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FILTER SYSTEMS M A I N C ATA LO G U E 2 01 6

DISASSEMBLING

GLUEING

We set air in motion

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Our Hotline

+49 28 63 92 82 0 GB HK 2017.013

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Welcome to

TEKA

Dear customers and partners of TEKA, occupational safety, health and climate protection are on everyone's lips and continue to gain importance. Clean air at the workplace plays a key role here. For more than 20 years we dedicate all our energy and passion to it. We started small but the following development was fast: Since the foundation of the company in 1995 the TEKA Absaug- und Entsorgungstechnologie has developed from a two-men operation into a medium-sized company with more than 100 employees. In the meantime we rank among the world leading companies for

Jürgen Kemper, Director

… all of our energy and passion …

suction and filtering technology. And justifiably so: As our high-quality energy efficient suction and filtering units ensure that your employees are able to breathe deeply at their workplace. We achieve this with our outstanding specialized staff and our excellent and certified products. A lot of our systems were awarded the coveted quality seal from the Institute for Occupational Safety and Health of the German Social Accident Insurance! Even during the worldwide financial crisis our company always stayed on course. Our guiding principle has always applied: We wish to contribute to a future worth living with innovative techcustomized solutions. nology as well as with cus u Please yourself! Plea e se convince you ea urse s lf! se

Yours Jürgen Kemper and Y Jü K d Erwin Telöken Directors of TEKA Absaug- und Entsorgungstechnologie GmbH


… contribute to a future worth living …

Table of contents We set air in motion Good to know ............................................. 8 IFA Certificate ........................................... 14

IFA-certified products in this brochure ......................15

1. Mobile and wall-mounted suction and filtering systems ..........................18 HANDYCART Cartridge filter unit.................................20

STRONGMASTER MV Mid vacuum system ..............................36

filtoo® Mechanical filter unit ...........................22

CARTMASTER MV Mid vacuum system ..............................38

CAREMASTER-IFA Mechanical filter unit with 1 suction element ..........................24

CAREMASTER Stationary mechanical filter unit with 1 suction element ........................ 40

CAREMASTER-IFA Mechanical filter unit with 2 suction elements .......................26

CAREMASTER Stationary mechanical filter unit with 2 suction elements ......................42

STRONGMASTER-IFA Cartridge filter unit with 1 suction element .........................28

CARTMASTER-IFA Stationary cartridge filter unit with 1 suction element ....................... 44

STRONGMASTER-IFA Cartridge filter unit with 2 suction elements ......................30

CARTMASTER-IFA Stationary cartridge filter unit with 2 suction elements ..................... 46

CARTMASTER Cartridge filter unit with 1 suction element ......................... 32

Accessories: STAVO Dust-pre-separator for filtoo ........... 48

CARTMASTER Cartridge filter unit with 2 suction elements .....................34

Accessories: Automatic cleaning ...... 49 Accessories ...............................................50

2. Sensors .......................................................................................................52 Industry 4.0 Overview .................................................... 52

AirController WLAN Communication solution........56

Airtracker Basic Room monitoring system ....................54

SmartFilter & DifCon ............................. 57

3. Central suction and filtering systems................................................................... 58 FILTERCUBE 2N / 2H-IFA Central filter units .................................. 60 FILTERCUBE 4N / 4H-IFA Central filter units ..................................62 FILTERCUBE Mid and high vacuum system .......... 64 ZPF 6H Central suction and filter unit .............66 ZPF 9H-IFA Central suction and filter unit .............68

DustVac Dust discharge system ........70 Accessories: Spark latch ....................... 72 Accessories: Spark pre-separator ...... 73 Accessories ............................................... 74 ControlUnit Filter control unit .................................... 75 Wet cyclone separator ..........................76

4. Room ventilation systems .......................................................................................78 AIRTECH P10 ............................................ 80 AIRTECH Central suction and filter unit ............82 BLOWTEC Central suction and filter unit ............84

PushPull Central suction and filter unit .............86 Accessories ............................................... 88 Filter cartridges ....................................... 89

Oil mist separators .......................................................................................................90 Oxygen cutting benches.............................................................................................. 92 5. Welding and grinding benches .............................................................................. 94 Suction table ............................................ 96

