DEMO - 1964 Ford Thunderbird Shop Manual - ForelPublishing.com

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Copyright © 2009, Forel Publishing Company, LLC, Woodbridge, Virginia All Rights Reserved. No part of this book may be used or reproduced in any manner whatsoever without written permission of Forel Publishing Company, LLC. For information write to Forel Publishing Company, LLC, 3999 Peregrine Ridge Ct., Woodbridge, VA 22192

1964 Ford Thunderbird Shop Manual EAN: 978-1-60371-014-5 ISBN: 1-60371-014-0 Forel Publishing Company, LLC 3999 Peregrine Ridge Ct. Woodbridge, VA 22192 Email address: [email protected] Website: http://www.ForelPublishing.com

This publication contains material that is reproduced and distributed under a license from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company.

Note from the Editor This product was created from the original Ford Motor Company’s publication. Every effort has been made to use the original scanned images, however, due to the condition of the material; some pages have been modified to remove imperfections.

Disclaimer Although every effort was made to ensure the accuracy of this book, no representations or warranties of any kind are made concerning the accuracy, completeness or suitability of the information, either expressed or implied. As a result, the information contained within this book should be used as general information only. The author and Forel Publishing Company, LLC shall have neither liability nor responsibility to any person or entity with respect to any loss or damage caused, or alleged to be caused, directly or indirectly by the information contained in this book. Further, the publisher and author are not engaged in rendering legal or other professional services. If legal, mechanical, electrical, or other expert assistance is required, the services of a competent professional should be sought.

GROUP INDEX

SUSPENSION-STEERING-WHEELS & TIRES

REAR AXLE

MANUAL TRANSMISSION (Not

Applicable)

1ATIC TRANSMISSION ENGINE

||

IGNITION SYSTEM FUEL SYSTEM

COOLING SYSTEM EXHAUST SYSTEM

CHARGING SYSTEM STARTING SYSTEM

SERVICE

FORD

DEPARTMENT

DIVISION

(^S)MOTOR COMPANY FIRST PRINTING

01963 Reproduced

SEPTEMBER, 1963

FORD MOTOR COMPANY, under

DEARBORN. MICHIGAN

License # 5008 from Ford Motor

Company May -

2000

SPECIFICATIONS AT END OF EACH GROUP

FOREWORD This shop

manual provides the

for

information

plete

the

Service Technician

proper

servicing

of

with com

the

1964

Thunderbird.

The information is

being

performed,

performed

overhaul,

are

such

as

adjustments

etc.

according to the type of

diagnosis

and

Specifications

repairs,

and

and

testing,

in-vehicle

recommended

opposite

page

for important

adjustments,

special

vehicle

and

specifications

in this

effect at the time this manual was approved

Ford Motor any time,

and

frequently

tools

identifica

data.

The descriptions

at

work

included.

Refer to the tion

grouped

without

Company

reserves

the right to

or change specifications or

incurring

manual

for

printing.

discontinue

design,

were

in

The

models

without notice

obligation.

SERVICE

DEPARTMENT

FORD MOTOR COMPANY

THUNDERBIRD IDENTIFICATION

THUNDERBIRD IDENTIFICATION DETROIT DISTRICT

LEATHER

PALOMINO CRINKLE

LIGHT

\

\

LANDAU

TUDOR

26(h

\

i63B

V

OF AUGUST

body/ color} trim) G/

DAy

TRANSMISSION

CRUISE-O-MATIC

v

\

PRAIRIE TAN

\

3.00:1

AXLE

\axle \trans

\dso

date!

v4

xl

'33

89>'26H

\

RATIO

1

VEHICLE WARRANTY NUMBER

14Y87Z100001 T"

T"

I

T

VOFCL

v

\\ NO\\ FORNXITLE OR N\ BtGISTATIONWURPOES V.

fl

/THIS

V&HICLE^JS Ma\jFACTURED UNDER ISSUED AND PENDING

\

Ur\lTED STATES AND FORXpN PATENTS

a product of

W$kl

(^ (jurrd ) \

1964

\

MODEL YEAR

ASSEMBLY

\

-Thunderbird

M1087-B

Warranty Plate

Figure 1 illustrates a Thunderbird Warranty plate and its plate is attached to the left door front pillar.

elements.

