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Jul 5, 2016 - National Center for Supercomputing Applications, University of Illinois at Urbana-Champaign, Urbana,. IL 61801, USA; [email protected]. 2.
crystals Article

Dislocation Nucleation on Grain Boundaries: Low Angle Twist and Asymmetric Tilt Boundaries Erman Guleryuz 1 and Sinisa Dj. Mesarovic 2, * 1 2

*

National Center for Supercomputing Applications, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA; [email protected] School of Mechanical and Materials Engineering, Washington State University, Pullman, WA 99164, USA Correspondence: [email protected]

Academic Editor: Ronald Armstrong Received: 22 May 2016; Accepted: 1 July 2016; Published: 5 July 2016

Abstract: We investigate the mechanisms of incipient plasticity at low angle twist and asymmetric tilt boundaries in fcc metals. To observe plasticity of grain boundaries independently of the bulk plasticity, we simulate nanoindentation of bicrystals. On the low angle twist boundaries, the intrinsic grain boundary (GB) dislocation network deforms under load until a dislocation segment compatible with glide on a lattice slip plane is created. The half loops are then emitted into the bulk of the crystal. Asymmetric twist boundaries considered here did not produce bulk dislocations under load. Instead, the boundary with a low excess volume nucleated a mobile GB dislocation and additional GB defects. The GB sliding proceeded by motion of the mobile GB dislocation. The boundary with a high excess volume sheared elastically, while bulk-nucleated dislocations produced plastic relaxation. Keywords: intrinsic dislocations; partial dislocations; molecular dynamics; nanoindentation

1. Introduction Grain boundaries (GB) play an important role in the plastic deformation of polycrystalline metals [1]. Therefore, understanding of the GB structure and the dislocation nucleation mechanisms at GBs is critical for the understanding of plasticity of polycrystals. One parameter characterizing the structural weakness of GBs is the GB excess volume, defined as the difference between the average atomic volume of GB atoms and the average atomic volume in the bulk of the crystal. It can be directly measured, experimentally [2–4], and is correlated with other GB properties, such as energy [5,6] and diffusivity [7,8]. Previous atomistic simulations [9–13] of elemental metals have shown a strong correlation between the GB excess volume and several plastic strain accommodation mechanisms under various mechanical loads at low homologous temperatures. Another convenient characterization of the GB structure is in terms of 2D dislocation arrays. Such description is available for low angle symmetric tilt [14] and twist [15–17] boundaries, as well as boundaries between dissimilar crystals with the same crystalline structure [18]. At present, a general method for characterizing all GBs in a similar manner is not available. While most of the literature is concerned with symmetric tilt boundaries, we limit our study to two types of boundaries: small-angle twist boundaries and asymmetric tilt boundaries. The low angle twist boundaries are characterized by a 2D network of GB dislocations. The nucleation of a mobile lattice dislocation proceeds by distortion of the existing GB dislocation network and combination of existing GB dislocations. Nucleation of dislocations at twist {100} boundaries in Cu has been observed by Liu et al. [19]. In that geometry, dislocations in the boundary network are compatible with the available lattice slip planes, so that the observed nucleation/emission mechanism is simple. This is apparently the only study of the nucleation mechanism. Recently, Bomarito et al. [20] performed a quantitative investigation of strength (independent of mechanism) of twist GBs in Crystals 2016, 6, 77; doi:10.3390/cryst6070077

