Color-Keyed Wall Chart Color-Keyed Wall Chart

Power and Grounding Compression Connector System KUBE® Connectors

STANDARD BARREL LENGTH

CONNECTORS FOR COPPER CONDUCTOR One-Hole Lugs — Standard Barrel 600V to 35kV

Two-Hole Lugs — Standard Barrel 600V to 35kV

Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate


Cat. No.

Code

Wire Size Flex

Die Color

Die Bolt Code Size

Cat. No.

Code

Wire Size Flex

256-30695-1351 256-30695-1352 #14-10 N/A AWG 256-30695-263 54101

N/A N/A N/A N/A

#8 b b b

54172-TB 54173 250 kcmil 250 Navy 54174 54113

54104 54130 23 Navy 54131 #8 AWG #8 Weld 54132 37/24 = 14.9 kcmil 256-30695-424

RED

21 21 21 21 21

#10 b j c d

58168

256-30695-1361 54134 #30 Navy 54105 #6 Weld #6 AWG 54135 61/24 = 24.6 kcmil 54136 133/.014 256-30695-282 256-30695-422

BLUE

24 24 24 24 24 24 24

#12 #10 b j c c d

256-30695-1362 54138 40-50 Navy 54106 91/24 = 36.7 kcmil 54139 #4 AWG 133/.0177 54140 49/.029 256-30695-233 256-30695-264

GRAY

29 29 29 29 29 29 29

#12 #10 b j c c d

54107 #60 Navy 54142-TB #2 AWG 125/24 = 50.5 kcmil 54143-TB #4 Weld 54145-TB

BROWN

33 33 33 33

b j c d

75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223

GREEN

37 37 37 37

b j c d

PINK

42 42 42 42 42

b j c d e

BLACK

45 45 45 45 45

b j c d e

150 Navy, 2/0 Weld 325/24 = 131 kcmil 3/0 AWG ORANGE 133/.0316, 259/.0227 427/.0177

50 50 50 50

b j c d

PURPLE

54 54 54 54 54

b j c d f

YELLOW

62 62 62 62 62

b j c d e

54108 54147 #1 AWG 54148 54150 54152-TB 54153-TB 54109 54155-TB 256-30695-1383

#100 Navy #1 Weld 1/0 AWG 225/24 = 90.8 kcmil 133/.0254

54157 54158 54110 2/0 AWG 54160 256-30695-131 54162-TB 54163-TB 54111 54165-TB

125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155 133/.0282

54167 200 Navy 54168 3/0 Weld 54112 4/0 AWG 450/24 = 182 kcmil 54170 703/.0154 256-30695-1174 58161 58162 58163 58165 58166

4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183

Die Color YELLOW

250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189

WHITE

300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil

58174

d j c d e

71

d c d e

350 Weld, 259/.0368, 427/.0285, 703/.0224, BLUE 889/.0201

76

d

BLUE

400 Weld 925/24 = 373 kcmil 259/.0393 or 427/.0306

58180

66

71 71 71

N/A

76 76

d e

80 80

c d

BROWN

87 87 87

c d e

1100/24 = 444 kcmil, 500 Weld, 259/.0417, GREEN 427/.0325, 703/.0253

94

e

500 kcmil 500 Navy

256-30695-339 54118 54187

b j c d

RED

54116 400 kcmil 400 Navy 54185 256-30695-1403 58177

62 62 62 62

66 66 66 66

RED

350 kcmil 350 Navy

256-30695-112 54115 54183

WHITE

54178 54179 300 kcmil 300 Navy 54114 54181 58171

Die Bolt Code Size

256-30695-1054 256-30695-1370 54120

600 kcmil

GREEN

94 94 94

g d e

54122-TB

700 kcmil

PINK

99

e

99 99 99 99

c d d e

BLACK

106 106 106

d e g

1600/24 = 646 kcmil

BLACK

106

e

800 Navy

ORANGE

107

e

256-30695-843 900 kcmil 1925/24 = 777 kcmil YELLOW 54126

115 115

d e

125

e

256-30695-1404 256-30695-1405 1325/24 = 535 kcmil 256-30695-840 427/.0342 58182 256-30695-193 54123-TB 256-30695-937

750 kcmil

58184 54124-TB

800 kcmil

1000 kcmil

54128

PINK

N/A

1000 Navy

For Bell Ended Connectors, add suffix BS to the end of the catalog number.

Cat. No. 256-30695-1302 54201

Code

Wire Size Flex

Die Die Bolt Color Code Size Ctr.

#14-10 N/A AWG

#10 #10 #10 b b b c

30 Navy #6 AWG #6 Weld 61/24 = 24.6 kcmil 133/.014

BLUE

24 24 24 24 24 24 24 24 24

#12 d-e #10 d #10 e-f b e b d b 1 b f b 1 c 1

40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029

GRAY

29 b e 29 j 1 29 c 1

BROWN

54207 256-30695-1355 60 Navy 256-30695-1185 #2 AWG 125/24 = 50.4 kcmil 256-30695-257 #4 Weld 256-30695-1049

54208 75 Navy 256-30695-1233 #1 AWG 150/24 = 60.5 kcmil GREEN 256-30695-1236 175/24 = 70.6 kcmil, 133/.0223 256-30695-329 54255 100 Navy 256-30695-1234 #1 Weld 1/0 AWG 54209 225/24 = 90.8 kcmil 256-30695-1265 133/.0254 256-30695-886 256-30695-1175 125 Navy 54261 1/0 Weld 256-30695-832 2/0 AWG 275/24 = 111 kcmil 54210 133/.0282 54260

33 33 33 33 33

b b b c d

e e e e 1 f 1

PINK

f g 1 1 1f L

BLACK

45 45 45 45 45

b j j c d

f g 1 1 1

Die Die Bolt Color Code Size Ctr. c d b b j

1 1f e f 1

YELLOW 62 c 1 62 d 1f

256-30695-345 256-30695-399 256-30695-452 58265

YELLOW

4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286, 637/.018

WHITE

350 kcmil 350 Navy

RED

54216 400 kcmil 54283 256-30695-439 58277 256-30695-839

BLUE

62 62 62 62

c c c d

54504

#8 AWG

RED

61/24 = 24.6 kcmil, #6 Weld, 133/.014

BLUE

#4 AWG 54506

91/24 = 36.7 kcmil, 133/.0177, 49/.029

GRAY

29

125/24 = 50.4 kcmil, #4 Weld

BROWN

33

150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld, 133/.0223

GREEN

37 42

66 c 1 66 d 1f 71 71 71 71

3/0 AWG 54511

325/24 = 131kcmil, 2/0 Weld, 133/.0316, 259/.0227, 427/.0177

ORANGE

375/24 = 179 kcmil, 133/.0355, 259/.0255, 427/.0199

ORANGE

50

b j c d

54509

f 1f 1 1f

53962

80 c 1 80 d 1f 80 c 1

c c c d d

4/0 AWG

450/24 = 182 kcmil, 3/0 Weld, 703/.0154

PURPLE

54

250 kcmil

YELLOW

62

550/24 = 222 kcmil, 4/0 Weld, 133/.0399, 259/.0286, 637/.0183

YELLOW

62

54514

300 kcmil

WHITE

54515

350 kcmil

RED

71

54516

400 kcmil

BLUE

76

1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253

BROWN

87

BROWN

54520

600 kcmil

GREEN

94

PINK

99

PINK

99

54522-TB 700 kcmil

106 c 1 BLACK 106 d 1f

53969

256-30695-1376 54224

800 kcmil

ORANGE 107 c 1a 107 d 1f

54528

c d c e

Thomas & Betts Dies Offer Inspection Capability.

