CoDe. Flex. Color CoDe Size. For Bell Ended Connectors, add suffix BS to the
end of the catalog .... on this chart are available in belled-end style. ...... tBM-5 /
5S.
Power and Grounding Compression Connector System KUBE® Connectors
STANDARD BARREL LENGTH
CONNECTORS FOR COPPER CONDUCTOR One-Hole Lugs — Standard Barrel 600V to 35kV
Two-Hole Lugs — Standard Barrel 600V to 35kV
Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate
Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate
Cat. No.
Code
Wire Size Flex
Die Color
Die Bolt Code Size
Cat. No.
Code
Wire Size Flex
256-30695-1351 256-30695-1352 #14-10 N/A AWG 256-30695-263 54101
N/A N/A N/A N/A
#8 b b b
54172-TB 54173 250 kcmil 250 Navy 54174 54113
54104 54130 23 Navy 54131 #8 AWG #8 Weld 54132 37/24 = 14.9 kcmil 256-30695-424
RED
21 21 21 21 21
#10 b j c d
58168
256-30695-1361 54134 #30 Navy 54105 #6 Weld #6 AWG 54135 61/24 = 24.6 kcmil 54136 133/.014 256-30695-282 256-30695-422
BLUE
24 24 24 24 24 24 24
#12 #10 b j c c d
256-30695-1362 54138 40-50 Navy 54106 91/24 = 36.7 kcmil 54139 #4 AWG 133/.0177 54140 49/.029 256-30695-233 256-30695-264
GRAY
29 29 29 29 29 29 29
#12 #10 b j c c d
54107 #60 Navy 54142-TB #2 AWG 125/24 = 50.5 kcmil 54143-TB #4 Weld 54145-TB
BROWN
33 33 33 33
b j c d
75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223
GREEN
37 37 37 37
b j c d
PINK
42 42 42 42 42
b j c d e
BLACK
45 45 45 45 45
b j c d e
150 Navy, 2/0 Weld 325/24 = 131 kcmil 3/0 AWG ORANGE 133/.0316, 259/.0227 427/.0177
50 50 50 50
b j c d
PURPLE
54 54 54 54 54
b j c d f
YELLOW
62 62 62 62 62
b j c d e
54108 54147 #1 AWG 54148 54150 54152-TB 54153-TB 54109 54155-TB 256-30695-1383
#100 Navy #1 Weld 1/0 AWG 225/24 = 90.8 kcmil 133/.0254
54157 54158 54110 2/0 AWG 54160 256-30695-131 54162-TB 54163-TB 54111 54165-TB
125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155 133/.0282
54167 200 Navy 54168 3/0 Weld 54112 4/0 AWG 450/24 = 182 kcmil 54170 703/.0154 256-30695-1174 58161 58162 58163 58165 58166
4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
Die Color YELLOW
250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189
WHITE
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil
58174
d j c d e
71
d c d e
350 Weld, 259/.0368, 427/.0285, 703/.0224, BLUE 889/.0201
76
d
BLUE
400 Weld 925/24 = 373 kcmil 259/.0393 or 427/.0306
58180
66
71 71 71
N/A
76 76
d e
80 80
c d
BROWN
87 87 87
c d e
1100/24 = 444 kcmil, 500 Weld, 259/.0417, GREEN 427/.0325, 703/.0253
94
e
500 kcmil 500 Navy
256-30695-339 54118 54187
b j c d
RED
54116 400 kcmil 400 Navy 54185 256-30695-1403 58177
62 62 62 62
66 66 66 66
RED
350 kcmil 350 Navy
256-30695-112 54115 54183
WHITE
54178 54179 300 kcmil 300 Navy 54114 54181 58171
Die Bolt Code Size
256-30695-1054 256-30695-1370 54120
600 kcmil
GREEN
94 94 94
g d e
54122-TB
700 kcmil
PINK
99
e
99 99 99 99
c d d e
BLACK
106 106 106
d e g
1600/24 = 646 kcmil
BLACK
106
e
800 Navy
ORANGE
107
e
256-30695-843 900 kcmil 1925/24 = 777 kcmil YELLOW 54126
115 115
d e
125
e
256-30695-1404 256-30695-1405 1325/24 = 535 kcmil 256-30695-840 427/.0342 58182 256-30695-193 54123-TB 256-30695-937
750 kcmil
58184 54124-TB
800 kcmil
1000 kcmil
54128
PINK
N/A
1000 Navy
For Bell Ended Connectors, add suffix BS to the end of the catalog number.
Cat. No. 256-30695-1302 54201
Code
Wire Size Flex
Die Die Bolt Color Code Size Ctr.
#14-10 N/A AWG
#10 #10 #10 b b b c
30 Navy #6 AWG #6 Weld 61/24 = 24.6 kcmil 133/.014
BLUE
24 24 24 24 24 24 24 24 24
#12 d-e #10 d #10 e-f b e b d b 1 b f b 1 c 1
40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029
GRAY
29 b e 29 j 1 29 c 1
BROWN
54207 256-30695-1355 60 Navy 256-30695-1185 #2 AWG 125/24 = 50.4 kcmil 256-30695-257 #4 Weld 256-30695-1049
54208 75 Navy 256-30695-1233 #1 AWG 150/24 = 60.5 kcmil GREEN 256-30695-1236 175/24 = 70.6 kcmil, 133/.0223 256-30695-329 54255 100 Navy 256-30695-1234 #1 Weld 1/0 AWG 54209 225/24 = 90.8 kcmil 256-30695-1265 133/.0254 256-30695-886 256-30695-1175 125 Navy 54261 1/0 Weld 256-30695-832 2/0 AWG 275/24 = 111 kcmil 54210 133/.0282 54260
33 33 33 33 33
b b b c d
e e e e 1 f 1
PINK
f g 1 1 1f L
BLACK
45 45 45 45 45
b j j c d
f g 1 1 1
Die Die Bolt Color Code Size Ctr. c d b b j
1 1f e f 1
YELLOW 62 c 1 62 d 1f
256-30695-345 256-30695-399 256-30695-452 58265
YELLOW
4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286, 637/.018
WHITE
350 kcmil 350 Navy
RED
54216 400 kcmil 54283 256-30695-439 58277 256-30695-839
BLUE
62 62 62 62
c c c d
54504
#8 AWG
RED
61/24 = 24.6 kcmil, #6 Weld, 133/.014
BLUE
#4 AWG 54506
91/24 = 36.7 kcmil, 133/.0177, 49/.029
GRAY
29
125/24 = 50.4 kcmil, #4 Weld
BROWN
33
150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld, 133/.0223
GREEN
37 42
66 c 1 66 d 1f 71 71 71 71
3/0 AWG 54511
325/24 = 131kcmil, 2/0 Weld, 133/.0316, 259/.0227, 427/.0177
ORANGE
375/24 = 179 kcmil, 133/.0355, 259/.0255, 427/.0199
ORANGE
50
b j c d
54509
f 1f 1 1f
53962
80 c 1 80 d 1f 80 c 1
c c c d d
4/0 AWG
450/24 = 182 kcmil, 3/0 Weld, 703/.0154
PURPLE
54
250 kcmil
YELLOW
62
550/24 = 222 kcmil, 4/0 Weld, 133/.0399, 259/.0286, 637/.0183
YELLOW
62
54514
300 kcmil
WHITE
54515
350 kcmil
RED
71
54516
400 kcmil
BLUE
76
1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253
BROWN
87
BROWN
54520
600 kcmil
GREEN
94
PINK
99
PINK
99
54522-TB 700 kcmil
106 c 1 BLACK 106 d 1f
53969
256-30695-1376 54224
800 kcmil
ORANGE 107 c 1a 107 d 1f
54528
c d c e
Thomas & Betts Dies Offer Inspection Capability.