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mechanism. Recently, Bomarito et al. [20] performed a quantitative investigation of strength (independent of mechanism) of twist GBs in aluminum, and found that no usual grain boundary Crystals 2016, 6, 77 2 of 12 descriptors can predict the strength, indicating that significant advances in understanding the nucleation mechanisms are needed. In the present study, we find that a nucleation mechanism aluminum, and that no of usual boundary descriptors can predict strength, indicating deformation andfound combination the grain existing GB dislocations produces latticethe dislocations. that significant advances in understanding mechanisms present study, Inelastic deformation of asymmetricthe tiltnucleation boundaries is knownaretoneeded. occur In bythe several distinct we find that aGB nucleation mechanism deformation and combination of the existing GB dislocations mechanisms: sliding by uncorrelated atomic shuffling [10] similar to the intermittent flipping produces lattice dislocations. mechanism in granular materials [21], nucleation of lattice dislocations [10,22], GB migration Inelastic deformation asymmetric tilt GB boundaries is [24]. known to we occur distinct [10,23,24], faceting [23], and of motion of a mobile dislocation Here, findby thatseveral the nucleation mechanisms: GB sliding uncorrelated shuffling [10] similar the itintermittent flipping of GB dislocation occurs by only for a denseatomic GB (low excess volume) andtothat is accompanied by mechanismof inlattice granular materials [21], nucleation of latticefaults dislocations [10,22], migration [10,23,24], nucleation partials which create short stacking adjacent to theGB boundary. faceting [23], andbehavior motion of mobile GB dislocation [24]. Here, we find thatbulk the lattice nucleation of GB To elucidate of agrain boundaries with minimal interaction with dislocation dislocation occurs only fornanoindentation a dense GB (lowin excess volume)of and that it is accompanied by nucleation structures, we simulate the vicinity the grain boundary. Such a loading of lattice partials which create short stacking faults adjacent to the boundary. configuration produces localized high stresses at grain boundaries and only a delayed nucleation in To elucidate behavior grain boundaries with minimal interaction with bulk latticeproblems dislocation the bulk of the crystal. Theofmethodology of atomistic simulations for nanoindentation is structures, we simulate well established [25–28]. nanoindentation in the vicinity of the grain boundary. Such a loading configuration localized high stresses at 2, grain boundaries andofonly delayed nucleation in The paperproduces is organized as follows. In Section we provide details the acomputational method. theSections bulk of 3the crystal. The methodology of atomistic for nanoindentation is In and 4, we present computational results forsimulations low angle twist boundaries, and problems asymmetric well establishedrespectively. [25–28]. tilt boundaries, A discussion and summary are given in Section 5. The paper is organized as follows. In Section 2, we provide details of the computational method. 2. In Computational Sections 3 and 4,Methods we present computational results for low angle twist boundaries, and asymmetric tilt boundaries, respectively. A discussion and of summary areindentations given in Section 5. vicinity of GBs are Molecular dynamics (MD) simulations spherical in the performed using the open source code LAMMPS [29]. Copper bicrystals containing asymmetric tilt 2. Computational Methods boundaries (ATB) and aluminum bicrystals with low angle twist boundaries (LATB) are modeled (MD) simulations ofAspherical inthe thesimulation vicinity of GBs are with Molecular embedded dynamics atom method potentials [30,31]. schematicindentations illustration of cell for the performed using the open source code LAMMPS [29]. Copper bicrystals containing asymmetric case of ATBs is shown in Figure 1. Bicrystals with ATBs are constructed by the rotation of the grain tiltaround boundaries bicrystals with low angle twist boundaries (LATB) are modeled B the (ATB) 111 and axis.aluminum The specimen consists of approximately 20 million atoms. Periodic with embedded atom method potentials [30,31]. A schematic illustration of the simulation cell for the boundary conditions are applied in the x and y directions. case of ATBs is shown in Figure 1. Bicrystals with ATBs are constructed by the rotation of the grain B The geometry “ ‰ of the low angle twist boundaries is much simpler. The indentation is still in the around the 111 axis. specimen consists approximately million atoms.the Periodic boundary [001] direction in grain The A; the boundary plane of is (111). The twist 20 angle represents rotation of grain conditions are applied in the x and y directions. B with respect to grain A around the [111] axis.

Figure a Figure 1. 1. A A schematic schematic illustration illustrationof ofthe theMD MDsimulations simulationsofofnanoindentation nanoindentationofofa afccfccbicrystal bicrystalwith with “ ‰ a111 111 asymmetric asymmetrictilt tiltboundary. boundary.Angle Angleφϕdefines defines the the inclination inclination and and equals equals to to the the angle between the GB plane and the bisector of the misorientation angle θ. θ. The axis of indentation is located at the center along the y direction and aligned with the normal of the indentation surface. Δx ∆x specifies the offset along the x axis between the axis of indentation and the GB on the indentation surface. The specimen has dimensions of 80 nm, 80 nm, and 40 nm in the x, y, and z directions, directions, respectively. respectively.

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The geometry of the low angle twist boundaries is much simpler. The indentation is still in the [001] direction in grain A; the boundary plane is (111). The twist angle represents the rotation of grain B with respect to grain A around the [111] axis. The simulations consist of three steps: initial structure generation, thermal equilibration, and displacement controlled indentation. Initial near-equilibrium bicrystal structures were created by energy minimizations using the Polak-Ribiere version of the conjugate gradient method [32]. The relaxed structures were thermally equilibrated for 20 ps at 10 K while all atoms were coupled to a Langevin thermostat [33]. The velocity Verlet time integration algorithm with a time step of 0.002 ps was used. Indentations were performed into thermalized bicrystals at a rate of 0.01 nm/ps. During the indentations, a Langevin thermostat at 10 K was coupled to the atoms within a ten-atomic-layer thick skin region at the lateral and bottom sides of the bicrystal. In addition, five bottom-most layers of atoms in the z direction were kept fixed in their lattice positions to anchor the bicrystal. Periodic boundary conditions are applied in the x and y directions. The excess volume (given per unit area of the interface S) is computed as: Ve “ pV ´ Vo q {S

(1)

where V and Vo are the control volume encompassing the GB and the volume of the perfect crystal containing an equal number of atoms, respectively. A spherical indenter was modeled with a strong repulsive potential [34]: Vi “ kH pR ´ ri q pR ´ ri q3