Accessories ............................................... 99

Welding bench .........................................97 Grinding bench........................................ 98

6. Suction and collecting elements ......................................................................... 100 Suction arm ∅ 150 mm........................102

Telescopic suction arm ........................106

Suction arm ∅ 200 mm ......................104

Special suction hood ............................108

Suction crane .......................................... 105

Accessories ..............................................109

7. Fans and ducting ...................................................................................................... 110 Fan ............................................................... 112

Pipes and silencers .................................119

Mobile exhaust fan ............................... 113

T-pieces ..................................................... 120

Accessories ...............................................114

Reductions ................................................ 121

Hoses and accessories ..........................116 Pipes and moulded parts..................... 117

8. Service ........................................................................................................................ 122

informs Our company app Numerous services usable on the go Get the newest trends and innovations from TEKA for your iPhone or iPad! Catalogues, products, news – this TEKA company app gives you all information about t experts of clean air – on the go. the I is suitable for Apple products and can be downloaded for free at iTunes using It o our forwarding URL http://www.teka.eu/teka-app.

Download app here! http://www.teka.eu/teka-app


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Good to know What is dust/fume? The definition of dust/fume applied in this context de-

German framework regulation Ordinance on Hazardous Substances (GefStoffV) 1

scribes the amount of dispersed, firm particles in the air,

When it came into effect on January 1st, 2005, the Ordi-

which are produced inter alia during thermal processes

nance on Hazardous Substances restructured the occupa-

such as welding.

tional safety for activities involving hazardous substances as implementation of several EC directives. Welding fume

What is dust/fume?

is considered a hazardous substance, thus the Ordinance

In welding technology dust/ fume and thus hazardous

on Hazardous Substances applies.

substances are produced due to the use of base materials

Particles contained in welding fume are inhalable and respirable and in case of chromium-nickel steel, they are carcinogenic. The Ordinance on Hazardous Substances

filler materials

requires a local extraction: “Dusts shall be collected and

impurities

disposed of safely at the place of its origin. The extracted

ambient air during processes such as evaporation condensation oxidation

1

air shall be conducted in such a way that as little dust as possible passes into the workers' breathing air. The extracted air may only be returned to the working area if it has been adequately cleaned. Equipment to separate, collect and precipitate dusts must be state of the art. When

decomposition

these devices are first put into operation,

pyrolisis

it must be checked if they are sufficiently

combustion

effective. At least once a year the devices must be inspected with respect to their proper

Why is dust/fume dangerous?

functioning, serviced and, if relevant, repaired.

In general, every kind of dust/fume can lead to

The results of the inspections according to the

respiratory diseases (bronchitis, obstructive bronchitis) resulting from the inhaling

sentences 1 and 2 shall be preserved.” (Annex I No. 2, § 2.3(5,7))

of dust in a high concentration and for a longer period. Dust/fume is particularly dangerous if it contains hazardous

Mucous membrane of the nose and throat (> 10 μm)

substances (see ta-

Larynx (4,7 - 5,8 μm)

ble on page 10).

Trachea and main bronchi (3,3 - 4,7 μm) Secondary and tertiary bronchi (1,1 - 3,3 μm) Alveoli (1,0 μm)

Medical illustration: Internalisation of particles of different sizes into the human body

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Air circulation when dealing with carcinogenic substances

the required effectiveness. Instructions on the fresh air fraction

If activities are carried out in a working area involving

ventilation – ventilation measures". (2) At workplaces where

hazardous substances of category 1 or 2 which are carcino-

welding work or allied processes involving the emission of

genic, mutagenic or have a negative impact on fertility, the

carcinogenic or mutagenic substances or substances toxic to

extracted air there must not be returned into the working

reproduction of category 1 or 2 are performed (especially with

area. This does not apply if the air has been adequately

the use of chromium- and

decontaminated of such substances using processes or de-

nickel-bearing materials) extracted air must not be recirculated.

in room ventilation systems are given in BGR 121 "Workplace

vices recognised by the authorities or the statutory accident insurance institutions. The air must then be conducted