The

BODY

Warranty The

is

official

Vehicle Identification

stamped on

plate

the

the hood

(Fig. 2). Do

Warranty

plate

support

not use

for title

number

top

for title

surface

the Vehicle

63A 63B 76A

and registration purposes

to the right of the hood lock

Warranty

8 CYLINDER)

SERIAL IDENTIFICATION

BODY

FIG. 1

(390 CID

ENGINE

PLANT (WIXOM)

MADE IN USA

CONSECUTIVE UNIT NUMBER

Tudor Hardtop Tudor Landau Tudor Convertible

number which appears on

or registration purposes.

COLOR If

a special paint

Code A B E F G H 1 J L

1638 1446 1226 1636 1544 1635 1515 1637 1619. 921 1624 1633 1453 1631 1070 1555

N

Q R

FIG. 2-Vehicle Identification Number Location

S T U W X Z

paint color space will not

be

Color

.

1632 1630

Peacock Light Gray Metallic Light Blue Buff Dark Blue Metallic Aztec Gold Red Bittersweet White Platinum Medium Blue Metallic Yellow Dark Green Metallic Light Beige Medium Turquoise Metallic Pink Metallic Maroon Metallic Medium Beige Metallic.

VEHICLE DATA

stamped.

Sales Name Raven Black Pagoda Green Silver Mink Arcadian Blue Prairie Tan Caspian Blue Florentine Green Rangoon Red Amoan Coral

Black

....

M

M1088-B

is used, the

NI-32-J Number 1724

White Dimond Blue Brittany Blue Phoenician Yellow Cascade Green Navaho Beige Patrician Green Rose Beige Vintage Burgundy

..Wimbledon

.

Chantilly

Beige

TRIM Example (Fig. 1): 89 G 63B 63B

G 89 26H

33 1 4

26H

33

1

4 Tudor Landau Prairie Tan

Light Palomino Crinkle Leather 26th Day of August Detroit 3.00:1 Axle Ratio Cruise-0-Matic

Deviation trim

sets will use

with a numerical suffix

betical

Code 50

51 52 54

suffix

is

is

existing trim

not

serviced,

codes plus a suffix.

while a

trim code

A trim code

with an alpha

serviced.

Crinkle Vinyl Rose Beige D/L Light Silver Blue Metallic Light Blue D/L Pearl Beige

....Light

THUNDERBIRD IDENTIFICATION TRIM

(Continued)

AXLE CODE

Code

Crinkle Vinyl

55 56 57

Ratio

Code 1.

Red

.3.00:1

Black

Light Turquoise D/L Light Aztec Gold Light Palomino

58 59

Pompeii Cloth and Crinkle Vinyl 71

Silver Blue Blue Beige Black

72 74

76

Light Silver Blue Metallic Light Blue D/L Pearl Beige Black Crinkle Leather Light Blue D/L White Red Black Light Palomino

82

83 85 86 89

TRANSMISSION CODE Type

Code 4

Cruise-O-Matic

VEHICLE WARRANTY NUMBER Example (Fig. 1): 4Y87Z100001 4

DATE The of

code

the

letters for the

month when

letters

are

to be

month are preceded

the Thunderbird

used

if

by

a numeral

was completed.

model production exceeds

12

The

May

B C D E

June

F

July

G H J K L M

March April

August September October

November December

the

day

Tudor Landau 8 Cylinder 390 Cubic Inch First Unit built

Second Model Year N

A

January February

show

months.

First Model Year

Month

to

second year code

1964 Model Wixom Assembly Plant

Y 87 Z 100001

P

Q R

S T U V W X Y Z

DSO

MODEL YEAR The

"4"

number

designates 1964

ASSEMBLY PLANT CODES Code Y 5

Location Wixom Assembly Plant Pilot Plant

Thunderbirds built to a Domestic Special Order, Foreign Special Order, or Pre-Approved Order have the complete order number recorded in this space. Also appearing in this space is the two digit code number of the District which ordered the unit. If the unit is regular production, only the District code number will appear.

