replacement parts in the aftermarket. Exporting throughout ... Trico heavy duty
wiper blades are built to withstand heavy commercial usage and are .... TPA6801
-66 ..... P/N 75660. “Mustang”. (Suits 78018 - 24V Motor). Linkage Assembly. 15.
About Trico
DRIVEN BY VISION Contents
About Trico
Our Range
1
Trico Products Pty Ltd Australia is the global leader of screen wiping equipment. Based in VICTORIA since 1958, the facility encompasses all of the elements associated with a company reputed for wiping equipment of quality and precision.
WIPER BLADES: a comprehensive range of blades to fit cars, vans, commercial and passenger service vehicles including coaches.
TX Series Heavy Duty Wiper Blades
2
600 Series Heavy Duty Wiper Blades
3
Flat Screen Wiper Blades Adjustable arm
4
Conventional Wiper arms
5
Mustang series wiper arms
6
Pantograph wiper arms
7
Pantograph wiper arms
8-11 Pivots 12
Pivots for Indirect drive electric motors
13
Swivel & Plates
14
Linkage assemblies
16
Motor cranks
17
Electric Motors
18
Pony direct replacement parts
19
2 speed wiper switch
From concept to delivery the Clayton site has facilities to research new products, fully equipped laboratories for testing and computer aided design systems for continually keeping up with changing trends. Together with top manufacturers’ quality accreditation’s including QS9000 & ISO9001, TRICO is “Driven by Vision”.
Our Market Known throughout the industry TRICO manufacture wiper blades for fitting as original equipment on cars, vans, commercial vehicles and passenger service vehicles or as replacement parts in the aftermarket. Exporting throughout the World TRICO has additional production plants in the USA, Mexico and the UK with licensee arrangements in India and South Africa.
WIPER BLADE REFILLS: a complete range of 6, 8, 9.5 & 12.5 mm metal, 6 & 8 mm Plastic & the new 8 mm / 9.5 mm Multi-Fit Plastic back refills. WIPER ARMS: covering most popular vehicles, TRICO can supply conventional and pantograph arms arms for a huge range of commercial vehicles. WASHER PARTS: include replacement pumps, jets, tubing, valves and switches. WIPER KITS: supplied as original equipment to Australia’s Bus Builders. ACCESSORIES: for windscreen cleaning include windscreen cleaning kits, screenwash & squeegees.
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Part number & Length
TX SERIES HEAVY DUTY WIPER BLADES Blades fit these arm types
Wiper Blade Illustration & Refill Part number
TX450A 18“ (45cm) 7mm
7, 8 & 9mm
14mm
TX500A
Metal back & Plastic back refills to suit: TTR610 - 6mm Metal Refill TRN610 - 6mm Plastic Refill
20“ (50cm) 8 & 9mm
14mm
Metal back & Plastic back Refills to suit: A6031 - 9.5mm Metal Refill TRP1000 - 8 / 9.5 Multi-Fit Plastic Refill
TX550A 22“ (55cm)
TX600A 24“ (60cm)
TX650A 26“ (65cm)
TX700A
9 & 12mm
28“ (70cm)
TX900H 36“ (90cm)
16 x 6mm
TX600 24“ (60cm)
TX650 26“ (65cm)
TX700 28“ (70cm)
14mm
16mm
Metal back & Plastic back Refills to suit: A6031 - 9.5mm Metal Refill TRP1000 - 8 / 9.5 Multi-Fit Plastic Refill
TX801 32“ (80cm)
TX800 32“ (80cm)
TX900
22mm
26mm
36“ (90cm)
TX1000 40“ (100cm)
28mm
Metal back & Plastic back Refills to suit: A6034 - 9.5mm Metal Refill TRP1000 - 8 / 9.5 Multi-Fit Plastic Refill
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THD600 SERIES HEAVY DUTY WIPER BLADES
Trico heavy duty wiper blades are built to withstand heavy commercial usage and are available in sizes up to 71cm (28“) long. Refills for curved screen blades are available in a complete range of sizes. All Trico heavy duty blades and refills use 100% natural rubber. To Suit 14mm Clip Width.
THD602 SERIES Part Numbers: THD602-56 ( 56cm/22“), & THD602-71 (71cm/28“).
14mm
To Suit 6mm Clip Width.
