DCU 130, KTS 540 and FSA 500: Mobile test system for vehicle system ... The
software also contains the Bosch spare parts catalogs and catalog data from.
Complete solutions! Control unit diagnosis and vehicle system analysis by Bosch
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Modern vehicle diagnostics with the combined solutions from Bosch ESI[tronic] 2.0
– Workshop software for comprehensive diagnostics, troubleshooting, repair, and
KTS 890
– DCU 130, KTS 540 and FSA 500: Mobile test system for vehicle system analysis
KTS 870
– DCU 130 and KTS 570: Complete convenient wireless solution with first-class
KTS 840
– DCU 130 and KTS 540: Complete wireless solution with measuring technology
KTS 800 Truck
– DCU 130 and KTS Truck: Complete mobile solution for truck, bus, and trailer
maintenance
measuring technology
diagnostics
ESI[tronic] 2.0: Everything from a single source In addition to control unit diagnostics, the new software contains information such as circuit diagrams, service and repair instructions, and system information. The software also contains the Bosch spare parts catalogs and catalog data from Bosch cooperation partners with service information and assembly instructions. When coupled with the easy operation, this ensures quick and economical work on the vehicle.
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Suitable connection: Test equipment for control unit diagnostics and vehicle system analysis
The most important benefit with DCU 130, FSA 500, KTS 570, 540 and Truck: The services can be combined.
Systems in passenger cars and commercial vehicles are becoming increasingly networked. Hardware and software must be kept up-to-date here in order to meet the requirements in everyday work in the modern workshop. For qualified diagnostics, professional repairs, and maintenance, Bosch offers the modular system components DCU 130 tablet PC and KTS (540, 570, Truck) or FSA 500. Their strength: They can be
I f required, the batteries can be replaced without interruption during regular operation (hot swap function) E asy operation with integrated handle Robust housing with 13.3" touch screen Recessed USB connection Integrated camera With the combined solutions KTS 890, KTS 870, KTS 840, and KTS 800 Truck, Bosch offers a modular workshop-based and professional diagnostic system which can be selected for a specific diagnosis.
combined to find a suitable solution for every workshop. The center of diagnostics: DCU 130 tablet PC Developed especially for workshop use, the robust DCU 130 (Diagnostic Control Unit) controls the test and diagnostic systems of Bosch, e.g. FSA 500 and the modules from the KTS series. DCU 130 is both a PC and a control unit that can be used as an alternative to a laptop. The touch screen ensures flexible and convenient work. D CU 130 comes equipped with two lithium-ion batteries for mobile use in the workshop or during a test drive Whichever way you look at it: It becomes a workshop system. The KTS 570, 540, or Truck systems from the KTS series, combined with the convenience of the DCU 130 tablet PC (including charger), ensure safe, practical, and economical diagnosis in the workshop.
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KTS 890: Fast and flexible vehicle analysis KTS 890: A combination of the DCU 130, KTS 540, and FSA 500 – An advantageous module concept with wireless link to the PC system P ositioning of the FSA 500 module in the engine compartment P ositioning of the KTS module in the vehicle interior Convenient adaptation with short sensor lines
KTS 890: Advantages of fast engine tests Equipment for cost-effective use C ompact, battery-driven measurement module with wireless link to the DCU 130 tablet PC S oftware for testing the most important electrical and electronic components T ime-saving testing while components remain in the car Around 30 preset component tests Signal generator simulates sensor signals M easurement of battery no-load for up to 24 hours U niversal oscilloscope with 2-channel (2 x 40 MS/s) and 4-channel mode (4 x 1 MS/s) Testing of vehicle bus systems (e.g. CAN) Importing and saving comparative curves Proper engine test functions
KTS 890 (DCU 130 + KTS 540 + FSA 500): The mobile test system for electrics and electronics diagnostics The handy FSA 500 from Bosch forms the perfect basis for cost-effective vehicle system analysis. The batterydriven measuring module has a wireless link to the tablet PC. Its main strengths include easy testing of all important electric and electronic components, and the convenient display of actual values from ECU diagnosis (KTS module). A large number of practical equipment details make KTS 890 a safe investment. Equipment details FSA 500 Storage case, network component with network connecting cable, USB cable, SystemSoft[plus] system software, Multi 1/Multi 2 and B+/B connecting cable, terminal 1/15 connecting cable, trigger clamp and current clamp 1,000 A, air pressure measurement with hose, universal KB probe, and remote operation push-button.