1325/24 = 535 kcmil, 427/.0342
54523-TB 750 kcmil 1000 kcmil
BLACK
106
N/A
125
Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type of lug you need, manufactured to your specifications. • Straight, 45° and 90° angle • Stacking or non-stacking • Narrow tongue or standard • Custom bolt holes sizes and centers • Tin, silver, lead and nickel platings
for inspection purposes. The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed
Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate
Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate
Cat. No.
Cat. No.
54901BE 54929BE 54930BE
Wire Size Code Flex
Die Color
#14-10 AWG 37/24 = 14.9 kcmil #8 AWG
54904BE 54905BE
#6 AWG
54908BE 54906BE
#4 AWG 91/24 = 36.7 kcmil
61/24 = 24.6 kcmil
Die Bolt Code Size
N/A
N/A
b
RED
21 21
#10 b
BLUE
24 24
#10 b
29 29
#10 b
GRAY
54933BE 54942BE
#2-3 AWG 125/24 = 50.4 kcmil BROWN
33 33
#10 j
54945BE 54947BE
#1 AWG 150/24 = 60.5 kcmil GREEN
37 37
#10 j
54946BE 54949BE 54909BE 54950BE
kcmil 1/0 AWG 225/24 = 90.8
42 42 42 42
#10 j c d
54910BE 54951BE
2/0 AWG 275/24 = 111 kcmil BLACK
45 45
c d
54965BE
3/0 AWG
325/24 = 131 kcmil ORANGE
50
d
256-30695-1252 450/24 = 182 kcmil 256-30695-1253 4/0 AWG PURPLE 3/0 Weld 54970BE
54 54 54
b c d
PINK
Cat. No.
Wire Size Code Flex
Die Color
Die Bolt Code Size
550/24 = 222 kcmil, YELLOW 4/0 Weld
54913BE 250 kcmil
62
d
54914BE
300 kcmil
WHITE
66
d
54915BE
350 kcmil
650/24 = 262 kcmil
RED
71
d
54916BE 54917BE
400 kcmil 775/24 = 313 kcmil
54918BE 54919BE 54921BE 54920BE
76 76
d e
500 kcmil 925/24 = 373 kcmil BROWN
87 87
d e
600 kcmil 1100/24 = 444 kcmil GREEN
94 94
d e
700 kcmil
54979BE
BLUE
Pink
1325/24
54922BE 54923BE
750 kcmil 1325/24 = 535 kcmil BLACK
99
d
106 106
d e
54984BE
1600/24 = 646 kcmil BLACK
106
e
58926BE
900 kcmil
1925/24 = 777 kcmil YELLOW
115
e
125 125
e g
N/A
54928BE 1000 kcmil 256-30695-918
For Bell-Ended Connectors, add suffix BS to the end of the catalog number.
Thomas & Betts introduces a new line of copper lugs for flexible and extra-flexible cable including welding cable. The Color-Keyed belled-end lugs feature a flared barrel to permit easy insertion of flexible cables. The flared end offers up to 20% more surface area upon insertion than standard lugs. This virtually eliminates crushed or broken strands that may occur on tight fits. The belled-end design gradually compresses the fine strands as the cable is inserted into the lug.
All Color-Keyed® Copper Connectors shown on this chart are available in belled-end style. Add suffix “-BS” to catalog number when ordering.
Wire Size Code Flex
Die Die Bolt Color Code Size Ctr.
54801BE 2256-31426-3 256-31426-3SPH #14-10 AWG N/A 256-30695-1298 256-30695-1730
N/A b N/A #10 N/A #10 N/A b N/A b
Cat. No.
e e e-f e e-f
54850BE 54851BE 256-30695-1157
#8 AWG
37/24 = 14.9 kcmil #8 Weld
RED
21 21 21
b b c
e f 1
54852BE 256-30695-1014 256-30695-1225 256-30695-1158 256-30695-868
61/24 = 24.6 kcmil #6 AWG #6 Weld
BLUE
24 24 24 24 24
b b b c d
e 1 f 1 1f
54854BE 256-30695-1246 256-30695-1015 256-30695-1337 256-30695-1159 256-30695-733
91/24 = 36.7 kcmil #4 AWG #4 Weld
29 b 29 b 29 b 29 j 29 c 29 d
e f 1 1 1 1f
256-30695-1016 54855BE 256-30695-1300 54856BE 54810BE 256-30695-1160 256-30695-869 54811BE
kcmil #2-3 AWG 125/24 = 50.4
BROWN
33 33 33 33 33 33 33 33
b b b j c c d d
1 e f f 1f 1 1f 1f
54809BE 54812BE 54858BE 256-30695-1161 54857BE
150/24 = 60.5 kcmil #1 AWG 175/24 = 70.6 kcmil, #2 Weld
GREEN
37 37 37 37 37
b b j c d
e f g 1 1f
256-30695-1016 256-30695-1018P 54859BE 54813BE 54860BE 256-30695-1162P 256-30695-1162 256-30695-593
1/0 AWG 225/24 = 90.8 kcmil
PINK
42 42 42 42 42 42 42 42
b b b b j c c d
1 1 e f g 1 1 1f
54814BE 256-30695-1299 256-30695-1116 256-30695-1116P 54862BE
2/0 AWG 275/24 = 111 kcmil 1/0 Weld
BLACK
45 45 45 45 45
b b c c d
e f 1 1 1f
GRAY
Wire Size Code Flex
Die Die Bolt Color Code Size Ctr.
