Also, the use of sawdust Pinus elliottii and polyurethane resin mammon-based have great employment in manufacturing of fibersheets and particleboard (PAES ...
The waste from the wooden processing has emerged as aggravating contribution to the generation of environmental impacts, encouraging researches that aiming solutions to this problematic of global dimensions. Wooden structures, if not treated properly can present problems that may compromise the purposes for which it was designed, consisting of composite materials in an alternative solution to this problem. This book deals with the fabrication and characterization of composite materials made from wood particles and epoxy resin together with the addition of cement and magnesium silicate particles, being investigated, by analysis of variance (ANOVA), the influence of the factors and their interactions in physical and mechanical properties, allowing evaluate their potential in form of repair or reinforcement either in parts or timber structures.
Zelia A. V. Missagia
Zélia A. V. Missagia: Master in Mechanical Engineering and teacher at the Federal Center of Technological Education of Minas Gerais; André L. Christoforo: PhD in Structural Engineering and teacher at the Federal University of São Carlos; Francisco A. R. Lahr: PhD in Structural Engineering and professor at the University of São Paulo.
978-3-659-71399-6
Composites Reinforced by Sawdust, Cement and Magnesium Silicate Authors: Zélia Maria Velloso Missagia André Luis Christoforo Francisco Antonio Rocco Lahr
PARTICULATE COMPOSITES IN EPOXY MATRIX REINFORCED WITH SAWDUST, CEMENT AND MAGNESIUM SILICATE
Authors:
Zélia Maria Velloso Missagia André Luis Christoforo Francisco Antonio Rocco Lahr
i
"If you want to change the world, first, trying
to
promote
your
personal
development and create innovations in yourself"
Dalai Lama
ii
This study aims to investigate the physical properties (density, apparent density, water absorption) and mechanical properties (elasticity modulus and compressive strength) of composites in particulate reinforced epoxy sawdust, Portland cement and magnesium silicate. An initial experimental design was developed involving only the epoxy resin and sawdust. The factors investigated in this design were: wood species (Eucalyptus grandisEucalyptus and Tabebuia serratifolia - Ipe), particle size range (4-10and 50-80US-Tyler) and mass fraction of sawdust on the resin (30%, 50%) providing eight different experimental conditions. Subsequently, the treatment was chosen which gave the highest values for the elasticity modulus in compression. This chosen condition, four other conditions were developed, incorporating 10 to 20%inmass fraction of particles of magnesium silicate, and Portland cement (PC-V) on the resin. Compounds with 30% Eucalyptus wood sawdust and US-range 50-80Tylersieveshowed the best values for the elastic modulus in compression, being used as a reference condition for the inclusion of cement and talc particles. The use of cement in the compounds gave significant increases in the compressive elasticity modulus, apparent density and with reduced water absorption, which does not occur with the incorporation of magnesium silicate particles, presenting be significant only in absorption, being the highest values resulting from materials manufactured by adding 20% of the reinforcement particles. It follows that the material can be classified as compressive strength as allow-strength concreteor concrete non structural low weight and, adding a second phase particles contribute to an increase the issues of the modulus (as desired regardless of the increase) with the possibility of losing other properties. KEYWORDS: Wood, compression, strength, design of experiments (DOE).
iii
Figure 3.1. Sieve shaker vibrating.
22
Figure 3.2. Eucalyptus sawdust in particle size range 4-10 (a) and 50-80 US-Tyler (b).
23
Figure 3.3. Ipê sawdust in particle size range 4-10 (a) e 50-80 US-Tyler (b).
23
Figure 3.4. Magnesium silicate (a) and Portland cement CP-V (b).
24
Figure 3.5. Resin (a) and catalyzer (b).
24
Figure 3.6. Manual mixture between Ipê sawdust and epoxy resin.
25
Figure 3.7. Geometry and dimensions of specimens.
25
Figure 3.8. Formation of specimens.
26
Figure 3.9. Facing of specimens.
27
Figure 3.10. Compounds made with resin and sawdust.
27
Figure 3.11. Flowchart of steps involved in fabrication of specimens.
28
Figure 3.12. Test of axial compression.
29
Figure 3.13. Submersion of specimens.
30
Figure 4.1. Chart of ANOVA waste on physical and mechanical properties of resin34 sawdust compounds. Figure 4.2. Chart of main effects on the MOE of resin-sawdust compounds.
35
Figure 4.3. Chart of main effects on MOR of resin-sawdust compounds.
35
Figure 4.4. Chart of main effects on porosity (η).
36
iv
Figure 4.5. ANOVA of cement fraction factor on MOE.
38
Figure 4.6. Chart of main effects of cement fraction factor on MOE.
38
Figure 4.7. Chart of ANOVA waste on the apparent density made with the cement 39 addition. Figure 4.8. Chart of main effects of cement fraction factor on apparent density of 40 manufactured materials made with cement. Figure 4.9. Chart of ANOVA waste on porosity of materials manufactured with the 41 cement addiction. Figure 4.10. Chart of main effects of cement fraction factor of materials manufactured 41 with cement. Figure 4.11. Chart of ANOVA waste on the MOE of materials manufactured with talc 42 addiction. Figure 4.12. Chart of ANOVA waste on apparent density of materials manufactured 43 with talc addiction. Figure 4.13. Chart of ANOVA waste on porosity of materials manufactured with talc 44 addiction. Figure 4.14. Chart of main effects of talc fraction factor on porosity.
44
v
Table 3.1. Conditions of experimental planning of materials fabricated with resin21 sawdust. Table 4.1. Physical and mechanical properties of resin-sawdust compounds.
32
Table 4.2. Results of ANOVA for resin-sawdust compounds.
33
Table 4.3. Physical and mechanical properties of compounds with cement and talc 37 addiction. Table 4.4. Tukey Test for the MOE of materials with cement addiction
39
Table 4.5. Tukey Test for the apparent density of materials with cement addiction.
40
Table 4.6. Turkey Test for the η of materials with cement addiction.
42
Table 4.7. Tukey Test for the η of materials with silicate addiction.