MODEL CODES

DISTRICT CODE Code 11 12 13 14 15 21 22 23

District Boston

Code 45

Buffalo

51

New York

52

Pittsburgh

53

Newark Atlanta

54

24

Charlotte Philadelphia Jacksonville

61 62 63

25

Richmond

64

26

Washington

31

Cincinnati

32

Cleveland

33

Detroit

55

34

Indianapolis

35 36

Lansing Louisville

65 71 72 73 74 81 83

41

Chicago

84

42

Fargo

43

Rockford

44

Twin Cities

85 89 90-99

District

Davenport Denver Des Moines Kansas City Omaha St. Louis Dallas Houston Memphis New Orleans Oklahoma City Los Angeles San Jose Salt Lake City Seattle Ford of Canada Government Home Office Reserve American Red Cross Transportation Services Export

Code 83

Type Tudor Hardtop

85 87

Convertible Tudor Landau

ENGINE CODES Code Z 9

Type 8 Cylinder 390 Cubic Inch (4 barrel) 8 Cylinder 390 Cubic Inch (4 barrel Low

Compression)

CONSECUTIVE UNIT NUMBER The assembly plant, with each model year, begins number 100001 and continues on for each unit built.

with

consecutive unit

PART 2-1 GENERAL BRAKE SERVICE

PART 2-1

SPECIFICATIONS

.

PART 2-2 BRAKE SYSTEM

PAGE

PART 2-3

PAGE 2-1

.2-21

2-6

GENERAL BRAKE SERVICE

Section 1 Diagnosis and Testing 2 Common Adjustments and Repairs

Page

Section

Page 2-1

3

Cleaning

and

Inspection

.2-5

.

2-3

DIAGNOSIS AND TESTING PRELIMINARY TESTING

the pedal

press

1. Check master

fluid level

the

and

cylinder,

the

FoMoCo

add

brake fluid if

heavy-duty

in

Start the

foot

required.

be

2. Push the brake far

as

it

will

car

is

the

released

automatic

the

position

and

as

is

and

pedal

the

ponents

for

binding

and

stallation

described

functioning.

operation, adjuster or

check com

improper in

"Brake

reverse

brake

stops

to ensure uniform adjustment at all

brake

tral, stop

the engine and

vacuum

in the

system.

neu

service

exhaust

Then, de

of

enough to

applied

Check

shut

in the

position.

off,

If

ex

De

system.

pedal and

tubing, hoses,

all

ders,

will

will

and connections

the

spongy, to

brake

hold it in the

pedal

wheel cylin

for leaks.

leaks

pedal movement

bleed the hydraulic

remove

or

air

See

from

the

locked open

Also,

feels

system

and

the

correct

cause

ROAD TEST The

car

be

should

the of

for

ence of the

in Table brake

the car must

be moved,

brake

1,

cylinder

safely stop

brakes

at a speed

for the

exist

trouble symptoms listed the

with

chatter

exception

those

and

of

symptoms

resolved

in the preliminary tests. For

each of

the symptoms

brakes

encountered,

the causes which

listed in Table 1. To

for brake

chatter or

lightly

at

check

surge, apply the

approximately 50

mph.

For booster

removal and

procedures, Section 3. For

brakes be

of

the

mph to check

tion

the

one

Apply

car.

25-30

tested

road

will

System

check

insufficient fluid.

and

the

few

bleeding the brakes,

release

not

check and eliminate

lines

"Hydraulic

Section 2.

5. Should

out a

the trouble.

are also

If

let

brake fluid. This

operation

but it

Guide."

apply the

parking brake. Depress the brake pedal several times to all

in

of

procedures

gradually falls away under this pres sure, the hydraulic system is leaking.

Bleeding,"

transmission

system

engine

all vacuum

cylinder.

wheels.

