18 May 2012 ... Norcem – CCS from cement production. Chilled Ammonia at the .... Source: IEA-
Unido report – Sept 11 – IEA analysis. Other industries. 25%.
Industrial CCS Demonstrated at TCM Michael Koch
Agenda
CCS solutions within Alstom
Why industrial CCS?
Chilled Ammonia at the Mongstad refinery
Norcem – CCS from cement production
Conclusion
- Friday, 18 May 2012 - P 2 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
3 main activities in 4 sectors* Equipment & services for power generation
Equipment & services for rail transport
Alstom Thermal Power
Alstom Transport
Alstom Renewable Power
Equipment & services for power transmission
Alstom Grid
* Organisation as of 4 July 2011 - Friday, 18 May 2012 - P 3 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Alstom’s 3 Pillar Strategy to stabilise CO2emissions Stabilising Power Emissions is possible …… With solutions that are available today 1. •
Technology Mix Balancing the generation portfolio by significantly increasing the share of Renewables and CO2 free technology
2. •
Production Efficiency and Energy Management (Smart Power) Efficiency is a key to emissions reduction
3. •
Carbon Capture and Storage With 60% of the installed base in 2030 being fossil fuels, CCS is a must.
- Friday, 18 May 2012 - P 4 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
CCS as part of Alstom Clean Power strategy Power CO2 Emissions
Hydro
Technology Mix Efficiency CCS
* Conventional islands
Wind, solar geothermal
Nuclear* & biomass
Efficiency: Plant optimisation & retrofit 2005
BAU 2030 900 ppm +5oC
Stabilize Needed emissions path 550 ppm 450ppm +30C +20C max
First CO2 capture demo plant in the world
- Friday, 18 May 2012 - P 5 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Technologies developed by Alstom CO2 capture technologies pursued by Alstom
Post-combustion (New + retrofit)
1st generation
• Advanced Amines
Oxy-combustion (New + retrofit)
• Oxy combustion with Air Separation Unit
• Chilled Ammonia • Carbonate Looping
• Chemical Looping Combustion - Friday, 18 May 2012 - P 6
© ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Agenda
CCS solutions within Alstom
Why industrial CCS?
Chilled Ammonia at the Mongstad refinery
Norcem – CCS from cement production
Conclusion
- Friday, 18 May 2012 - P 7 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
CO2 emissions, Power and Industry World CO2 emissions by industry (2008)
Estimated emissions BAU in 2030 (GtCO2/yr)
Power Generation
17.4
Iron & Steel
3.0
Cement
2.6
Largest emitting sectors
0.9
Refineries Petrochemicals and Fertilizer.
Fertilizer
0.75
Petrochemicals
Other non ferrous metals (incl. Alum.)
Next largest sources (smaller, more fragmented)
Food & Tobacco Pulp & Paper
0
1
2
11
12
GtCO2 / yr - Friday, 18 May 2012 - P 8 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Sources of CO2 Emissions by industrial sector 2008 : 7,4 GtCO2 Other industries 25%
2050 : 16,4 GtCO2
Cement 27%
Other industries 37%
Cement 15%
Iron and steel 19%
High-purity sources 7% Refineries 10% Iron and steel 31%
High-purity sources 23%
Refineries 6%
Direct industrial CO2 emission projections in the ETP Baseline Scenario
Source: IEA-Unido report – Sept 11 – IEA analysis
- Friday, 18 May 2012 - P 9 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Sources of CO2 Emissions
Industrial CO2 Sources and Recovery Technologies Conventional CO2 Recovery Industrial Sector I
CO2 Recovery Technologies
Processes
Natural Gas Processing
Conventional, e.g. Gasification
High-purity CO2 Sources
Coal/Biomass
- Physical Sorbents - Pressure Swing Absorption (PSA)
H2/Syngas
Production
Partial Oxidation
Natural Gas/Heavy Residue
Reforming Natural Gas / Naphtha
- Membrane Separation and
- Cryogenic Separation
Established Technologies for Process Gases - Friday, 18 May 2012 - P 10 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Sources of CO2 Emissions
Industrial CO2 Sources and Recovery Technologies New CO2 Recovery Technologies
Industrial Sector II
CO2 Recovery Technologies
Processes Fluidized Catalytic Cracking (FCC) Petroleum Refining & Petrochemicals
Low-purity CO2 Sources
Process Heaters & Utilities
Cement Iron & Steel
New CO2 Recovery Technologies
CC from flue gas
Pulp & Paper
Industrial Application of CCS for Flue Gas - Friday, 18 May 2012 - P 11 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Agenda
CCS solutions within Alstom
Why industrial CCS?