This does not apply if type-approved welding fume extrac-

or cleaned in such a way that hazardous substances that

tion devices of the welding fume separation classes W2 or

are carcinogenic, mutagenic and toxic to reproduction do

W3 are used. For instructions concerning the welding fume

not pass into the breathing air of other workers.” (§ 10(5)

separation classes see DIN EN ISO15012- 1 "Health and safety

GefStoffV)

in welding and allied processes – Requirements, testing and marking of equipment for air filtration – Part 1: Determi-

If the welding fumes contain carcinogenic parts – such as

ning the separation efficiency for welding fume"

nickel compounds or chromates – the exhaust air has to

(Issue: February 2009).

be led to the outside. In exceptional cases, the cleaned air can be returned if the requirements of the TRGS 560

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„Technical Rules for Hazardous Substances - Air return when handling carcinogenic, mutagenic substances and substances toxic to reproduction“ are met. According to this, the concentration of hazardous substances in the air which is returned into the working area (returned cleaned air) must

The Technical Rules for Hazardous Substances (Technischen Regeln für Gefahrstoffe -TRGS) reflect the state of the art, occupational medicine and work hygiene as well as other established results of

not exceed a tenth of the former TRK (technical guideline

occupational research regarding work with hazardous substances

concentration) value.

including their classification and labelling. They are determined and adjusted by the Committee on Hazardous Substances

Tips for users

(Ausschuss für Gefahrstoffe - AGS) and announced by the German Federal Ministry of Labour and Social Affairs in the Joint Minis-

In order to fulfill the requirements, the operator has

terial Gazette (Gemeinsames Ministerialblatt) according to the

mobile dust extractors as well as central stationary

Ordinance on Hazardous Substances.

devices at his disposal. The dust extractors certified by IFA (formerly BGIA) (in accordance with the international standard DIN EN ISO 15012-1) and the

1

central devices corresponding to TRGS 528 fulfill the legal bases

2

.

Extract from TRGS 528

Ordinance on Hazardous Substances http://ww.w.teka.eu/gefstoffv

2

2

(Welding work) http://ww.w.teka.eu/trgs528

4.5 Air return: (1) Extracted air may only be returned to the working area if it has been adequately purified. Ventilation systems with air return may be used if they are type-approved or if individual measurements are conducted to check

TRGS 528

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TRGS 560 (Air recirculation) http://ww.w.teka.eu/trgs560

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_Box_ Good to know


Risk assessment Haz. Substances(TRGS 400)

Good to know inhalational exposure?

Occupational exposure limits Occupational exposure limits serve to protect the emplo-

NO

YES

yees and their health against the dangers of inhalation of

Apply standardized method?

substances (TRGS 900). They came into effect in 2005 and replaced the maximum workplace concentration values

YES

NO

that applied until then.

Identification and assessment of inhalation exposure

TRGS 400 clearly states that the employer needs to carry

(e.g. similar jobs, calculations, workplace measurements)

out an assessment of the risks and that the necessary protective measures must be taken before starting the work with hazardous substances (§ 3.1(2)). The employer always

Documentation

has the overall responsibility (§ 3.1(6)). TRGS 402 informs about the measures which can be taken

Review/optimization of protection measures

NO

by an employer in order to comply with the occupational

YES

exposure limits. The decision tree on the right can be used

Confirm and verify effectiveness

as a first clue. NO

Aluminium oxide Barium compounds Lead compounds Chromium (III) compounds Chromium (VI) compounds Cobalt (compounds) Ferric oxide Formaldehyde Carbon dioxide Carbon monoxide Manganese oxide Nickel

Al2O3 Ba Pb Cr Cr (VI) Co Fe2O3 CH2O CO2 CO Mn Ni

Occupat. exposure limit * (in mg/m³) 1,25 ** 0,5 0,15 2 0,1 1,25 ** 0,37 9100 35 0,5 0,006

Phosgene Nitrogen dioxide Nitrogen monoxide Zinc oxide Tin compounds

COCI2 NO2 NO ZnO Sn

0,41 0,95 2,5 0,1 2

Hazardous substance

Chemical symbol

Protection measures sufficient

Confirmation: Results?