45
vi
BS: Regulatory British Standards; CITEC: Innovation and Technology Center in Composites; FRP: Reinforced Polymers with Fibers; MEV: Scanning electron microscopy; Minitab: Software for statistical analysis; ABNT NBR: Brazilian Association of Technical Standards; PP: polypropylene; P-value: Statistics used to synthesize the result of a hypothesis testing; PVC: Polyvinyl chloride (plastic); UFSJ: São João del-Rei Federal University; US-Tyler: Mesh size for selection; WPC: Wood Plastics Composites;
vii
k: Kilo (one thousand units of magnitude); M: Mega (one million units of magnitude); m1: Initial mass; m12: Sample mass at 12% of moisture; MOE: Elasticity modulus; MOR: Strength modulus; ms: Dry mass of sample; η: Porosity; v12: Sample volume at 12% of moisture; vsat: Volume of saturated sample; vt: Total volume of sample; vv: Voids in the sample.
viii
1. INTRODUCTION.......................................................................................................
9
1.1 Objectives…………………………………………………………………………
10
1.2 Justifications……………………………………………………………………...
10
2. LITERATURE REVIEW…………………………………………………………....
11
2.1. Fabricated composites with sawdust…………………………………………...…. 11 2.1.1. Treatments to improve the interface conditions.................................................. 2.1.2.
Applications
of
fabricated
materials
with
14
resin16
sawdust............................................................................................................................... 2.2. Conclusions of literature review………..………………………….…………… 19 3. MATERIAL AND METHODS…………………………………………..………….
20
3.1. Constituent materials……………………………………………………………
22
3.2. Fabrication of materials……………………………………………….………... 24 3.3. Fabrication of specimens………………………………………………………..
25
3.4. Experimentations………………………………………………...……………… 28 3.4.1. Mechanical tests…………………………………………………………
29
3.4.2. Physical tests…………………………………………….………………… 30 4. RESULTS AND DISCUSSIONS………………………………….………………… 31 5. CONCLUSIONS……………………………………………………………………...
46
REFERENCES………………………………………………………………………….. 48
9 Introduction
Chapter 1
The waste from the wooden processing has emerged as aggravating contribution to the generation of environmental impacts, encouraging researches that seek solutions to this problematic of global dimensions. Among them, stand out the wood as sanding dust and sawdust, to be materials of low density, requiring more space for storage and are highly explosive (YAMAJI and BONDUELLE, 2004). There is currently a major expansion in the use of waste to provide a better use of wood, enabling a lossless quality of the final product processing and at the same time, alerting the population so that there is an appropriate destination for the same (SALVASTANO, 1998; MIOTTO and DIAS, 2006; PASSEROTTI et al, 2008). An example of materials based on wood are called wood-plastic composite (wood plastic composites - WPC), prepared from the wood dust composition with some type of plastic resin (KOENIG and SYPKENS, 2002), consisting of an innovative product by offer aesthetic finish and beauty to the environment, benefit consumption and commitment to the preservation of the planet. These materials replace conventional wood with significant improvements being environmentally friendly by having wooden waste as the main raw material (PASSEROTTI et al., 2008). The WPC have been developed for various purposes (STARK, 2001), generally characterized in flexion (MISSAGIA et al., 2011), presenting some advantages over solid
10 Introduction
wood such as not crack and not bend, still requiring little or no maintenance over its lifetime (BRANDT and FRIDLEY, 2003). These and other researches aim to spread the use of wooden waste in the development of new materials, whose physical and mechanical properties, depending on the factors and stipulated experimental levels, can reach or even exceed those of solid wood (ENGLISH, 2002) showing up, in addition to other applications, such as alternative solutions in the form of repair or reinforcement in structural timber, furniture etc. (YAMAJI and BONDUELLE, 2004).
1.1. Objectives This study aimed the development and the physical and mechanical characterization (compression) of composite materials in reinforced matrix epoxies with sawdust, cement and magnesium silicate, allowing investigate their potential in form of repair or reinforcement either in parts or timber structures.
1.2. Justification The motivation for the development of this work was the possibility of utilization of wooden solid waste, usually discarded in nature (YAMAJI and BONDUELLE, 2004), in development of wood-plastic composite materials, contributing to increase the range of knowledge about their physical and mechanical properties, as well as for spreading the use of sawdust in the development of new materials.
11 Literature Review
Chapter 2
In the literature review sought to present researches on the development of composite materials made from sawdust and resin, types of treatments used to improve the interface conditions of these materials and the usual forms of their employment being used for both, the databases: Web of Science, Engineering Village, Portal Capes, Scielo, Science Direct, among others.
2.1. Composites manufactured from wooden sawdust The employment of natural fibers as reinforcement in polymer composites is justified basically by the possibility of obtaining good physical and mechanical properties, reduction of the final cost (when compared with materials made with synthetic fibers) and are biodegradable, by helping to mitigate the environmental impacts (CARVALHO, 2003; MCHENRY
and
STACHURSKI,
2003;
PANTHAOULAKKAL
et
al,
2005;.
