Department of Automobile Engineering Course ... - SRM University

Faculty of Engineering & Technology, SRM University, Kattankulathur – 603203 School of Mechanical Engineering

Department of Automobile Engineering Course plan Course code Course title Semester Academic year / semester

: ME0028 : Non Traditional Machining Techniques : Sixth : 2011-’12 / Even (December 2011– April 2012)

Date

: 23rd December 2011

Section details: Section

AUTO-A & B

Details of Faculty member

Class Room No.

Name

Room No.

Intercom No.

E-mail id

MB24

Mr.E.Jayabalaji

MEC206/3

7865

[email protected]

Student contact time 12:45PM1:30PM

Direct assessment details: Name of assessment

Marks

Topics

Tentative date

Duration

Cycle test - I

10

Introduction to Non Traditional machining methods, Abrasive Jet Machining (AJM), Water Jet Machining (WJM), Ultra Sonic Machining (USM).

Surprise test

05

Mechanical Energy, Electrical Energy, Thermo Electrical Energy, Thermal Energy Techniques

Second week of February

30 – 45 min

Cycle test - II

10

Electro Chemical Machining (ECM), Electro Chemical Grinding (ECG), Electrical Discharge Machining (EDM), Wire Cut Electrical Discharge Machining (WCEDM), Electrical Discharge Grinding (EDG).

05-03-2012

100 minutes

Model examination

20

Entire Syllabus

09-04-2012

3 hours

End semester examination

50

Entire Syllabus

27-04-2012

3 hours

Attendance

05

N/A

30-01-2012

100 minutes

ME 0028

NON TRADITIONAL MACHINING TECHNIQUES

L

T

P

C

3

0

0

3

Prerequisite Nil Program Educational Objectives

Student outcomes

1. Apply / improve their knowledge in basic sciences for excelling in various disciplines of Mechanical Engineering with the emphasis on Design, Thermal and Manufacturing.

(a) an ability to apply knowledge of mathematics, science, and engineering

X

(e) an ability to identify, formulate, and solve engineering problems

X

Course designed by 1

Student outcome

2. Enhance professional practice to meet the global standards with ethical and social responsibility.

Category

4. Develop skills to work in teams, think intellectually and pursue life‐long learning.

X

Department of Mechanical Engineering a

b

c

d

×

2

3. Solve industrial, social, and environmental problems with modern engineering tools.

e

f

g

h

i

j

×

GENERAL (G)

BASIC SCIENCES (B)

ENGINEERING SCIENCES AND TECHNICAL ART (E)

PROFESSIONAL SUBJECTS (P) X

Broad area 3

4

(for professional courses only, i.e ‘under P’ category) Course Coordinator

Manufacturing

Design

X

Mr.E.Jayabalaji

Thermal

Genaral

K

SESSION PLAN

Session No.

TITLE / DETAILS OF CHAPTER

REFERENCES

INTRODUCTION

1

Introduction to Non Traditional machining methods

T-1, ch – 1 & R-3, ch – 1

2

Need for Non Traditional machining

T-1, ch – 1 & R-3, ch – 1

3

Sources of metal removal

T-1, ch – 1 & R-3, ch – 1

4

Classification on the basis of energy sources

T-1, ch – 1 & R-3, ch – 1

5

Parameters influencing selection of process

T-1, ch – 1 & R-3, ch – 1

MECHANICAL ENERGY TECHNIQUES

6

Abrasive Jet Machining (AJM) : Operating principles – Equipment

T-1, ch – 2 & R-3, ch – 2

7

Parameters influencing metal removal

T-1, ch – 2 & R-3, ch – 2

8

Benefits – Applications – Advantages and Limitations

T-1, ch – 2 & R-3, ch – 2

9

Water Jet Machining (WJM) : Operating principles – Equipment

T-1, ch – 4 & R-3, ch – 2

10


T-1, ch – 4 & R-3, ch – 2

11


T-1, ch – 4 & R-3, ch – 2

12

Ultra Sonic Machining (USM) : Operating principles – Equipment and sub systems

T-1, ch – 3 & R-3, ch – 2

13


T-1, ch – 3 & R-3, ch – 2

14

Benefits and Applications – Advantages and Limitations

T-1, ch – 3 & R-3, ch – 2

ELECTRICAL ENERGY TECHNIQUES

15

Electro Chemical Machining (ECM) : Operating principles – Equipment and sub systems

T-1, ch – 6 & R-3, ch – 3

16


T-1, ch – 6 & R-3, ch – 3

17

Benefits and Applications – Advantages and Limitations

T-1, ch – 6 & R-3, ch – 3

18

current developments in ECM

T-1, ch – 6 & R-3, ch – 3

19

Electro Chemical Grinding (ECG) : Operating principles – Equipment and sub systems

R-3, ch – 3

20


R-3, ch – 3

21


R-3, ch – 3

THERMO ELECTRICAL ENERGY TECHNIQUES

22

Electrical Discharge Machining (EDM) : Operating principles – Equipment and sub systems

T-1, ch – 8 & R-3, ch – 4

23


T-1, ch – 8 & R-3, ch – 4

24

Benefits – Applications – Advantages and Limitations.

T-1, ch – 8 & R-3, ch – 4

25

Wire Cut Electrical Discharge Machining (WCEDM) : Operating principles – Equipment and sub systems

T-1, ch – 8 & R-3, ch – 4

26


T-1, ch – 8 & R-3, ch – 4

27


T-1, ch – 8 & R-3, ch – 4

28

Electrical Discharge Grinding (EDG) : Operating principles – Equipment and sub systems

T-1, ch – 8 & R-3, ch – 4

29


T-1, ch – 8 & R-3, ch – 4

30


T-1, ch – 8 & R-3, ch – 4

THERMAL ENERGY TECHNIQUES

31

Electron Beam Machining (EBM) : Operating principles – Equipment and sub systems

T-1, ch – 10 & R-3, ch – 4

32


T-1, ch – 10 & R-3, ch – 4

33


T-1, ch – 10 & R-3, ch – 4

34

Plasma ARC Machining (PAM) : Operating principles – Equipment and sub systems

T-1, ch – 11 & R-3, ch – 4

35


T-1, ch – 11 & R-3, ch – 4

36


T-1, ch – 11 & R-3, ch – 4

37

Laser BEAM Machining (LBM) : Operating principles – Equipment and sub systems

T-1, ch – 9 & R-3, ch – 4

38


T-1, ch – 9 & R-3, ch – 4

39


T-1, ch – 9 & R-3, ch – 4

TEXT BOOK 1. Mishra. P.K., Non-Conventional Machining, The Institute of Engineers (India), Text Book Series, 1997. REFERENCE BOOKS 1. Bennedict,G.F., Non Traditional Machining Techniques, Marcel Decker, 1990. 2. Sharma, P.C., A Text book of Production Engineering, 1995 3. Pandey and Sha, Modern Manufacturing Process, Prentice Hall,