1325/24 = 535 kcmil, 427/.0342

54523-TB 750 kcmil 1000 kcmil

BLACK

106

N/A

125

Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type of lug you need, manufactured to your specifications. • Straight, 45° and 90° angle • Stacking or non-stacking • Narrow tongue or standard • Custom bolt holes sizes and centers • Tin, silver, lead and nickel platings

for inspection purposes. The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed



Cat. No.

Cat. No.

54901BE 54929BE 54930BE

Wire Size Code Flex

Die Color

#14-10 AWG 37/24 = 14.9 kcmil #8 AWG

54904BE 54905BE

#6 AWG

54908BE 54906BE

#4 AWG 91/24 = 36.7 kcmil

61/24 = 24.6 kcmil

Die Bolt Code Size

N/A

N/A

b

RED

21 21

#10 b

BLUE

24 24

#10 b

29 29

#10 b

GRAY

54933BE 54942BE

#2-3 AWG 125/24 = 50.4 kcmil BROWN

33 33

#10 j

54945BE 54947BE

#1 AWG 150/24 = 60.5 kcmil GREEN

37 37

#10 j

54946BE 54949BE 54909BE 54950BE

kcmil 1/0 AWG 225/24 = 90.8

42 42 42 42

#10 j c d

54910BE 54951BE

2/0 AWG 275/24 = 111 kcmil BLACK

45 45

c d

54965BE

3/0 AWG

325/24 = 131 kcmil ORANGE

50

d

256-30695-1252 450/24 = 182 kcmil 256-30695-1253 4/0 AWG PURPLE 3/0 Weld 54970BE

54 54 54

b c d

PINK

Cat. No.

Wire Size Code Flex

Die Color

Die Bolt Code Size

550/24 = 222 kcmil, YELLOW 4/0 Weld

54913BE 250 kcmil

62

d

54914BE

300 kcmil

WHITE

66

d

54915BE

350 kcmil

650/24 = 262 kcmil

RED

71

d

54916BE 54917BE

400 kcmil 775/24 = 313 kcmil

54918BE 54919BE 54921BE 54920BE

76 76

d e

500 kcmil 925/24 = 373 kcmil BROWN

87 87

d e

600 kcmil 1100/24 = 444 kcmil GREEN

94 94

d e

700 kcmil

54979BE

BLUE

Pink

1325/24

54922BE 54923BE

750 kcmil 1325/24 = 535 kcmil BLACK

99

d

106 106

d e

54984BE

1600/24 = 646 kcmil BLACK

106

e

58926BE

900 kcmil

1925/24 = 777 kcmil YELLOW

115

e

125 125

e g

N/A

54928BE 1000 kcmil 256-30695-918

For Bell-Ended Connectors, add suffix BS to the end of the catalog number.

Thomas & Betts introduces a new line of copper lugs for flexible and extra-flexible cable including welding cable. The Color-Keyed belled-end lugs feature a flared barrel to permit easy insertion of flexible cables. The flared end offers up to 20% more surface area upon insertion than standard lugs. This virtually eliminates crushed or broken strands that may occur on tight fits. The belled-end design gradually compresses the fine strands as the cable is inserted into the lug.

All Color-Keyed® Copper Connectors shown on this chart are available in belled-end style. Add suffix “-BS” to catalog number when ordering.

Wire Size Code Flex


54801BE 2256-31426-3 256-31426-3SPH #14-10 AWG N/A 256-30695-1298 256-30695-1730

N/A b N/A #10 N/A #10 N/A b N/A b

Cat. No.