54815BE 54816BE 54864BE
3/0 AWG 325/24 = 131 kcmil
50 ORANGE 50 50
b c d
f 1 1f
54817BE 54818BE 256-30695-1117 256-30695-1117P 54866BE
450/24 = 182 kcmil 4/0 AWG 3/0 Weld
PURPLE
54 54 54 54 54
b c c c d
f 1f 1 1 1f
256-30695-1245 256-30695-1245P 54868BE
62 550/24 = 222 kcmil, 250 kcmil YELLOW 62 4/0 Weld 62
c c d
1 1 1f
54819BE 54870BE
300 kcmil
54820BE 256-30695-1118 256-30695-1118P 54872BE
350 kcmil
650/24 = 262 kcmil
WHITE
66 66
c d
1 1f
71 71 71 71
b c c d
f 1 1 1f
RED
One-Hole Narrow-Tongue Lugs 54138NT #4 AWG 91/24
Die Color Gray
Die Bolt Code Size 29 #10
Pink
MD30F-3
3/0 AWG
3
Orange
MD40F-3
4/0 AWG
3
Purple
Die Color
Die Code
RED
21
54804
#8 AWG
37/24 = 14.9 kcmil
54805
#6 AWG
61/24 = 24.6 kcmil
BLUE
24
54806
#4 AWG
91/24 = 36.7 kcmil
GRAY
29
54807
#2 AWG
125/24 = 50.4 kcmil
BROWN
33
150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil
GREEN
37
54808 #1 AWG
350 MCM
—
Red
71H
54218NT 54286NT
500 MCM 500 MCM
925/24 925/24
Brown Brown
87 87
3
54878BENTPH 600 MCM
—
Green
94
1
54223NT0628 750 MCM 54223NT 750 MCM 58884BENTPH —
1325/24 1325/24 1600/24
Black Black Black
106H 106H 106H
3
1
66
1
54115NT 54115NT06
350 kcmil 350 kcmil
— —
Red Red
71 71
1
54118NT
500 kcmil
—
Brown
87
1
54123NT08 54123NT 54879NT
750 kcmil 750 kcmil 750 kcmil
— — 1325/24 = 535 kcmil
Black Black Black
106 106 106
1
⁄4 ⁄4
⁄2 3 ⁄8 ⁄2
⁄2 5 ⁄8 3 ⁄8 ⁄8 ⁄2
3 1
Thomas & Betts Corporation • 8155 T&B Boulevard • Memphis, Tennessee 38125 © 2009 Thomas & Betts Corporation. All rights reserved. Printed in U.S.A. Rev. 1 10/09/5M GM-1089
⁄16 ⁄8
3
⁄8
⁄8 3 ⁄8 ⁄8
⁄8
⁄2
1
⁄2
⁄8 1 ⁄2 1 ⁄2
4
1
R0-6
0
6
REC-2
2
R0-8
0
8
REC-3
3
R0-10
0
10
3
4
12
54811
3/0 AWG
325/24 = 131 kcmil
ORANGE
50
R1-6
1
6
54812
4/0 AWG
450/24 = 182 kcmil
PURPLE
54
R1-8
1
8
54813
250 kcmil
550/24 = 222 kcmil
YELLOW
62
R1-10
1
10
54879BE
700 kcmil
Pink
99
d
YELLOW
115
R3-8
3
8
256-30695-1222 256-30695-1222P
750 kcmil 1325/24 = 535 kcmil
BLACK
106 c 106 c
1 1
54880BE
750 kcmil
BLACK 106 d
1f
Copper H-Taps
Material: Copper per ASTM designation B-124-55 Alloy 12
•C opper colloidal surface treatment protects, lubricates and enhances conductivity • Prevents “Green Scourge” corrosion • Eases terminal installation and removal
Aluma-Shield® Compound •F or aluminum cable connections • Contains fine zinc particles that break through oxide film on cable strands upon compression of connection • Seals out air and moisture
Conductor Size Code (Flex Cable) Color Insulating Cat. No. Main Branch 1 Branch 2 Branch 3 Code Covers (750-500) (750-500) HTCV-4 CHT750350-1F (750) (350) – White HTC1000 Flex Only Flex Only
Cat. No.
Description
Kopr-Shield™ 201-31879 201-31879-1 CP8-TB CP16 CP128
1d oz. Container with brush 4 oz. Container with brush 8 oz. Container with brush 16 oz. Container with brush 1 Gallon Can
Kopr-Shield® and Aluma-Shield® are trademarks of Jet Lube, Inc.
Aluma-Shield 21059 Squeeze Bottle Pt. AP8 8 oz. Brush Cap Can M53 50 Gallon Drum ™
Note: UL Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC applications up to 8 kV and 90°C.
CHT214-9 CHT814-10 CHT75040-11
2-6 Str/Sol 2-6 Str/Sol (2-8) (2-8)
1 Str. 2-6 AWG (1-8)
1 Str. 2-6 AWG (1-8)
12
4
12
3
d"
2 AWG-2/0 AWG
15G121R
e"
2 AWG-2/0 AWG
15G121R
CTP2020
#1 STR. - 2/0 STR.
#1 STR. - 2/0 STR.
15501A
1
GR34-202
f"
2 AWG-2/0 AWG
15G121R
54855LR12*
d"
2 AWG-250 kcmil
15G86R
15G121R
CTP25020
3/0 STR. - 250 kcmil
#6SOL. - 2/0 AWG**
15G86R
1
15G121R
54885LR12*
d"
250 kcmil-500 kcmil
15G126R
15G121R
CTP250250
3/0 STR. - 250 kcmil
3/0 STR. - 250 kcmil
15G86R
1
GR12-40250
d"
3/0 AWG-250 kcmil
15G121R
54865LR58*
e"
2 AWG-250 kcmil
15G86R
15G121R
CTP50020
300-500 kcmil
#6 SOL. - 2/0 AWG**
15G121R
2
GR58-40250
e"
3/0 AWG-250 kcmil
15G121R
54895LR58*
e"
250 kcmil-500 kcmil
15G126R
15G121R
CTP500250
300-500 kcmil
3/0 STR. - 250 kcmil
15G121R
2
GR34-40250
f"
3/0 AWG-250 kcmil
15G121R
54875LR34*
f"
2 AWG-250 kcmil
15G86R
15G121R
CTP500500
300-500 kcmil
300 - 500 kcmil
15G121R
3
15G121R
54900LR34*
f"
250 kcmil-500 kcmil
15G126R
15G121R
15G121R
54910LR100
1"
2 AWG-250 kcmil
15G86R
12
15G121R
1"
250 kcmil-500 kcmil
15G126R
15G121R
2-14 Yellow (2-14)
• Requires adapter Cat. No. 15500-TB when used with hydraulic head TBM15I. Available packaged with HTC series covers Add -WC to standard catalog number.