YES

Health risk* Fibrosis, neuropsychic symptoms Acute toxicity Damage to brain, kidneys, nervous system Skin damage Carcinogenic Carcinogenic Siderosis Potentially carcinogenic Damage to nervous and circulatory system Damage to cardiovascular system Damage to central nervous system/resp. tract Potentially carcinogenic/skin damage Damage to lung Lung-function abnormalities Impact on vascular and nervous system Metal fume fever/ skin damage Toxicity

* The information is taken from GESTIS substances database of the Institute for occupational safety and health (Institut für Arbeitsschutz – IFA) of the German Social Accident Insurance. We do not assume any liability for the accuracy of the data and for possible typing and transmission errors. In case of doubt, please consult the GESTIS database and/or a member of the IFA. ** General occupat. exposure limit

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Good to know Types of filters

and the filtered material with a new filter.

Prefilters and particulate filters are classified into 17 diffe-

Fractional separation efficiency: Separation efficiency of

rent filter classes according to their separation efficiency

a filter concerning the particles of one specific size group

ranging from the coarsest filter G1 to the finest filter U17:

(fraction).

G1, G2, G3, G4: COARSE DUST FILTERS M5, M6, F7, F8, F9: FINE DUST FILTERS

The table below

E10, E11, E12, H13, H14, U15, U16, U17: PARTICULATE FILTERS

shows a detailed

(DIN EN 779 and EN 1822-1:1998)

overview.

Depending on the norm the initial separation efficiency or the fractional separation efficiency are used as a performance criterion under standard load. Initial separation efficiency: Ratio between the passing

Directly relevant norms

Related norms

DIN EN 779

DIN EN 779

EN 1822-1:1998

ZH 1/487

US MIL-STD

DS 3928

DIN EN 60335

Coarse dust filter with separation efficiency A Final pressure difference 250 Pa

Fine dust filter with fraction separator A 0,4 μm Final pressure difference 450 Pa

EPA, HEPA, ULPA Initial separation efficiency A DEHS, MPPS approx. 0,1-0,3 μm

Dust eliminating Medium transmittance level D Quartz dust 90% 0,2 μm

Particulate filter Initial separation efficiency A DOP 0,3 μm

Particulate filter Initial separation efficiency A NaCl DOP 0,3 μm

Particulate filter Transmittance level D Paraffin oil 61% < 1 μm

G1 A>50%

M5 E>40%

E10 A (integral)>85%

The specified limits may vary considerably depending on the materials.

95%

EU10 A > 95 %

L D < 1%

G2 A>65%

M6 E>60%

E11 A (integral)> 95%

U D< 5%

99,97%

EU11 A > 99,9%

M D < 0,1%

G3 A>80%

F7 E>80%

E12 A (integral)> 99,5%

S D< 1%

99,99%

EU12 A > 99,97%

H D < 0,005%

G4 A>90%

F8 E>90%

H13 A (integral)> 99,95% A (local)> 99,75%

G D < 0,5 %

99,999%

EU13 A > 99,99%

F9 E>95%

H14 A (integral)> 99,995% A (local)> 99,975%

C D < 0,1 %

U15 A (integral)> 99,9995% A (local)> 99,9975%

K1, K2 D < 0,05 %, Paraffinöl 90% < 1 EM

EU14 A > 99,999%

U16 A (integral)> 99,99995% A (local)> 99,99975% U17 A (integral)> 99,999995% A (local)> 99,9999%

You can find a selection of our filters on pages 50 and 89!

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Good to know Particle sizes Particles having a size between 1 mm and 0.1 mm can

As the right choice of filters depends on many other fac-

often be seen with the naked eye. Particles smaller than

tors such as the quantity and composition of pollutants

Coarse (>10 μm)

100 μm ( = 0.1 mm) are only visible by

and the operating conditions, a professional consultation

means of an optical microscope. These

and perhaps an assessment of the situation on site should

particle sizes correspond to the filter

take place. For this matter feel free to contact our team by

classes G3 and G4.

using [email protected].

Particles which are smaller than 1 μm (= 0.001 mm) do not sink, but keep on floating permanently. Dust and oil

Our Hotline

mist produced during metal processing

+49 28 63 92 82 0

belong to this category. Filters of the filter classes M5 thru F9 are intended

Fine (< 10 μm)

to be used for particles between 0.1 μm and 1 μm.