3. With the

is felt, is not

no action

Follow the

4. With the

haust

procedure

Shoe Ad

long

drops

only if the brakes

in Part 2-2, Section 2.

several

will

pressure

in the "Booster Diagnosis

press the

follow the

under

justments"

Make

the

and

If

booster

vacuum

the

shoes

the

under

screw

to hold the pedal in the

required

the

less

and

applied position.

floor,

adjusters.

check adjuster

pressure

fall away

If

between

the brake adjustment and the

check

To

the

halfway

than

more

system

If

still.

standing

travels

is in

or vacuum

running

the engine

while

go

down

pedal

tend to

will

engine.

is operating,

the vacuum system pedal

hold it in the

and

applied position.

bleeder

refer

installa

-Part

disassembly

sembly procedures, Section 4. For tion refer to

to

and

2-2, as

Part 2-2, cleaning and inspec Part 2-1, Section 3. refer to

2-2

GROUP

TABLE 1

Trouble Symptoms

-Broke

and

BRAKES

Possible Causes Trouble Symptoms

00

CU

4)

"2 of

Trouble Symptoms

60

60

cd

cd

mm

mm

0

0

m*

CU

0

Oh

mm

cd mm

cq

c

Mechanical Resistance

at

Pedal

or

Shoes

Brake Line Restricted

Leaks

or

X

T3 cd

> 60

T3

C o a

H cd


> cu

X

Dirty Brake Fluid

"Threads"

rt

X

X

Lining

00

Z05

Drum-Lining Surface

Self Adjusters Not

o

Q CO

X

X

X

Faulty Brake Cylinder

Poor

oo

.It

o

Lining

on

0 mm

Scored Drum Dirt

z

X

Worn

Loose Carrier Plate

o

cd mm

G

u

X

JO

mm

00

CU

j3




X

Round

on

CU

cu

3

ed In

X

Grease

CO

a.

13

CU

Drum Out

or

0

cu

c

X

Oil

$

m

"cd

c

mm

X

or

u

"ed CU

A

60 C mm

cd

Faulty Retracting Spring

Lining Glazed

mm

X

Improperly Adjusted Brake Shoe

of

o

o

a

X

Improper Tire Pressure

Improperly Adjusted

O

cd

H

M o

o

Ih

CO

CO

Possible Causes

>

X

X

Turning Tool Pulls X

X

X

2-1

PART

2-3

GENERAL BRAKE SERVICE

BRAKE BOOSTER TROUBLE DIAGNOSIS GUIDE

If the preliminary tests show that booster is inoperative or if a

the

hard

"Hard

Pedal"

u

BOOSTER INOPERATIVEHARD PEDAL

u

a

be may '

by

caused

Disconnect the

fold

vacuum

the

remove

valve.

a

Check

leakage

or

all

hoses for

a

\

1,

the

by

Remove

SELF APPLICATION OF BRAKES WHEN ENGINE STARTS

booster.

being

a

of

1.

Check when

If the as

the

parking brake cables brakes are fully released.

the

cables

are

loose,

adjust

grab

is probably or

locating a

does

procedure

the

remove

the trouble,

booster from the car. Separate the booster uuuawuvuji body from the end plate, and >

,.

.

,

,

bellows, booster body,

check the

and

'

,

,

,

c

,

.Unt

diaphragm assembly for damage that

be

leaks When assembling> diaphragm assembly Improper lo-

sure that the

is pr0perly

positioned.

cation

cause

the

and

of

vacuum

leakage between sides

atmospheric

diaphragm.

the

valve plunger assembly.

Remove

disassemble the booster.

and

in-

Clean,

and replace parts as necessary.

spect,

damaged

radii

sticking

in

the

seated

atmospheric

for

spect,

and

the

or

un-

sary.

Be

valve.

parts

replace

sure

Clean,

in-

neces-

as

is

that the diaphragm

located

properly

the parking brake down the manual

assembling.

when

to

cable

the

dimension

4. Loosen the adjusting equalizer

car.

the

against the cable

equalizer

spring

lever

on the pedal

shown

in

nut on

the

Fig. 1.

lever.

3. Adjust

foregoing

the

not eliminate

REPAIRS

2. Raise the

them

follows:

or

diaphragm

the

Fully release by pushing

release

Check

disassemble

and

COMMON ADJUSTMENTS AND

pedal

check

listed in

causes

sticking

housing. Check for

PARKING BRAKE LINKAGE ADJUSTMENT

and

collapsed

or

drag

still

condition

Check

out

faulty

leaking

eliminating the

caused

the

mam-

assembly,

obstruction.