DCU 130 – the tablet PC Designed for workshop use, the robust DCU 130 controls all test and diagnostic systems from Bosch.
Integrated handle
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Recessed USB connection
KTS 870: Control unit ECU diagnosis with first-class measuring technology
KTS 870: Combination of the DCU 130 and KTS 570
Wireless technology: Fast work on the vehicle
KTS 870 (DCU 130 + KTS 570): Easier testing of complex electronics Rapid troubleshooting with reliable results is required for all vehicles brought to the workshop. With KTS technology, you are well-equipped to meet the demands placed on workshops today by modern vehicle technology. I ntelligent and future-safe due to internal OBD exchange adapter Software-controlled through ESI[tronic] 2.0 Simple connection of the KTS module to the vehicle C lear communication via multiplexer and cable adapter recognition: K and L line, SAE and CAN can be connected to all possible terminals on the OBC connector Intelligent adapter cable ensures: – Safe control of the multiplexer – Automatic control unit search function
KTS 870: First-class technical equipment Control unit diagnostics with first-class equipment I ntegrated 2-channel multimeter and 2-channel oscilloscope R esistance measurement with enhanced measurement ranges Voltage measurement with enhanced measurement functions Module holder allows easy attachment and detachment V isual and acoustic status detection and monitoring of wireless link Simulation mode can be individually adjusted with the DDC (diagnostics device configuration). Demonstration possible without vehicle. Continuity tester for locating faults Diode measurement for testing components Possibility to adapt FSA current clamps
Hot swap function
Status LED display
USB Bluetooth
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KTS 840: Simply reliable ECU diagnosis
KTS 840: Combination of the DCU 130 and KTS 540
KTS 840: Reliable combination with advantages Convenient and mobile because of the wireless “Bluetooth transmission” B luetooth Class 1 Standard with a range of up to 100 m C ontrol and activation of the installation via integrated DCC software Automatic KTS module search W ireless connection test by the integrated transducer Test program for testing wireless connection
Wireless technology: Flexible at the vehicle
KTS 840 (DCU 130 + KTS 540): Fast connection with “Easy Connect” In order to safely recognize manufacturer-specific diagnostic sockets, Bosch offers “Easy Connect”, the easy adapter concept. Only manufacturer-specific adapter leads and OBD diagnostic cables can be easily connected for a direct link to the reliable control unit diagnostics. KTS 540 The following operating systems are supported: MS Windows XP, Vista Home Premium, Vista Business, and Windows 7 32 bit T hanks to a USB interface, the KTS module can also be connected to all current laptops / PCs Mounting bracket included in scope of delivery
KTS modules – the ECU testers Performance is shown in every detail.
KTS modules from Bosch for control unit diagnosis
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Upgradeable because of an integrated exchange adapter
KTS 800 Truck: Professional solution for commercial vehicles
Professional diagnostics on commercial vehicles
KTS 800 Truck (DCU 130 + KTS Truck): Complete mobile system for commercial vehicle diagnosis R eady-to-use diagnostic control unit (DCU 130) and mobile KTS Truck module T wo lithium-ion batteries permit mobile use of the DCU 130 everywhere in the workshop or during a test drive Mobile work over long periods KTS 800 comes with two lithium-ion batteries for long lasting performance O nly one battery is sufficient to continue operation in the workshop
KTS 800 Truck: Combination of the DCU 130 and KTS Truck
KTS 800 Truck: Advantages in truck diagnosis With KTS 800 Truck and the ESI[tronic] software, the commercial vehicle workshop obtains the complete solution for the diagnosis of vans, trucks, buses, and trailers. T he integrated handle on the back of the DCU 130 creates an easy handling mechanism R obust housing with 13.3" touch screen Recessed USB connection in order to connect accessories in a protected way C onspicuous features on the vehicle can be documented with the integrated camera so the required spare parts can be photographed
I f required, the batteries can be replaced without interruption during regular operation (hot swap
Practical: Technical data and circuit diagrams
function)
ESI[tronic] Truck provides extensive support during troubleshooting: Through actual values and system
ESI[tronic] Truck: Especially for commercial vehicles
information with setpoint values, output voltage,
In addition to control unit diagnosis, the ESI[tronic]
characteristics, etc.
