-P 2. Summary. 1st topic. Towards Serviceability. 2nd topic. Serviceability an
integrated process. 3rd topic. Some results of the serviceability approach ...
UIC High Speed Serviceability N. Castres-Saint-Martin February 2008
TRANSPORT
v8
Summary
- -P2
1st topic
Towards Serviceability
2nd topic
Serviceability an integrated process
3rd topic
Some results of the serviceability approach
Train competitiveness mainly assessed on technical grounds
Acquisition cost
Traction Braking Speed Design Comfort….
-7
-6
-5
-4
-3
-2
-1
0
1
2
6 years to deliver - -P3
3
4
5
6
7
8
9
10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25
30 years to operate
26 27 28 29 30
But deregulation of the railway industry impacts a lot the Operator’s business model Initial situation
Parallel Platforms Rolling Stock & Maintenance Platform
8 Rolling Stock & Maintenance platforms
Platform Platform Main Role
3 main missions -
Reference Library • Maintain standard cost structure per platform to be used for costing analyzes • Ensure all tenders include the latest best practices
- -P8
Serviceabilit y (ILS)
Continuous Improvemen t
• Define serviceability criteria and gate reviews • Provide all documents (maintenance plan, parts lists, trainings, tools lists…) for serviceability • Manage obsolescence
• Identify best practices (operations, costs…) • Ensure best practices are shared and implemented across projects
Maintenance Platform deliverables SERVICE MAINTENANCE SCOPE
DAILY OR FREQUENT VISITS
PREVENTIVE VISITS
TLS M AI N TEN AN CE WO RK PACKAGES
M . PROJECT M AN AGEM EN T 6.0-M.000#2 6.0-M.000#1 6.0-M.600#1 6.0-M.000#3 6.0-P.A00#1 6.0-M.000#4
Rolling Organs Visit (V1) Comfort (VCV) Limited Visit (VL) Interiors Cleaning (VIV) General Visit (VG) In depth General Visit (GVG)
WHEELS TREATMENT
OVERHAUL
Product Description, Mission Profile Main Assumptions
I / O tests (TEST) Servicve Exam (ES/ESC)
O ther Expenses (P7. O peration and Maintenance of Depot)
Y. SITE 6.1-Y.400#1
Health, Safety & Environment
6.1-Y.000#1
O ther Expenses (Y. Site)
Cost Library
CW. COM M I SSI ON I N G & WARRAN TY
1.0-W.000#1
Commissioning Warranty
1.0-W.000#2
Retrofit
1.0-C.000#1
Reference Library
Serviceabili ty (ILS)
Continuo us Improvem ent
Parts Lists Obsolescence Mngt
Life Cycle Cost Training Programm e
- -P9
Maintenance Documentatio n
Remote Diagnostic Train Positi on (GPS)
Train Conte xt
Train fault codes
Tools & Test Equipment
ALSTOM Transport remote diagnostic system support to Operator Fleet management & Maintainer Operator
On Board Passenger Information
On Board Security
Train Position (GPS)
- - P 10
Maintainer
Fleet Manageme nt Operation / Maintenanc e
Train Context
Corrective Maintenanc e anticipation & ROE
Train fault codes
Preventive Maintenanc e manageme nt (ie CBM)
ALSTOM Transport Central Component Shared Services support Obsolescence guarantee Central Component Shared Central Component Shared Services
• Component selection and coding • Preferred component list management • Component market monitoring (12 000 items) • Supplier assessment for obsolescence management • Obsolescence warnings: • Proposal for: − Substitution "pin to pin" − Storage of Components for End of life − Re-packaging of component − Re-design of equipment - - P 11
Operator
ALSTOM Transport network of experts (CCN) support to maintenance technical teams Core Competence Network (CCN) CCN missions
CCN organization: list of areas of expertise
• NEW PRODUCT DEVELOPMENT
Acoustics
Operation mode and principles
• PREDICTION / CALCULATION TOOLS
Aerodynamics
PLM
Braking
Railway dynamics & Wheel/Rail contact
Certification
Railways safety
Comfort
RAM
Crash
Software (3 SP)
EMC
Structure
Energy Management
TCMS
Integrated Logistic Support
Telecom systems architecture & technologies Thermal
• KNOWLEDGE MANAGEMENT • INNOVATION (Improve product performances)) • STANDARDS AND REGULATIONS • WATCH AND COMMUNICATION (Technological watch) • INTERNAL COMPETENCE MONITORING • EXTERNAL COMPETENCE MONITORING - - P 12