e e e-f e e-f

54850BE 54851BE 256-30695-1157

#8 AWG

37/24 = 14.9 kcmil #8 Weld

RED

21 21 21

b b c

e f 1

54852BE 256-30695-1014 256-30695-1225 256-30695-1158 256-30695-868

61/24 = 24.6 kcmil #6 AWG #6 Weld

BLUE

24 24 24 24 24

b b b c d

e 1 f 1 1f

54854BE 256-30695-1246 256-30695-1015 256-30695-1337 256-30695-1159 256-30695-733

91/24 = 36.7 kcmil #4 AWG #4 Weld

29 b 29 b 29 b 29 j 29 c 29 d

e f 1 1 1 1f

256-30695-1016 54855BE 256-30695-1300 54856BE 54810BE 256-30695-1160 256-30695-869 54811BE

kcmil #2-3 AWG 125/24 = 50.4

BROWN

33 33 33 33 33 33 33 33

b b b j c c d d

1 e f f 1f 1 1f 1f

54809BE 54812BE 54858BE 256-30695-1161 54857BE

150/24 = 60.5 kcmil #1 AWG 175/24 = 70.6 kcmil, #2 Weld

GREEN

37 37 37 37 37

b b j c d

e f g 1 1f

256-30695-1016 256-30695-1018P 54859BE 54813BE 54860BE 256-30695-1162P 256-30695-1162 256-30695-593

1/0 AWG 225/24 = 90.8 kcmil

PINK

42 42 42 42 42 42 42 42

b b b b j c c d

1 1 e f g 1 1 1f

54814BE 256-30695-1299 256-30695-1116 256-30695-1116P 54862BE

2/0 AWG 275/24 = 111 kcmil 1/0 Weld

BLACK

45 45 45 45 45

b b c c d

e f 1 1 1f

GRAY

Wire Size Code Flex


54815BE 54816BE 54864BE

3/0 AWG 325/24 = 131 kcmil

50 ORANGE 50 50

b c d

f 1 1f

54817BE 54818BE 256-30695-1117 256-30695-1117P 54866BE

450/24 = 182 kcmil 4/0 AWG 3/0 Weld

PURPLE

54 54 54 54 54

b c c c d

f 1f 1 1 1f

256-30695-1245 256-30695-1245P 54868BE

62 550/24 = 222 kcmil, 250 kcmil YELLOW 62 4/0 Weld 62

c c d

1 1 1f

54819BE 54870BE

300 kcmil

54820BE 256-30695-1118 256-30695-1118P 54872BE

350 kcmil

650/24 = 262 kcmil

WHITE

66 66

c d

1 1f

71 71 71 71

b c c d

f 1 1 1f

RED

One-Hole Narrow-Tongue Lugs 54138NT #4 AWG 91/24

Die Color Gray

Die Bolt Code Size 29 #10

Pink

MD30F-3

3/0 AWG

3

Orange

MD40F-3

4/0 AWG

3

Purple

Die Color

Die Code

RED

21

54804

#8 AWG

37/24 = 14.9 kcmil

54805

#6 AWG

61/24 = 24.6 kcmil

BLUE

24

54806

#4 AWG

91/24 = 36.7 kcmil

GRAY

29

54807

#2 AWG

125/24 = 50.4 kcmil

BROWN

33

150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil

GREEN

37

54808 #1 AWG

350 MCM

—

Red

71H

54218NT 54286NT

500 MCM 500 MCM

925/24 925/24

Brown Brown

87 87

3

54878BENTPH 600 MCM

—

Green

94

1

54223NT0628 750 MCM 54223NT 750 MCM 58884BENTPH —

1325/24 1325/24 1600/24

Black Black Black

106H 106H 106H

3

1

66

1

54115NT 54115NT06

350 kcmil 350 kcmil

— —

Red Red

71 71

1

54118NT

500 kcmil

—

Brown

87

1

54123NT08 54123NT 54879NT

750 kcmil 750 kcmil 750 kcmil

— — 1325/24 = 535 kcmil

Black Black Black

106 106 106

1

⁄4 ⁄4

⁄2 3 ⁄8 ⁄2

⁄2 5 ⁄8 3 ⁄8 ⁄8 ⁄2

3 1

Thomas & Betts Corporation • 8155 T&B Boulevard • Memphis, Tennessee 38125 © 2009 Thomas & Betts Corporation. All rights reserved. Printed in U.S.A. Rev. 1 10/09/5M GM-1089

⁄16 ⁄8

3

⁄8

⁄8 3 ⁄8 ⁄8

⁄8

⁄2

1

⁄2

⁄8 1 ⁄2 1 ⁄2

4

1

R0-6

0

6

REC-2

2

R0-8

0

8

REC-3

3

R0-10

0

10

3

4

12

54811

3/0 AWG

325/24 = 131 kcmil

ORANGE

50

R1-6

1

6

54812

4/0 AWG

450/24 = 182 kcmil

PURPLE

54

R1-8

1

8

54813

250 kcmil

550/24 = 222 kcmil

YELLOW

62

R1-10

1

10

54879BE

700 kcmil

Pink

99

d

YELLOW

115

R3-8

3

8

256-30695-1222 256-30695-1222P

750 kcmil 1325/24 = 535 kcmil

BLACK

106 c 106 c

1 1

54880BE

750 kcmil

BLACK 106 d

1f

Copper H-Taps

Material: Copper per ASTM designation B-124-55 Alloy 12

•C opper colloidal surface treatment protects, lubricates and enhances conductivity • Prevents “Green Scourge” corrosion • Eases terminal installation and removal

Aluma-Shield® Compound •F or aluminum cable connections • Contains fine zinc particles that break through oxide film on cable strands upon compression of connection • Seals out air and moisture

Conductor Size Code (Flex Cable) Color Insulating Cat. No. Main Branch 1 Branch 2 Branch 3 Code Covers (750-500) (750-500) HTCV-4 CHT750350-1F (750) (350) – White HTC1000 Flex Only Flex Only

Cat. No.

Description

Kopr-Shield™ 201-31879 201-31879-1 CP8-TB CP16 CP128

1d oz. Container with brush 4 oz. Container with brush 8 oz. Container with brush 16 oz. Container with brush 1 Gallon Can

Kopr-Shield® and Aluma-Shield® are trademarks of Jet Lube, Inc.

Aluma-Shield 21059 Squeeze Bottle Pt. AP8 8 oz. Brush Cap Can M53 50 Gallon Drum ™

Note: UL Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC applications up to 8 kV and 90°C.

CHT214-9 CHT814-10 CHT75040-11

2-6 Str/Sol 2-6 Str/Sol (2-8) (2-8)

1 Str. 2-6 AWG (1-8)

1 Str. 2-6 AWG (1-8)

12

4

12

3

d"

2 AWG-2/0 AWG

15G121R

e"

2 AWG-2/0 AWG

15G121R

CTP2020

#1 STR. - 2/0 STR.

#1 STR. - 2/0 STR.

15501A

1

GR34-202

f"

2 AWG-2/0 AWG

15G121R

54855LR12*

d"

2 AWG-250 kcmil

15G86R

15G121R

CTP25020

3/0 STR. - 250 kcmil

#6SOL. - 2/0 AWG**

15G86R

1

15G121R

54885LR12*

d"

250 kcmil-500 kcmil

15G126R

15G121R

CTP250250



15G86R

1

GR12-40250

d"

3/0 AWG-250 kcmil

15G121R

54865LR58*

e"

2 AWG-250 kcmil

15G86R

15G121R

CTP50020

300-500 kcmil

#6 SOL. - 2/0 AWG**

15G121R

2

GR58-40250

e"

3/0 AWG-250 kcmil

15G121R

54895LR58*

e"

250 kcmil-500 kcmil

15G126R

15G121R

CTP500250

300-500 kcmil


15G121R

2

GR34-40250

f"

3/0 AWG-250 kcmil

15G121R

54875LR34*

f"

2 AWG-250 kcmil

15G86R

15G121R

CTP500500

300-500 kcmil

300 - 500 kcmil

15G121R

3

15G121R

54900LR34*

f"

250 kcmil-500 kcmil

15G126R

15G121R

15G121R

54910LR100

1"

2 AWG-250 kcmil

15G86R

12

15G121R

1"

250 kcmil-500 kcmil

15G126R

15G121R

2-14 Yellow (2-14)

• Requires adapter Cat. No. 15500-TB when used with hydraulic head TBM15I. Available packaged with HTC series covers Add -WC to standard catalog number.