MEETS
IEEE
837 REQUIREMENTS
Die Selection for Element A Element B Element B to Element B to TBM14M, 13100A or TBM15I Cat. No. Cable to Cable Ground Rod Rebar A B
Cat. No. Insulating Female Male Body Color Boot Disconnect Disconnect Wire Size Size Code Cat. No. MD1614F-0 MD1614M-0 16-14 AWG 0 MDBOOT-0 BLUE MD1614F-1 MD1614M-1 16-14 AWG 1 MDBOOT-1 MDBOOT-1 YELLOW MDBOOT-2
54855L
#6SOL-#2STR
#6SOL-#2STR
–
54865L
#1STR-250 kcmil
#6SOL-#2STR
d"-e"
3
54875L
#2STR-250 kcmil
#2STR-250 kcmil
d"-e"
3
54885L
250 kcmil-500 kcmil
#6SOL-#2STR
e"-d"
5
54895L
250 kcmil-500 kcmil
#2STR-250 kcmil
e"-d"
5
54900L
250 kcmil-500 kcmil
250 kcmil-500 kcmil
e"-d"
5
MD1210M-1 MD1210M-2
12-10 AWG 12-10 AWG
1 2
MD8F-1 MD8F-2
MD8M-1 MD8M-2
8 AWG 8 AWG
1 2
RED
MDBOOT-1 MDBOOT-2
MD6F-1 MD6F-2 MD6F-3
MD6M-1 MD6M-2 MD614-3
6 AWG 6 AWG 6AWG
1 BLUE 2 3
MDBOOT-1 MDBOOT-2 MDBOOT-3
MD4F-2
MD4M-2
4 AWG
2
GRAY
MDBOOT-2
MD2F-2 MD2F-3
MD2M-2 MD2M-3
2 AWG 2 AWG
2 3
BROWN
MDBOOT-2 MDBOOT-3
MD1F-2 MD1F-3
MD1M-2 MD1M-3
1 AWG 1 AWG
2 3
GREEN
MDBOOT-2 MDBOOT-3
MD10F-3
MD10M-3
1/0 AWG
3
PINK
MDBOOT-3
MD20F-3
MD20M-3
2/0 AWG
3
BLACK
MDBOOT-3
54875
MD30F-3
MD30M-3
3/0 AWG
3
ORANGE MDBOOT-3
MD40F-3 MD40F-4
MD40M-3 MD40M-4
4/0 AWG 4/0 AWG
3 4
PURPLE
MDBOOT-3 MDBOOT-4
MD250F-4
MD250M-4
250 kcmil
4
YELLOW
MDBOOT-4
MD350F-4
MD350M-4
350 kcmil
4
RED
MDBOOT-4
MD500F-4
MD500M-4
500 kcmil
4
MD1210F-1 MD1210F-2
6
BROWN MDBOOT-4
12
–
15501A
15501A
⁄8-1⁄2" #3-#4 Rebar
15G86R
15501A
⁄8- ⁄2" #3-#4 Rebar
15G86R
15G86R
⁄8-3⁄4" #5-#6 Rebar
15G126R
15501A
⁄8-3⁄4" #5-#6 Rebar
15G126R
15G86R
⁄8-3⁄4" #5-#6 Rebar
15G121R15
G121R
1
Figure 6 Compression Ground Tap Connector
MEETS
IEEE
837 REQUIREMENTS
Dies for TBM 14M, Cable to Rebar Application Application 13100A Cat. No. Main Tap A Ground Rod B Cable Range or TBM15I
Material: High Conductivity Copper. *Cat. No. 15500 adapter required if using TBM15I and 155XX series dies. **#6 AWG branch must be doubled.
MEETS
IEEE
Cable or Rod Connector
GR1-202
GR34-300500
f"
300-500 kcmil
15G121R
GR1-300500
1"
300-500 kcmil
15G121R
*Tin-plated version available of galvanized ground rods. Add suffix -TP.
MEETS
IEEE
Die Code 29 29 29 45 45
Cat. No. 53509 53510 53511 53512 53513
Die Size 1/0AWG 2/0AWG 3/0AWG 4/0AWG 250 kcmil
Die Code 45 66 66 66 76
Cat. No. 53515 53518 53523
Die Size 350 kcmil 500 kcmil 750 kcmil
Die Code 99 99 112
Use hydraulic tools with hex dies.
9
#2 or #1
45
#2 or #1
45
–
–
–
–
GG10-10
1/0
54
1/0
54
–
–
–
–
GG2030-21
2/0 or 3/0
60
#2
45
–
–
–
–
GG2030-10
2/0 or 3/0
60
1/0
54
–
–
–
–
GG2030-2030
2/0 or 3/0
60
#1
50
–
–
–
–
GG40250-21
4/0 or 250 71
#2 #1
45 50
d" e"
71 80H
#2 or #1 #2 or #1
45 50
GG40250-10
4/0 or 250 71 1/0 54
d" e"
71 80H
1/0
65
GG40250-2030
4/0 or 250 71 2/0 or 3/0 60
d" e"
71 80H
2/0 or 3/0 2/0 or 3/0
60 60
GG40250-40250
4/0 or 250 71 4/0 or 250 71
d" e"
71 80H
4/0 or 250 4/0 or 250
71 71
1/0 STR. - .250 kcmil or d" - e" ROD
#4 SOL. - #2 STR.
#3 Rebar c thru d #4 Rebar
#4 SOL. - #2 STR.
15G86R
54860
1/0 STR. - .250 kcmil or d" - e" ROD
1/0 STR. - 2/0 STR.
#3 Rebar c thru d #4 Rebar
1/0 STR. - 2/0 STR.
15G86R
54865-CK
1/0 STR. - 250 kcmil or d" - e" ROD
3/0 STR. - 250 kcmil
#3 Rebar c thru d #4 Rebar
3/0 STR. - .250 kcmil
15G86R
#6 SOL. - #2 STR.
#6 SOL. - #2 STR.
–
–
15501A
GG500-40250
500 kcmil 87 4/0 or 250 71
e" f"
80H 87H
500 500
87 87
54885
250 kcmil - 500 kcmil or e" - f" ROD
#4 SOL. - #2 STR.
#5 Rebar e thru f #6 Rebar
–
15G126R
GG500-500
500 kcmil
87
f"
87
500
87
54890
250 kcmil - 500 kcmil or e" - f" ROD
1/0 STR. - 2/0 STR.
#5 Rebar e thru f #6 Rebar
1/0 STR. - 2/0 STR.
15G126R
80H
3/0 STR. - 250 kcmil
#5 Rebar e thru f #6 Rebar
3/0 STR. - 250 kcmil
15G126R
e" f"
350
250 kcmil - 500 kcmil or e" - f" ROD
500 kcmil 87H 350 80H
87H
54895
GG500-350
54900
250 kcmil - 500 kcmil or e" - f" ROD
350 kcmil - 500 kcmil
#5 REBAR e thru f #6 Rebar
350 kcmil - 500 kcmil
15G121R
GG500-2030
500 kcmil 87H 2/0 or 3/0 60
e" f"
87H
2/0 or 3/0
60
GG350-350
350 kcmil
–
–
–
–
80H
Die Size 8AWG 6AWG 4AWG 2AWG 1AWG
Ground Plates
Die Code
GG21-21
350
Cast Copper Two-Way Connector Applications — Heavy Duty
Cat. No. 53504 53505 53506 53507 53508
• Replaces exothermic welds • Conforms to IEEE standard 837 • UL 467
Cable to Cable Range Ground Rod to Cable Cat. No. Main Die Code Branch Die Code Rod Die Code Cable
80H
300-500 kcmil
e"
54920LR100
837 REQUIREMENTS
500
3/0 AWG-250 kcmil
1"
Dies for TBM14M, A B 13100A Ground Cable or TBM15I Cat. No. Rod Range Element A Element B
Material: Cast Copper, Finish: Electro Tin Plated
burial or in concrete
87
2 AWG-2/0 AWG
1"
GR1-40250
8
High-conductivity wrought copper, one-piece construction for cable to cable, cable to rod, “T” and “X” connections. Suitable for direct
• One-piece construction • Connects cable to cable and cable to rod, “T” and “X” connections • Suitable for direct burial or in concrete
837 REQUIREMENTS
A B Dies for Ground Cable TBM14M 13100A Cat. No. Rod Range or TBM15I
GR58-300500
54855
* Tin plated version available of galvanized ground rods. Add suffix -TP
IEEE
837 REQUIREMENTS
Thomas & Betts offers its complete line of grid-ground compression connectors. Our E-Z-Ground™ connectors are designed for direct burial and offer a safe, efficient alternative to exothermic welding products. Grid ground installations do not require explosive charges, and can be installed in various climate conditions. These range-taking products will reduce the number of connectors and dies needed for your installation. Thomas & Betts E-Z-Ground™ products meet all applicable standards (IEEE837, UL467, CSA 22.2). Connectors are pre-filled with oxide inhibitors and sealed.