(2)

where ri , k, H p˚q, and R are the distance from the atom i to the center of the indenter, the force constant, the Heaviside step function, and the indenter radius, respectively. By trial and error, we determined that for R “ 10 nm and the interatomic potentials used here, the value k “ 480 nN{nm2 (close to the 530 nN{nm2 used in [34]) is sufficiently high to emulate the rigid surface. Structure and defect visualizations were carried out with OVITO [35], an open-source post-processing software for atomistic datasets. Defect characterizations were performed based on the centrosymmetry parameter (CSP) [33]. Local deviations from centrosymmetry in certain lattice types, such as fcc and bcc, can be used to identify crystalline defects. CSP is defined, to quantify such deviations, as follows: N {2 ˇ ˇ2 ÿ ˇ ˇ CSP “ (3) ˇRi ` Ri` N {2 ˇ i “1

where N is the number of nearest neighbors of a central atom (12 in fcc crystals). Ri and Ri` N {2 are position vectors from the central atom to the pairs of nearest neighbors. There are N pN ´ 1q {2 possible ˇ ˇ2 ˇ ˇ nearest neighbor pairs that can contribute to the sum in the CSP formula. The quantity ˇRi ` Ri` N {2 ˇ is calculated for all possible nearest neighbor pairs and only the N{2 smallest values are used to compute the CSP. These N{2 smallest values typically correspond to pairs of atoms in symmetrically opposite positions (in which case the sum of position vectors for the pair will be zero) around the central atom. Accordingly, the CSP value will be zero (or near zero in the case of thermal perturbations) for lattice points in a centrosymmetric crystal. Similarly, the local centrosymmetry will be maintained after homogeneous elastic deformations. In the existence of a crystal defect, however, the symmetry is broken and CSP will be a larger positive value. The practical value of CSP comes from its ability to distinguish lattice defects from regions that underwent large homogeneous elastic deformations as well as from its ability to separate different defect types (e.g., dislocation cores, stacking faults, GBs). 3. Low-Angle Twist Boundaries The relaxed structures of twist boundaries have been described by Dai et al. [16,17]. We have observed similar networks in our simulations of Al bicrystals, as shown in Figure 2. The boundaries

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contain periodic structures of dislocations such that the net effect of the Burgers vectors in a period is the nominal twist angle for the boundary. We note that the networks are similar for all twist angles analyzed here, but the period is shortened with the increasing twist angle. The same Burgers vector Crystals 2016, 77 smaller period accomplishes larger twist. 4 of 12 repeated in6,the

(a)

(b)

(c) Figure 2. 2. Intrinsic at low low angle angle twist twist boundaries boundaries in in Al. Al. The coloring is is based based on on Figure Intrinsic dislocation dislocation structure structure at The coloring the centrosymmetry (CSM) parameter [33]. Gray lines are dislocation lines, red areas represent the centrosymmetry (CSM) parameter [33]. Gray lines are dislocation lines, red areas represent stacking stacking (a) 2° (b) 4° twist; (c) 6° twist. ˝ twist. faults. (a)faults. 2˝ twist; (b)twist; 4˝ twist; and (c) 6and

Another quantitative change with increasing twist angle bears emphasis, as it gradually Another quantitative change with increasing twist angle bears emphasis, as it gradually produces produces a qualitative change. In the 2° twist boundary, the stacking faults are much smaller than a qualitative change. In the 2˝ twist boundary, the stacking faults are much smaller than the regular the regular (fcc) stacking regions, so that the resulting network can be loosely described as a coarse (fcc) stacking regions, so that the resulting network can be loosely described as a coarse hexagonal hexagonal network with nearly full dislocations. As the twist angle increases, the stacking fault area becomes nearly equal to the regular stacking area, so that the closest description of the network is a dense triangular network of partials. Load-displacement curves are shown in Figure 3. The first load drops represent dislocation nucleation events at the grain boundary. Two effects of the twist angle are observable: (1) a denser dislocation network, associated with a larger twist angle, implies a more difficult nucleation; and (2)

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network with nearly full dislocations. As the twist angle increases, the stacking fault area becomes nearly equal to the regular stacking area, so that the closest description of the network is a dense triangular network of partials. Load-displacement curves are shown in Figure 3. The first load drops represent dislocation nucleation events at the grain boundary. Two effects of the twist angle are observable: (1) a denser Crystals 2016, 6, 77 5 of 12 Crystals 2016, 6, 77 of 12 dislocation network, associated with a larger twist angle, implies a more difficult nucleation;5 and ˝ ˝ the the 4° 4andand 6° 6boundaries appear totobebeslightly (2) boundaries appear slightlymore moreelastically elastically compliant compliant prior prior to dislocation the 4° and These 6° boundaries appear to explained be slightly more elastically mechanism compliant prior to dislocation nucleation. observations can be once the nucleation is understood. nucleation. These observations can be explained once the nucleation mechanism is understood.