PASSEROTTI et al, 2008). The composite comprising of wooden dust, phenolic resins became known as Bakelite, a thermosetting resin which was the first plastic synthesized industrially. This revolutionized product design, especially in manufacturing home appliances in the 20 to 50 decades, whereupon the new plastics have replaced (Teixeira, 2005). In industry of processing materials, developed studies revealed that the use of natural fillers in composite materials represent an increase of 60% in applications within the
12 Literature Review automotive industry, especially in materials that use PVC as a matrix of natural fibers (HRISTOV et al. , 2004; TORRES and CUBILLAS, 2005; CRESPO, 2006). Faced with this evidence, it is noted that social concern and existing policy with environmental protection have been reflected in the high protection of forest resources. Thus, the combination of natural and synthetic fillers polymers, in order to manufacture inexpensive products that replace traditional wooden materials offer a very wide range of applications (PANTHAPULAKKAL et al., 2005). Historically, the use of wooden particles as reinforcement for thermoplastics has been reported by several authors (BLEDZIK et al., 2005). Englishet al. (1997) fabricated a composite material from waste wood flour of Pine wood and demolition wood with synthetic resin (polypropylene) and other reinforcements (talc, glass fiber, calcium carbonate) using mass fractions of 20 and 40% of wood flour on the resin, with the aim of reducing the specific weight of the transport packaging. The results showed that the glass fiber associated to fraction of 40% residue gave the best values of tensile strength (39 MPa) and elasticity modulus (3.80 GPa) and bending strength (36 MPa), even in the best consisting condition for the specific weight. Clemons (2002) discusses the use of wooden powder or fibers of any kind in a proportion of 2 to 50% in mass fraction on thermoplastic resins (polyethylene, and polystyrene, polypropylene and polystyrene) allow an increase in the bending stiffness properties (3.22 GPa), so that they can be used in construction profiles with windows and decks, it also show a significant improvement in the permeability of the material. Correa et al. (2003) evaluated the mechanical properties of strength and stiffness to bending in high-impact polystyrene composite (HIPS) with the inclusion of three waste types of Pinewood with and without treatment with maleic anhydride (PP-MAH). Authors found positive action of PP-MAH compatibiliser by increasing of stiffness modulus and tensile strength (3.0 GPa) made compatible mixtures of polypropylene wooden flour, independent of the particle size range of wood. Results of tensile tests demonstrated the
13 Literature Review positive action of PP-MAH compatibiliser by increasing the stiffness modulus and tensile strength (29.6 MPa) of made compatiblemixtures of polypropylene and wooden flour Khouylou (2006) fabricated and compared the physical and mechanical properties of composite materials with cementations binders (cement with sand and water) and sawdust undefined species impregnated with unsaturated polyester resin containing styrene and/or methyl methacrylate (MMA) followed by exposure to gamma radiation from Cobalt-60. These results showed that the compressive strength and bending modulus were compared to those of high-quality concrete, being its porosity significantly reduced. Salemane et al. (2006) in their study demonstrated that when a sawing (WP) is used as a reinforcing agent in addition to plastic materials (PP), this tends to increase the stiffness, does not providing improvements in strength. Also stated that the very end of sawdust particles are difficult to disperse because agglomerates are formed, on this account are formed agglomerated that will behave as large particles and that the possible chemical treatment with maleic anhydride (MAPP) for improving the dispersion and interface conditions may harm particles, particularly fine and can strongly influence the final properties of composite, as discussed in the work Tang (1997). Ashori and Nourbakhsh (2009) investigated the use of recycled wooden fibers and plastics in the production of WPCs (Wood Plastic Composite). The polymers used were the recycled high density polyethylene and polypropylene. The lignocellulose material for this study consisted of old newsprint fibers. The manufactured panels were hot pressed and the evaluation of physical properties of density and water absorption showed that the use of polypropylene as the coupling agent improved the interface between constituent elements. It was observed that composites made from high density polypropylene promoted moderate superior mechanical properties (Bending modulus> 2.0 GPa and Elasticity modulus about 670 MPa), if compared with composites made from pure polypropylene. Hisham et al. (2011) developed composite materials in epoxy resin reinforced by wooden waste products obtained in the wooden industry originating from various types of wood in three different sizes, being characterized in tension. The variance analysis to be
14 Literature Review charged significant the size of fibers in the elasticity modulus and tensile strength, presenting higher values than compounds manufactured with longest fibers.
2.1.1. Treatments for improving the interface conditions The fiber-matrix adhesion is one of the most important points to consider on the mechanical properties of a composite material, because the incompatibility between phases can result in inferior mechanical properties. Actually, the methods used to improve fiber matrix adhesion include: entanglement of molecular chain, good mechanical contact, correlation of surface stresses and formations of chemical bonds through the use of chemical coupling agents (BLEDZKI and GASSAN, 1999; MOON et al., 2005). Joseph et al. (1999) investigated the effect of using ultraviolet (degradability) of physical properties (moisture content) and mechanical (modulus and tensile strength) of composites with polypropylene matrix reinforced by sisal fibers. Among others, these authors concluded that the use of gamma rays has provided an effective alternative method to match the two constituents. Dibenedetto (2001) discusses the greater difficulty in making composites such as natural fibers is the fiber/matrix adhesion, which can be improved with the use of coupling agents such as amorphous silica, which modify the fiber surface by reducing the interfacial energy. Yuan et al. (2004) fabricated composites with polypropylene matrix reinforced by Pinewood fibers, which after mixed were hot-pressed, which investigated the effect of surface treatment of fibers by plasma. Results obtained of microscopic analysis indicated that the plasma treatment is able to improve the compatibility of fibers with the polypropylene. Kamel et al. (2007) investigated the physical and mechanical properties of composites made with sawdust and Pinewood of low density polyethylene, using maleic anhydride as a treatment of particles. Results of the bending and tensile tests showed the effectiveness of
15 Literature Review the treatment, still presenting materials with maleic anhydride lower values of water absorption. Nassar (2007) evaluated the physical and mechanical properties of composites made with fibers of Pine sawdust, rice husks, and epoxy resin using chemical treatment with ethylene vinyl acetate. Results obtained by scanning electron microscopy (SEM) and by physical tests showed the efficiency of chemical treatment used. Ahmad et al. (2008) developed a composite with sawdust of Acacia wood, unsaturated polyester resin (UPR) and recycled PET with alkaline polymerization treatment and glycolysis. Strength and stiffness in flexion and strength and water absorption were evaluated. Results showed that tensile and bending modulus increased (2.4 GPa), but the tensile and bending strengths decreased (from 28.9 MPa to 22.4 MPa). The size of sawdust particle performed a significant role in these mechanical properties. The authors concluded that the treatment used caused a better adhesion between the matrix and the sawdust, while reducing the water absorption of the composite. Ku et al. (2009) developed composite materials with phenolic resin and three particle sizes of sawdust, being added Garamite and propylene glycol to improve the interface conditions. Among others, the authors concluded that the chemical treatment provided an increase in stiffness properties of manufactured compounds. Raman et al. (2008) and Raman et al. (2010) stated that the mechanical properties of natural fibers in reinforced polymer composites can be significantly improved by pretreatment of fibers with sodium iodate and after treatment with urea urotropin. Ku et al. (2011) evaluated the physical and mechanical properties of epoxy matrix composite materials reinforced with sawdust, being used two different heat treatments to improve the interface condition, one by oven (60°C) and the other by microwave. Among others, the authors concluded that the chemical treatment provided an increase in stiffness properties (approximately 2.0 GPa) of the manufactured compounds. From this point, one reached the conclusion that the fracture strength increased with the load increase of
16 Literature Review particles. These properties are vital for civil engineering applications, because the civil structures need composites with high stiffness and fracture toughness. Alternatively, waste wood have been used in the manufacture of composites intended for various technological applications: in the automotive industry, construction (repair and reinforcement structures), in toys, outdoor use materials (furniture) and also in packaging in general (KURUVILLA et al., 1999; AL-QUERISH et al., 1999).