MEETS

IEEE

837 REQUIREMENTS

Die Selection for Element A Element B Element B to Element B to TBM14M, 13100A or TBM15I Cat. No. Cable to Cable Ground Rod Rebar A B

Cat. No. Insulating Female Male Body Color Boot Disconnect Disconnect Wire Size Size Code Cat. No. MD1614F-0 MD1614M-0 16-14 AWG 0 MDBOOT-0 BLUE MD1614F-1 MD1614M-1 16-14 AWG 1 MDBOOT-1 MDBOOT-1 YELLOW MDBOOT-2

54855L

#6SOL-#2STR

#6SOL-#2STR

–

54865L

#1STR-250 kcmil

#6SOL-#2STR

d"-e"

3

54875L

#2STR-250 kcmil

#2STR-250 kcmil

d"-e"

3

54885L

250 kcmil-500 kcmil

#6SOL-#2STR

e"-d"

5

54895L

250 kcmil-500 kcmil

#2STR-250 kcmil

e"-d"

5

54900L

250 kcmil-500 kcmil

250 kcmil-500 kcmil

e"-d"

5

MD1210M-1 MD1210M-2

12-10 AWG 12-10 AWG

1 2

MD8F-1 MD8F-2

MD8M-1 MD8M-2

8 AWG 8 AWG

1 2

RED

MDBOOT-1 MDBOOT-2

MD6F-1 MD6F-2 MD6F-3

MD6M-1 MD6M-2 MD614-3

6 AWG 6 AWG 6AWG

1 BLUE 2 3

MDBOOT-1 MDBOOT-2 MDBOOT-3

MD4F-2

MD4M-2

4 AWG

2

GRAY

MDBOOT-2

MD2F-2 MD2F-3

MD2M-2 MD2M-3

2 AWG 2 AWG

2 3

BROWN

MDBOOT-2 MDBOOT-3

MD1F-2 MD1F-3

MD1M-2 MD1M-3

1 AWG 1 AWG

2 3

GREEN

MDBOOT-2 MDBOOT-3

MD10F-3

MD10M-3

1/0 AWG

3

PINK

MDBOOT-3

MD20F-3

MD20M-3

2/0 AWG

3

BLACK

MDBOOT-3

54875

MD30F-3

MD30M-3

3/0 AWG

3

ORANGE MDBOOT-3

MD40F-3 MD40F-4

MD40M-3 MD40M-4

4/0 AWG 4/0 AWG

3 4

PURPLE

MDBOOT-3 MDBOOT-4

MD250F-4

MD250M-4

250 kcmil

4

YELLOW

MDBOOT-4

MD350F-4

MD350M-4

350 kcmil

4

RED

MDBOOT-4

MD500F-4

MD500M-4

500 kcmil

4

MD1210F-1 MD1210F-2

6

BROWN MDBOOT-4

12

–

15501A

15501A

⁄8-1⁄2" #3-#4 Rebar

15G86R

15501A

⁄8- ⁄2" #3-#4 Rebar

15G86R

15G86R

⁄8-3⁄4" #5-#6 Rebar

15G126R

15501A

⁄8-3⁄4" #5-#6 Rebar

15G126R

15G86R

⁄8-3⁄4" #5-#6 Rebar

15G121R15

G121R

1

Figure 6 Compression Ground Tap Connector

MEETS

IEEE

837 REQUIREMENTS

Dies for TBM 14M, Cable to Rebar Application Application 13100A Cat. No. Main Tap A Ground Rod B Cable Range or TBM15I

Material: High Conductivity Copper. *Cat. No. 15500 adapter required if using TBM15I and 155XX series dies. **#6 AWG branch must be doubled.

MEETS

IEEE

Cable or Rod Connector

GR1-202

GR34-300500

f"

300-500 kcmil

15G121R

GR1-300500

1"

300-500 kcmil

15G121R

*Tin-plated version available of galvanized ground rods. Add suffix -TP.

MEETS

IEEE

Die Code 29 29 29 45 45

Cat. No. 53509 53510 53511 53512 53513

Die Size 1/0AWG 2/0AWG 3/0AWG 4/0AWG 250 kcmil

Die Code 45 66 66 66 76

Cat. No. 53515 53518 53523

Die Size 350 kcmil 500 kcmil 750 kcmil

Die Code 99 99 112

Use hydraulic tools with hex dies.

9

#2 or #1

45

#2 or #1

45

–

–

–

–

GG10-10

1/0

54

1/0

54

–

–

–

–

GG2030-21

2/0 or 3/0

60

#2

45

–

–

–

–

GG2030-10

2/0 or 3/0

60

1/0

54

–

–

–

–

GG2030-2030

2/0 or 3/0

60

#1

50

–

–

–

–

GG40250-21

4/0 or 250 71

#2 #1

45 50

d" e"

71 80H

#2 or #1 #2 or #1

45 50

GG40250-10

4/0 or 250 71 1/0 54

d" e"

71 80H

1/0

65

GG40250-2030

4/0 or 250 71 2/0 or 3/0 60

d" e"

71 80H

2/0 or 3/0 2/0 or 3/0

60 60

GG40250-40250

4/0 or 250 71 4/0 or 250 71

d" e"

71 80H

4/0 or 250 4/0 or 250

71 71

1/0 STR. - .250 kcmil or d" - e" ROD

#4 SOL. - #2 STR.

#3 Rebar c thru d #4 Rebar

#4 SOL. - #2 STR.

15G86R

54860

1/0 STR. - .250 kcmil or d" - e" ROD

1/0 STR. - 2/0 STR.


1/0 STR. - 2/0 STR.

15G86R

54865-CK

1/0 STR. - 250 kcmil or d" - e" ROD



3/0 STR. - .250 kcmil

15G86R

#6 SOL. - #2 STR.

#6 SOL. - #2 STR.

–

–

15501A

GG500-40250

500 kcmil 87 4/0 or 250 71

e" f"

80H 87H

500 500

87 87

54885

250 kcmil - 500 kcmil or e" - f" ROD

#4 SOL. - #2 STR.

#5 Rebar e thru f #6 Rebar

–

15G126R

GG500-500

500 kcmil

87

f"

87

500

87

54890


1/0 STR. - 2/0 STR.


1/0 STR. - 2/0 STR.

15G126R

80H




15G126R

e" f"

350


500 kcmil 87H 350 80H

87H

54895

GG500-350

54900


350 kcmil - 500 kcmil

#5 REBAR e thru f #6 Rebar

350 kcmil - 500 kcmil

15G121R

GG500-2030

500 kcmil 87H 2/0 or 3/0 60

e" f"

87H

2/0 or 3/0

60

GG350-350

350 kcmil

–

–

–

–

80H

Die Size 8AWG 6AWG 4AWG 2AWG 1AWG

Ground Plates

Die Code

GG21-21

350

Cast Copper Two-Way Connector Applications — Heavy Duty

Cat. No. 53504 53505 53506 53507 53508

• Replaces exothermic welds • Conforms to IEEE standard 837 • UL 467

Cable to Cable Range Ground Rod to Cable Cat. No. Main Die Code Branch Die Code Rod Die Code Cable

80H

300-500 kcmil

e"

54920LR100

837 REQUIREMENTS

500

3/0 AWG-250 kcmil

1"

Dies for TBM14M, A B 13100A Ground Cable or TBM15I Cat. No. Rod Range Element A Element B

Material: Cast Copper, Finish: Electro Tin Plated

burial or in concrete

87

2 AWG-2/0 AWG

1"

GR1-40250

8

High-conductivity wrought copper, one-piece construction for cable to cable, cable to rod, “T” and “X” connections. Suitable for direct

• One-piece construction • Connects cable to cable and cable to rod, “T” and “X” connections • Suitable for direct burial or in concrete

837 REQUIREMENTS

A B Dies for Ground Cable TBM14M 13100A Cat. No. Rod Range or TBM15I

GR58-300500

54855

* Tin plated version available of galvanized ground rods. Add suffix -TP

IEEE

837 REQUIREMENTS

Thomas & Betts offers its complete line of grid-ground compression connectors. Our E-Z-Ground™ connectors are designed for direct burial and offer a safe, efficient alternative to exothermic welding products. Grid ground installations do not require explosive charges, and can be installed in various climate conditions. These range-taking products will reduce the number of connectors and dies needed for your installation. Thomas & Betts E-Z-Ground™ products meet all applicable standards (IEEE837, UL467, CSA 22.2). Connectors are pre-filled with oxide inhibitors and sealed.