Figure 3. Load-displacement curves for the nanoindentation near the low angle twist boundaries in Al. Figure 3. Load-displacement Load-displacement curves curves for for the the nanoindentation nanoindentation near near the the low low angle angle twist twist boundaries boundaries in in Al. Al. Figure 3.

Dislocation nucleation proceeds in two steps, as shown in Figure 4 for the 4° twist boundary. nucleation proceeds in two two steps, as as deforms shown in in(Figure Figure444left). for the the 4˝ twist twist boundary. steps, shown Figure for 4° boundary. First,Dislocation the existingnucleation network ofproceeds intrinsic in GB dislocations Although this stage of First, existing network of intrinsic GB dislocations deforms (Figure 4 left). Although this stage the existing network of intrinsic GB dislocations deforms (Figure 4 left). Although this stage of deformation includes motion of GB dislocations, the process is mechanically reversible. Thus, the of deformation includes motion of GB dislocations, the process is mechanically reversible. Thus, deformation includes motion of GB dislocations, thefact, process is mechanically reversible. Thus, the pseudo-elastic deformation prior to nucleation is, in partially dissipative. The next step (Figure the pseudo-elastic deformation prior to nucleation is, in fact, partially dissipative. The next step pseudo-elastic deformation prior to nucleation is, in fact, partially dissipative. The next step (Figure 4 right) is described in detail in Figure 5. Splitting of a network node results in the creation of a (Figure is described in detail in Figure 5. Splitting ofnetwork a network node results thecreation creation of of a 4 right)4isright) described in detail in Burgers Figure 5.vector, Splitting of aglides node results ininthe dislocation segment with a which in the lattice slip plane. dislocation segment with a Burgers vector, which glides in the lattice slip plane. Burgers

(a) (b) (a) (b) Figure 4. Dislocation nucleation mechanisms at the 4° twist boundary. The gray at the top is the Figure 4. 4. Dislocation mechanisms the 4° The gray at the top is the the indentation surface. (a)nucleation The network of intrinsicat GB dislocations deforms first; Figure Dislocation nucleation mechanisms at the 4˝ twist twist boundary. boundary. Theand gray(b) atthe thedislocation top is indentation surface. (a) The network of intrinsic GB dislocations deforms first; and (b) the dislocation lines in the network combine to formofthe bulk crystal dislocationdeforms half loop, which expands into indentation surface. (a) The network intrinsic GB dislocations first; and then (b) the dislocation lines in the network combine to form the bulk crystal dislocation half loop, which then expands into linescrystal. in the The network combine to form themechanism bulk crystalare dislocation loop, the details of the nucleation shown in half Figure 5. which then expands into the crystal. The details of the nucleation mechanism are shown in Figure 5. the crystal. The details of the nucleation mechanism are shown in Figure 5.

The observations made in connection to the load-displacement curve (Figure 3) can now be The observations madeofin connection to the load-displacement curve (Figure can now explained. A long segment nearly-full dislocation in the coarse hexagonal network3)(Figure 2a)be is explained. A long segment of nearly-full dislocation in the coarse hexagonal network (Figure 2a) easily deformed without much distortion in the surrounding network. Such motion is limited to is a easily deformed without much distortion surroundingforce-displacement network. Such motion is Finally, limited to single segment and is not observable in in thethe macroscopic curve. thea single segment observable force-displacement curve. Finally, the narrow stacking and faultisisnot easily pinched, in so the thatmacroscopic the full lattice dislocation emerges relatively easily narrow stacking faultprior is easily pinched, sodeformation. that the full lattice dislocation emerges relatively easily without observable pseudo-elastic In contrast, the short segments of dense without observable prior pseudo-elastic deformation. In contrast, the short segments of dense triangular networks (Figure 2b,c) are difficult to move without distortion of the large portion of the triangular networks (Figure 2b,c) are difficult to move without distortion of the large portion of the

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Figure 5. Geometry of dislocation nucleation at a low angle twist boundary. boundary. (a) Initial Initial geometry geometry at at the Figure intersectionnode nodeofofintrinsic intrinsicGB GBdislocation. dislocation.The The lattice slip plane shown in red; under load, intersection lattice slip plane shown in red; (b) (b) under the the load, the the network deforms, the node and dislocation new dislocation is created (green) caninglide in the network deforms, the node splits,splits, and new is created (green) whichwhich can glide the lattice lattice slip plane; two half of loops of partials, separated the stacking fault expand intocrystal; the crystal; slip plane; (c) two(c) half loops partials, separated by theby stacking fault expand into the and andquantitative (d) quantitative details the geometry: Burgers vectors, planes, and directions. (d) details of theofgeometry: Burgers vectors, planes, and directions.