THD612 SERIES Part Numbers: THD612-56 ( 56cm/22“), THD612-61 (61cm/(24”),
6mm
Refills to suit THD602 & THD612 SERIES: 8mm Metal Back break-off refills (71cm (28”) long, break of to 53cm 21”)
8mm Plastic Back cut-off refills (71cm (28”) long, cut-off to any size)
Part No: TRM710 (Pair pack) Part No: MB1028 (Box of 10) Part No: TRP710 (Pair pack) Part No: TRP710-10 (Box of 10) To Suit 6mm Clip Width.
THD609 SERIES Part Numbers - THD609-36 (36cm/14“), THD609-41 (41cm/16”), THD609-46 (46cm/18“) & THD609-51 (51cm/20”).
6mm
To Suit 14mm Clip Width.
THD610 SERIES Part Numbers - THD610-36 (36cm/14“), THD610-41 (41cm/16”), THD610-46 (46cm/18“) & THD610-51 (51cm/20”).
14mm
Refills to suit THD609 & THD610 SERIES: Metal back refills 12.5mm wide - fixed length -
Rubber 100% Natural
P/N: 6136 = 36cm (14“) P/N: 6141 = 41cm (16“) P/N: 6146 = 46cm (18“) P/N: 6151 = 51cm (20“)
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FLAT SCREEN WIPER BLADES
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Trico heavy duty flat screen wiper blades are built to withstand heavy commercial use and are available in a number of lengths. Flat screen blades cannot be serviced with a refill. All Trico flat screen blades use 100% natural rubber. To Suit 6mm Clip Width.
THD607 SERIES
Part Numbers THD607-25 (25cm/10“), THD607-28 (28cm/11”), THD607-30 (30cm/12”), THD607-33 (33cm/13”), THD607-36 (36cm/14”), THD607-38 (38cm/15”), THD607-43 (43cm/17”), THD607-46 (46cm/18”), THD607-51 (51cm/20”), THD607-56 (56cm/22”), THD607-61 (61cm/24”).
6mm
To Suit 14mm Clip Width.
THD605 SERIES Part Numbers - THD605-46 (46cm/18”), THD605-51 (51cm/20”), THD605-56 (56cm/22”), & THD605-61 (61cm (24”). Also availableTHD604 series to suit 10mm Clip Width. Available lengths - 25cm (10“), 28cm (11”) 30cm (12”), 36cm (14”), 38cm 15”),41cm (16”), 43cm (17”), 46cm (18”), 51cm (20”), 56cm (22”), & 61cm (24”).
14mm
HEAVY DUTY ADJUSTABLE WIPER ARM
P/N: TAA17078
Adjustable to 50cm (19.5“) 6mm wide blade saddle.
Suits 8 mm DIN tapered shaft.
M8
Adjustable to Left or right Crank
o 10mm
L
o
R
to 20o Maximum
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HEAVY DUTY CONVENTIONAL WIPER ARMS
TCA620 Series - Knurled Driver Head Optional Traveling Washer Jet Kit P/N:75400
P/N:152871WH Head Cover
Length of arm
P/N:152875 WH Bearing Cover
Part Number TCA620-41 TCA620-46 TCA620-51 TCA620-56 TCA620-61
Length 46cm Long 51cm Long 56cm Long 61cm Long
Suits 16 mm tapered Knurled Driver with clamp down nut.
14mm Blade Saddle
Knurled Driver P/N:101569JB
Adjustable to Left or right o Crank R to
17o
o L Maximum
63000 Series - DIN Tapered Head Optional Traveling Washer Jet Kit P/N:75400
P/N:153053WHF Head Cover
Length of arm
Available Lengths 63000-710-3.5L,63000-710-3.5R, 63000-750-3.5L,63000-750-3.5R 63001-56, 63001-71, 63001-75
Part No:
63000 63001
Suits DIN DIN Taper tapered shaft 12 DIN
12 DIN
Blade Saddle
22mm
Also available with a crank
14mm
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HEAVY DUTY “Mustang” Series WIPER ARMS
Passenger Side - Part No: 69005 738mm Optional Traveling Washer Jet Kit P/N:75400
720mm Driver Side - Part No: 69006 Black Chromate Dome Nut Part No: 69030
Suits 16 mm DIN tapered shaft.
M10
16 mm
Blade Saddle
22mm
Passenger Side - Part No: TMA68992 742mm
1
eg 4d
cra
nk
Optional Traveling Washer Jet Kit P/N:75400
736mm Driver Side - Part No: TMA68990
Use existing nut
Suits 16 mm DIN tapered shaft.