Figure 6 to 6 Compression Ground Grid Connectors
4
MEETS
837 REQUIREMENTS
4
5
5
•Q uick connections — eliminates nuts, bolts and washers • Reliable insulation — no more “miles” of insulating tape • Labor savings — fast snap-together assembly • Quick disconnect — no cutting through a melted mass of tape
IEEE
12 Figure 6 Connector
8
2 MEETS
11 I Beam Clamp
5
10
3
6
5
KUBE® Connectors Motor Lead Disconnects
For Bell-Ended Connectors, add suffix BS to the end of the catalog number.
6
Figure 6 to 8 Compression Ground Rod to Grid Connectors
GR58-202
10 Pigtail Connectors
4
Figure 8 Compression Ground Rod Tap Connector
GR12-202
10
1925/24 = 777 kcmil
87H
11747 94H TBM12D-3 94H 94H 11748 99H TBM12D-2 99H 11749 106H TBM12D-2 106H 11750 107H 11751 112H TBM12D-1 112H 11753 115H TBM12D-1 115H 1000MCM 800MCM 1000MCM
1
2
900 kcmil
66H 71H 76H
1
R2-10
58526
13465 13473 13476 11742 66H TBM12D-5 13466 13458 13472 13476 11743 71H TBM12D-4 13467 4/0 only 13472 13476 11744 76H TBM12D-4 13479 13476 11745 80H 13468 13478 13478 11746-TB 87H TBM12D-3
HBKC
94
6
15501A
GREEN
4
37 42 45 50 54 62 45 50 54 60
#6 SOL. - #2 STR.**
1100/24 = 444 kcmil
3
TBM12D-3 TBM12D-3 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5
#6 SOL. - #2 STR.**
600 kcmil
3
37 42 45 50 54 62 45 50 54 60
#6 SOL. - #2 STR.
9
R3-6
11736 11737 11738 11739 11740 11771 11738 11739 11740 11741
#1 STR. - 2/0 STR.
8
R3-4
13477 13477 13477 13477 13477 13476 13477 13477 13477 13476
CTP202
2
106
13474 13475 13474 13474 13475 13473 13474 13474 13475 13473
CTP22
R2-8
106
C-TAPS ONLY order order 13462 13455 order order rple 13463 13456 order order 13464 13457 e
Grounding Plate
87
BLACK
21 24 29 33
Splice/2-Way/Connector
BROWN
BLACK
99 106 107 112 115 125 140 150
Die Code No.
TBM12D-1 TBM12D-1 TBM12D-2 TBM12D-2
8
925/24 = 373 kcmil
1600/24 = 646 kcmil
11424 74506 11425 11426 11308 11416 11418 11419
Die Cat. No.
21 24 29 33
Lug
500 kcmil
1325/24 = 535 kcmil
94
Die Code No.
11732 11733 11734 11735
7
54818
1 1f
10
6
750 kcmil
87
11364
Die Cat. No.
13477 13477 13476 13477
Dies for TBM14M, 13100A or Cat. No. Main Tap TBM15I * Crimps
2
58524
11423
TBM8 Die Cat. No. TBM5 Die Cat. No.
Cable or Rod Connectors
R2-6
54823
29 33 37 42 45 50 54H 62 45 50 54 60 66 71 76
Cat. No. Lower Die
13475 13475 13472 13474
6
76
1 1f
11401 11402 11333 11334 11405 11406 11407 297-31669-7 11405 11406 11407 11408 11409 11363 11410
Cat. No. Upper Die
order order 13461 13454
Figure 6-6 Connectors
BLUE
c d
TBM25S TBM4S TBM8-750/-1 TBM-8 / 8S TBM-5 / 5S TBM6 / 6S (25000) 13642M (13400) Hydraulic Head TBM12 Hydraulic Head
Die Code No.
5
775/24 = 313 kcmil
94 94
1f
5
400 kcmil
GREEN
125 c 125 d
1
2
54816
2
Die Cat. No.
Figure 6-8 Connectors
4
R3-12
UL Listed
4
12
R3-10
TBM8-750M-1 12-Ton Compression Tool Weight: 13 lbs. Die-less Crimp Positive Verification Range Taking “Smart” (Connector Diameter Sensing) Crimping 8 AWG – 750 kcmil CU, 750 kcmil AL
TBM4S Die-less Adjustable Indent Manual Compression Tool Weight: 5 lbs. Index Dial Selector for Copper and AL Connectors 8 Awg-250 kcmil CU, 4/0 AL Includes Shure-Stake® Control Mechanism for correct crimping
Steel Grounding Stud TBG Series
1
125
Hand Crimping Tool Weight: 14 lbs.
3
2
600 kcmil 1100/24 = 444 kcmil
N/A
9
R2-4
N/A
Mechanism
C-Taps
1
R1-12
Easy Die Nest for die insertion (dies not included) Easy Gauging and Tool Adjustment TBM6S Includes Shure-Stake® Control Mechanism for correct crimping
Figure 8
71
1000 kcmil
TBM14M 14-Ton Manual Hydraulic Hand Crimping Tool Uses standard 15500 series crimp dies (sold separately) 1.65" jaw opening accommodates large compression terminals and joints 180° rotating head Weight: 15.4 lbs. UL Listed Crimps connectors to 900 kcmil Cu and 750 kcmil Al TBM14M(C) 14-Ton Compact Manual Hydraulic
TBM6S Manual Compression Tool Weight: 5 lbs. 8 Awg – 500 kcmil, 350 kcmil AL Installs C-Taps and H-Tap Connectors
2
66
R2-12
TBM5S Manual Compression Tool Weight: 5 lbs. 8 Awg – 250 kcmil, 4/0 AL Installs C-Tap Connectors to 3/0 Includes Color Coded Dies to fit Easy Die Nest Easy Gauging and Tool Adjustment TBM5S Includes Shure-Stake® Control
C-Taps
RED
54828
Weight: 35 lbs. 10,000 PSI
Weight: 35 lbs.