4. Asymmetric Tilt Boundaries The observations made in connection to the load-displacement curve (Figure 3) can now be explained. A long of nearly-full dislocation coarse is Bicrystals are segment constructed by the rotation of graininBthe around thehexagonal 111 tiltnetwork axis. We (Figure consider2a) two easily deformed without much distortion in the network. Suchand motion is limited to a asymmetric tilt boundaries (ATBs): the dense GBsurrounding (with small excess volume) the loose GB (with single segment and is not observable in thegeometry macroscopic force-displacement curve. Finally, the narrow large excess volume). Details of the ATB are given in Table 1. The atomic structures of the stacking is easily pinched, so that full lattice dislocation emerges relatively easilygrains without GBs afterfault energy minimizations and thethe misalignment of slip systems across neighboring are observable prior 6.pseudo-elastic deformation. In contrast, the short segments of dense triangular shown in Figure networks (Figure 2b,c) are difficult without distortion the large portion ofand the network, The force-displacement curvesto formove nanoindentations in theofvicinity of the dense loose GB which is observable pseudo-elastic Pinching of the are shown in Figuremacroscopically 7. For both tiltasGBs, two offset deformation. values (Δx) representing thestacking normal between distance two short partials is also difficult, resulting in a high nucleation load. between the center of indentation and the intersection of the grain boundary with the free surface are considered: 0.5R and R, where R = 10 nm is the radius of the indenter. Nanoindentation into a single 4. Asymmetric Tilt Boundaries crystal is performed as a benchmark. “ ‰ Bicrystals are constructed by the rotation of grain B around the 111 tilt axis. We consider two Table 1.(ATBs): Geometric the asymmetric tiltvolume) boundaries. asymmetric tilt boundaries theparameters dense GB of (with small excess and the loose GB (with large excess volume). Details of the ATB geometry are given Tilt Misorientation Inclination Anglein Table 1. The atomic structures Excessof the GB Planes GBs after energy minimizations grains are Axis Angleand (θ) the misalignment (φ) of slip systems across neighboring Volume (nm) shown in Figure 6. 111 ; 115 Dense GB 110 0.01534 141.06° (Σ9) 35.26° Loose GB

110

38.94° (Σ9)

15.79°

111 ; 11 11 1

0.02679

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Figure 6. ofof thethe slip systems across neighboring grains. (a) Figure 6. Relaxed RelaxedGB GBstructures structuresand andmisalignments misalignments slip systems across neighboring grains. and (c): Cu bicrystal with the dense boundary; (b) and (d): Cu bicrystal with the loose boundary. (a,c): Cu bicrystal with the dense boundary; (b,d): Cu bicrystal with the loose boundary. Atomic “ ‰ Atomic snapshots taken 111(points tilt axis out of Atoms the paper). Atomsaccording are colored snapshots are takenare along thealong 111 the tilt axis out (points of the paper). are colored to according to the centrosymmetry parameter. The blue end ofcorresponds the color bartocorresponds to zero, while the centrosymmetry parameter. The blue end of the color bar zero, while the red end of red end the color bar to ten. the color barofcorresponds tocorresponds ten. Table 1. Geometric parameters of the asymmetric tilt boundaries.

Dense GB Loose GB

Tilt Axis

Misorientation Angle (θ)

Inclination Angle (φ)

GB Planes

Excess Volume (nm)

“ ‰ “110‰ 110

141.06˝ (Σ9) 38.94˝ (Σ9)

35.26˝ 15.79˝

p111q A`; p115qB˘ p111q A ; 11 11 1 B

0.01534 0.02679

The force-displacement curves for nanoindentations in the vicinity ofneighboring the dense and loose Figure 6. Relaxed GB structures and misalignments of the slip systems across grains. (a) GB are shown Figure 7. For tilt GBs, two offset values (∆x) representing normal distance and (c):inCu bicrystal withboth the dense boundary; (b) and (d): Cu bicrystal with thethe loose boundary. between the snapshots center of indentation andthe the 11 intersection the grain boundary with the free surface are Atomic are taken along 1 tilt axis of (points out of the paper). Atoms are colored considered: 0.5R andcentrosymmetry R, where R = 10 nm is the radius of the indenter. Nanoindentation into a single according to the parameter. The blue end of the color bar corresponds to zero, while crystal performed a benchmark. theisred end of theas color bar corresponds to ten.

(a)

(b)

Figure 7. Indentation load as a function of penetration depth for spherical indentation into Cu bicrystals and a Cu single crystal. (a) Bicrystal with the dense boundary; and (b) bicrystal with the loose boundary. The arrows and Roman numerals are explained in the text.