M12
16 mm
25
de
Blade Saddle
g
cr
an
k
22mm
19
Passenger Side - Part No: TMA68988 811mm
eg .5 d
cra
nk
Optional Traveling Washer Jet Kit P/N:75400
811mm Driver Side - Part No:TMA68986 Use existing nut
Suits 16 mm DIN tapered shaft.
M12
16 mm
11 . Blade Saddle
3
de
g
cr
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k
22mm
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HEAVY DUTY PANTOGRAPH WIPER ARMS Pantograph Arms - DIN Tapered Head
P/N:152876 WH Arm End Socket
P/N:136976 WH Head Cover
Length of arm P/N:152875 WH Bearing Cover
Optional Traveling Washer Jet Kit P/N:75400
P/N:153053 WHF Head Cover
Arm Part Number Length TPA682
Main Arm suits Slave / Idler Arm 12 DIN suits 10 DIN tapered shaft tapered shaft
Arm centres = 60 mm
Blade saddle = 14 mm
71cm (28“) (Fixed Length)
Pantograph Arms
P/N:152876 WH Arm End Socket
Length of arm P/N:152875 WH Bearing Cover P/N:152871 WH Head Cover
Part Number TPA952-46 TPA952-51 TPA952-56 TPA952-61 TPA952-66 TPA952-71
Length 46cm Long 51cm Long 56cm Long 61cm Long 66cm Long 71cm Long
Part Number TPA670-51 TPA670-56 TPA670-61 TPA670-66 TPA670-71
Length 51cm Long 56cm Long 61cm Long 66cm Long 71cm Long
Knurled Driver Suits the following Wiper Arms: TPA620 Series TPA670 Series
Optional Traveling Washer Jet Kit P/N:75400 Main Arm suits 12 DIN tapered shaft
Slave / Idler Arm Arm centres = 60 mm suits Collet & Clamp
Blade saddle = 14 mm
Main Arm suits Slave / Idler Arm Arm centres = 44 mm suits Collet Knurled Driver & Clamp & clamp down nut
Blade saddle = 14 mm
Tapered knurled driver for flatted shaft end.
P/N: 101569JB
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HEAVY DUTY PANTOGRAPH WIPER ARMS
TPA680 “Colt & Brumby” Series - DIN Tapered Head P/N:152875WH Bearing Cover
Length of arm
P/N:153053WHF Head Cover
Optional Traveling Washer Jet Kit P/N:75400
Part *Arm Number Lengths
Main Arm suits Slave / Idler Arm DIN suits DIN tapered shaft tapered shaft
Arm centers (mm)
Blade saddle (mm)
TPA6800-61 TPA6800-66 TPA6800-71 TPA6800-75 TPA6800-80 TPA6800-85
61cm 66cm 71cm 75cm 80cm 85cm
12 DIN 12 DIN 12 DIN 12 DIN 12 DIN 12 DIN
12 DIN 12 DIN 12 DIN 12 DIN 12 DIN 12 DIN
60 60 60 60 60 60
22 mm 22 mm 22 mm 22 mm 22 mm 22 mm
TPA6801-66 TPA6801-71
66cm 71cm
12 DIN 12 DIN
12 DIN 12 DIN
60 60
14 mm 14 mm
TPA6810-71 TPA6810-75 TPA6810-80 TPA6810-85
71cm 75cm 80cm 85cm
16 DIN 16 DIN 16 DIN 16 DIN
16 DIN 16 DIN 16 DIN 16 DIN
60 60 60 60
22 mm 22 mm 22 mm 22 mm
TPA6811-71 TPA6811-75 TPA6811-80 TPA6811-85
71cm 75cm 80cm 85cm
16 DIN 16 DIN 16 DIN 16 DIN
16 DIN 16 DIN 16 DIN 16 DIN
60 60 60 60
14 mm 14 mm 14 mm 14 mm
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“COLT” PIVOTS 12mm Shafts - 61.6mm Body Length
P/N 75401-47.0(XX) “Colt” Single Pivot P/N 75401-60 “Inboard” Ball P/N 75401-119
P/N 75402-80 “Colt” Single Pivot “Outboard” Ball
M8 Nyloc Nut P/N 75288
M8 Nyloc Nut P/N 75288 Splined 12 DIN Taper
Splined 12 DIN Taper
Rain Shield P/N 69358
61.6
Rain Shield P/N 69358
20.0 Nut M20 X 1.0 P/N 75303
20.0
Nut M20 X 1.0 P/N 75303
14.4 Ball
61.6
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XX Dimn.
