Booster guide brochure English - Atlas Copco

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When we talk about boosters, we simply mean a compressor which enables you to step up the pressure of the primary compre
Boost your productivity A guide to our high-pressure booster range

Boost productivity. Maximize safety! When we talk about boosters, we simply mean a compressor which enables you to step up the pressure of the primary compressor. Our boosters are focused on efficiency and work across multiple industries. When drilling, for example, they enable you to efficiently increase your drilling speed, reducing the cost per meter drilled and improving your overall profitability. The greatly reduced size and weight of our booster packages ensure they are a productive, efficient choice. T   hey were designed to be transported to your point of work – no matter how remote the location. Another no compromise aspect of our booster portfolio is the extended safety features. We have built in safety mechanisms that go above and beyond just the legislative requirements. We have a speciality air team that will work to make the product that is right for you and perfect for every application.

Seismic survey

Exploration drilling

Geothermal drilling

Pipeline services

When working at high-pressure in tough conditions – let our boosters be your productivity partner.

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Introducing our booster range ^^ Our booster portfolio consists of a standard range and a specialty range. ^^ Our custom engineered specialty range covers your exact requirements. We can modify cylinder diameters and compression ratios, along with many other features. ^^ Due to the unique cylinder design, maintenance of all valves will take less than four hours. ^^ With our controller, performance management can be done on either flow or pressure control. Additionally, all boosters come with Dynamic Flow Boost functionality. ^^ Multi-stage boosters can be switched from two stage mode to single stage mode, increasing flow by up to 40%. ^^ The standard booster range is from 69 bar up to 345 bar, with a flow range of 37 m3/min to 127 m3/min @ 25 bar inlet pressure. ^^ Our customized range, with an inlet pressure of 35 bar can increase productivity by up to 30%, or downsize your booster depending on your requirements.

345

Pressure, bar

200 150

70

B4 40

40

B7 50

B13 60

B18 70

130

Flow, m /min 3

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Advanced features Pumper block ^^ The in-house designed pumper block is the heartbeat of our booster package. ^^ It packs a punch in a small package and is the reason we can produce boosters with a greatly reduced footprint. ^^ The pumper block integrates into the booster using quick release ‘half-moon’ couplings, enabling it to be easily detached for service work. ^^ We offer a four or six cylinder pumper block, depending on the booster chosen and compression stages needed. ^^ We provide complete service kits that are available for 250, 500 and 1000 hours.

BC4003 control panel ^^ The BC 4003 controller is the brain of the booster, connecting you fully to your customized package. ^^ This simple, fully digital display replaces the conventional ‘cock pit’ style controllers. ^^ In addition, we have integrated two gauges for constant, easy monitoring of pressure. ^^ You can set the controller with a designated rpm as well as pressure. ^^ The panel features an audible, visual alarm warning and emergency stop.

Controller warning notifications include: ►► Low fuel level ►► Low engine oil pressure ►► High engine or oil temperature ►► High engine speed ►► High discharge air temperature ►► High liquid level in the scrubber tank ►► Engine alternator fault

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The booster package

Water separator with level switch (one individual separator per stage) and metal braided airline hoses as standard.

Centralized drain point for all fluids.

Bypass pressure regulating system allows you to connect the primary compressor to the pipeline before activating the booster.

Complete integrated cooler package with pre-cooler, interstage cooler and after cooler as standard on all models.

Automatic load/unload valve.

Battery cut off switch and fully integrated battery protection compartment.

Additional features: ►► Lifting beam and integrated forklift slots to enable easy movement ►► On-board fuel tank with full shift fuel autonomy (depending on model and usage) ►► Discharge air temperature gauge in each cylinder www.atlascopco.com 5

Technical data overview Model

Engine Specification

Engine Compower pression kw stages

Inlet

Flow (per stage)