Previous atomistic simulations [34,36–39] of indentations into single crystals link discontinuities (load drops) on the P-δ curve to the nucleation of dislocations. In the case of indentation near a GB, the sequence of events is more complex (Figure 7). For the dense GB and Δx = R, the P-δ curve closely follows the elastic single crystal curve until the first load drop (point I in Figure 7a). For Δx = 0.5R, an early deviation from the nominal curve is observed (point II in Figure 7a). This indicates the activation of different inelastic deformation mechanisms depending on the indentation proximity to the GB. For the loose GB,(a) the early deviation from the elastic single crystal (b)curve is observed for both offset values (points I and II in Figure 7b), indicating the same deformation mechanism. For both Figure 7. Indentation load as a function of penetration depth for spherical indentation into Cu 7. Indentation loadfrom as a function of penetration depthcurve for spherical Cu bicrystals offsetFigure values, the deviation the elastic single crystal occursindentation at smallerinto loads compared to bicrystals and a Cu single crystal. (a) Bicrystal with the dense boundary; and (b) bicrystal with the and a Cu single crystal. Bicrystal andcloser (b) bicrystal with the loose boundary. the respective cases with(a) the dense with GB,the butdense the boundary; indentation to the boundary produces the loose boundary. The arrows and Roman numerals are explained in the text. The arrows and Roman numerals are explained in the text. deviation at a lower load, consistent with previous observations [26]. For the dense GB, the sequence of inelastic deformation mechanisms is as follows when Δx = Previous atomistic simulations [34,36–39] of indentations into single crystals link discontinuities 0.5R (Figure 7a): (load drops) on the P-δ curve to the nucleation of dislocations. In the case of indentation near a GB, the sequence of events is more complex (Figure 7). For the dense GB and Δx = R, the P-δ curve closely follows the elastic single crystal curve until the first load drop (point I in Figure 7a). For Δx = 0.5R, an early deviation from the nominal curve is

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Previous atomistic simulations [34,36–39] of indentations into single crystals link discontinuities (load drops) on the P-δ curve to the nucleation of dislocations. In the case of indentation near a GB, the sequence of events is more complex (Figure 7). For the dense GB and ∆x = R, the P-δ curve closely follows the elastic single crystal curve until the first load drop (point I in Figure 7a). For ∆x = 0.5R, an early deviation from the nominal curve is observed (point II in Figure 7a). This indicates the activation of different inelastic deformation mechanisms depending on the indentation proximity to the GB. For the loose GB, the early deviation from the elastic single crystal curve is observed for both offset values (points I and II in Figure 7b), indicating the same deformation mechanism. For both offset values, the deviation from the elastic single crystal curve occurs at smaller loads compared to the respective cases with the dense GB, but the indentation closer to the boundary produces the deviation at a lower load, consistent with previous observations [26]. For the dense GB, the sequence of inelastic deformation mechanisms is as follows when ∆x = 0.5R (Figure 7a): ‚ ‚ ‚

Point IV: nucleation of Shockley partials from the GB; Point V: nucleation of a boundary dislocation loop; and Point VI: dislocation nucleation in the bulk, under the indenter. The sequence of inelastic deformation mechanisms is different when ∆x = R:

‚ ‚ ‚

Point I: dislocation nucleation in the bulk, under the indenter; Point VII: nucleation of Shockley partials from the GB; and Point III: nucleation of a boundary dislocation loop.

Notably, for the dense GB and the offset ∆x = R, plasticity is observable in the load-displacement curve after the dislocation nucleation in the bulk (point I in Figure 7a). This is in contrast to the case with ∆x = 0.5R, where the GB sliding precedes the dislocation activity in the bulk of the crystal. In both simulations, the bulk nucleated dislocations do not reach the grain boundary and interact with it only through the stress field. A 3D snapshot of the microstructure near the dense GB at δ = 0.85 nm and, when ∆x = R (point III in Figure 7a) is shown in Figure 8a. The glide of a GB dislocation loop and the development of a plastic zone beneath the indenter are visible. The nucleation and propagation of the GB dislocation “ ‰ loop lead to the sliding of the boundary. The cross-sectional view of the 3D snapshot along the 111 tilt axis is shown in Figure 8b. The region marked with the dashed square is magnified (Figure 8c) for a detailed look into the dislocation activity. The GB dislocation loop glides on the p111q plane parallel to the interface and has a Burgers vector (expressed with the lattice directions in the grain A) of “ ‰ b1 “ 2a{7 112 p111q, where a is the lattice parameter. Emergence of two Shockley partial dislocation loops into grain B is observed as a local relaxation mechanism. Shockley partials have Burgers vectors ` ˘ (expressed with the lattice directions in grain B) of b2 “ b3 “ a{6 r112s 111 and are separated by three t111u interplanar distances. In the case of the loose GB, elastic stretching of GB atoms leads to early deviation from the single crystal curve (points I and II in Figure 7b) with both offset (∆x) values. This is followed by sequential nucleation of dislocation loops in the bulk of the crystal (points III and IV in Figure 7b). A 3D snapshot of the microstructure near the loose GB at δ = 0.85 nm and, when ∆x = R (point V “ ‰ in Figure 7b), is shown in Figure 9a. A cross-sectional view of the 3D snapshot along the 111 tilt axis is shown in Figure 9b. The area marked by the dashed square is magnified in Figure 9c to inspect the structural transformations. The displacement vector field computed between the initial configuration and the instant at δ = 0.85 nm is superposed to the magnified view. A homogeneous displacement field in grain A and a structural transformation in the GB are visible. The GB shears by elastic bond stretching and rotation. The plasticity is confined to the bulk nucleated dislocations.