80mm
P/N 75403-114 (XX)-130 (YY) P/N 75403-73-102.8 P/N 75403-84.4-60
“Colt” Single Pivot “Double” Ball
M8 Nyloc Nut P/N 75288 Splined 12 DIN Taper
Nut M20 X 1.0 P/N 69358
61.6
Rain Shield P/N 75307
20.0 14.4 Balls
YY Dimn. XX Dimn.
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“COLT” PIVOTS 12mm Shafts - 97.6mm Body Length Splined 12 DIN Taper
P/N 75353-XX-YY “Colt” Double Pivot “Inboard” Ball
M8 Nut P/N 75328
Available dimensions 75353-60-72.7 75353-60-80 75353-60-84.5 75353-89.6 75353-60-95.6 75353-60-102.8 75353-76.1-60 75353-80-60
Rain Shield P/N 69358
20.0 97.6 Nut M20 P/N 75303
XX Dimn 14.4mm Ball
YY Dimn. 60mm Centres
P/N 75680-XX-YY “Brumby” Double Pivot “Inboard” Ball Splined 16 DIN Taper
Available dimensions 75680-50-75 75680-95.6 75680-102.8
M10 Nut P/N 75629
Rain Shield P/N 75613 101.3
26.0
Nut M26 P/N 75614 XX Dimn.
14.4 Ball
YY Dimn.
60mm Centres
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“BRUMBY” PIVOTS 16mm Shafts - 101.3mm Body Length M10 Nut P/N 75629
P/N 75636-XX-YY
Splined 16 DIN Taper
“Brumby” Double Pivot “Inboard” Pin
Available dimensions
Rain Shield P/N 75613
75636-60-89.6 101.3
26.0
Nut M26 P/N 75614 XX Dimn.
12.63 Pin YY Dimn.
60mm Centres
P/N 75637-XX-YY “Brumby” Double Pivot “Outboard” Pin
Available dimensions
M10 Nut P/N 75629
Splined 16 DIN Taper
75637-60-84.5 75637-60-95.6 75637-60-102.5 75637-75-50
Rain Shield P/N 75613 26.0 101.3
Nut M26 P/N 75614
XX Dimn.
YY Dimn.
12.63 Pin
60mm Centres
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“BRUMBY” & “MUSTANG” PIVOTS
16mm Shafts - 101.3mm Body Length
P/N 75638-XX “Brumby” Single Pivot “Inboard” Pin
M10 Conelock Nut P/N 75629 Splined 16 DIN Taper
Available dimensions Rain Shield P/N 75613
75638-61.5 75638-80 101.3
26.0
Nut M26 P/N 75614
12.63 Pin
XX Dimn.
P/N 75639-XX “Brumby” Single Pivot “Outboard” Pin
M10 Conelock Nut P/N 75629 Splined 16 DIN Taper
Available dimensions 75639-99.8
Rain Shield P/N 75613
101.3
26.0
Nut M26 P/N 75614
12.63 Pin XX Dimn.
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PIVOTS FOR INDIRECT DRIVE ELECTRIC MOTORS
P/N 03127-XX Outboard Pin Pivot
Threaded body of Manganese Bronze.
16.0 Body
Nut P/N 72302
“O” ring sealed.
9.5 Flatted Shaft
XX Dimn.
Body Length
9.5 Pin
Dome Nut P/N 78966
STANDARD PIVOT PART NUMBERS
Anti-Rattle Clip P/N 78805
Body Length
Conventional Arm without Swivel
Pantograph Arm with Swivel
44mm (13/4“) 75mm (3“) 100mm (4“)
03125 03126 03127
03131 03132 03133
Part numbers must be suffixed with XX Dimn. as shown. ie. 03186-61 = 61mm (This dimention sets the arc of wipe). Pivots are supplied complete with dome nut and anti-rattle clip. Pantograph pivots are supplied assembled with mounting plate, rubber gasket and swivel. Contact customer service for available dimensions.
P/N 03187-XX Inboard Pin Pivot 16.0 Body
Nut P/N 72302
Threaded body of Manganese Bronze. “O” ring sealed.
XX Dimn.