2.1.2. Applications of materials fabricated with resin and sawdust AIJWE et al. (1998) produced epoxy resin composite materials, rice straw and sawdust for employment as for residential roofing tile, being the mechanical and physical properties compared to those from ceramic tiles manufactured on an industrial scale. The results indicate that the mechanical properties of the manufactured materials were consistent with those of ceramic tiles, and that the addition of the straw afforded significant reduction in water absorption. Dagher et al. (2002) studied comparatively three reinforcement technologies in timber beams for six years using laminates reinforced composites with fiberglass, carbon fibers and natural fibers, concluding that, in accordance with the design and the proper use, the three types of reinforcement that were viable of mechanical and economic point of view. The use of recycled plastic for the manufacture of WPC's (Wood Plastic Composites) has been studied by a large number of authors with applications in the form of external and internal floors, vases, baskets, benches, tables, drums, etc. (AVILA and DUARET, 2003 ; JAYARAMAN and BHATTACHARYYA, 2004). Regarding the civil construction, in structural designs should be evaluated the durability characteristics of the materials, in the same way as their costs, so that resist without deterioration for many years. Interventions are not only to restore the load capacity of the structure (repair) or to increase the load capacity of the (reinforcement), but also to minimize the action of external aggressors to the material used in the manufacture of structural elements (GARCEZ et al., 2004).
17 Literature Review Researches and studies in reinforcement of timber structures with natural fibers are in the initialization phase. The advantages presented (abundance, biodegradability, low or no cost) with respect to synthetics, the latter being still the most used (MIOTTO et al., 2006), it is believed that the development of new works will highlight the employment potential of natural fibers as reinforcement structures (SANCHES, 2001). The biological attack is a major cause of degradation in timber structures, resulting in mass loss and hence of strength (MIOTTO et al., 2006). Design and/or construction errors, degradation and aging of materials, changes in dimensioning codes (dispositions more severe or occurrence of accidents) are the main factors that has motivated the development of researches to this problem, especially the use of composites, due to their good relationship between strength and density, easy to perform (the architectural configuration and aesthetic issues are little affected) and are generally immune to corrosion (RANGEL, 2010). Khoo (2008) developed composite materials with sawdust, phenolic resin and rubber to be used in exposed timber columns to the elements, being investigated the properties: elasticity modulus and compressive strength. Two medium-sized were used in (2,515 mm) and (4,826 mm) and of rubber and two mass fractions of waste on the resin (10 to 40%). The results of the mechanical properties indicated the feasibility of using the composites manufactured in timber to repair columns. Vijay (2011) developed composite materials with urea-formaldehyde resin and sawdust for recovery columns (subject to weather) of timber bridges of South Branch Valley Railroad. The repair could be applied without being interrupted the regular traffic on the bridge. After fixed the compounds in damaged columns, these were subsequently wrapped in a laminate fiberglass composite. After restoring NDT (not destroyed tests) evaluation were performed. These tests have shown improving in strength and stiffness. Sales et al. (2011) developed composite materials made with Pine wood waste, "sludge" resulting from water treatment company in São Carlos City and cement paste (cement, water and sand). The results of compressive strength, water absorption and density
18 Literature Review were equal to 1.2 MPa, 8.8% and 1,847 kg/m3, classifying them as qualified for structural repairs. The production of particleboard homogeneous with wood particles of Amazon region of low and medium densities (Erisma uncinatum, Nectranda lanceolata, Erisma sp) were studied by Silva and Lahr (2007). In evaluations performed, in accordance with the NBR 14810:2002b of the Brazilian Association of Technical Standards (ABNT), the plates of Nectranda lanceolata wood particles showed the highest strength values in bending, which are higher than the limit established by this standard. Dias et al. (2008) studied mechanical properties of particleboard wood panels made of polyurethane resin on mammon base. The results obtained for the elasticity modulus in bending did not reach the minimum value of 18 MPa, possibly explained by the poor distribution of the adhesive during the panel forming process. Akgüla and Çamlibelb (2008) studied the strength and stiffness of particles produced with Rhododendron wood panels, and the moisture content of 14% and particles together by adhesive based on urea-formaldehyde. The results indicate the investigated conditions the use of wood in the manufactured Rhododendron panels. Also, the use of sawdust Pinus elliottii and polyurethane resin mammon-based have great employment in manufacturing of fibersheets and particleboard (PAES et al., 2011). The feasibility of production of particleboard in rubber tree clones RRIM 2020 with four years of age were studied by Saffian et al. (2011), being evaluated the elasticity modulus (MOE) and of rupture modulus(MOR). The results indicated that be possible to manufacture panels with rubber clones evaluated. Hisham (2011) conducted studies with particleboard of wood with industry waste (various species), and three particle size ranges and two mass fractions of epoxy resin (10 and 20%) on fibers, and pressed (3 MPa) cold. The results of physical and mechanical properties were satisfactory, both being equivalent to those obtained by other authors. Paeset al. (2011) studied the effect of the combination of pressure and temperature on particleboard with Pinus elliottii wood waste and polyurethane resin derived from the
19 Literature Review mammon in properties: density, swelling and water absorption; elasticity modulus and rupture to bending, screw pullout and internal connection, concluding that the combinations 3.0 MPa and 90°C and 3.5 MPa and 60°C showed the best results, proving to be the temperature of pressing the most significant variable for quality the prepared plates.
2.2. Conclusions of literature review The use of natural fibers as reinforcement in composite materials has been the focus of several studies, motivated in an attempt to replace the commonly manufactured compounds with synthetic reinforcements, because presented the fibers, as a good relation, concerning mechanical strength and weight, combined to sustainability issues. Strength and bending stiffness were the most exploited mechanical properties in research involving the composite resin and sawdust, being few works developed, in which were investigated the strength and stiffness in uniaxial compression, which are a major objectives of this research. The treatment for improving the adhesion between resin and wood fibers was the focus of several studies, being used physical and chemical treatment methods, with favorable results in many of the papers presented, however, not being used in this work, no method for the treatment surface of sawdust particles. The joint use of particles and wood fibers as a reinforcing phase in composite resin (matrix) has been exploited by some researchers, comprising the addition of particles (cement and magnesium silicate) in a factor to be investigated one valuated physical and mechanical properties. The versatility of use of composite materials made with resin and sawdust is evidenced by the listed works, and may be used in the form of tile, repair or reinforcement in structures and furniture in general, floors, panels (various applications), automotive vehicles component parts among others, further encouraging the development of new works that contribute for fastening the use of wood waste in the development of new materials.