Truck software contains information such as circuit diagrams, service and repair instructions, and basic
The intuitive operation with dynamic component
information on the commercial vehicles. Model series,
description makes it very simple and quick to use
performance, engine code, and axle configuration all
the integrated circuit diagrams.
form the basis for in-depth diagnostics in the commercial v ehicle workshop. Other additional important diagnostic functions are available: Reading / deleting error codes, selecting actual values, activating actuators, resetting service intervals, and teaching components.
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KTS functions at a glance
KTS functions
KTS 8901
KTS 8701
KTS 8401
KTS 800 Truck1
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Diagnostics programs for passenger cars ISO 9141-2, K / L lines, flashing code ISO systems for EU vehicles SAE systems for American and Japanese vehicles - SAE J 1850 VPW (Ford) corresponds to ISO 11 519-4 - SAE J 1850 PWM (GM,...) corresponds to ISO 11 519-4 OBD-CAN protocols - CAN ISO 11898 ISO 15765-4 OBD High speed - High speed, middle speed, low speed, and single wire CAN
Diagnostics programs for commercial vehicles – SAE J 1939 Connection to the PC Bluetooth WLAN USB interface AWN capability Integration in company’s internal networks Measuring technology Accuracy: 1% of measured value Voltage: min. resolution 0.1 mV; max. measurement range 200 V Resistance: min. resolution 100 mOhm; max. measurement range 1 mOhm Current: min. resolution 0.1 mA; max. measurement range 1,000 A (special accessories) 1-channel multimeter
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2-channel multimeter
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2-channel oscilloscope Input resistance: 1 mOhm Trigger: different sources Storage: 50 signal curves à 2 channels Channel 1: potential-free Channel 2: potential-free
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2- / 4-channel oscilloscope 2-channel operation: 2 x 40 mega-samples / sec 4-channel operation: 4 x 1 mega-samples / sec
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– – – – – – – – –
13.3" 13.3" 13.3" 13.3"
Display Operation Touch screen Push-buttons OBD exchange adapter, controlled by ESI[tronic] software Exchangeable Multiplexer
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Model
Order number
KTS 890 KTS 800 Truck
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Model
Order number
Model
Order number
0 684 400 890
KTS 870
0 684 400 870
KTS 840
0 684 400 840
0 684 400 800
DCU 130
0 684 400 130
KTS functions at a glance
KTS functions Connection option DVD drive Keyboard / mouse Printer connection Equipment in line with workshop needs Effective shock protection Drip-proof Function temperature range 0 to 40 °C Power supply Via vehicle battery (diagnosis connector) Via internal battery2 Via cigarette lighter Via network component Adapter concept “Easy Connect” Possible ESI[tronic] information Catalog and parts information Order processing and calculation Diagnostics and repair of the vehicle Diagnostics and repair of the product Diagnostics OBD Diagnostics Scope of delivery Network component (15 V / 1 A) Network component (20 V / 3.5 A) Network component (19 V / 3.7 A) Network connecting cable OBD exchange adapter, exchangeable OBD diagnostic cable 1.5 m Uni 4 adapter Universal adapter set Measuring cable, 2-core (red, black) 3.0 m Measuring cable, 2-core (blue, yellow) 3.0 m Measuring cable, blue / yellow Measuring cable, black Test prod, red Terminal connector, black DVD drive USB connecting cable, 1.0 m USB connecting cable, 3.0 m Connecting cable for Multi 1 Connecting cable for Multi 2 Connecting cable B+ / B- Connecting cable terminal 1 / 15 (Uni line IV) Trigger clamp Current clamp 1,000 A Oil temperature sensor Air pressure measurement with hose line Universal KV probe System software Systemsoft[plus] Bluetooth USB adapter Touch pen Mounting KTS 540 / 570 2 x lithium-ion batteries for DCU 130 Suitcase
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Device only operative with ESI[tronic] enabling / licensing
