Computer Aided System for Superfinishing Process ...

Available online at www.sciencedirect.com

ScienceDirect Procedia Technology 22 (2016) 48 – 54

WK,QWHUQDWLRQDO&RQIHUHQFH,QWHUGLVFLSOLQDULW\LQ(QJLQHHULQJ,17(5(1*2FWREHU 7LUJX0XUHV5RPDQLD

&RPSXWHU$LGHG6\VWHPIRU6XSHUILQLVKLQJ3URFHVV&RQWURO 7DGHXV]0LNRODMF]\ND 7RPDV])DVE$GDP.áRGRZVNLF0DFLHM0DWXV]HZVNLD $GULDQ2ODUXG6HUEDQ2ODUXH D

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³'DWD´SDQHOLQSXWILHOGVDUHSURYLGHGIRUWKHLQSXW VHWWLQJV7KHVHFRQGSDQHO0DQXDODOORZVWRGHILQHWKHSHULSKHUDOVSHHGWKHVSHHGRIRVFLOODWLRQWKHIUHTXHQF\ RIWKHRVFLOODWLQJPRYHPHQW 

 )LJ&RQWUROSDQHORIVRIWZDUH

6WDUWEXWWRQRQWKH³0DQXDO´SDQHOHQDEOHVPDQXDOFRQWURORIDQRVFLOODWLRQIUHTXHQF\XVLQJWKHLQYHUWHU 2QWKH$XWRPDWLFSDQHOWZRVWDJHSURFHVVLQJGDWDFDQEHSURYLGHG ‡JULQGLQJGLUHFWLRQDODQJOH ‡WLPHSHULRG ‡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

54

Tadeusz Mikolajczyk et al. / Procedia Technology 22 (2016) 48 – 54

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áWRZDQLH MDNRĞFL Z\UREyZ L Z\GDMQRĞFL REUyENL Z SURFHVLH GRJáDG]DQLD 'HYHORSPHQW RI SURGXFW TXDOLW\ DQG SURFHVVLQJ HIILFLHQF\LQWKHVXSHUILQLVKLQJ 3ROLWHFKQLND3R]QDĔVNLD6HULDUR]SUDZ\QU3R]QDĔ >@ 'ąEURZVNL / 2EUyEND ĞFLHUQD Z WHFKQLNDFK Z\WZDU]DQLD $EUDVLYHV DQG PDQXIDFWXULQJ WHFKQLTXHV  2ILF\QD Z\GDZQLF]D 3ROLWHFKQLNL :DUV]DZVNLHM:DUV]DZD >@ .DFDODN : /HZNRZLF] 5  ĝFLHJHQND 5 3RGVWDZ\ HIHNW\ZQHJR GRERUX SDUDPHWUyZ L ZDUXQNyZ PLNURZ\JáDG]DQLD IROLRZ\PL WDĞPDPL VFLHUQ\PL %DVLFV HIILFLHQW VHOHFWLRQ RI SDUDPHWHUV DQG FRQGLWLRQV PLFURDEUDVLYH IRLO WDSHV  ;;9 1DXNRZD 6]NRáD 2EUyENL ĝFLHUQHM :URFáDZ'XV]QLNL=GUyM >@ VXSHUILQLVKPDFKLQHQZZZVXSILQDGH >@ KWWSGDUPDQQFRPRWKHU7KHB$UWBRIB6XSHUILQLVKLQJSGI >@ 1RZLFNL % '\QDURZVNL 5  7HRUHW\F]QH L HNVSHU\PHQWDOQH EDGDQLD QLHNRQZHQFMRQDOQHJR JáDG]HQLD SRZLHU]FKQL NU]\ZROLQLRZ\FK 7KHRUHWLFDODQGH[SHULPHQWDOUHVHDUFKRIXQFRQYHQWLRQDOKRQLQJFXUYHGVXUIDFHV 0LĊG.RQI1DXNRZD2EUyEND0DWHULDáyZ >@ 2F]RĞ . +DEUDW :  ,QQRZDFMH Z REUyEFH ĞFLHUQHM &] ,, 6]OLILHUNL QDU]ĊG]LRZH L Z\NRĔF]HQLRZH XU]ąG]HQLD ĞFLHUQH ,QQRYDWLRQV LQ JULQGLQJPDFKLQLQJ9RO,,7RRO*ULQGLQJDQG$EUDVLYH)LQLVKLQJHTXLSPHQW0HFKDQLNQU >@ .DFDODN : 7DQGHFND . (IIHFW RI VXSHUILQLVKLQJ PHWKRGVNLQHPDWLF IHDWXUHV RQ WKH PDFKLQHG VXUIDFH -RXUQDO RI 0DFKLQH (QJLQHHULQJ 9RO1R >@ 0DVVHWK-.ROLYDQG0/DSSLQJDQGVXSHUILQLVKLQJHIIHFWVRQK\SRLGJHDUVVXUIDFHILQLVKDQGWUDQVPLVVLRQHUURUV3URFHHGLQJVRIWKH$60( ,QWHUQDWLRQDO'HVLJQ(QJLQHHULQJ7HFKQLFDO&RQIHUHQFHV &RPSXWHUVDQG,QIRUPDWLRQLQ(QJLQHHULQJ&RQIHUHQFH,'(7&&,( 6HSWHPEHU/DV9HJDV1HYDGD86$ >@0LNRáDMF]\N 7 $75 %\GJRV]F] 8U]ąG 3DWHQW 35/ QU  GDWD ]Já  GDWD RSXEO  1DU]ĊG]LH GR HOHNWURFKHPLF]QRĞFLHUQHM REUyENL SRZLHU]FKQL ]ZáDV]F]D GRJá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