1
WHITE
54824BE 54878BE
1000 kcmil
7
9
99
13810 Electric Hydraulic Pump High Flow Rate 1.5 HP 115V, 60Hz., 23 amps Includes Shure-Stake® Control Mechanism for correct crimping Hand (13611) or Foot (13612) Switch Required Order Switch and Hose (13619) separately
***15500 Series dies require 15500-TB adapter. 15500F for full size die to fit TBM151 without adapter
650/24 = 262 kcmil
BROWN
54826BE 54882BE
Die Code No.
350 kcmil
54820
1f
Die Cat. No.
300 kcmil
f 1 1 1f
BLACK 106 d
Die Code No.
54815
b c c d
YELLOW 115 d
Die Cat. No.
54814
87 87 87 87
1600/24 = 646 kcmil
Die Code No.
**Standard barrel only. Long barrel requires Black 106H
5
12
11
0
Pink
8 AWG – 750 kcmil CU, 750 kcmil AL UL Listed
COMPRESSION GROUNDING
1
500 kcmil 925/24 = 373 kcmil
900 kcmil 1925/24 = 777 kcmil
Red Blue Gray Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue N/A N/A Brown
*Standard barrel only. Long barrel requires Brown 87H
R1-4
54823BE 256-30695-1119 256-30695-1119P 54876BE
58826BE
99H 106H 107H 112H 115H 125H 140H 150H
R0-12
f 1 1f
58884BE
15505 15515-CK 15608 15609 15504 15603 15602 15601
45
1325/24
TBM8-750 12-Ton Compression Tool Operating Pressure: 10,000 PSI Weight: 9 lbs. Die-less Crimp Positive Verification Range Taking “Smart” (Connector Diameter Sensing) Crimping
Mechanical Hydraulic
21940 (40 TON)
94H 94H
42
700 kcmik
13610A Electric Hydraulic Pump 115B, 50/60 Hz., 12.5 amps Includes Shure-Stake® Control Mechanism for correct crimping Hand (13611) or Foot (13612) Switch Required Order Switch and Hose (13619) separately
BPLT15BSCR / TBM151***
BPLT14BSCR / TBM14M / 14M / 13100A
15611 15536-CK
PINK
b c d
1f
Die Cat. No.
BPLT62BSCR
6TON94 94H 600MCM 1100/24 400MCM Green 15536-CK 94H Green Pink 1325/24** 15505 99H 700MCM 500MCM Pink 99H 15515-CK 106H 750MCM 650MCM Black 106H 800MCM Orange 107H 700MCM Purple 112H 15504 115H 900MCM 1925/24 750MCM Yellow 115H 1000MCM 800MCM 1000MCM
BLACK
76 76 76
1325/24
BPLT6BSCR / TBM6H
21 24 29 33 37 42H 45 50 54H 62 45 50 54H 60 66H 71H 76H 80H 80 87H
275/24 = 111 kcmil
54821
13600 Electric Hydraulic Pump 115V, 50/60 Hz., 10 amps Hand (13620) or Foot (13589A) Switch Required Order Switch and Hose (13619) separately Weight: 25 lbs. 10,000 PSI
TBM8S Manual Compression Tool Weight: 5 lbs. 8 Awg – 500 kcmil, 350 kcmil AL Installs C-Taps and H-Tap Connectors Easy Die Nest for die insertion (dies included) Easy Gauging and Tool Adjustment TBM8S Includes Shure-Stake® Control Mechanism
15520 15522 15527-CK 15528 15513-CK 15508 15526 15530 15511 15510-CK 15526 15530 15511 15532-CK 15534 15514-CK 15512 15517 15606 15506
225/24 = 90.8 kcmil
HTCV-4 HTC500
54282NT
3
62
White
0
REC-1
BLUE
13642M 12-Ton Compression Tool Forged Steel Head Operating Pressure: 10,000 PSI Weight: 9 lbs. 8 AWG – 900 kcmil CU, 750 kcmil AL UL Listed
BPLT13970P2(Battpac® LT) Battpac® LT Battery-Powered Pump 60-minute full recharge using battery charger supplied. Highly visible display allows instant evaluation of residual battery power level after each operation. Guided battery insertion and locking. Socket for 24V dc external supply connection. Nominal pressure 100000 PSI Weight 20.9 lbs. with Battery
6TON21 21 TBM6221 21 15520 21 6TON24 24 TBM6224 24 15522 24 6TON29 29 TBM6229 29 15527-CK 29 6TON33 33 TBM6233 33 15528 33 6TON37 37 TBM6237 37 15513-CK 37 6TON42 42 TBM6242 42 15508 42 6TON45 45 TBM6245 45 15526 45 6TON50 50 TBM6250 50 15530 50 6TON54 54 TBM6254 54 15511 54 6TON62 62 TBM6262 62 15510-CK 62 6TON45 45 TBM6245 45 15526 45 6TON50 50 TBM6250 50 15530 50 6TON54 54 TBM6254 54 15511 54 6TON60 60 TBM6260 60 15532-CK 60 6TON66 66H TBM6266 66 15534 66H 6TON71 71H TBM6271 71 15514-CK 71H 6TON76 76H TBM6276 76 15512 76H 6TON80 80H TBM6280 80 15517 80H 6TON87 87H TBM6287 87 15506 87H
8 AWG 37/24 10AWG 6 AWG 61/24 8AWG 4 AWG 91/24 6AWG 2 AWG 125/24 1 AWG 150/24 4AWG 1/0 225/24 2AWG 2/0 275/24 3/0 325/24 4/0 450/24 250MCM 550/24 1AWG 1/0 2/0 3/0 300MCM 4/0 350MCM 775/24 (short) 250MCM 400MCM 775/24 (long) 300MCM 925/24* 500MCM 350MCM
2/0 AWG
350-4/0 Str. Cu. – – Yellow & Flex
62
Yellow
—
For Connector NO. OF ROD Body Size POSTITIONS
Multi-Tap Rods R0-4
TBM54BSCT(S) (Battpac®) Fast Cycle Cutting Tool 14.4V Batteries Weights only 7.2 lbs. Cuts Copper, AL Maximum Diameter Cut 21/8 in./ 750 kcmil CU/ 636 kcmil ACSR (S model) Includes Carrying Case, Charger, 2 Batteries, Carry Strap
Die Code No.
1/0 AWG
750 Str. (750-500)
3
—
300 kcmil
Cat. No.
13100A 14-Ton Compression Tool Forged Steel Head Operating Pressure: 10,000 PSI Weight:10 lbs. 8 AWG – 900 kcmil CU, 750 kcmil AL UL Listed
TBM45S Ergonomic Manual Compression Tool Nesting Die Head – Rotary Color Coded Die Wheel 10 Awg – 2 Awg CU, 6 Awg AL 1 Awg (Green Color Coded) C-Taps Die Code Embossing MD2 Motor Disconnects Includes Shure-Stake® Control Mechanism for correct crimping
Die Cat. No.
54810
HTCV-1 HTC2S
62
250 kcmil
54178NT04
For Connector Body Size
Connector Size Color Keyed Die Groove Flex/24 AL/CU
54809
8-14 – – Green (8-14)
54
Yellow Yellow
54172NT
3
Cat. No.