If the brakes Table

at

all vacuum connections

for

after

BRAKES DRAG OR GRAB

If

wou]d came

or

sticking

line

vacuum

and check valve

look for

leakage. *

,.

,

booster,

trouble ii

vacuum

parts

replace

or

as necessary.

pedal condition still exists after

eliminating the causes of listed in Table 1, the

Repair

condition.

nut

rod,

in front

turns

lock

then turn the

and

of the equalizer several

forward.

5. Depress the parking brake pedal IYa inches from its normal released

U-CLIP

position.

6. While turning the a

justing a

direction,

rearward

rear wheels

turn

the

in

ad

nut against the equalizer until

moderate

drag is

7. When the adjusted,

felt (Fig. 1).

cables

both

tighten

are

properly

nuts

against

the equalizer.

8. Release the parking

LEVER-TO-CABLE ADJUSTING NUT

check

to make

shoes

return

sure

to

brake,

and

that the brake

fully

the

released

position.

9. Depress the parking brake

pedal

two inches. Under normal conditions, will satisfactorily hold the car. 10. Release the parking brake

this

again,

and

depress the

then

Vi inch. The brakes with the pedal EQUALIZER

LEVER

pedal

should not

drag

depressed Vi inch.

MASTER CYLINDER PUSH ROD ADJUSTMENT

CABLES TO REAR WHEELS H1307-A

The

FIG. 1 -Parking

Brake Adjustments

push rod

adjustment

is

screw

provided with an

to

maintain

the

24

GROUP 2

the

place

#16 GAUGE

gauge

cylinder

SHEET STEEL

booster push

rod

inner

touches the

be

screw

edge of

Repeat this bles cease to 4. When

free

ment only.

look

approximate

the

piston

should

0.015

inch

No

push rod.

(rear)

make-up

installing

the master

der to the booster. The than

adjust

To verify the adjustment,

through

port when

der

master cylin

not

more

move

it

as

cylin

the

contacts

(exact

movement

When any part of the hydraulic has been disconnected for

system

into

or

air

replacement,

lines

the

action.

the

FIG. 2-Push Rod Gauge Dimensions correct

booster

inch

of

the longest lines first. Never brake fluid which has been drained from the hydraulic system.

The bleeder tank

spongy pedal hydraulic system

to

complete

it

and

master

cylinder

this

maintain

the

piston.

Failure

relationship

will

to

pre

vent the master cylinder piston

from

completely releasing hydraulic

pres

sure

and

can

cause

the

brakes

to

screw,

check

the

fabricate

mensions

adjustment a

shown

pressure

bleeding

master

cylinder

ing

the

gauge

in

Fig.

of

of the

2.

the

di

Then

Keep

1. Clean cylinder

heavy-duty bleeding operation.

Never

use

brake fluid

has

wrench

on

the

Attach

bent

a

fitting

should

fit snugly

the

(Fig.

drain tube

bleeder fitting. The

tube

on

wheel cylinder

rubber

box

3/s-inch

bleeder

the

brake

right rear

4).

to

2. Submerge the free

SCREW

tube

in

with

clean

the

a

container

bleeder

slowly

adapter a

reservoir at

tach

filled loosen

approximately Va

and

full

pedal

down

travel.

Close

bleeder fitting, then return the pedal to the fully-released position. the

wheel a

or

the

Adjustment

brake fluid,

clean

6. When end

air

bubbles

in the fluid

pear

of

Brake

the

wheel

and

'/i

reservoir,

cease

tube,

the

close

the tube.

procedure

in

to ap

submerged

remove

cylinder

front,

at

each

left

order:

left front.

and

bleeding

close

master

within

cap.

loosen

and

the

at

drain

the

fitting

operation is bleeder tank tank hose from

the

fitting.

