This shop manual provides the Service Technician with in/ormation ... The
maintenance schedule and procedures for maintenance opera- tions are
published in ...
Copyright © 2011, Forel Publishing Company, LLC, Woodbridge, Virginia All Rights Reserved. No part of this book may be used or reproduced in any manner whatsoever without written permission of Forel Publishing Company, LLC. For information write to Forel Publishing Company, LLC, 3999 Peregrine Ridge Ct., Woodbridge, VA 22192
1967 Ford and Mercury Shop Manual EAN: 978-1-60371-091-6 ISBN: 1-60371-091-4 Forel Publishing Company, LLC 3999 Peregrine Ridge Ct. Woodbridge, VA 22192 Email address:
[email protected] Website: http://www.ForelPublishing.com
This publication contains material that is reproduced and distributed under a license from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company.
Note from the Publisher This product was created from the original Ford Motor Company’s publication. Every effort has been made to use the original scanned images, however, due to the condition of the material; some pages have been modified to remove imperfections.
Disclaimer Although every effort was made to ensure the accuracy of this book, no representations or warranties of any kind are made concerning the accuracy, completeness or suitability of the information, either expressed or implied. As a result, the information contained within this book should be used as general information only. The author and Forel Publishing Company, LLC shall have neither liability nor responsibility to any person or entity with respect to any loss or damage caused, or alleged to be caused, directly or indirectly by the information contained in this book. Further, the publisher and author are not engaged in rendering legal or other professional services. If legal, mechanical, electrical, or other expert assistance is required, the services of a competent professional should be sought.
FOREWORD
This shop manual provides the Service Technician with in/ormation for the proper servicing 0/ the 1967 Ford and Mercury Cars. The maintenance schedule and procedures for maintenance operations are published in the 1967 Passenger Car Maintenance and Lubrication Manual. The in/ormation in this manual is grouped according to the type of work being performed, such as diagnosis and testing, frequently performed adjustments and repairs, in-vehicle adjustments, overhaul, etc. Specifications and recommended special tools are included. Refer to the opposite page for important vehicle identification data. The descriptions and specifications in this manual were in effect at the time this manual was approved for printing. The Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design, without notice and without incurring obligation.
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SERVICE PUBLICATIONS
DAVE GRAHAM AUTO LITERATURE, INC. © 2008 ALL RIGHTS RESERVED
VEHICLE IDENTIFICATION
1-2
MERCURY
VEHICLE WARRANTY NUMBER The vehicle warranty number is the first line of numbers and letters appearing on the Warranty Plate (Figs. 1. and 2). The first number indicates the model year. The letter following the model year number indicates the manufacturing assembly plant. The next two numbers designate the Body Serial Code followed by a letter expressing the Engine Code. The group of six digits remaining on the first line indio cate the Consecutive Unit Number.
Body Serial Code
Body Style Code
44 44 48 47 45 47 45
54A 548 57A 63A 76A 63G 76G
4-Door Sedan
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FIG. 1 O-Drum Brake (and General System) Trouble Symptoms and Possible Causes DAVE GRAHAM AUTO LITERATURE, INC. © 2008 ALL RIGHTS RESERVED
PART 2-1 - GENERAL BRAKE SERVICE ent when relining brakes, the wheel cylinders should be disassembled and inspected for wear and entrance of dirt into the cylinder. The cylinder cups should be replaced, thus avoiding future problems. 6. Inspect all other brake parts and replace any that are worn or dam-
aged. 7. Inspect the brake drums and, if necessary, refinish. Refer to Part 2-2, Section 4 for refinishing. BOOSTER UNIT
Check the booster operation as
2-9 noted in Part 2-1, Section 1, Power Brake Functional Test. If the brake booster is damaged or defective, replace it with a new booster. The brake booster is seniced only as an assembly.
DAVE GRAHAM AUTO LITERATURE, INC. © 2008 ALL RIGHTS RESERVED
2..10
PART 2-2
Brake System
Section 1 Description and Operation Dual-Master Cylinder Brake System Disc Brakes Hydraulic Self-Adjusting Brake System Booster System Parking Brake 2 In-Vehicle Adjustments and Repairs Brake Shoe Adjustments Front Brake Drum Rear Brake Drum Brake Shoes and Adjusting Screw Disc Brake Shoe and Lining Replacement Disc Brake Caliper Assembly Front Wheel Hub and Rotor AssemblyDisc Brakes Disc Brake Rotor Splash Shield Proportioning Valve Standard or Rear Wheel Cylinder Repair Wheel Cylinder Replacement
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2-14 2-15 2-15 2-16 2-16 2-17 2-17 2-17 2-18 2-19 2-19 2-20 2-20 2-22 2-22
Section Page Backing Plate Replacement 2-22 Hydraulic Lines 2-24 3 Removal and Installation 2-24 Dual-Master CylinderStandard Brakes . . . . . . . . . . . . . . . . . . . . 2-24 Dual-Master CylinderPower Brakes 2-24 2-25 Pressure Differential Valve Booster Unit 2-26 Brake Pedal-Manual Shift Transmission 2-26 2-27 Brake Pedal-Automatic Transmission Parking Brake Control Assembly 2-27 Parking Brake to Equalizer Cable 2-27 Parking Brake Equalizer to Rear Wheel Cable 2-27 4 Major Repair Operations 2-29 Brake Drum Refinishing 2-29 Rotor Refinishing 2-29 Brake Shoe Relining 2-29 Dual-Master Cylinder 2-29 Disc Brake Caliper . . . . . . . . . . . . . . . . . . . . . . . . .. 2-30
DESCRIPTION AND OPERATION
Disc brakes are available as optional equipment for the front wheels. The dual-master cylinder equipped hydraulic brake system employs single anchor, internal expanding and self-adjusting drum brake assemblies on the rear wheels of cars with disc brakes, and on the front and rear wheels of all others. A vacuum booster is available as optional equipment. The power disc and power drum brake options for the various vehicle models are listed in Fig. 1. DUAL MASTER CYLINDER BRAKE SYSTEM
The dual-master cylinder brake system has been incorporated in all
Car Model Mercury Ford
Page 2-10 2-10 2-12
car models to provide increased vehicle safety. The system consists of a dual-master cylinder, pressure differential valve assembly and a switch. The switch on the differential valve activates a dual-brake warning light, located on the instrument panel. The dual-master cylinder brake system is similar to a conventional (single) system, two master cylinders are combined in a single cast iron casting (Fig. 2). One portion actuates the primary (front) brake system and the other actuates the secondary (rear) brake system (Figs. 21 and 23). Hydraulic fluid leakage or failure of one of the systems does not impair the operation of the other portion of the dual-brake system. A dual-brake warning light signals a failure of
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