dislocation loops into grain B is observed as a local relaxation mechanism. Shockley partials have Burgers vectors (expressed with the lattice directions in grain B) of = = ⁄6 112 111 and are separated by three 111 interplanar distances. In the case of the loose GB, elastic stretching of GB atoms leads to early deviation from the single crystal curve Crystals 2016, 6, 77 (points I and II in Figure 7b) with both offset (Δx) values. This is followed by sequential 9 of 12 nucleation of dislocation loops in the bulk of the crystal (points III and IV in Figure 7b).

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(b)

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(c) Figure 8. Atomic configuration during the indentation near (Δx = R) the dense GB at δ = 0.85 nm. Atoms are colored according to CSP; x, y and z axes of the simulation cell are aligned with lattice directions 110 A, 110 A, and 001 A. (a) 3D view. fcc atoms are removed for the clarity of illustration; (b) cross-sectional view. Atoms on two adjacent 220 planes at the center of the bicrystal are shown along the along 110 tilt axis; and (c) the magnified view of the region marked with the dashed square in (b).

(c)

Figure 8. Atomic the configuration during the (Δxδ == R) thenm dense GBwhen at δ = 0.85 nm. A 3D snapshot microstructure nearindentation the loosenear GB and, R (point Figure 8. Atomicofconfiguration during the indentation nearat(∆x =0.85 R) the dense GB at δΔx == 0.85 nm. V Atoms are colored in according to CSP; x, y and z axes ofview the simulation cell are aligned withthe lattice in Figure 7b), is shown Figure 9a. A cross-sectional of the 3D snapshot along 1 11 tilt Atoms are colored according to CSP; x, y and z axes of the simulation cell are aligned with lattice “A, ‰110 A, and 001 A. (a) 3D view. fcc atoms are removed for the clarity of directions 110 axis isdirections shown in Figure 9b. The area marked by the dashed square is magnified in Figure 9c to inspect r110s A , 110 A , and r001sA . (a) 3D view. fcc atoms are removed for the clarity of illustration; illustration; (b) cross-sectional view. Atoms on` two˘ adjacent 220 planes at the center of the the structural transformations. Thetwodisplacement computed between the initial (b) cross-sectional view. Atoms on adjacent 220 vector planes atfield the center of the bicrystal are shown “ ‰along the along 110 tilt axis; and (c) the magnified view of the region marked bicrystal are shown configuration and the instant at δ = 0.85 nm is superposed to the magnified view. A homogeneous along the along 110 tilt axis; and (c) the magnified view of the region marked with the dashed with the dashed square in (b). displacement field in grain A and a structural transformation in the GB are visible. The GB shears by square in (b). elastic bond stretching The plasticity is confined nucleated dislocations. A 3D snapshot ofand the rotation. microstructure near the loose GB at δto= the 0.85bulk nm and, when Δx = R (point V

in Figure 7b), is shown in Figure 9a. A cross-sectional view of the 3D snapshot along the 111 tilt axis is shown in Figure 9b. The area marked by the dashed square is magnified in Figure 9c to inspect the structural transformations. The displacement vector field computed between the initial configuration and the instant at δ = 0.85 nm is superposed to the magnified view. A homogeneous displacement field in grain A and a structural transformation in the GB are visible. The GB shears by elastic bond stretching and rotation. The plasticity is confined to the bulk nucleated dislocations.

(a)

(b) Figure 9. Cont.

(a)

(b)

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(c) Figure 9. Atomic configuration during the indentation near (Δx = R) the loose GB at δ = 0.85 nm. Figure 9. Atomic configuration during the indentation near (∆x = R) the loose GB at δ = 0.85 nm. Atoms Atoms are colored according to CSP; x, y, and z axes of the simulation cell are respectively aligned are colored according to CSP; x, y, and z axes of the simulation cell are respectively aligned with lattice “ ‰110 A, 110 A, and 001 A. (a) 3D view. fcc atoms are removed for the clarity with lattice directions directions r110sA , 110 A , and r001sA . (a) 3D view. fcc atoms are removed for the clarity of illustration; ` two ˘ adjacent 220 planes at the center of the of illustration; (b) cross-sectional view. Atoms on (b) cross-sectional view. Atoms on two adjacent 220 planes at the center of the bicrystal are shown ‰ “ bicrystal are shown along the 110 tilt axis; and (c) the magnified view of the region marked with along the 110 tilt axis; and (c) the magnified view of the region marked with the dashed square in (b). the dashed square in (b).