9. Remove the

Bleeding

brake fluid

bleeder fitting.

the adapter

FIG. 4-Wrench for

the bleeder

on

valve and remove the

Rod

the

around

5. Submerge the free end of the in a container partially filled

8. When the

300- A

the

to

the tube

tube

completed,

FIG. 3-Push

tube

end of

to the master cylinder reservoir.

rear, right

HI

wrench

(Fig. 4). At

drain

should

brake

Push Rod Gauge

a

the right rear

on

cylinder

rubber

of

fitting

a

3/s-inch box

fitting

7. Repeat this

45

H1209-A

center

soldering

bleeder fitting. The

bleeder APPROXIMATELY

on

by

tank to admit pressurized

partially

fitting

be used,

the

of

fitting

its

a

bleeder

brake

with

thru

the

can

in the

and

cap the hole.

on the

can

cap hole

the

fluid,

brake

cap

attach

be fabricated

Adapter cap 2162 an

around

brake

the

adapter

and

reservoir,

fit snugly bleeder fitting. 4. Open the valve

turn.

3. Push

an

the

end

cylinder

master

of

end

bleeder fitting.

ADJUSTMENT

the

cap, install

3. Position

system.

master

cap.

the adapter cap.

cutting

which

been drained from the hydraulic a

dirt from the

all

2. Remove the

10-30

charged with

pressure.

reservoir

reservoir

filled

reservoir

brake fluid dur

with new

air

of

bleeder tank hose to the

Bleed the longest lines first. the

1. Position

drag.

To

with

be

should

pounds

contain

should

heavy-duty brake fluid the bleeding operation,

new

enough

MANUAL BLEEDING between

%

within

reservoir.

Bleed

to

relationship

completed.

be

the

and when

use

equipment.

control valve plunger and the

is

operation

top

after

reservoir

should

get

may

it has been properly connected to be sure that all air is expelled from the brake cylinders and lines. The hydraulic system can be bled or

left front. Refill

The fluid level of the

left

order:

is bled

cylinder

and cause

Bleed the

manually

brake

bleeding

the

and

cylinder

master

each

after

H1208-A

front,

rear, right

in

each

at

procedure

cylinder

wheel

PRESSURE BLEEDING

HYDRAULIC SYSTEM BLEEDING

repair

brake

drain tube.

the

remove

the bleeder

close

con

is ideal.

tact)

bubbles,

and

5. Repeat this an

submerged

is completely

fluid

the

of air

fitting

the gauge.

This is

the

appear at

bub

air

until

operation

end of the tube.

adjusted

just the slot in

the

of

the

of

in Fig. 3. The

should

end

master

surface

as shown

screw

the

the

against

mounting

body

that

so

BRAKES

adapter

cylinder

cap,

refill

reservoir

to

inch from the top of the and install the reservoir

2-1

PART

25

GENERAL BRAKE SERVICE

CLEANING AND INSPECTION BRAKE ASSEMBLY 1. Remove

drum,

the

from

wheel

drum

and remove the

in

the parts

except

cleaning fluid

a

dry

springs show

pressed air.

a change

indicating

down

with com

blue coloring,

a slight

placement of the

as out

the brake shoes

and

have

if the

length,

the

lined in Part 2-2, Section 2. Wash all

shoes

heated

springs

could

cause

lose their

they

to

are

not

replaced.

2. Brush

all

dust from the

interior

plate and

carrier

5. If the of

miles

3. Inspect the brake cessive

If the

inch are

lining wear or lining is worn

of the rivet

heads

damaged, they

shoes

to

must

ex

linings,

damage.

shoe

or

for

V/a

within

if the be

wheel

shoes

bled

replaced.

Prior

lining,

to

determine if

must

oversize

be

brake are

overheating

The

brakes,

cups

cylinder

avoiding

problems.

immerse

all

a suitable solvent.

Use

alcohol on rubber parts or parts

After

rubber.

containing have been

the

cleaned

thoroughly

parts and

in cleaning solvent, the metal in contact with which come

parts

hydraulic brake fluid should

be

before

assembly.

blow dirt

dirt

wear and

thus

replaced,

the

be disassem

should

inspected for

cylinder.

more

or

the

brake

rewashed

or rubber parts

in

Use

clean

alcohol

air

hose to

an

cleaning fluid from the internal passages. When

and

recesses and

overhauling a power booster, use all furnished in the repair kit. parts

Discard

all

old

rubber

parts.