Figure 6 to 6 Compression Ground Grid Connectors

4

MEETS

837 REQUIREMENTS

4

5

5

•Q uick connections — eliminates nuts, bolts and washers • Reliable insulation — no more “miles” of insulating tape • Labor savings — fast snap-together assembly • Quick disconnect — no cutting through a melted mass of tape

IEEE

12 Figure 6 Connector

8

2 MEETS

11 I Beam Clamp

5

10

3

6

5

KUBE® Connectors Motor Lead Disconnects

For Bell-Ended Connectors, add suffix BS to the end of the catalog number.

6

Figure 6 to 8 Compression Ground Rod to Grid Connectors

GR58-202

10 Pigtail Connectors

4

Figure 8 Compression Ground Rod Tap Connector

GR12-202

10

1925/24 = 777 kcmil

87H

11747 94H TBM12D-3 94H 94H 11748 99H TBM12D-2 99H 11749 106H TBM12D-2 106H 11750 107H 11751 112H TBM12D-1 112H 11753 115H TBM12D-1 115H 1000MCM 800MCM 1000MCM

1

2

900 kcmil

66H 71H 76H

1

R2-10

58526

13465 13473 13476 11742 66H TBM12D-5 13466 13458 13472 13476 11743 71H TBM12D-4 13467 4/0 only 13472 13476 11744 76H TBM12D-4 13479 13476 11745 80H 13468 13478 13478 11746-TB 87H TBM12D-3

HBKC

94

6

15501A

GREEN

4

37 42 45 50 54 62 45 50 54 60

#6 SOL. - #2 STR.**

1100/24 = 444 kcmil

3

TBM12D-3 TBM12D-3 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5

#6 SOL. - #2 STR.**

600 kcmil

3

37 42 45 50 54 62 45 50 54 60

#6 SOL. - #2 STR.

9

R3-6

11736 11737 11738 11739 11740 11771 11738 11739 11740 11741

#1 STR. - 2/0 STR.

8

R3-4

13477 13477 13477 13477 13477 13476 13477 13477 13477 13476

CTP202

2

106

13474 13475 13474 13474 13475 13473 13474 13474 13475 13473

CTP22

R2-8

106

C-TAPS ONLY order order 13462 13455 order order rple 13463 13456 order order 13464 13457 e

Grounding Plate

87

BLACK

21 24 29 33

Splice/2-Way/Connector

BROWN

BLACK

99 106 107 112 115 125 140 150

Die Code No.

TBM12D-1 TBM12D-1 TBM12D-2 TBM12D-2

8

925/24 = 373 kcmil

1600/24 = 646 kcmil

11424 74506 11425 11426 11308 11416 11418 11419

Die Cat. No.

21 24 29 33

Lug

500 kcmil

1325/24 = 535 kcmil

94

Die Code No.

11732 11733 11734 11735

7

54818

1 1f

10

6

750 kcmil

87

11364

Die Cat. No.

13477 13477 13476 13477

Dies for TBM14M, 13100A or Cat. No. Main Tap TBM15I * Crimps

2

58524

11423

TBM8 Die Cat. No. TBM5 Die Cat. No.

Cable or Rod Connectors

R2-6

54823

29 33 37 42 45 50 54H 62 45 50 54 60 66 71 76

Cat. No. Lower Die

13475 13475 13472 13474

6

76

1 1f

11401 11402 11333 11334 11405 11406 11407 297-31669-7 11405 11406 11407 11408 11409 11363 11410

Cat. No. Upper Die

order order 13461 13454

Figure 6-6 Connectors

BLUE

c d

TBM25S TBM4S TBM8-750/-1 TBM-8 / 8S TBM-5 / 5S TBM6 / 6S (25000) 13642M (13400) Hydraulic Head TBM12 Hydraulic Head

Die Code No.

5

775/24 = 313 kcmil

94 94

1f

5

400 kcmil

GREEN

125 c 125 d

1

2

54816

2

Die Cat. No.

Figure 6-8 Connectors

4

R3-12

UL Listed

4

12

R3-10

TBM8-750M-1 12-Ton Compression Tool Weight: 13 lbs. Die-less Crimp Positive Verification Range Taking “Smart” (Connector Diameter Sensing) Crimping 8 AWG – 750 kcmil CU, 750 kcmil AL

TBM4S Die-less Adjustable Indent Manual Compression Tool Weight: 5 lbs. Index Dial Selector for Copper and AL Connectors 8 Awg-250 kcmil CU, 4/0 AL Includes Shure-Stake® Control Mechanism for correct crimping

Steel Grounding Stud TBG Series

1

125

Hand Crimping Tool Weight: 14 lbs.

3

2

600 kcmil 1100/24 = 444 kcmil

N/A

9

R2-4

N/A

Mechanism

C-Taps

1

R1-12

Easy Die Nest for die insertion (dies not included) Easy Gauging and Tool Adjustment TBM6S Includes Shure-Stake® Control Mechanism for correct crimping

Figure 8

71

1000 kcmil

TBM14M 14-Ton Manual Hydraulic Hand Crimping Tool Uses standard 15500 series crimp dies (sold separately) 1.65" jaw opening accommodates large compression terminals and joints 180° rotating head Weight: 15.4 lbs. UL Listed Crimps connectors to 900 kcmil Cu and 750 kcmil Al TBM14M(C) 14-Ton Compact Manual Hydraulic

TBM6S Manual Compression Tool Weight: 5 lbs. 8 Awg – 500 kcmil, 350 kcmil AL Installs C-Taps and H-Tap Connectors

2

66

R2-12

TBM5S Manual Compression Tool Weight: 5 lbs. 8 Awg – 250 kcmil, 4/0 AL Installs C-Tap Connectors to 3/0 Includes Color Coded Dies to fit Easy Die Nest Easy Gauging and Tool Adjustment TBM5S Includes Shure-Stake® Control

C-Taps

RED

54828

Weight: 35 lbs. 10,000 PSI

Weight: 35 lbs.

1

WHITE

54824BE 54878BE

1000 kcmil

7

9

99

13810 Electric Hydraulic Pump High Flow Rate 1.5 HP 115V, 60Hz., 23 amps Includes Shure-Stake® Control Mechanism for correct crimping Hand (13611) or Foot (13612) Switch Required Order Switch and Hose (13619) separately

***15500 Series dies require 15500-TB adapter. 15500F for full size die to fit TBM151 without adapter

650/24 = 262 kcmil

BROWN

54826BE 54882BE

Die Code No.