The employer must determine the hazard class according to the applied processes and ma-

Smaller particles can only be seen with

terials with the help of the table. The highest

the help of a scanning electrode micro-

Ultra fine (0,1 μm)

PLEASE NOTE:

hazard standard class determined for the three

scope. To filter these particles the finest

listed groups of substances is decisive for the

filters of the classes E10-U17 must be used. Furthermore, activated carbon filters must be used for particles of 0.01 μm ( = 0.00001 mm) and smaller.

respective process. (Source: TRGS 528, § 3.2.5., Paragraph 1, Issue February 2009)

Electron microscope

Scanning electron microscope

Fumes

Eyes

Optical microscope

Coarse dust

Particulate matter Weld We l in ing g fumes

Diagram: Exemplary particle sizes

Soldering fumes Oil mist Aerosols

Soot

Paint mist and pigments

Virus

Pollen

Bacteria Tobacco smoke

Hair Mist Cement dust

m

m

m

m

m

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Settling times Decisive for the settling time of particles are in particular their size and weight. Small, light particles are held in the air by air vortices. Very small particles are in a permanent state extracted. Inhalation may result in significant damage to the health or even cancer. The chart on the

Constantly floating

of floating and may be inhaled if they are not

right shows the approximate settling times of < 1μm 1 μm 4-5 Std. 8 min

particles.

5μm 3 min

10 μm 3 min

15μm 3 min

30 μm 1 min

50 μm 1 min

100 μm Size of particles 1 min

Bar chart: Settling times of particles

Hazard classes of welding processes Hazard classes of the processes Emission rate³ (mg/s)

Substances impacting the respiratory tract and the lungs

Toxic or toxic irritant substances

Carcinogenic substances

Submerged arc welding

25

very high

very high

very high

Processes

Soldering

Source: Technical Rules for Hazardous Substances/Welding work/ TRGS 528, Issue February 2009

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Good to know IFA test certificate In general, every suction and filter unit used in a field working with chromium and nickel must be reported to the Agency for Occupational Safety (Amt für Arbeitsschutz) and must be approved individually (§ 10 according to the Ordinance on Hazardous Substances). With a IFA certificate, the individual approval is omitted!

An expensive, time-consuming individual approval is omitted! Saving of heating costs due to air recirculation!

The Institute for occupational safety and health of the German Social Accident Insurance (Institut für Arbeitsschutz – IFA) – former BGIA – is a research and testing institute of the statutory accident insurance institutes in Germany. It is based in Sankt Augustin near Bonn.

IFA 1005029

Welding fume classes Class

Separation efficiency

W1

≥ 95 %

for unalloyed and low alloyed steels e.g. with nickel and chromium content

W2

≥ 98 %

same as W1 and for alloyed steels e.g. with nickel and chromium content of 30 % same as W2/W1 and for highly alloyed steels

W3 (highest separation efficiency)

Use

≥ 99 %

Schweißrauchabscheideklasse W3

IFA ttestt certificate

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IFA certified products in this brochure (all the systems are certified for the welding fume category W3)

IFA 1005029

filtoo® Welding fume filter, IFA certified, GS certified Suitable for: short-term fume and dust extraction. Test certificate IFA 1005029 GS certified IFA 1102002 ►

IFA 1Š0šşşš

Page 22


CAREMASTER-IFA Mechanical filter unit with 1 or 2 suction elements Suitable for: Fume extraction during welding work with unalloyed steels and precious metals. Test certificates IFA 1605065, 1605066 ►

Page 24

STRONGMASTER-IFA Cartridge filter unit with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. Test certificate IFA 1505021, 1205014 ►

Page 28

CARTMASTER-IFA Cartridge filter unit with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. Test certificate IFA 1305060, 1305061 ►

IFA 0805006


IFA 0605013

Page 32

CARTMASTER-IFA Stationary cartridge filter unit from 1.5 up to 2.0 kW compatible with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed and precious metals, galvanized material and aluminium involving a strong fume production (professional solution). Test certificate IFA 0805006 ►

Page 44

FILTERCUBE 2N / 2H-IFA Central filter units Suitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Test certificate IFA 0605013 ►

Page 60


IFA 0605012

FILTERCUBE 4N / 4H-IFA Central filter units Suitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Test certificate IFA 0605012 ►

Page 62


ZPF 9H-IFA Central suction and filter units Suitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Especially suitable for larger amounts of air. Test certificate IFA 1605051 ►

Page 68

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Good to know TEKA as a partner for youth and science

that they are able to continue their commitment even in times of tight budgets.