20 Material and Methods
Chapter 3
In this chapter are described the methods of manufacture of the materials, the physical and mechanical tests used (supported by the use of normative documents) and the statistical approach employed in the analysis of the results. For the evaluation of physical and mechanical properties of composite materials made from epoxy resin, sawdust, cement and magnesium silicate two separate studies were performed. At first, there was an experimental planning using only the epoxy resin and sawdust, and investigated the condition relating to the greater elasticity modulus were incorporated magnesium silicate particles (talc) and Portland cement. The factors stipulated in the study of compounds manufactured with resin and sawdust were: wood species (Eucalyptus grandis - Eucalyptus; Tabebuia serratifolia - Ipê), particle size range (4-10; 50-80 US-Tyler) and mass fraction of sawdust on resin (30%; 50%), leading to a complete factorial planning of the type 23, providing eight experimental conditions (EC) distincts, explained in Table 3.1.
21 Material and Methods TABLE 3.1: Conditions of experimental planning of materials made with resin and sawdust. CE Type of sawdust Particle size range (US-Tyler) Sawdust fraction (%) C1
Eucaliptus
4-10
30
C2
Eucaliptus
4-10
50
C3
Eucaliptus
50-80
30
C4
Eucaliptus
50-80
50
C5
Ipê
4-10
30
C6
Ipê
4-10
50
C7
Ipê
50-80
30
C8
Ipê
50-80
50
The response-variables investigated in the materials of the eight experimental conditions of Table 3.1 were: apparent density (ρap), water absorption in 24 hours, the elasticity modulus in compression (MOE) and strength modulus in compression (MOR). The variance analysis (ANOVA) was used to investigate the influence of individual factors (wood species; particle size range; mass fraction sawdust), as well as the interaction of both the physical and mechanical properties of interest. According Werkema and Aguiar (1996), a factor or the interaction between two or more factors is considered significant when the P-value obtained from the ANOVA results in a number less than 0.05 (5%). The authors also argued that the analysis of the interaction between the factors involved is more important than the individual, making it necessary in these cases only investigation of the effects of interaction. Accused significant a factor or the interaction between them in the responses investigated by ANOVA were employed posteriorly the comparison test of Tukey Averages. Finding among the eight treatments, the condition of greater value for the elastic modulus in compression, to this are added separately Portland cement (PC-V AIRI) and
22 Material and Methods magnesium silicate mass into two fractions on the resin, with 10% and 20%. 20% The ANOVA was employed to assess the influence of inclusion of two fractions of cement particles in the compound of higher MOE (reference), and later used the Tukey Test. est. The same approach was used for statistical analysis of the influence of the addition of the magnesium silicate particles in the compound of higher highe elasticity modulus. The response-variables variables investigated of these materials are the same of resin-sawing materials,, except for compressive strength module.
3.1. Constituent materials The Eucalyptus wood and Ipê Ip waste were provided by Agostini Sawmill and Lumber Industry,, timber industry companies in the municipality of São João del Rei/MG. Rei The sawdust obtained was sifted si for five minutes following the recommendations of the American ASTM D1921:2012, 2012, with the aid of a shaker of vibrating sieves (Figure 3.1) available in Materials Laboratory of Department of UFSJ Mechanical Engineering, Engineering in order to classify waste in 4-10 10 and 50-80 50 US-Tyler particle size ranges.. Figures 3.2 and 3.3 respectively illustrate the Eucalyptus and Ipê the saw dusts for both investigated particle size ranges.
FIGURE 3.1: Shaker of vibrating sieves.
23 Material and Methods
(a)
(b)
FIGURE 3.2: Sawdust Eucalyptus in particle size ranges 4-10 10 (a) and 50-80 50 US-Tyler (b).
(a)
(b)
FIGURE 3.3: Ipê sawdust in particle size ranges 4-10 (a) and 50-80 80 US-Tyler US (b).
Concluded the classification of waste, the same were conducted in an a oven to correct the moisture content by 12%, following the assumptions and and guidelines of the Brazilian Standard NBR 7190:1997 (Design Design of timber structures). structures Magnesium silicate (Figure 3.4-a) 3.4 and Portland cement CP-V V AIRI (Figure 3.4-b) 3.4 used in the manufacture of composites were those of VERBAZZA and CAUE trademarks, respectively provided by trade companies of construction materials of São João del Rei City/MG.
24 Material and Methods
FIGURE 3.4: Magnesium agnesium silicate (a) and Portland cement CP-V CP (b).
The epoxy resin (Figure 3.5-a), 3.5 Araldite-M of Hunstman® trademark and the RenShape HY 956 hardener (Figure 3.5-b) 3.5 b) were provided by the World of Resin company, of Belo Horizonte /MG,, using the proportions of 5 parts resin to 1 of catalyst, as specified by the manufacturer.
FIGURE 3.5: Resin (a) and catalyst (b).
3.2. Production of materials Mixtures of materials resin-sawdust resin (Figure 3.6), the resin-sawdust wdust-cement and resinsawdust-talc alc were performed manually, and the particles proportions of 30% to 50% by mass fraction on the resin were well defined after conducting the initial tests (mixtures ( between phases). In these mixtures were adopted proportions in mass,, instead in volume, by
25 Material and Methods the great variability in the wooden density, potentially increased because it is waste. waste This practice is common in work involving the composition co of wooden fibers and resin, however, differing slightly from the panels and particle plates, plates in which the adhesive fraction is defined on the mass of wooden en fibers.
FIGURE 3.6: Mixture Mix manual between Ipê sawdust and epoxy resin.
3.3. Production of specimens Because of the mechanical properties investigated be obtained from the uniaxial compression tests and the physical not depend on the shape of specimens for both trials, it was used samples of cylindrical geometries, with 40 mm length (h) and 20 mm in diameter (d) as illustrated in Figure 3.7, 7, keeping the relation h = 2 d established by the American Standard ASTM D695-10: 10: 2010.
FIGURE 3.7: Geometry eometry and dimensions of specimens. specimens
26 Material and Methods After mixed phases (Figure 3.8), the materials resulting from each experimental condition were inserted manually and gradually in PVC tubes (Figure 3.8-a) 3.8 with 20 mm internal diameter and 60 mm in length, properly seated on a wooden support and compressed with the aid of a steel turning cylinder (Figure 3.8-b).
FIGURE 3.8: Formation of specimens.
After seven days (curing time) of the insertion of compounds in the PVC molds, the same were removed with the aid of an a electric saw and subsequently taken to be finished (Figure 3.9).
27 Material and Methods
FIGURE 3.9: Facing of specimens.