350 kcmil

54820

1f

Die Cat. No.

300 kcmil

f 1 1 1f

BLACK 106 d

Die Code No.

54815

b c c d

YELLOW 115 d

Die Cat. No.

54814

87 87 87 87

1600/24 = 646 kcmil

Die Code No.

**Standard barrel only. Long barrel requires Black 106H

5

12

11

0

Pink

8 AWG – 750 kcmil CU, 750 kcmil AL UL Listed

COMPRESSION GROUNDING

1

500 kcmil 925/24 = 373 kcmil

900 kcmil 1925/24 = 777 kcmil

Red Blue Gray Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue N/A N/A Brown

*Standard barrel only. Long barrel requires Brown 87H

R1-4

54823BE 256-30695-1119 256-30695-1119P 54876BE

58826BE

99H 106H 107H 112H 115H 125H 140H 150H

R0-12

f 1 1f

58884BE

15505 15515-CK 15608 15609 15504 15603 15602 15601

45

1325/24

TBM8-750 12-Ton Compression Tool Operating Pressure: 10,000 PSI Weight: 9 lbs. Die-less Crimp Positive Verification Range Taking “Smart” (Connector Diameter Sensing) Crimping

Mechanical Hydraulic

21940 (40 TON)

94H 94H

42

700 kcmik

13610A Electric Hydraulic Pump 115B, 50/60 Hz., 12.5 amps Includes Shure-Stake® Control Mechanism for correct crimping Hand (13611) or Foot (13612) Switch Required Order Switch and Hose (13619) separately

BPLT15BSCR / TBM151***

BPLT14BSCR / TBM14M / 14M / 13100A

15611 15536-CK

PINK

b c d

1f

Die Cat. No.

BPLT62BSCR

6TON94 94H 600MCM 1100/24 400MCM Green 15536-CK 94H Green Pink 1325/24** 15505 99H 700MCM 500MCM Pink 99H 15515-CK 106H 750MCM 650MCM Black 106H 800MCM Orange 107H 700MCM Purple 112H 15504 115H 900MCM 1925/24 750MCM Yellow 115H 1000MCM 800MCM 1000MCM

BLACK

76 76 76

1325/24

BPLT6BSCR / TBM6H

21 24 29 33 37 42H 45 50 54H 62 45 50 54H 60 66H 71H 76H 80H 80 87H

275/24 = 111 kcmil

54821

13600 Electric Hydraulic Pump 115V, 50/60 Hz., 10 amps Hand (13620) or Foot (13589A) Switch Required Order Switch and Hose (13619) separately Weight: 25 lbs. 10,000 PSI

TBM8S Manual Compression Tool Weight: 5 lbs. 8 Awg – 500 kcmil, 350 kcmil AL Installs C-Taps and H-Tap Connectors Easy Die Nest for die insertion (dies included) Easy Gauging and Tool Adjustment TBM8S Includes Shure-Stake® Control Mechanism

15520 15522 15527-CK 15528 15513-CK 15508 15526 15530 15511 15510-CK 15526 15530 15511 15532-CK 15534 15514-CK 15512 15517 15606 15506

225/24 = 90.8 kcmil

HTCV-4 HTC500

54282NT

3

62

White

0

REC-1

BLUE

13642M 12-Ton Compression Tool Forged Steel Head Operating Pressure: 10,000 PSI Weight: 9 lbs. 8 AWG – 900 kcmil CU, 750 kcmil AL UL Listed

BPLT13970P2(Battpac® LT) Battpac® LT Battery-Powered Pump 60-minute full recharge using battery charger supplied. Highly visible display allows instant evaluation of residual battery power level after each operation. Guided battery insertion and locking. Socket for 24V dc external supply connection. Nominal pressure 100000 PSI Weight 20.9 lbs. with Battery

6TON21 21 TBM6221 21 15520 21 6TON24 24 TBM6224 24 15522 24 6TON29 29 TBM6229 29 15527-CK 29 6TON33 33 TBM6233 33 15528 33 6TON37 37 TBM6237 37 15513-CK 37 6TON42 42 TBM6242 42 15508 42 6TON45 45 TBM6245 45 15526 45 6TON50 50 TBM6250 50 15530 50 6TON54 54 TBM6254 54 15511 54 6TON62 62 TBM6262 62 15510-CK 62 6TON45 45 TBM6245 45 15526 45 6TON50 50 TBM6250 50 15530 50 6TON54 54 TBM6254 54 15511 54 6TON60 60 TBM6260 60 15532-CK 60 6TON66 66H TBM6266 66 15534 66H 6TON71 71H TBM6271 71 15514-CK 71H 6TON76 76H TBM6276 76 15512 76H 6TON80 80H TBM6280 80 15517 80H 6TON87 87H TBM6287 87 15506 87H

8 AWG 37/24 10AWG 6 AWG 61/24 8AWG 4 AWG 91/24 6AWG 2 AWG 125/24 1 AWG 150/24 4AWG 1/0 225/24 2AWG 2/0 275/24 3/0 325/24 4/0 450/24 250MCM 550/24 1AWG 1/0 2/0 3/0 300MCM 4/0 350MCM 775/24 (short) 250MCM 400MCM 775/24 (long) 300MCM 925/24* 500MCM 350MCM

2/0 AWG

350-4/0 Str. Cu. – – Yellow & Flex

62

Yellow

—

For Connector NO. OF ROD Body Size POSTITIONS

Multi-Tap Rods R0-4

TBM54BSCT(S) (Battpac®) Fast Cycle Cutting Tool 14.4V Batteries Weights only 7.2 lbs. Cuts Copper, AL Maximum Diameter Cut 21/8 in./ 750 kcmil CU/ 636 kcmil ACSR (S model) Includes Carrying Case, Charger, 2 Batteries, Carry Strap

Die Code No.

1/0 AWG

750 Str. (750-500)

3

—

300 kcmil

Cat. No.

13100A 14-Ton Compression Tool Forged Steel Head Operating Pressure: 10,000 PSI Weight:10 lbs. 8 AWG – 900 kcmil CU, 750 kcmil AL UL Listed

TBM45S Ergonomic Manual Compression Tool Nesting Die Head – Rotary Color Coded Die Wheel 10 Awg – 2 Awg CU, 6 Awg AL 1 Awg (Green Color Coded) C-Taps Die Code Embossing MD2 Motor Disconnects Includes Shure-Stake® Control Mechanism for correct crimping

Die Cat. No.

54810

HTCV-1 HTC2S

62

250 kcmil

54178NT04

For Connector Body Size

Connector Size Color Keyed Die Groove Flex/24 AL/CU

54809

8-14 – – Green (8-14)

54

Yellow Yellow

54172NT

3

Cat. No.