the

of

the drum diameter should be

checked to

ings

replacement

future

on

relining

cylinders

should

of

signs

when

and

in the

Replace any lining that has been oil saturated. Replace the lining in axle sets.

or

present

has 24,000

car

operation

in

metal parts

only

rinsed

brake drum.

of the

of the

view

in Fig. 5.

shown

disassembly,

After

and

pull

lining

new

A disassembled booster is

Over

necessary.

the

BOOSTER UNIT

hold

and

retracting

prematurely if

wear

re

overheating,

is

springs

or

in free

6. Inspect

lin

and

be installed.

replace

all

other

any

that

brake

Inspect

parts

worn

are

or

other parts

for damage

Replace damaged

excessively worn parts. If the in booster body is rusted or

or

damaged.

all

or excessive wear.

side of the

4. Check

the

condition

7. Inspect

the

of

VACUUM

the

brake drums and,

if necessary, refinish. Refer to Part 2-2, Section 4 for refinishing.

brake shoes, retracting springs, and drum for signs of overheating. If the

BOOSTER BODY

MANIFOtDs^W?^?

corroded,

fine

or

body

emery

shell

BELLOWS RETAINER

polish

when

it

with

steel

Replace

cloth.

wool

the

scored.

CUSHION RING

PUSH ROD

BELLOWS SUPPORT RING

GROMMET

e^fJiK

AIR FILTER

REACTION CONE i&^S

BELLOWS

BELLOWS RETAINER RING

BODY RETAINING SCREW

TAPPING CHANNEL ~"

FIBER GASKET

_.

DIAPHRAGM FILTER COVER HUB

ASSEMBLY

CONTROL VALVE PLUNGER

(HUB-TO-PLUNGER CUSHION RING)

/ __/^

RUBBER

REACTION

HUB REAR SEAL AND

RING

ADAPTER ASSEMBLY

O-RING RETAINER

REACTION

LEVER AND

(HUB-TO-DIAPHRAGM)

ATMOSPHERIC VALVE

RING ASSEMBLY

PUSH ROD LINK

BOOT OPERATING ROD PLASTIC

RETAINER



GO

o o 1

CO

oo

"33

3

a>

X

2. Tire Sizes Not Uniform

X

X

3. Overloaded 4. Power 5.

or

Broken

6. Glazed, Loose 7. Rear

B

9. Rear

CD

CO

B

oo

o

or

X

Low-Leak

X

X

Broken Power

Steering Pump Belt

X

X

X

as

a>

o

1

-a

co

re

5 00

o

"5

o

CO

oo

a.

oo

CO

X

X

X

X

X

X

X

CD

^

re

o a>

3

CC o o Q_

"re CD

o

3 cr

oo

co CD

"re

> o

B -o

B

OO CD

X

"re E

E

CC

o

a>

3=

OC

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

11. Bent Spindle

X

X

X

X

X

14. Obstruction in Power Steering Lines

X

X X

X

X

X

or

Weak Shock Absorber

X

X

16. Loose

or

Worn Suspension Arm Bushings

X

X

18. Loose, Worn,

or

Damaged

Steering

or

Steering Linkage

Linkage

or

Connections

19. Loose Steering Gear Mountings

X

X

X

X

X

X

X

X

X

22. Incorrect Brake Adjustment

X

23. Incorrect Front Wheel Bearing Adjustment

X

27. Frame

or

or

Housing

29. Excessive Wear

of

X

X

X

of

X

30. Steering Gear Valve Spool Binding

X

X

X

X

X

31. Obstruction Within Steering Gear

Internal Parts

Out

of

Adjustment

X

X X

X

X

X

X

X

X

X X

X

X

X X

X

X

X

X

X

or

X

X

X

Alignment

Steering Pump

X

X X

X

X

Brake Drum

Underbody Out

28. Bent Rear Axle

X

X

25. Incorrect Front Wheel Alignment 26. Out-of-Round Wheel

X

X

X

X

X

X

Balance

X

X

21. Incorrect Steering Gear Adjustment

of

X

X

20. Insufficient Steering Pump Pressure

24. Wheel Out

X

X

X

15. Loose

17. Binding Front Suspension Bail Joints

re

00

X

X

CO

-a

OO