The Figure 3.10 illustrates specimens made of the eight experimental conditions (Table 3.1) relating to compound resin-sawdust. resin
FIGURE 3.10: Compounds made of resin and sawdust.
28 Material and Methods Figure 3.11 explains the sequence of steps involved in the manufacture of specimens. 1 . Materials Selection 2 . Screening and correction of moisture content 3 . Manual mixture Manufacture
sawdust: 30% and 50%
4 . Molding and manual pressing 5 . Healing and Hardening
7 days
6 . Mold release and facing Compresssion 7 . Tests Densiity/Porosity
FIGURE 3.11: Flow chart of the steps involved in the manufacture of specimens. specimens
3.4. Trials For the achievement of physical and mechanical tests, by experimental condition (EC) investigated were manufactured 14 specimens, 10 for the compression tests and the remaining four for tests of volumetric density and absorption in 24 hours. For resin-sawdust resin compounds were manufactured 112 specimens, 28 for resin-sawdustresin -talc compounds and another 28 for composite resin-sawing resin sawing cement, totaling 168 specimens, and 168 trials between physical and mechanics tests. The specimens per condition were made five to five on different days for mechanical tests and pairs to the physical tests (two replicates per experimental condition), enabling verify the homogeneity obtained in the process of preparation of materials.
29 Material and Methods
3.4.1. Mechanical tests The mechanical tests (Figure 3.12) consisted in obtaining the elasticity modulus (MOE) and strength modulus to compression (MOR). Therefore, were used the assumptions and calculation procedures described describe by the American ASTM D695-10:2010. 2010. Composite resinr sawdust materials were tested on the premises of Structural Engineering ngineering Department of Minas Gerais Federal University (UFMG), and the other being performed in Laboratory of Materials of Mechanical Engineering Department of São João del Rei Federal University Uni (UFSJ).
FIGURE 3:12: Test of uniaxial compression.
The MOE and MOR of the compounds were obtained with the use of Equations 3.1 and 3.2 respectively, where m is the slope of the line set in the linear section of the diagram tension x deformation, Fmax the maximum applied force and S the crosscross-sectional area of the specimen.
MOE = m
(3.1)
Fmáx S
(3.2)
MOR =
30 Material and Methods
3.4.2. Physical tests As stated before,, the physical tests consisted in obtaining the volumetric density (ρ ( v) and water absorption after 24 hours (Am) obtainable according to the methodological procedures in the Standards tandards EN 323:1993 323: and EN 317:1993, respectively. To obtain the physical properties were utilized a digital caliper, an analytical analytical balance accurate to 0.01g in a vacuum system (Figure 3.13).
FIGURE 3.13: Submersion of specimens.
The specimens after immersion in water stayed in vacuum pump at a pressure of 0.5 bars. The volumetric density (Equation 3.3) is defined as the ratio between the mass (m ( 12%) and the sample volume (V12%) for the 12% moisture content.
ρv =
m12% v12%
(3.3)
Getting absorption in 24 hours (Am) was calculated according to equation 3.4, with the masses m1 and m2 respectively, respectively measured before and after the immersion in water of the samples
Am (%) =
m2 − m1 ⋅100 m1
(3.4)
31 Results and Discussion
Chapter 4
Table 4.1 presents descriptive statistics of the investigated response-variables of materials made of resin and sawdust.
32 Results and Discussion TABLE 4.1: Physical and mechanical properties of composite resin-sawdust. CE Statistics MOE (MPa) MOR (MPa) ρap (g/cm3) Am24h (%)
C1
C2
C3
C4
C5
C6
C7
C8
Xm
2112
58.50
0.87
1.96
DP
296.55
3.54
0.17
0.39
CV (%)
14
6.04
19.90
20.00
Xm
1104
36
0.94
4.01
DP
140.22
2.83
0.16
0.84
CV (%)
12.70
7.85
17.44
20.95
Xm
2540
62
0.98
3.49
DP
254.56
11.31
0.01
0.31
CV (%)
10.02
18.24
1.73
8.93
Xm
968
30
0.98
5.66
DP
124.74
2.12
0.14
1.07
CV (%)
12.88
7.19
14.83
18.90
Xm
1,811
44.5
1.04
2.68
DP
142.84
3.53
0.082
0.43
CV (%)
7.89
7.94
7.88
16.11
Xm
906
25
1.01
3.52
DP
65.05
4.24
0.09
0.54
CV (%)
7.18
16.97
9.07
15.59
Xm
1.757
44
1.03
3.35
DP
191.82
1.41
0.05
0.65
CV (%)
10.91
3.21
5.82
19.49
Xm
1,897
43
0.97
4.70
DP
325.76
4.94
0.04
0.65
CV (%)
17.33
11.64
4.61
13.99
33 Results and Discussion According Sales et al. (2011), the compressive strength value of the compounds manufactured with cement matrix and waste from the water treatment and Pine wood were on average equal to 1.20 MPa, being 94.26% less than conventional concrete strength (20.9 MPa), classifying these materials, as enable for structural repairs. By the average values found of compressive strengths of manufactured resin-sawdust compounds [25;62 MPa],it follows that, according to Sales et al. (2011), the materials can also be classified as enable for structural repairs or even as reinforcement issues, to be the largest amount of mechanical strength (C3) 199.66% higher than conventional concrete resistance. Table 4.2 presents the ANOVA results for the investigated physical and mechanical properties, finding underlined the smallest P-values than 0.05, considered significant at the 95% confidence level, being TS sawdust type, FG particle size range, FS sawdust fraction and TS*FG, TS*FS, FG*FS e TS*FG*FS the interactions between factors.
TABLE 4.2: ANOVA results for compound resin-sawing P-value Answers
TS
FG
FS
TS*FG TS*FS FG*FS TS*FG*FS R2 (Adj)
MOE
0.380 0.012 0.000
0.127
0.001
0.242
0.003
89.47%
MOR
0.019 0.209 0.000
0.087
0.011
0.457
0.026
84.43%
ρap
0.213 0.655 0.749
0.411
0.570
0.788
0.730
74.85%
Am 24h
0.612 0.016 0.005
0.443
0.254
0.712
0.826
63.61%
Figure 4.1 presents the ANOVA waste charts in respect of physical and mechanical properties of the composite resin and sawdust, confirming normality in the distribution of waste by the P-values found are both greater than 0.05, helping to validate the model ANOVA.