Chilled Ammonia at the Mongstad refinery
Norcem – CCS from cement production
Conclusion
- Friday, 18 May 2012 - P 12 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Chilled Ammonia - TCM Validation Pilot • Technology Centre Mongstad (TCM) for flue gases from a catalytic cracker (refinery) and natural gas CHP plant
• Designed to capture 80000 tons CO2/year • Status: installation >95% complete Cold commissioning on-going Start-up with solution strength build up Q2-2012 Tuning summer 2012
• First Chilled Ammonia pilot on industrial source
• “Real” industrial flue gas: • Dedicated sulphur injection • Dust • Nitrous oxides
Validating the industrial application of CCS - Friday, 18 May 2012 - P 13 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Chilled Ammonia Process Technology Overview Principle • Ammonium carbonate solution reacts with CO2 of cooled flue gas to form ammonium bicarbonate • Raising the temperature reverses this reaction, pressurized CO2 is released, the solution is recycled
Advantages • High CO2 purity: potential utilization • Tolerant to oxygen and flue gas impurities • Stable reagent, no degradation nor emission of trace contaminants • Low-cost, globally available reagent
- Friday, 18 May 2012 - P 14 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Chilled Ammonia Development Road Map
Industrial Pilots
Test Rigs
Alstom Vaxjö Sweden 0.25 MWth
Validation Pilots
We Energies Pleasant Prairie USA - 5 MWth, Coal EoN Karlshamn Sweden - 5 MWth, Oil
2016
2009
2008
2006
AEP Mountaineer Product Validation Facility USA - 58 MWth, Coal TCM Mongstad Norway - 40 MWth, Cracker & Gas (RCC & CHP)
Commercial by 2016
Large-scale demonstration
AEP Mountaineer Commercial Scale Project US - >200 MWe, Coal
Turceni Feasibility Romania - >200 MWe, Lignite
Selected by US DOE to receive CCPI Round 3 funding
Tests completed
Under construction
Selected for Norwegian State funding
In operation
Targeted
Roadmap to Commercialization © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Agenda
CCS solutions within Alstom
Why industrial CCS?
Chilled Ammonia at the Mongstad refinery
Norcem – CCS from cement production
Conclusion
- Friday, 18 May 2012 - P 16 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Norcem study: CCS from cement production • Alstom and Norcem/Heidelberg Cement cooperation to study CCS from cement • 2 technologies evaluated: − Chilled Ammonia Process, 1st generation − Regenerative Calcium Cycle (RCC), i.e., carbonate looping; 2nd generation
• Both highly suitable for integration with cement plant: waste heat usage possible • Both technologies suitable for application in cement off-gas: − Resistant to contaminants − Efficient at high CO2 concentrations (>20 vol %) - Friday, 18 May 2012 - P 17 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Principle – integration with cement production
(quicklime)
Consumed limestone is used as quicklime in the cement process
- Friday, 18 May 2012 - P 18 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Key features of RCC • Competitive and sound post combustion capture technology • Heat input directly to RCC calciner: No additional process steam consumer • CO2 capture rate of > 80 to 90% achievable • Consumed limestone is re-used (cement process) • Optimization potential through integration
- Friday, 18 May 2012 - P 19 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Agenda
CCS solutions within Alstom
Why industrial CCS?
Chilled Ammonia at the Mongstad refinery
Norcem – CCS from cement production
Conclusion
- Friday, 18 May 2012 - P 20 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Conclusions • CO2 emissions from the industrial sector are significant and cannot be 100% substituted by renewables/nuclear
• Capturing CO2 emissions from the industrial sector is leading towards CO2 free industry • Alstom is today developing and demonstrating CCS solutions highly suitable for industrial applications • Alstom will demonstrate successful CO2 capture from a refinery in Norway in 2012 using CAP. • Alstom is currently developing CO2 capture technologies and is on the good path to commercialise the technology by 2016
Alstom: a key partner in CCS! - Friday, 18 May 2012 - P 21 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
www.power.alstom.com
Example from History Wet FGD Gypsum replaced natural Product Of the 60 million tons of gypsum produced worldwide, nearly half is made from synthetic gypsum
Natural gypsum resources are limited. Synthetic/chemical gypsum is alternative to non-renewable natural resource. Main sources: Desulfuration of flue gases, Phosphoric acid, other mineral acids (citric acid, etc.), the neutralization of acidic water (sulfuric acid) from the titanium dioxide industry.