Body Length
9.5 Pin Anti-Rattle Clip P/N 78805
9.5 Flatted Shaft
Dome Nut P/N 78966
STANDARD PIVOT PART NUMBERS Body Length Without Swivel With Swivel and Plate Part No: 03189 44mm (13/4“) 03185 03191 75mm (3“) 03186 03192 100mm (4“) 03187 03193
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SWIVEL & PLATES
Swivel & Plates (Indirect Drive) to suit 44mm Arm Centres P/N 03134
P/N 03189 Nut P/N: 75072NS Shaft
Plain Shaft 6.3 mm
6.3 mm
16 mm (5/8”) Dia.
16 mm (5/8”) Dia.
Swivel & Plates (Direct Drive) to suit 44mm Arm Centres P/N 03165
P/N 03190 Plain Shaft 6.3 mm
Nut P/N: 75072NS Shaft 6.3 mm
10.5 mm (7/16”) Dia.
10.5 mm (7/16”) Dia.
Swivel & Plates to suit 60mm Arm Centres for ”Pony Direct” Motor & Bracket assembly. P/N 75431 Plain Shaft 6.3 mm
20.5 mm (13/16”) Dia.
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“COLT” & “BRUMBY” LINKS
Fixed length & Adjustable links.Contact customer service for available lengths. Links may be used with electric motors to allow the motor to be mounted in any convenient position. They are available in adjustable or various fixed length options.
P/N 02010-XX ADJUSTABLE Link The Adjustable Link has one threaded end for an extra 100mm of ADJUSTMENT ON LOCATION. When ordering, add length in cm as suffix. ie. 02010-50 = Adjustable Link 50cm long.
Fixed sintered bronze bush
Self aligning bronze bush
XX Denotes link length (From 350mm to 950mm)
P/N 75356-XX “Colt” Link 14 X 14 Parallel XX Denotes link length (From 300mm to 950mm)
P/N 75357-XX “Colt” Link 14 X 14 Opposite
P/N 75358-XX “Colt” Link 14 X 16 Parallel
P/N 75359-XX “Colt” Link 14 X 16 Opposite
P/N 75634-XX “Brumby” Link
XX Denotes link length (From 300 mm to 950 mm)
These Links are adjustable up to 40mm in length. ie. 75634-30 can be used in the range Dimn. 280mm to 320mm.
12.7
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“COLT”, “BRUMBY” & “MUSTANG” LINKAGE ASSYEMBLIES
P/N 75366-XX “Colt” Linkage & Motor Crank Assembly (Suits 75325 - 24V Motor) 14.4mm Ball Sockets
XX Denotes link length
11.8 Splined
P/N 75635-XX “Brumby” Linkage & Motor Crank Assembly (Suits 78018 - 24V Motor) XX Denotes link length
12.7 Pin Socket 12.7 Pin Socket 16.0 Splined
P/N 75660
“Mustang” Linkage Assembly (Suits 78018 - 24V Motor) Adjustable Links Motor Crank 16.0 Splined
12.7 Pin Sockets
Rocker Plate
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MOTOR CRANKS
P/N 69521 “Pony” 12V & 24V Motor Crank (Suits 75700 and 75702 Motors) 14.4mm Ball 8 mm 10mm 40mm
P/N 75367 “Colt” 24V Motor Crank (Suits 75325 Motor) 11.8mm Splined
16mm Ball
51.4
P/N 75640 “Brumby” Motor Crank (Suits 78018 Motor) 16.0 Splined
16.2 12.63
51.4
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ELECTRIC MOTORS
P/N 75325 “Colt” 24V Motor - 65Nm Torque P/N 75365 “Colt” 24V Motor - 65Nm Torque complete with 75367 Motor Crank
80mm
16 25 34
1. Spare (Blank) 2. Red (High Speed) +ve 3. Green (Low Speed) +ve 4. Black (Power) +ve 5. Yellow (Park) 6. Brown (Earth)
06
11.8mm Splined
M
WIRING DIAGRAM FACE ENTRY
29.25mm
39.75mm
c
111mm
115mm
P/N 78018 “Brumby” 24V Motor 105NM Torque
92.0
132.0
160.0
16 25 34
51.5
72.0
M10 X 1.5 30.0 16.0
13.0 Splined
WIRING DIAGRAM FACE ENTRY 1. Spare (Blank) 2. Green (Low Speed) 3. Red (High Speed) 4. Black (power) +ve 5. Yellow (Park) 6. Brown (Earth)-ve
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ELECTRIC MOTORS & BRACKET ASSEMBLY
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REPLACEMENT PARTS
Replacement Pivot, Link & Motor Crank Assy:
To Suit Body Thickness: 2.7mm to 12.7mm 20mm to 30mm 38.7mm to 48.7mm
Replacement, Pivot Link & Motor Crank Assy: Part No: A75531 Part No: A75532 Part No: A75533
Adjustable Pivot Crank
Pivot Crank provides for an adjustable Arc of Wipe Position Arc of Wipe G 65o F 70o E 75o 80o D C 85o B 90o A 95o
Part No: 75431 Replacement Swivel & Plate Assy
G F E C A
D B
Part No: 75753 Mating Plug Kit
Terminal Seals
c
c
60 mm
Mating Plug
Wire Terminals
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2 SPEED MOTOR SWITCH
P/N 75373 Switch 2 Speed
Mounting Details for Switch 10.8 Flatted Shaft
22.0
8.5
11.3
Wiring Diagram for Switch 2 Speed Switch Current Rating D.C. 15-20 Amps. Depress knob to activate Washer Pump. Wire from switch terminal (W) to (+VE) Positive terminal on Washer Pump. Use in conjunction with Trico Washer Pumps Part No: 80825 12Volt. Part No: 80826 24Volt.