34 Results and Discussion 99,9
Mean StDev N AD P-Value
99
Percentual
95 90 80 70 60 50 40 30 20 10 5
3,662 62,09 80 0,413 0,331
1 0,1 -200
-100
0
100
200
MOE 99,9
Mean 0,04087 StDev 3,473 N 80 AD 0,386 P-Value 0,384
Percentual
99 95 90 80 70 60 50 40 30 20 10 5 1 0,1
-15
-10
-5
0
5
10
MOR 99
Mean 0,02784 StDev 0,1248 N 32 AD 0,424 P-Value 0,301
Percentual
95 90 80 70 60 50 40 30 20 10 5 1
-0,3
-0,2
-0,1
0,0
0,1
0,2
0,3
Density 99
Mean -0,2570 StDev 0,5573 N 32 AD 0,459 P-Value 0,246
Percentual
95 90 80 70 60 50 40 30 20 10 5 1
-1,5
-1,0
-0,5
0,0
0,5
1,0
Porosity
FIGURE 4.1: ANOVA waste chart about the physical and mechanical properties of composite resin-sawdust.
35 Results and Discussion From Table 4.2, it is noticed that the interactions between the three factors investigated for MOE and MOR properties of the compounds resin-sawdust resin were significant. Figures 4.2 and 4.3 illustrate charts interactions of the major factors of the modulus of elasticity and compressive strength s respectively.
FIGURE 4.2: Chart of main effects on the MOE of resin-sawdust sawdust compounds.
sawdust compounds. c FIGURE 4.3: Chart of main effects on the MOR of the resin-sawdust
36 Results and Discussion In general, for the MOE and MOR, the results of Figures 4.2 and 4.3 showed that the materials made with 30% of Eucalyptus wood sawdust in US-Tyler particle size range 5080 presented the best results, being the C3 experimental condition to be used in the preparation of materials with the addition of Portland cement CP-V AIRI and magnesium silicate. The ANOVA P-values on the apparent density showed that the individual factors and interactions were not significant, leading to statistically equivalent results. With respect to porosity, only individual factors: particle size range and fraction of sawdust were significant. Figure 4.4 illustrates the charts of the main factors for porosity.
Porosity (%) 4,4 4,2
Means
4,0 3,8 3,6 3,4 3,2 3,0 4-10
50-80
Sieve range Porosity (%) 4,50
Means
4,25 4,00 3,75 3,50 3,25 3,00 30
50
Sawdust percentage
FIGURE 4.4: Chart of main effects on porosity (η)
37 Results and Discussion Figures 4.4-a and 4.4-b show that the4-10 mesh and the fraction of 30% sawdust provided the best porosity values. Materials produced with use of mesh 4-10 showed to be 28% lower than elaborate mesh 50-80, and made with 30% of sawdust were 38% lower on average to those manufactured with 50% sawdust. The Tabela4.3 presents descriptive statistics of the compound results of condition C3 with additions of cement and magnesium silicate.
TABLE 4.3: Results of physical and mechanical properties of the compounds with the addition of cement and talc CE
Cement (10%)
Cement (20%)
Talc (10%)
Talc (20%)
Statistics MOE (MPa) ρap (g/cm3) η (%) Xm
2,616
1.08
4.22
DP
253.72
0.26
0.65
CV (%)
9.70
24.41
15.40
Xm
2,778
1.12
4.96
DP
381.56
0.18
1.32
CV (%)
13.74
16.07
26.61
Xm
2,370
1.11
3.78
DP
296.43
0.20
0.79
CV (%)
12.51
18.01
20.90
Xm
2,463
1.13
4.08
DP
336.08
0.11
0.93
CV (%)
13.64
9.73
22.79
The ANOVA P-value of the cement fraction factor on the stiffness of the manufactured material was equal to 0.029 [R2 (Adj) = 83%], implying be significant the use of the cement particles in the MOE compounds. Figure 4.5 illustrates the waste graphic, helping to validate the model ANOVA.
38 Results and Discussion
Percentual
99
Mean -1,133 StDev 24,60 N 30 AD 0,512 P-Value 0,180
95 90 80 70 60 50 40 30 20 10 5 1 -50
-25
0
25
50
75
MOE
FIGURE 4.5: ANOVA of cement fraction factor on the MOE.
Figure 4.6 shows the chart of main effects of factor cement fractions of the elasticity modulus in compression of the resin-sawdust cement compounds. The inclusion of 10% by mass cement fraction afforded 4.15% increase relative to the reference condition (C3), and 9.70% higher than the stiffness of the material made of 20% cement in relation to the condition C3. MOE(MPa) 2800
Means
2750 2700 2650 2600 2550 2500 0,00%
10,00%
20,00%
Cement
FIGURE 4.6: Chart of main effects of cement fraction factor on the MOE.
Table 4.4 presents the results of the Tukey Test cement fraction factor on the stiffness of the material made from the reference condition.
39 Results and Discussion TABLE 4.4: Tukey Test for the MOE of materials with cement addition. MOE0% MOE10% MOE20% Average (MPa)
2,540
2,616
2,778
Grouping
B
B
A
From Table 4.4, the grouping revealed that the materials made with and without 10% of cement results equivalent to the elasticity modulus in compression, being not equivalent or higher than MOE of the materials made with 20% in relation to cement, with 10 % and 0% of this reinforcement. The ANOVA P-value for the apparent density of the materials produced with the addition of cement was equal to 0.000 [R2 (Adj) = 76%], being the inclusion of cement significant in the density of fabricated materials. Figure 4.7 shows the waste normality chart.
Percentual
99
Mean 0,0001667 StDev 0,02438 N 12 AD 0,335 P-Value 0,445
95 90 80 70 60 50 40 30 20 10 5 1 -0,050 -0,025
0,000
0,025
0,050
Density
FIGURE 4.7: Chart of ANOVA waste of the apparent density of the materials produced with the addition of cement.
Figure 4.8 shows chart of the main effects off actor cement fractions of apparent density of compounds. The inclusion of 10% in mass cement fraction resulted in an increase
40 Results and Discussion of 13.54% compared to reference condition (C3), being greater 17.70% than ρap of made materials of 20% cement in relation to the condition C3.
Density 1,14 1,12
Means
1,10 1,08 1,06 1,04 1,02 1,00 0,00%
10,00%
20,00%
Cement
FIGURE 4.8: Chart of main effects of cement fraction factor on apparent density of the materials manufactured with cement.
Table 4.5 presents the results of the Tukey Test of factor cement fractions on the density of the materials manufactured of reference condition. The results indicated equivalence between the use of fractions 10 and 20% of cement in the compounds, presenting be not equivalents (above) to the reference condition (smallest average value).