KTS 8901
KTS 8701
KTS 8401
KTS 800 Truck1
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •– • • • – • • • • • • • • • • • • • • • • • • • • • • •– • • • – • • • • •– – • •– • • • • •– • • • • • • •– •– – – • • • – – – • – – – •– – • • – • •2x • – • • – • • • • •– •– • 2x •– • •– – • – • – – – • – – – • – – – • – – – • – – – • – – – • – – – • – – – • – – – • • • • • • • • • • • • • • • • • • • • • 3
2
only DCU 130
3OBD
diagnostic cable truck 0.9 m
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KTS Series Facts and figures Special accessories
Order number
Tire valve activator
1 687 200 663
AC / DC current clamp 100 / 600 A
1 687 224 864
Current clamp 30 A, 1.6 m
1 687 225 020
Infrared temperature sensor
1 687 230 066
Air temperature sensor
1 687 230 060
Extension cable for temperature sensor
1 687 465 517
Liquid pressure kit
1 687 430 008
Hybrid tester FSA 050
1 687 023 571
Charging tray
1 680 580 007
Canon IP 3600 printer
1 687 023 606
USB connecting line 1.0 m
1 684 465 491
Touch pen DCU 130
1 683 083 008
Mobile cart without charger1
1 688 003 246
Charger2
1 687 023 591
Mechanical mount3
1 687 023 590
4 Battery charger Also order USB connecting line
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Replacement battery for DCU 130
1 687 335 036 1 687 335 037
Special accessories
KTS 890
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KTS 870
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Order number 1 684 463 770
Adapter cable for Iveco (year of construction before 1996), 3-pole
1 684 463 771
Adapter cable for MB, 14-pole
1 684 463 772
Adapter cable for Scania (year of construction before 2004)
1 684 463 793
Adapter cable for Renault VI
1 684 463 773
Adapter cable for Iveco (year of construction after 1996)
1 684 463 774
Adapter cable for MAN TG (circular)
1 684 463 775
Adapter cable for DAF & SCANIA
1 684 463 776
Adapter cable for MAN Series 2000
1 684 463 777
Adapter cables for trailers Adapter cable ABS module
1 684 463 778
Adapter cable ABS modular
1 684 463 779
Adapter cable Wabco / Knorr Trailer ABS / EBS
1 684 463 780
Adapter cable EB+
1 684 463 781
Adapter cable ISO 7638
1 684 463 782
Adapter cable for buses Adapter cable for ABS VOLVO bus
1 684 463 783
Adapter cable for ECS VOLVO bus
1 684 463 784
Adapter cable for ZF
1 684 463 785
Adapter cables for vans Adapter cable for Iveco Daily
1 684 463 786
Adapter cable for VW LT / T4
1 684 463 787
Adapter cable for Citroen / Peugeot Boxer
1 684 463 788
Adapter cables for US trucks Adapter cable US protocol 6 pin
1 684 463 789
Adapter cable US protocol 9 pin
1 684 463 790
Cable sets
Cable set for trailers
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Cable set for buses Cable set for vans
(ABS modal, ABS modular, Wabco / Knorr ABS / EPS trailers, EB+, ISO 7638)
(ABS Volvo, EPS Volvo, ZF adapter)
(Iveco, Daily, VW LT / T4, Citroen / Peugeot Boxer)
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Adapter cable for Volvo
(Volvo, Iveco < 96, MB 14-pole, Scania < 2004, Renault, MAN TG circular, MAN Series 2000, DAF & Scania circular and including suitcase)
• •
KTS 800 Truck
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Adapter cables for trucks
Cable set for trucks
KTS 840
1 687 001 944 1 687 001 945 1 687 001 946 1 687 001 947
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KTS 800 Truck
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KTS 890 / 870 / 840 Facts and figures Special accessories
Order number
KTS 890
Adapter cables “Easy Connect” (new adapter concept) Adapter cable for BMW, 20-pole Adapter cable for Daewoo / GM, 12-pole
1 684 463 632
1 684 463 631
Adapter cable for Fiat Group, 3-pole
1 684 463 613
Adapter cable for Honda, 3- and 5-pole Adapter cable for Hyundai / Mitsubishi, 12-pole
1 684 463 638
Adapter cable for KIA, 20-pole
1 684 463 636
Adapter cable for Mazda, 25-pole
1 684 463 637
Adapter cable for Nissan, 14-pole
1 684 463 639
Adapter cable for Peugeot, 30-pole (PSA 30)
1 684 465 583
Adapter cable for Renault commercial vehicles, 12-pole
1 684 465 581
Adapter cable for Renault passenger cars, 12-pole Adapter cable for Scania / DAF commercial vehicles, 16-pole