5. Summary and Discussion 5. Summary and Discussion Low angle twist boundaries can be a source of lattice dislocations. Lattice dislocations are Low angle twist boundaries can be a source of lattice dislocations. Lattice dislocations are generated from intrinsic GB dislocation network. Initially, the boundary dislocation network deforms generated from intrinsic GB dislocation network. Initially, the boundary dislocation network deforms until a dislocation segment which can glide on the lattice plane is produced. The nucleation stress until a dislocation segment which can glide on the lattice plane is produced. The nucleation stress increases with the network density, but denser networks exhibit pseudo-elastic deformation prior increases with the network density, but denser networks exhibit pseudo-elastic deformation prior to to nucleation of a lattice dislocation. To our knowledge, the nucleation mechanism involving the nucleation of a lattice dislocation. To our knowledge, the nucleation mechanism involving the deformation of the GB dislocation network and combination of existing dislocations has not been deformation of the GB dislocation network and combination of existing dislocations has not been observed previously, although the fact of nucleation has been observed [19,20]. As the twist angle observed previously, although the fact of nucleation has been observed [19,20]. As the twist angle changes, so does the geometry of the GB dislocation network [15,17]. The immediate question is changes, so does the geometry of the GB dislocation network [15,17]. The immediate question is whether such, or similar, mechanisms operate at all twist angles. While a distortion of the network whether such, or similar, mechanisms operate at all twist angles. While a distortion of the network producing a lattice compatible dislocation segment is always theoretically possible, the nucleation producing a lattice compatible dislocation segment is always theoretically possible, the nucleation stresses and the detailed mechanism will vary with the geometry of the network. Investigation and stresses and the detailed mechanism will vary with the geometry of the network. Investigation and quantification of nucleation mechanisms for the variety of twist boundary networks [15,17] is one area quantification of nucleation mechanisms for the variety of twist boundary networks [15,17] is one of future research. area of future research. In our study of asymmetric tilt boundaries, nucleation of lattice dislocations at the boundary was In our study of asymmetric tilt boundaries, nucleation of lattice dislocations at the boundary was not observed. Bulk nucleation occurs first, and dislocations nucleated in the bulk may then react with not observed. Bulk nucleation occurs first, and dislocations nucleated in the bulk may then react with grain boundaries. Our choice of nanoindentation allowed us to focus on GB dislocations and avoid grain boundaries. Our choice of nanoindentation allowed us to focus on GB dislocations and avoid their interactions with bulk nucleated dislocations. Loose GBs (high excess volume) exhibit a significant their interactions with bulk nucleated dislocations. Loose GBs (high excess volume) exhibit a elastic shear at the GB; plastic relaxation occurs by bulk dislocation nucleation. Dense GBs (low excess significant elastic shear at the GB; plastic relaxation occurs by bulk dislocation nucleation. Dense GBs volume) favor nucleation of well-defined mobile GB dislocation loops whose expansion produces GB (low excess volume) favor nucleation of well-defined mobile GB dislocation loops whose expansion sliding. Nucleation of such dislocation requires nucleation of additional defects at the GB, as observed produces GB sliding. Nucleation of such dislocation requires nucleation of additional defects at the previously [24]. Plasticity of asymmetric tilt boundaries is clearly a complex problem featuring GB, as observed previously [24]. Plasticity of asymmetric tilt boundaries is clearly a complex problem multiple competing deformation mechanisms [10,22–24]. The unifying mathematical description of featuring multiple competing deformation mechanisms [10,22–24]. The unifying mathematical such boundaries is still an open problem. description of such boundaries is still an open problem. Finally, the continuum models which take into account the size effect arising from grain Finally, the continuum models which take into account the size effect arising from grain boundaries have been mostly focused on boundaries as obstacles for dislocation motion [40–42]. boundaries have been mostly focused on boundaries as obstacles for dislocation motion [40–42]. The The role of grain boundaries as sources of dislocations has not been modeled on the continuum level. role of grain boundaries as sources of dislocations has not been modeled on the continuum level. Author Contributions: The study was designed by Sinisa Dj. Mesarovic and computations performed by Erman Guleryuz. Analysis of the results and writing of the manuscript was done jointly.

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Author Contributions: The study was designed by Sinisa Dj. Mesarovic and computations performed by Erman Guleryuz. Analysis of the results and writing of the manuscript was done jointly. Conflicts of Interest: The authors declare no conflict of interest.

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