Layout as Viewed from back of switch.
L P
H W B 65 Nm COLT MOTOR P/N: 75325 LEGEND From Switch
To Motor
B = Battery P = Park L = Low Speed H = High Speed W = Washer
Black Yellow Green Red
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TRAVELLING JET HEAVY DUTY WASHER KIT
Dual Washer Pump System Part No: 80823 = 24V Kit.
Traveling Jet P/N: 75400
Traveling Jet P/N: 75400
Rubber Hose P/N: 500/018
Through Body Connectors P/N: 80828 WasherPumps P/N 80826 - 24V
P.V.C. Tubing Part No: 600/005 In Line Joiner P/N: A80129
CAPACITY 5 Litres Height = 300 Width = 190 Depth = 140 Non-Return Valves P/N: WP10
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FIXED JET HEAVY DUTY WASHER KITS Chrome Jets Part No: 80199
Part No: 80801 = 24V Washer Kit. Electro-matic electrically operated, powerful water spray from 2 adjustable chrome water jets. Includes self-cancelling switch. In Line Joiner Part No: A80129
Tubing Part No: 600/005 “Tee” Piece Part No: 768515
CAPACITY 5 Litres Height = 300 Width = 190 Depth = 140
Washer Pump 24V P/N: 80826
Toggle Switch Part No: 89221 Non-Return Valve P/N WP10
Part No: 89412 = 12V Washer Kit. Part No: 89424 = 24V Washer Kit.
Bug-eye Jet Part No: 80182
Bug-eye Jet
Electro-matic electrically operated, powerful water spray from double central water jet. Includes self-cancelling switch.
Cap Part No: 89325
REG. DES. MADE N AUSTRAL A number 48277
CAPACITY 1.5 Litres Height = 205 Width = 100 Depth = 75
Tubing Part No: 600/005
Bracket Part No: 89323X
Tubing Part No: 6002 Reducing Joiner P/N: A80128
Toggle Switch Part No: 89221
Washer Pump 12V P/N: 80825 24V P/N: 80826
Bottle Part No: 89318 Tubing Part No: 600/005 Non-Return Valve P/N WP10
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WINDSCREEN WASHER ACCESSORIES & SPARES Part No: 75400 Traveling Jet Kit
Washer Hose Tubing (Available in 50m lengths only) P/N 600/0022 - P.V.C. Tubing 2.8mm I.D. P/N 600/005 - P.V.C. Tubing 3.9mm I.D. P/N 500/017 - Rubber Hose 2mm I.D. P/N 500/018 - Rubber Hose 4mm I.D.
5mm Includes 1.2m washer hose.
