CC Filter Unit

Cutting Water Filtration Unit for Dicing Saws

CC Filter Unit

Unique filter design for low filtration running costs Designed for use next to a dicing saw Ultra-small footprint filtration system This unit recycles dicing/grinding water and filters wastewater to reduce the load on equipment in the following processes. A dual type filter unit with 2 CC filters installed for high processing flow rate and a single type emphasizing a small foot print are available.

CC filter for equipment miniaturization and high recycling efficiency The CC filter unit uses DISCO’s original filter design for a high filtration rate and with a long life. Suspended particles that are collected by the CC filter can be easily discarded with the filter.

Improves the CoO of the dicing water circulation system (when connected to a DTU162) A large portion of the suspended particles in the dicing wastewater are Wastewater

collected by the CC filter. This reduces the number of filters required by the DTU162 and reduces the filter cost. Furthermore, the frequency with which filters have to be replaced is reduced, in turn reducing maintenance time, and helping to increase the utilization rate of dicing

Cutting water

saws. Maintenance time comparison

DTU162 only

DTU162 +CC Filter Unit

1.2 1 0.8 0.6

80% reduction

0.4 0.2 0

60x filters

1x filter

Maintenance time per month (Index with DTU only equal to 1)

Index with DTU162 only equal to 1

Monthly filter usage cost example

DTU162 Only

DTU162 +CC Filter Unit

1.2 1 0.8 0.6 0.4

98% Reduction

0.2 0

Filter replacement Unit cleaning Sedimentation tank cleaning

Filter replacement

Cutting Water Filtration Unit for Dicing Saws

CC Filter Unit

Reduces the load on existing wastewater treatment equipment By incorporating the CC Filter Unit as the first level of water filtration, the load on existing wastewater treatment facilities can be reduced. This improves the wastewater treatment capacity without having to expand existing facilities. Before increasing the number of dicing saws

Dicing saws

Wastewater treatment facility Wastewater

Current facility

When incorporating the CC Filter Unit

After increasing

Wastewater Wastewater

Wastewater

Expansion unneeded CC Filter Unit

Expansion of wastewater treatment facilities needed

Reduces the load on wastewater treatment facilities by removing contaminants larger than 0.5 µm .

Filter lineup We offer a range of filters to suit each customers processing conditions. Mesh size

Guideline for supported blade sizes

10 - 15 µm

Up to #300

1 - 3 µm

Up to #700

0.5 - 1 µm

Up to #1000

Specification Specification SS (Suspended Solids) removal

Unit

Single

Dual

-

Removable

Removable

Recycling function Filter mesh size

-

Treatment flow rate L/min Machine dimensions mm Utilities (W×D×H) Machine weight kg

Select one from 0.5～1 / 1～3 / 10～15 µm 10 20 400 x 400 x 760 x 374 x 1,260 1,260 75 61 (when it is dry)

(when it is dry)

■Usage conditions • This machine should be used in an environment, free from external vibration. Do not install the machine near a ventilation opening, heat generating equipment, or oil mist generating parts. • This equipment uses water. In case of water leakage, please install the machine on a floor with sufficient water proofing and drainage treatments. • The CC filter unit does not have a function to pressurize wastewater. Filtered water is drained through the use of an incline.  As the above specification may change due to technical modifications, please confirm before placing your order.  All pressures specified above are gauge pressures.  For further information regarding applications, please contact your local sales representative.

www.disco.co.jp

2014.11