1 684 463 644
Adapter cable for Suzuki, 6-pole
1 684 463 641
Adapter cable for Toyota (Avensis) without pin 1 & 9
1 684 463 686
Adapter cable for Toyota, 17-pole
1 684 463 642
Adapter cable for Toyota, 23-pole Adapter cable for VW / Audi
1 684 463 643
1 684 463 634
1 684 465 582
1 684 463 611
Adapter cables (existing adapter concept) 5
Adapter cable for Daewoo
1 684 463 489
5
Adapter cable for Ford
1 684 463 440 5
Adapter cable for Ford EEC4 5
Adapter cable for Ford
1 684 463 496
(adaptation of PSG-5 pump device via CAN)
1 684 463 652
5
(EDC, MS 5)
1 684 463 498
5
(EDC, MS 6.1, MS 6.4, CR, EDC7C)
1 684 463 499
Adapter cable for MAN, 37-pole Adapter cable for MAN, 12-pole
5
Adapter cable for Mercedes-Benz
1 684 447 032 5
Adapter cable for Mercedes-Benz (Sprinter, Atego)
1 684 463 494
5
Adapter cable for Opel Multec
1 684 463 410 5
Adapter cable for Opel Vauxhall 5 Adapter cable for PSA (+ / - clip)
1 684 463 464 1 684 460 182
5
Adapter cable for PSA, 2-pole
1 684 460 181
5
Adapter cable for Renault
1 684 463 468
5
Adapter cable for Rover
1 684 463 439 5
Adapter cable for Scania, 16-pole (R 124, R144) 4
Adapter cable for power supply
1 684 463 497
(connection to cigarette lighter) 6
1 684 460 202
Power supply banana plug and power supply socket
1 684 460 231
OBD diagnostic cable, 3.0 m
1 684 465 557
OBD diagnostic cable, 5.0 m
1 684 465 567
OBD adapter box with OBD connector Level adaptation 12 V / 5 V
1 684 463 495
1 684 462 514 5
Test adapter for Mercedes-Benz, 38-pole
1 684 485 382
Test cable set KTS cable set consisting of:
1 687 011 208
Adapter cable for MB, Ford EEC4, Opel Vauxhall, Opel Multec, BMW and VW
KTS cable set consisting of: Adapter cable for Fiat, Lancia, Alfa, Citroen, Peugeot, Renault, BMW
KTS cable set consisting of:
Adapter cable for VW, Audi, Fiat, BMW, MB, Toyota, Peugeot
1 687 001 855 1 687 001 517 1 687 001 516
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KTS 870
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KTS 840
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Also order mechanical mount or charger With vertical and horizontal incline, 4 USB ports, 1 LAN port 3 With vertical and horizontal incline 4 Charger for 2 batteries for the DCU 130 (excluding battery) 5 Only in conjunction with Uni 4 adapter 1 684 463 539 (4-way KTS 200, 340, 530, 540, 570, 670) 6 Only in conjunction with 1 684 460 182 or 1 684 460 202 2
Connection to the vehicle depends on the diagnostic socket Connection possibilities are the OBD diagnostic cable or the OBD diagnostic cable plus “Easy Connect”, or the OBD diagnostic cable plus Uni 4 adapter with vehicle-specific cable.
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Bosch: Bringing you the workshop of the future For over 125 years, innovations from Bosch have kept vehicles in motion to ensure that people get from A to B safely and comfortably. Bosch Automotive Aftermarket offers workshops and retailers a comprehensive portfolio of products that is unmatched worldwide: Efficient diagnostics Innovative workshop equipment Fast and reliable delivery service The world’s most comprehensive range of spare parts – including both new and remanufactured Workshop concepts for all requirements Comprehensive range of training courses Targeted sales and marketing support Skilled hotline Workshop portal available 24 hours a day Favorable leasing offers for workshop equipment and software And many other services to guarantee your success When this is all combined, not only the parts fit into place but also the
Technical hotline and remote diagnosis for all ESI[tronic] customers: Know-how and solutions by Bosch for your day-to-day work in the workshop. Our practical experts will assist you with the diagnosis and repair of passenger cars and trucks so you get results quickly.
Robert Bosch GmbH Automotive Aftermarket Business Unit Diagnostics 73201 Plochingen Germany www.bosch-diagnostics.com
More information at: www.bosch.com
AA-DG/MKC 1 987 XXX (201204)
Workshop tip:
We reserve the right to make technical modifications and program changes.
time schedule, organization, and the result.