Multi-Tap Insulators 1REC-0 0
8-14 (8-14)
Purple
550/24 550/24
1
Code Copper
Black
HTCV-2 HTC40
450/24
250 MCM 250 MCM
54
3
Wire Size Code Flex
BPLT14BSCR (Battpac® LT) 14-Ton Battery-Powered Compression Tool Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps 54755 to 54775 C-taps Output Force: 14 tons Dimensions (L x W x H): 181⁄8" x 37⁄8" x 10" Battery: 14.4V 3.0Ah Ni-MH Weight with Battery: 18.1 lbs.
TBM15I 15-Ton Compression Tool Insulated Open Forged Steel Head Dies are interchangeable with BPLT15BSCR Battery Powered Tool Operating Pressure: 10,000 PSI Weight: 16.5 lbs. 8 AWG – 1500 kcmil CU, 1000 kcmil AL UL Listed
Tool and Die Selection Chart for Power Connectors
3
8-14 Brown (8-14)
4/0 AWG
54213NT 54275NT
Purple
•E liminates the need for expensive flexible-conductor cable • Individual connectors can be rotated 360º on rod for multidirectional connections • Versatile, modular design supports a myriad of connection possibilities • UL 486AB Listed and CSA Certified for field installation • Compression connections maintain integrity even under vibration and high temperatures • Suitable for applications up to 600 volts (1000 volts in signs and fixtures)
2/0 AWG
Cat. No.
TBM8-750BSCR (Battpac®) 12-Ton Dieless Battery Powered Compression Tool Self-contained 12-ton compression tool features a unique dieless compression system. Batteries: 14.4V Batteries Open Forged Steel Head 8 AWG – 750 kcmil Copper Connectors, 750 kcmil Aluminum Weight: 9 Lbs. with Battery Die-less Crimp UL Listed Includes carrying case, charger, two-batteries, carry strap (no dies).
BPLT58BSCT (Battpac® LT) 8-Ton compression tool Includes carrying case, charger, two-batteries, carry strap (no dies). Crimping Force: 8-Ton Cutting Tool Batteries: 14.4V Batteries Construction: Forged Steel Head and Cutter Blades 2 Forward Speeds Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope Weight: 17.2 Lbs. with Battery Max. Dia. Cut: 1.5 in.
BPLT15BSCR (Battpac LT) 15-Ton Battery-Powered Compression Tool Installing Range: Up to 1500 mcm copper lugs & splices Up to 1000 mcm aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-taps 63105 to 63180 aluminum H-taps 54755 to 54790 C-taps Output Force: 15 tons Dimensions (L x W x H): 21" x 31⁄2" x 11" Battery: 14.4V 3.0Ah Ni-MH Weight with Battery: 23.75 lbs.
1/0 AWG
8-14 (8-14)
54212NT
450/24
500 kcmil
MD20F-3
HTCV-2 HTC40
3
4/0 AWG
350 kcmil
—
MD10F-3
8-14 – Purple (8-14)
5
54167NT
—
TEE500
Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate
8-14 (8-14)
50 50
1
TEE350
FLAG500
Green
250-2 (4/0-2)
Orange Orange
50
FLAG350
2 3
CHT250214-8
325/24 325/24
Orange
250 kcmil
1 AWG 1 AWG
HTCV-2 HTC40
3/0 AWG 3/0 AWG
325/24
4/0
—
MD1F-2 MD1F-3
8-14 – Purple (8-14)
54266NT 54211NT
3/0 AWG
CROSS40
TEE250
Two-Way Splice Connectors — Long Barrel 600V to 35kV Applications
2-6 Str/Sol (2-8)
5
54162NT
TEE40
FLAG250
Brown
250-2 (4/0-2)
45 45
•N arrow-width tongue and barrel, engineered for dimensional consistency the entire length of the lug • Perfect for connections in limited-space applications • High-conductivity copper alloy construction • Electro-tin-plated finish resists corrosion • T&B Color-Keyed® marking system makes connections and verification easy • Chamfered barrel eases insertion of wire
FLAG40
BPLT62500BSCR (Battpac® LT) 6-Ton Compression Tool and die set. Installing Range: Up to 500 mcm copper lugs & splices Up to 350 mcm aluminum lugs & splices 54705 to 54750 C-taps Output Force: 6 tons Dimensions (L x W x H): 11" x 33⁄4" x 117⁄8" Battery: Ni-MH 14.4V 3.0Ah Weight with Battery: 8 lbs.
BPLT6500BSCR (Battpac® LT) 6-Ton Compression Tool and Die Sets Installing Range: Up to 600 MCM copper lugs & splices Up to 400 MCM aluminum lugs & splices CHT814-10 to CHT214-9 copper H-taps 63105 to 63148 aluminum H-taps 54705 to 54750 C-taps Output Force: 6 tons Dimensions(L x W x H): 11" x 33⁄4" x 117⁄8" Battery: Ni-MH 14.4V 3.0Ah Weight with Battery: 8 lbs.
TBM6H 6-Ton Compression Tool Forged Steel Head Dies are interchangeable with BPLT6BSCR Battery Powered Tool Operating Pressure: 10,000 PSI Weight: 6.5 lbs. 8 AWG – 600 kcmil CU, 400 kcmil AL Including C-Tap and H-Tap Type Connectors UL Listed
Mechanical Tools
2 3
CHT25014-7
Black Black
45
3/0
2 AWG 2 AWG
⁄16 ⁄8
275/24 275/24
Black
2/0
CROSS30
MD2F-2 MD2F-3
HTCV-2 HTC40
2/0 AWG 2/0 AWG
275/24
⁄4 ⁄16
1 5
CROSS20
TEE30
Blue
250-2 – – Purple (4/0-2)
54261NT 54210NT
2/0 AWG
⁄4
TEE20
FLAG30
GRAY
250-2 (4/0-2)
⁄4
54157NT
1
FLAG20
2
CHT2502-6
5
1
1/0
4 AWG
⁄16
42
42
CROSS10
MD4F-2
HTCV-3 HTC40
Pink
Pink
TEE10
1 2
8-14 Brown (8-14)
225/24
225/24
#1
FLAG10
6 AWG 6 AWG
250-1/0 (4/0-1/0)
1/0 AWG
1/0 AWG
#2
CROSS1
MD6F-1 MD6F-2
500-4/0 (350-4/0)
54255NT
54152NT
⁄4
CROSS2
TEE1
RED
CHT50010-5
⁄4
1
TEE2
FLAG1
250–500 kcmil
1 2
HTCV-3 HTC500
⁄4
37
FLAG2
F-INSUL-4
8 AWG 8 AWG
500-4/0 – – Brown (350-4/0)
37 37
Green
#4
MD8F-1 MD8F-2
500-250 (350-4/0)
Green Green
150,175/24
CROSS4
YELLOW
CHT50040-4
150,175/24 150,175/24
#1 AWG
TEE4
1/0–4/0
Blue
HTCV-4 HTC500
⁄4 1 ⁄4 1 ⁄4
FLAG4
#4–1
F-INSUL-3
1 2
4/0-1/0 (250-1/0)
1
#6
12-10 AWG 12-10 AWG
750-350 (550-500)
#1 AWG #1 AWG
One- and Two-Hole, Standard Barrel, 600V Applications
54108NT
⁄4
CROSS6
MD1210F-1 MD1210F-2
CHT75010-3
54208NT 54208NT0516
1
TEE6
#8–6
F-INSUL-2
0 1
HTCV-4 HTC500
#10
FLAG6
F-INSUL-1
16-14 AWG 16-14 AWG
750-500 750-500 – – Yellow (550-500) (550-350)
33 33 33
33
115 115
29
#8
MD1614F-0 MD1614F-1
CHT750350-2
Brown Brown Brown
Brown
Yellow Yellow
Gray
Die Bolt Code Size
125/24 125/24 125/24
125/24
1925/24 = 777 kcmil 1925/24 = 777 kcmil
Two-Hole Narrow-Tongue Lugs 54206NT0310 #4 AWG 91/24
Die Color
#2-3 AWG #2-3 AWG #2-3 AWG
#2-3 AWG
900 kcmil 900 kcmil
Wire Size Code Flex
54207NT 54207NT0412 54207NT0416
54107NT
58825NT 58825NT0828
Cat. No.
