62/3000**
610
244
259
15000
Weights and dimensions
Please ask a representative for a full data sheet, customized to your needs.
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You buy much more than just a booster • Adjustable capacity through digital setting of pressure and flow control
• Up to 30% higher flow with 35 bar inlet pressure
• Automatic load/unload valves
• Up to 40% increase in capacity when switching to a single stage operation
• Dynamic Flow Boost
Flexibility and versatility
High productivity
• Made to match flow and pressure with application requirements by cylinder configuration
• Unique pumper block concept allows complete maintenance, including valve replacement, to be completed within four hours
• Designed to work in perfect harmony with Atlas Copco air compressors • Engineered in our Global Competency Center
Tailored for your application
• Service and support in 180 countries with hundreds of boosters working in the field
Service
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Portable Energy Solutions Portfolio AIR COMPRESSORS READY TO GO • 1-5 m³/min • 7-12 bar
VERSATILITY • 5,5-22 m³/min • 7-20 bar
PRODUCTIVITY PARTNER • 19-116 m³/min • 10-345 bar
Diesel and electric options available
GENERATORS PORTABLE • 1,6-13,9 kVA
MOBILE • 9-1250* kVA
INDUSTRIAL • 10-1250* kVA
*Multiple configurations available to produce power for any size application
DEWATERING PUMPS CENTRIFUGAL • 833-23.300 l/min
SMALL PORTABLE • 210-2500 l/min
Diesel and electric options available
LIGHT TOWERS LED
METAL HALIDE
ELECTRIC
Committed to sustainable productivity Atlas Copco’s Portable Energy division has a forward-thinking philosophy. For us, creating customer value is all about anticipating and exceeding your future needs – while never compromising our environmental principles. Looking ahead and staying ahead is the only way we can ensure we are your long term partner.
www.atlascopco.com Photos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature without notice. Not all products are available in all markets.
2958 1390 00 - v01 - © 2017 Atlas Copco Portable Energy All rights reserved.® Atlas Copco is a registered trademark of Atlas Copco AB
ELECTRIC SUBMERSIBLE • 250-16.500 l/min