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Case Study
PRODUCTS DIRECT
MPW Quick Study a success for food-production plant in Iowa Problem
The primary water treatment system located within the cogeneration plant of a specialty-food-production plant experienced increased operation and maintenance costs. The plant contracted MPW Industrial Services to provide its analysis. With MPW’s Quick Study, experts review system operation and provide technical analysis, including recommended system improvements, in fewer than 10 days. Solution
An MPW mechanical engineer and application engineer combined to produce the Quick Study, which provided a recommendation for a two-step improvement process. Benefits The first step consisted of direct operational enhancements that involved minimal expenditure on the part of the client. These advancements included: • • • • • • • •
Specific changes to flows and pressures within the system Lowering the pH of the city water before it enters the RO system Changing antiscalant dosage to prevent overfeed Weekly biocide flush with a DBNPA or Isothiazalone when feed water temperatures exceed 60 degrees F A complete overhaul of chemical cleaning processes with an emphasis on proper data recording in order to better understand cleaning effectiveness Sensor calibration to manufacturer specs and weekly checks for proper performance Deionization (DI) permeate to RO feed line for flush during shutdown Specific ion exchange guidelines to increase daily capacity
The second step included recommended equipment upgrades that afforded the system increased automation functionality. These included: • • • • • • • • •
Individual chemical feed systems for each RO Additional sensors Chlorine analyzer Pressure transducers pH probes Conductivity sensors A new CIP skid Flow meters Chemical injection pumps
Results
The customer elected to implement the recommendations contained in MPW’s Quick Study analysis. Almost immediately upon completion of the upgrades, the customer witnessed operational efficiency improvements. The facility realized drastically enhanced reliability and achieved cost savings via reduced operations and maintenance labor.