Multi-Tap Insulators 1REC-0 0

8-14 (8-14)

Purple

550/24 550/24

1

Code Copper

Black

HTCV-2 HTC40

450/24

250 MCM 250 MCM

54

3

Wire Size Code Flex

BPLT14BSCR (Battpac® LT) 14-Ton Battery-Powered Compression Tool Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps 54755 to 54775 C-taps Output Force: 14 tons Dimensions (L x W x H): 181⁄8" x 37⁄8" x 10" Battery: 14.4V 3.0Ah Ni-MH Weight with Battery: 18.1 lbs.

TBM15I 15-Ton Compression Tool Insulated Open Forged Steel Head Dies are interchangeable with BPLT15BSCR Battery Powered Tool Operating Pressure: 10,000 PSI Weight: 16.5 lbs. 8 AWG – 1500 kcmil CU, 1000 kcmil AL UL Listed

Tool and Die Selection Chart for Power Connectors

3

8-14 Brown (8-14)

4/0 AWG

54213NT 54275NT

Purple

•E liminates the need for expensive flexible-conductor cable • Individual connectors can be rotated 360º on rod for multidirectional connections • Versatile, modular design supports a myriad of connection possibilities • UL 486AB Listed and CSA Certified for field installation • Compression connections maintain integrity even under vibration and high temperatures • Suitable for applications up to 600 volts (1000 volts in signs and fixtures)

2/0 AWG

Cat. No.

TBM8-750BSCR (Battpac®) 12-Ton Dieless Battery Powered Compression Tool Self-contained 12-ton compression tool features a unique dieless compression system. Batteries: 14.4V Batteries Open Forged Steel Head 8 AWG – 750 kcmil Copper Connectors, 750 kcmil Aluminum Weight: 9 Lbs. with Battery Die-less Crimp UL Listed Includes carrying case, charger, two-batteries, carry strap (no dies).

BPLT58BSCT (Battpac® LT) 8-Ton compression tool Includes carrying case, charger, two-batteries, carry strap (no dies). Crimping Force: 8-Ton Cutting Tool Batteries: 14.4V Batteries Construction: Forged Steel Head and Cutter Blades 2 Forward Speeds Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope Weight: 17.2 Lbs. with Battery Max. Dia. Cut: 1.5 in.

BPLT15BSCR (Battpac LT) 15-Ton Battery-Powered Compression Tool Installing Range: Up to 1500 mcm copper lugs & splices Up to 1000 mcm aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-taps 63105 to 63180 aluminum H-taps 54755 to 54790 C-taps Output Force: 15 tons Dimensions (L x W x H): 21" x 31⁄2" x 11" Battery: 14.4V 3.0Ah Ni-MH Weight with Battery: 23.75 lbs.

1/0 AWG

8-14 (8-14)

54212NT

450/24

500 kcmil

MD20F-3

HTCV-2 HTC40

3

4/0 AWG

350 kcmil

—

MD10F-3

8-14 – Purple (8-14)

5

54167NT

—

TEE500


8-14 (8-14)

50 50

1

TEE350

FLAG500

Green

250-2 (4/0-2)

Orange Orange

50

FLAG350

2 3

CHT250214-8

325/24 325/24

Orange

250 kcmil

1 AWG 1 AWG

HTCV-2 HTC40

3/0 AWG 3/0 AWG

325/24

4/0

—

MD1F-2 MD1F-3

8-14 – Purple (8-14)

54266NT 54211NT

3/0 AWG

CROSS40

TEE250

Two-Way Splice Connectors — Long Barrel 600V to 35kV Applications

2-6 Str/Sol (2-8)

5

54162NT

TEE40

FLAG250

Brown

250-2 (4/0-2)

45 45

•N arrow-width tongue and barrel, engineered for dimensional consistency the entire length of the lug • Perfect for connections in limited-space applications • High-conductivity copper alloy construction • Electro-tin-plated finish resists corrosion • T&B Color-Keyed® marking system makes connections and verification easy • Chamfered barrel eases insertion of wire

FLAG40

BPLT62500BSCR (Battpac® LT) 6-Ton Compression Tool and die set. Installing Range: Up to 500 mcm copper lugs & splices Up to 350 mcm aluminum lugs & splices 54705 to 54750 C-taps Output Force: 6 tons Dimensions (L x W x H): 11" x 33⁄4" x 117⁄8" Battery: Ni-MH 14.4V 3.0Ah Weight with Battery: 8 lbs.

BPLT6500BSCR (Battpac® LT) 6-Ton Compression Tool and Die Sets Installing Range: Up to 600 MCM copper lugs & splices Up to 400 MCM aluminum lugs & splices CHT814-10 to CHT214-9 copper H-taps 63105 to 63148 aluminum H-taps 54705 to 54750 C-taps Output Force: 6 tons Dimensions(L x W x H): 11" x 33⁄4" x 117⁄8" Battery: Ni-MH 14.4V 3.0Ah Weight with Battery: 8 lbs.

TBM6H 6-Ton Compression Tool Forged Steel Head Dies are interchangeable with BPLT6BSCR Battery Powered Tool Operating Pressure: 10,000 PSI Weight: 6.5 lbs. 8 AWG – 600 kcmil CU, 400 kcmil AL Including C-Tap and H-Tap Type Connectors UL Listed

Mechanical Tools

2 3

CHT25014-7

Black Black

45

3/0

2 AWG 2 AWG

⁄16 ⁄8

275/24 275/24

Black

2/0

CROSS30

MD2F-2 MD2F-3

HTCV-2 HTC40

2/0 AWG 2/0 AWG

275/24

⁄4 ⁄16

1 5

CROSS20

TEE30

Blue

250-2 – – Purple (4/0-2)

54261NT 54210NT

2/0 AWG

⁄4

TEE20

FLAG30

GRAY

250-2 (4/0-2)

⁄4

54157NT

1

FLAG20

2

CHT2502-6

5

1

1/0

4 AWG

⁄16

42

42

CROSS10

MD4F-2

HTCV-3 HTC40

Pink

Pink

TEE10

1 2

8-14 Brown (8-14)

225/24

225/24

#1

FLAG10

6 AWG 6 AWG

250-1/0 (4/0-1/0)

1/0 AWG

1/0 AWG

#2

CROSS1

MD6F-1 MD6F-2

500-4/0 (350-4/0)

54255NT

54152NT

⁄4

CROSS2

TEE1

RED

CHT50010-5

⁄4

1

TEE2

FLAG1

250–500 kcmil

1 2

HTCV-3 HTC500

⁄4

37

FLAG2

F-INSUL-4

8 AWG 8 AWG

500-4/0 – – Brown (350-4/0)

37 37

Green

#4

MD8F-1 MD8F-2

500-250 (350-4/0)