TABLE 4.5: Tukey Test for the apparent density of materials with cement addition. ρap 0% ρap 10% ρap 20% Average (g/cm3)
0.98
1.08
1.12
Grouping
B
A
A
The ANOVA P-value for the porosity of the material manufactured with the addition of cement was equal to 0.000 [R2(Adj) = 66%], being the inclusion of this significantly reinforcement in the porosity of the manufactured materials. Figure 4.9 shows the waste normality chart.
41 Results and Discussion
Percentual
99
Mean StDev N AD P-Value
95 90 80 70 60 50 40 30 20 10 5 1 -0,3
-0,2 -0,1
0,0
0,1
0,2
-9,25186E-18 0,1151 12 0,252 0,672
0,3
Porosity
FIGURE 4.9: Chart of ANOVA waste on the porosity of the material manufactured with the addition of cement.
Figure 4.10 illustrates the chart of main effects of factor cement fractions on the porosity of the compounds. The inclusion of 10% in mass cement fraction gave a 14% increase relative to the reference condition (C3), and 36.62% greater than η materials made with 20% cement in relation to the condition C3.
Porosity 5,00
Means
4,75 4,50 4,25 4,00 3,75 3,50 0,00%
10,00%
20,00%
Cement FIGURE 4.10: Chart of main effects of factor cement fraction on the porosity of the materials made of cement.
42 Results and Discussion Table 4.6 presents the results of Tukey Test of factor cement fraction on porosity of the manufactured materials. The results indicated that the materials showed the highest porosity values were made with 20% of cement, followed by materials fabricated with the use of 10% to 0% of such reinforcement.
TABLE 4.6: Tukey Test for η of materials with cement addition. η 0% η 10% η 20% Average (%) 3,49 4,22 C
Grouping
4,96
B
A
The ANOVA P-value of magnesium silicate fraction factor on the stiffness of the materials made on the reference condition C3 was equal to 0.371 [R2 (Adj) = 81%], implying not mean the employment of talc in percentages MOE of the compounds. The Figure 4.11 shows the waste chart obtained from ANOVA.
Percentual
99
Mean -1,66741E-13 StDev 289,4 N 30 AD 0,289 P-Value 0,591
95 90 80 70 60 50 40 30 20 10 5 1 -800 -600 -400 -200
0
200
400 600
800
MOE
FIGURE 4.11: Chart of ANOVA waste of the MOE fabricated from materials manufactured with talc addition.
43 Results and Discussion The ANOVA P-value of magnesium silicate fraction factor on apparent density of the material manufactured, was equal to 0.192 [R2 (Adj) = 72%], implying not be significant the use of silicate particles in density of compounds. The Figure 4.12 shows the chart of obtained residue ANOVA.
Percentual
99
Mean StDev N AD P-Value
95 90 80 70 60 50 40 30 20 10 5 1 -0,3
-0,2 -0,1
0,0
0,1
0,2
1,850372E-17 0,1156 12 0,414 0,281
0,3
Density
FIGURE 4.12: Chat of ANOVA waste of apparent density of the materials produced with talc addition
The ANOVA P-value of magnesium silicate fraction factor on apparent density of the manufactured materials was equal to 0.002 [R2 (Adj) = 63%], implying be significant use of talc particles in the porosity of the compounds. The Figure 4.13 shows the waste chart obtained from ANOVA.
44 Results and Discussion
Percentual
99
Mean -2,03541E-16 StDev 0,3495 N 12 AD 0,581 P-Value 0,103
95 90 80 70 60 50 40 30 20 10 5 1 -1,0
-0,5
0,0
0,5
1,0
Porosity FIGURE 4.13: Chart of ANOVA waste of porosity of the material manufactured with the talc addition.
The Figure 4.14 represents the chart of main effects of factor talc fractions on the porosity of the compounds. The inclusion of 10% by mass fraction of magnesium silicate provided an increase of 10.73% compared to reference condition (C3), and 18.64% greater than η materials made with 20% of talc with respect to the C3 condition. Porosity 4,1
Means
4,0 3,9 3,8 3,7 3,6 3,5 0,00%
10,00%
20,00%
Cement
FIGURE 4.14: Chart of main effects of talc fraction factor on porosity.
45 Results and Discussion Table 4.7 presents the results of Tukey Test of talc fraction factor on porosity of manufactured materials from the reference condition. The results indicated that the materials 10 and 20% talc particles were statistically equivalent, being higher than the porosity of the reference material condition (low value).
TABLE 4.7: Tukey Test for η materials with silicate addition. η 0% η 10% η 20% Average (%) 3.49 3.78 Grouping
B
A
4.08 A
46 Conclusions
Chapter 5
The manufacturing process of the compounds developed, proved to be simple, being the materials obtained from direct mixing between the phases. For improving the physical and mechanical properties investigated, it was used a piece with usefulness that provide light compression, which can surely be reproduced with other equipment in the case of the production and use of this material for specific purposes. The progressive incorporation of sawdust, as expected, gave reductions in the elasticity modulus and strength to compression of the composite. The type of sawdust (wood species) was significant in the mechanical properties of composites. The species of Eucalyptus, whose elasticity modulus is lower than the Ipê wood, presented the highest values of mechanical properties, possibly justified by its better affinity with epoxy resin. The particle range sizes and sawdust fractions were significant in porosity of manufactured resin-sawdust materials, presenting the compounds with finer mesh particles and the highest mass fraction of sawdust the highest values. From the manufactured resin-sawdust composites, the treatment with 30% of Eucalyptus sawdust and 50-80 US-Tyler particle size range, showed the best results for the elasticity modulus in compression, which is the base condition (reference) chosen for inclusion of cement particles and talc. The inclusion of cement mass fractions is shown to be significant in all the variablesresponse investigated, giving an increase in elasticity modulus in compression
47 Conclusions The inclusion of magnesium silicate particles in the compounds of the base condition was only significant in porosity, not being in elasticity modulus, neither in apparent density. Thus, the magnesium silicate inclusion in the investigated fractions did not appear as good solution, as well as, presenting results equivalent to the resin-sawing compounds, so had value greater than the sawdust. The suggestion is to compare the results with those of two other authors and classify the form of use of materials developed here. In this line of thought, for future studies, it is expected to perform physical or chemical treatment in the wooden grains, in order to improve the interface conditions, to study new proportions with the addition of cement in these materials as well as the use fiber assemblies and distinct resins.
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