CROSS8
400 kcmil 775/24 = 313 kcmil
Kopr-Shield ® Compound Wire Size Code Flex
TEE8
54822BE 54821BE 54874BE
Joint Compound Cat. No.
FLAG8
Flag Insulators F-INSUL-0 #16–10
COLOR CODE
Copper H-Taps — 600V Application
Narrow-Tongue Lugs
#12-10
BODY SIZE
LONG BARREL
Two-Hole Lugs — Long Barrel 600V to 35kV
#16-14
CROSS1210
Wire Size
CONNECTORS FOR COPPER CONDUCTOR LENGTH One-Hole Lugs — Long Barrel 600V to 35kV
CROSS1614
TEE1210
Cat. No.
Contact T&B Customer Service for price and delivery schedules of your custom lugs. In most cases, a minimum order quantity is required.
Die code embossed
TEE1614
FLAG1210
KUBE® Connectors Multi-Tap
Color-Keyed® Special Lugs for Special Problems — Angled, Shaped and Trimmed the Way You Need Them
125 d 1f
FLAG1614
87
For Bell Ended Connectors, add suffix BS to the end of the catalog number.
1 1f 1 1d
Colored bands
with the correct die for that particular size conductor.
Flag wire size CAT. NO. (AWG)
wire size (AWG)
®
500 kcmil
750 kcmil
115 115 YELLOW 115 115
66
54518
256-30695-237 54223
50
54513
53968
1 1 1 1f 1f
Flag Tee cross CAT. NO. cat. no. cat. no.
45
54512
53964
94 c 1 94 d 1f 99 99 99 99 99
1/0 AWG
Remote Hydraulic Tools & Pumps
•O ffers lowest installed cost for the application • Versatile, modular design enables thousands of field-constructible connection possibilities • UL Listed and CSA Certified for field installation • Used with standard Color-Keyed® lugs and splices
24
BLACK
GREEN
N/A
#2 AWG
PINK
600 kcmil 1100/24 = 444 kcmil
1000 Navy
21
37/24 = 14.9 kcmil, #8 Weld
#6 AWG 54505
275/24 = 111 kcmil, 1/0 Weld, 427/.0155, 133/.0282
54220 54289
1000 kcmil
Die Code
225/24 = 90.8 kcmil, #1 Weld, 133/.0254
87 c 1 BROWN 87 d 1f 87 d 1b
54228
Die Color
2/0 AWG 54510
500 kcmil 500 Navy
256-30695-694 54226 kcmil 900 kcmil 1925/24 = 777 256-30695-846 256-30695-844
Wire Size Flex
#1 AWG 54508
For Bell Ended Connectors, add suffix BS to the end of the catalog number.
Dies that are used in Thomas & Betts connector tools contain “die code” numbers that are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection
Code
g 1 g 1f
54218 54286 256-30695-188
PINK
Cat. No.
Battpac® and Battpac® LT Battery Powered Tools
KUBE® Connectors Flag, Tee and Cross
Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate
54507
76 c 1 76 c 1h
N/A
400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306
256-30695-1406 256-30695-842 256-30695-898 700 kcmil 1325/24 = 535 kcmil 54291 58281
54266 150 Navy, 2/0 Weld 50 j 1 54211 3/0 AWG 325/24 = 131 kcmil ORANGE 50 c 1 54265 133/.0316, 259/.0227, 427/.0177 50 d 1f
54 54 54 54 54
54213 250 kcmil 250 Navy 54275
256-30695-332 256-30695-1240 54215 54282
37 b e 37 j 1 37 c 1 b j j c c d
Wire Size Flex
54214 300 kcmil 300 Navy 54280
e f 1 1 f
42 42 42 42 42 42
Code
54212 54270 200 Navy 256-30695-1247 4/0 AWG 3/0 Weld PURPLE 256-30695-331 450/24 = 182 kcmil 256-30695-1261 703/.0154
21 21 21 21 21 21 21
54206 256-30695-1184 #4 AWG 256-30695-255
Cat. No.
N/A c 1 N/A b e
54204 256-31426-33 256-31426-33PH 23 Navy 542040410 8 AWG #8 Weld RED 542040416 37/24 = 14.9 kcmil 256-30695-1094 256-30695-251 256-30695-1070 256-30695-1153 256-30695-1183 54205 256-30695-1095 256-30695-252 256-30695-372 256-30695-913 256-30695-253
Two-Way Splice Connectors — Standard Barrel 600V to 35kV
TOOLS
MEETS
IEEE
837 REQUIREMENTS
Cat. No.
Cable Range
Dies
Cat. No.
Cable Range
Dies
GP2250-2
2-250 kcmil
15G86R
GP250500-2
250-500 kcmil
15G86R
GP2250-4
2-250 kcmil
15G126R
GP250500-4
250-500 kcmil
15G126R
Steel Grounding Studs, Lugs, and I-Beam Clamps not shown on this chart. Please refer to T&B Power and Grounding Catalog for complete details.
10
Pigtail Connectors
• Figure-8 connectors • Hex compression intimately bonds cable directly to ground rod. • Conforms to IEEE std. 837 • UL 467 Cat. No.
MEETS
IEEE
837 REQUIREMENTS
Cable Range Ground Rod
Die Code for TBM14M, 13100A or TBM15I
GR12-306
One Cable: 3/0 to 6 AWG, Two Cables: 2 to 6 AWG
d"
87H
GR58-406
One Cable: 4/0 to 6 AWG, Two Cables: 2 to 6 AWG
e"
87H
GR34-4010
One Cable: 4/0 to 1/0 AWG
f
99H
For technical questions, call 1-888-862-3289 •
www.tnb.com