Green Green

150,175/24

CROSS4

YELLOW

CHT50040-4

150,175/24 150,175/24

#1 AWG

TEE4

1/0–4/0

Blue

HTCV-4 HTC500

⁄4 1 ⁄4 1 ⁄4

FLAG4

#4–1

F-INSUL-3

1 2

4/0-1/0 (250-1/0)

1

#6

12-10 AWG 12-10 AWG

750-350 (550-500)

#1 AWG #1 AWG

One- and Two-Hole, Standard Barrel, 600V Applications

54108NT

⁄4

CROSS6

MD1210F-1 MD1210F-2

CHT75010-3

54208NT 54208NT0516

1

TEE6

#8–6

F-INSUL-2

0 1

HTCV-4 HTC500

#10

FLAG6

F-INSUL-1

16-14 AWG 16-14 AWG

750-500 750-500 – – Yellow (550-500) (550-350)

33 33 33

33

115 115

29

#8

MD1614F-0 MD1614F-1

CHT750350-2

Brown Brown Brown

Brown

Yellow Yellow

Gray

Die Bolt Code Size

125/24 125/24 125/24

125/24

1925/24 = 777 kcmil 1925/24 = 777 kcmil

Two-Hole Narrow-Tongue Lugs 54206NT0310 #4 AWG 91/24

Die Color

#2-3 AWG #2-3 AWG #2-3 AWG

#2-3 AWG

900 kcmil 900 kcmil

Wire Size Code Flex

54207NT 54207NT0412 54207NT0416

54107NT

58825NT 58825NT0828

Cat. No.

CROSS8

400 kcmil 775/24 = 313 kcmil

Kopr-Shield ® Compound Wire Size Code Flex

TEE8

54822BE 54821BE 54874BE

Joint Compound Cat. No.

FLAG8

Flag Insulators F-INSUL-0 #16–10

COLOR CODE

Copper H-Taps — 600V Application

Narrow-Tongue Lugs

#12-10

BODY SIZE

LONG BARREL

Two-Hole Lugs — Long Barrel 600V to 35kV

#16-14

CROSS1210

Wire Size

CONNECTORS FOR COPPER CONDUCTOR LENGTH One-Hole Lugs — Long Barrel 600V to 35kV

CROSS1614

TEE1210

Cat. No.

Contact T&B Customer Service for price and delivery schedules of your custom lugs. In most cases, a minimum order quantity is required.

Die code embossed

TEE1614

FLAG1210

KUBE® Connectors Multi-Tap

Color-Keyed® Special Lugs for Special Problems — Angled, Shaped and Trimmed the Way You Need Them

125 d 1f

FLAG1614

87


1 1f 1 1d

Colored bands

with the correct die for that particular size conductor.

Flag wire size CAT. NO. (AWG)

wire size (AWG)

®

500 kcmil

750 kcmil

115 115 YELLOW 115 115

66

54518

256-30695-237 54223

50

54513

53968

1 1 1 1f 1f

Flag Tee cross CAT. NO. cat. no. cat. no.

45

54512

53964

94 c 1 94 d 1f 99 99 99 99 99

1/0 AWG

Remote Hydraulic Tools & Pumps

•O ffers lowest installed cost for the application • Versatile, modular design enables thousands of field-constructible connection possibilities • UL Listed and CSA Certified for field installation • Used with standard Color-Keyed® lugs and splices

24

BLACK

GREEN

N/A

#2 AWG

PINK

600 kcmil 1100/24 = 444 kcmil

1000 Navy

21

37/24 = 14.9 kcmil, #8 Weld

#6 AWG 54505

275/24 = 111 kcmil, 1/0 Weld, 427/.0155, 133/.0282

54220 54289

1000 kcmil

Die Code

225/24 = 90.8 kcmil, #1 Weld, 133/.0254

87 c 1 BROWN 87 d 1f 87 d 1b

54228

Die Color

2/0 AWG 54510

500 kcmil 500 Navy

256-30695-694 54226 kcmil 900 kcmil 1925/24 = 777 256-30695-846 256-30695-844

Wire Size Flex

#1 AWG 54508


Dies that are used in Thomas & Betts connector tools contain “die code” numbers that are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection

Code

g 1 g 1f

54218 54286 256-30695-188

PINK

Cat. No.

Battpac® and Battpac® LT Battery Powered Tools

KUBE® Connectors Flag, Tee and Cross


54507

76 c 1 76 c 1h

N/A

400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306

256-30695-1406 256-30695-842 256-30695-898 700 kcmil 1325/24 = 535 kcmil 54291 58281

54266 150 Navy, 2/0 Weld 50 j 1 54211 3/0 AWG 325/24 = 131 kcmil ORANGE 50 c 1 54265 133/.0316, 259/.0227, 427/.0177 50 d 1f

54 54 54 54 54

54213 250 kcmil 250 Navy 54275

256-30695-332 256-30695-1240 54215 54282

37 b e 37 j 1 37 c 1 b j j c c d

Wire Size Flex

54214 300 kcmil 300 Navy 54280

e f 1 1 f

42 42 42 42 42 42

Code

54212 54270 200 Navy 256-30695-1247 4/0 AWG 3/0 Weld PURPLE 256-30695-331 450/24 = 182 kcmil 256-30695-1261 703/.0154

21 21 21 21 21 21 21

54206 256-30695-1184 #4 AWG 256-30695-255

Cat. No.

N/A c 1 N/A b e

54204 256-31426-33 256-31426-33PH 23 Navy 542040410 8 AWG #8 Weld RED 542040416 37/24 = 14.9 kcmil 256-30695-1094 256-30695-251 256-30695-1070 256-30695-1153 256-30695-1183 54205 256-30695-1095 256-30695-252 256-30695-372 256-30695-913 256-30695-253

Two-Way Splice Connectors — Standard Barrel 600V to 35kV

TOOLS

MEETS

IEEE

837 REQUIREMENTS

Cat. No.

Cable Range

Dies

Cat. No.

Cable Range

Dies

GP2250-2

2-250 kcmil

15G86R

GP250500-2

250-500 kcmil

15G86R

GP2250-4

2-250 kcmil

15G126R

GP250500-4

250-500 kcmil

15G126R

Steel Grounding Studs, Lugs, and I-Beam Clamps not shown on this chart. Please refer to T&B Power and Grounding Catalog for complete details.

10

Pigtail Connectors

• Figure-8 connectors • Hex compression intimately bonds cable directly to ground rod. • Conforms to IEEE std. 837 • UL 467 Cat. No.

MEETS

IEEE

837 REQUIREMENTS

Cable Range Ground Rod

Die Code for TBM14M, 13100A or TBM15I

GR12-306

One Cable: 3/0 to 6 AWG, Two Cables: 2 to 6 AWG

d"

87H

GR58-406

One Cable: 4/0 to 6 AWG, Two Cables: 2 to 6 AWG

e"

87H

GR34-4010

One Cable: 4/0 to 1/0 AWG

f

99H

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