Will what happen on Gypsum hppen to CO2 as well? Carbon Capture – A Future Change or …, Messer Event - 21 Oct 2011 - P 23 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Chilled Ammonia Process Demonstration Facility at AEP Mountaineer Technology Demonstration Program • Host facility same as Product Validation Facility currently operating
• Larger CCS facility ~235 MW for 1.5 MtCO / yr 2
• FEED on going, scheduled mid/end 2011 • Project target: start operation in 2015
Mountaineer Power Plant existing facility
• Project selected by US DOE to receive CCPI Round 3 funding under the American Recovery and Reinvestment Act – Total funding of $334
Selected by US DOE to receive CCPI Round 3 funding - Friday, 18 May 2012 - P 24 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Post-technology Large scale Facility at Keephills 3 - Canada Project Pioneer - Transalta - Alberta • Keephills 3, new PC coal PP Edmonton - Alberta (on line in 2011)
• Phase 1: FEED 2008 –> 2011 • Targeted commissioning: 2015 • 1 Mt CO2/yr capture (>200 MWe eq). EOR storage targeted
• CAD778 million awarded in federal and provincial funding
Construction of Keephills 3 new coal-fired generating station (host site)
Project selected to receive Government fundings - Friday, 18 May 2012 - P 25 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Oxy-Combustion Process Potential for large demo Vattenfall - Jaenschwalde
Main features • Existing plant, oxy on 250 MWe eq. Gross per unit
• Location: 100 km SE of Berlin • Lignite fuel • Selected under EEPR programme • Feasibility study completed by Alstom on April 2009 for oxy-boiler and subsequent FG cleaning. Source: Vattenfall
- Friday, 18 May 2012 - P 26 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
CO2 transport and storage Storage basins
Onshore storage: Weyburn, Canada (2 Mt/y since 2000) Transport:>5000km of CO2 pipelines (mainly US)
Offshore storage:Sleipner, Norway (1Mt/y since 1996) Snovit, Norway (0.7 Mt/y since 2007)
Onshore storage: In Salah, Algeria (1.1Mt/y since 2004)
Storage prospectivity Highly prospective Prospective Non-prospective
Storage potential shows good promises - Friday, 18 May 2012 - P 27 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Alstom’s answer to CO2 challenges Power sector-related CO2 emissions N° 1 hydro Tidal
Emissions CO2 (Gt/y) Technology Mix Efficiency CCS
Wind and geothermal N° 1 nuclear (conventional islands) & biomass
Efficiency: Plant optimisation & retrofit
2005
Ref 2030 1000 ppm +6oC
Stabilize Needed emissions path 550 ppm 450ppm +30C +20C max
First CO2 capture demo plant in the world
Alstom offers a portfolio of clean integrated solutions - Friday, 18 May 2012 - P 28 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
The Alstom Group: Power sector: a worldwide leader in its activities TOTAL ORDER 2008/09 24.6 €bn
Transport 8.1 €bn
N°1 in hydro power
N°1 in integrated power plants
N°1 in conventional nuclear power island
Recent acquisition of wind power
N°1 in air quality control systems
N°1 in services for electric utilities
48,4%
Systems 11.9 €bn 48,4%
Service 4.6 €bn
Power 16.5 €bn 67,1%
18,7%
Coal, Gas, Hydro, Nuclear, Wind = Full Power Systems Portfolio
- Friday, 18 May 2012 - P 29 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Overview of CCS market potential Power CO2 reduction options Power generation CO2 emissions 20 Reference scenario
Reduced demand
15 Nuclear, renewable
102 GT CO
More efficient fossil plants CCS (Retrofit and New) Needed path:Scientific community target
450 ppm / +2°C max
5
0 2010
2015
2020
2025
2030
Source: Alstom, adapted from IEA WEO 2009 scenario
Depending scenarios, 0,5 to 2 GtCO2 avoided is needed through CCS to reduce substantially emissions by 2030 - Friday, 18 May 2012 - P 30 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Status of CCS development Concept
Lab testing
Demonstration
Capture
Potential future breakthrough technologies High surface solids, enzyme,algae, solid absorbent Membranes Antisublimation
First projects are coming online now
Oxy
Transport & Storage
Component technologies are mature; integrated platform to be proven
Several projects are operational (e.g., Weyburn (Canada)). EU has limited EOR potential
Advanced Amine Chilled Ammonia
Chemical looping
CO2- EGR
Capture Transport Storage
Commercial Commercial refinements needed
Saline aquifers
Sleipner (Norway) field has been operational for around 10 years
Depleted oil and gas fields
Have been used for seasonal gas storage for decades
CO2- Transport EOR Off-shore
Transport On-shore
US has existing CO2 pipeline network of more than 5000 kilometers
Source: Adapted from McKinsey - Friday, 18 May 2012 - P 31 © ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.