Part No: WP10 Non-return Valve
Part No: WP9 In Line Non-return Valve
5mm
Part No: 80825 12V Pump Part No: 80826 24V Pump
13.7
5mm
5mm 33.0
35.5 90.0
In Line Joiners
Part No: 80828 Through Body Connector
3mm
5mm
5mm
5mm
“T” Pieces
Rubber Washer Steel Washer M8 Nut
5mm
5mm
3mm
3mm
13.5 27.0 8.0
P/N: P/N: A80128 A80129
5.8
Fixed Washer Jets Bug Eye Jet P/N: 80182
5mm
5mm
Part No: 768515
Part No: 768523WH
Jet P/N: A86022-4 3.9 Thread 5/16" - 32
Jet P/N: A86022-4
Extension P/N: A80072
4.9
Part No: 80197
3mm
Part No: 80198
Jet P/N: A86022-4
42.2 Thread 5/16" - 32
11.0 Extension P/N: A80072 Thread 5/16" - 32
4.9
Part No: 80199
4.9
4.9
Part No: 80200
Part No: 80204
Part No: 80202
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Windscreen Washer Additive & Glass Cleaner
23
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WASHER JET TO ARM ASSEMBLY
Washer Jet To Arm Assembly. Note: The Arms need to be set to Right Hand and Left Hand before commencing.
Washer Jet
Blade Clip
Blade Clip
Set Left Hand Slave Arm
Main Arm
Washer Jet
Set Right Hand As Viewed from the front of the Vehicle.
Main Arm
Slave Arm
NOTE: The Main Arms are Spring Loaded. Adjusting Screws
Arm Head Covers
Adjusting Screws
Arm Head Covers
NOTE: Arms can be either RIGHT HAND or LEFT HAND. To change an arm set to the opposite hand, rotate the slave arm over the top of the main arm as illustrated.
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CORRECT WIPER ARM FITMENT & NUT TORQUE Tapered Shaft with Flat
Retaining Nut
Knurled Driver
Retaining Nut
Torque Retaining Nut to 13 Nm or 9.6 lb ft
Knurled Tapered Shaft
Torque Retaining Nut to 23 Nm or 17 lb ft
NOTE: Fit the arm on the shaft with blade in park position. Pull arm out to Then tighten retaining nut Lock -Back position to correct Torque setting.
Normal Position
Lock-Back Position
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WIPER ARMS TO PIVOT ASSEMBLY
1. Ensure the wiper system is PARKED with pivot cranks as shown. Main arms must be nearest the centre of the vehicle screen. Slave arms must be nearest the outside of the vehicle screen. Connect Slave Wiper Arm to Slave Pivot Connect Main Wiper Arm to Drive Pivot Motor Crank Pivot Cranks
Pivot Cranks Links
2. Remove the head covers from the arm heads. 3. Push the arm heads over the tapered knurl shafts with the arms facing towards the centre of the vehicle screen at park position. 4. Fit the nut and torque FIRST THE MAIN ARM, THEN THE SLAVE ARM, to 23Nm + 3Nm. 5. Loosen the screws on the front of the slave arm to lengthen or shorten the slave arms (move slave arm up or down) to achieve vertical blade in park position. 6. Connect the washer jet hoses to the through-body connector’s.
PARK POSITION
Slave Arm Adjusting Screws Main Arm Washer Jet Hose
Arm Head Cover
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WIPER BLADE ASSEMBLY & PIVOT REPLACEMENT
Wiper Blade To Wiper Arm Assembly. Washer Jet
(Section) Wiper Blade Assembly
Blade Clip
(Part View) End of Main Wiper Arm Assembly
1. Ensure the wiper arms are correctly set to RIGHT HAND or LEFT HAND. 2. Attach the wiper blade to the main wiper arm at the blade clip using the shoulder screw and nyloc nut provided. 3. Tighten nut until shoulder screw bottoms on the inside of the blade clip.
Pivot Assembly Replacement 1. Disconnect battery. 2. Remove head covers. 3. Loosen and remove the retaining nuts and remove the wiper arms. 4. Disconnect the link from the drive pivot by applying even pressure on the underside of the plastic ball cap. 5. Remove rain shields. 6. Remove 20mm/26mm nuts from both pivots. 7. Remove and replace pivot assembly.
Rain Shield
8mm Arm retaining nut 20/26mm lock nut
Plastic Ball Cap Link
Pivot Assembly.
8. Refit 20mm/26mm nuts and torque to 35Nm+ 5Nm or 26 lb ft. 9. Refit rain shields. 10. Push plastic ball cap onto pivot ball. 11. Reconnect battery, turn ignition on and run wiper system. Return the wiper control to the OFF Position to allow the wiper motor to park itself. 12. With the main arm towards the centre of the vehicle, push the arm heads over the tapered knurl shafts with the arms at park position. 13. Refit retaining nuts and torque FIRST THE MAIN ARM, THEN THE SLAVE ARM, to 23Nm + 3Nm or 17 lb ft.
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