Outlet (per stage)

psi

bar

cfm

m3/min

psi

bar

BOOSTER B4-41/1000

Cummins Tier 3 or T4 Final

113

1

350

24

1400

40

1000

69

BOOSTER B7-41/1000

CAT Tier 3 or T4 Final

186

1

350

24

2160

61

1000

69

BOOSTER B7-42/2175

CAT Tier 3 or T4 Final

205

2*

350

24

1800 or 1288

51 or 37

1000 or 2175

69 or 150

BOOSTER B9-64/5000

CAT Tier 3

261

4

320

22

750

21

5000

345

BOOSTER B13-62/2175

CAT Tier 3 or T4 Final

328

2*

350

24

2550 or 1800

72 or 51

1000 or 2175

69 or 150

BOOSTER B13-63/5000

CAT Tier 3

328

3

320

22

1060

30

5000

345

BOOSTER B18-62/2175

CAT Tier 3 or T4 Final

470

2*

350

24

1000 or 2175

69 or 150

BOOSTER B18-63/3000

CAT Tier 3

470

3

320

22

3000

207

BOOSTER B18TT-62/2175

CAT Tier 2,3, or T4 final

563

2*

350

24

1000 or 2175

69 or 150

BOOSTER B18TT-63/5000

CAT Tier 2,3, or T4 final

563

3

350

24

1870

53

5000

345

Booster B18TT-62/3000**

CAT Tier 2,3, or T4 final

563

2

500

35

3032 or 4497

86 or 127

3600 or 2700 102 or 76 1900

54

4100 or 3000 116 or 85

1450 or 3000 100 or 207

Engine choice availbale will depend on the region of the world where the machine is being installed. * All two stages machines can also be run single stage. **This is a full option booster in a container.

Length cm

Width cm

Height cm

Weight kg

BOOSTER B4-41/1000

248

178

178

2750

BOOSTER B7-41/1000

353

194

178

3100

BOOSTER B7-42/2175*

353

194

206

3850

BOOSTER B9-64/5000

480

220

226

5900

BOOSTER B13-62/2175*

480

220

226

6350

BOOSTER B13-63/5000

480

220

226

6800

BOOSTER B18-62/2175*

549

221

221

8350

BOOSTER B18-63/3000

549

221

221

8800

BOOSTER B18TT-62/2175*

549

221

221

8350

BOOSTER B18TT-63/5000

549

221

221

8800

Booster B18TT-62/3000**

610

244

259

15000

Weights and dimensions

Please ask a representative for a full data sheet, customized to your needs.

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You buy much more than just a booster • Adjustable capacity through digital setting of pressure and flow control

• Up to 30% higher flow with 35 bar inlet pressure

• Automatic load/unload valves

• Up to 40% increase in capacity when switching to a single stage operation

• Dynamic Flow Boost

Flexibility and versatility

High productivity

• Made to match flow and pressure with application requirements by cylinder configuration

• Unique pumper block concept allows complete maintenance, including valve replacement, to be completed within four hours

• Designed to work in perfect harmony with Atlas Copco air compressors • Engineered in our Global Competency Center

Tailored for your application

• Service and support in 180 countries with hundreds of boosters working in the field

Service

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Portable Energy Solutions Portfolio AIR COMPRESSORS READY TO GO • 1-5 m³/min • 7-12 bar

VERSATILITY • 5,5-22 m³/min • 7-20 bar

PRODUCTIVITY PARTNER • 19-116 m³/min • 10-345 bar

Diesel and electric options available

GENERATORS PORTABLE • 1,6-13,9 kVA

MOBILE • 9-1250* kVA

INDUSTRIAL • 10-1250* kVA

*Multiple configurations available to produce power for any size application

DEWATERING PUMPS CENTRIFUGAL • 833-23.300 l/min

SMALL PORTABLE • 210-2500 l/min

Diesel and electric options available

LIGHT TOWERS LED

METAL HALIDE

ELECTRIC

Committed to sustainable productivity Atlas Copco’s Portable Energy division has a forward-thinking philosophy. For us, creating customer value is all about anticipating and exceeding your future needs – while never compromising our environmental principles. Looking ahead and staying ahead is the only way we can ensure we are your long term partner.

www.atlascopco.com Photos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature without notice. Not all products are available in all markets.

2958 1390 00 - v01 - © 2017 Atlas Copco Portable Energy All rights reserved.® Atlas Copco is a registered trademark of Atlas Copco AB

ELECTRIC SUBMERSIBLE • 250-16.500 l/min