Control Theoretical Modeling of Transient Behavior of ... - Core

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modeling and control of supply chain systems; and Ivanov et al. (2012) [5] reviewed .... transforms) or discrete time (Z-transforms) transfer functions. [16] [17] in modeling the ..... [17] Ogata K. Discrete-time control systems. Englewood Cliffs, NJ: ...
Available online at www.sciencedirect.com

ScienceDirect Procedia CIRP 17 (2014) 20 – 25

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