As a company which is firmly rooted in the region, we take our social responsibility very seriously. Supporting young

Since 2013 TEKA is a

talents is of particular interest to us. At TEKA 13 young pro-

member of the initia-

fessionals are currently receiving the knowledge and skills

tive Blue Competence

for a successful career (status July 2013).

which symbolizes leadership in innovation and technology of the plant and machine construction in the field of sustainable solutions. Based on verifiable criteria the label characterizes members, participants and partners of the initiative as suppliers of solutions which are environmentally friendly and efficient in terms of energy and resources as well as in line with market requirements and improvement of the quality of life. We strive to ensure an environment worth living for future generations. As a modern technology company research and development are of great importance to us. This commitment pays off. In September 2009 TEKA was

Fairness and team spirit are important values to us – even

awarded the „Great Award for small and medium sized

beyond company boundaries. Sports play a key role in

enterprises („Großer Preis des Mittelstandes“) of the Oskar

transmitting these values. For this reason we have been

Patzelt foundation.

supporting the work of the SpVgg Vreden 1921 as a “strong As our thinking is not restricted to our profession we take part in ground-breaking projects. TEKA supports projects of research facilities such as the Fraunhofer Institut, the Technical University of Chemnitz and the University of Applied Sciences of Düsseldorf with its technical knowledge. For many years we have been taking care for sports clubs within our region

partner for the youth“ for many years now. We help other

Besides that, the company supports the Westfälische Hochschule which offers a “bionics” course to develop cutting-edge technology using nature as a model.

clubs and charitable organisations in the region as well so

BGHM Our memberships in various associations TEKA is a member in numerous industrial associations. The company strives to continually improve the standard of occupational safety in the field of air pollution control and is actively involved in several committees such as the "working group: dedusting" (department of air pollution control of the VDMA (German Engineering Federation)).

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helps! Do you have any suggestions on where TEKA should get involved? If so, please contact us at [email protected]

The Lions Club called, TEKA was ready to help. We help street kids in Malaysia.

TEKA supports INTERPLAST: reconstructive surgery for deprived persons in developing countries

TEKA is a recognized training company by the Chamber of Industry and Commerce. Every year we employ a lot of new trainees.

Every year TEKA takes part in the runners’ meeting “Lauftreff Nordvelen”.

The TUS Velen women’s volleyball team were equipped with new jerseys.

TEKA supports professorships for the “bionics“ course of study at the Westfälische Hochschule.

We support the SpVgg Vreden youth football teams.

2013 Nordic Walking world championships were supported by us as well

In 2009 TEKA was awarded the „Great Award for small and medium sized enterprises („Großer Preis des Mittelstandes“).

Kick for Japan: Help for a children’s home in Japan through the association Kellerkinder e.V.

TEKA supported a benefit concert for an orphanage in Brazil.

The foundation for helping children with cancer “Kinderkrebshilfe Horizont“ is very dear to our hearts.

Wiraus!bilden

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TEKA mobile suction and filter units make it possible for you to flexibly adapt to changing conditions. For situations that require dust and smoke extraction, we offer adequate solutions for metal processing (welding/laser), electronic industry (soldering), dental and medical technology and also for the printing industry (plotting). The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version, this filter unit can be used for torch extraction. On the other hand, the mobile TEKA cartridge filter units STRONGMASTER and CARTMASTER are a high-end solution in the field of mobile suction and filter units. These professional systems make it possible to realize longlasting fume extraction during welding work involving non alloyed and precious metals, especially with strong smoke production.

1. Mobile and wall-mounted suction and filtering systems Our Hotline

+49 28 63 92 82 0

1. Mobile and wall-mounted suction and filtering systems

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HANDYCART Cartridge filter unit Suitable for Welding fumes and dusts generated at changing workplaces (construction sites, shipbuilding, welding places for small pieces, automobile garages).

Description

Standard equipment

Mobile portable high-vacuum extraction unit with manual dedusting or fully automatic pneumatic dedusting.

► ►

►

The filter cartridge remains in the unit to prevent dust from reaching the workplace. The filter cartridge guarantees a separation efficiency ≥ 99 %.

► ► ► ► ►

The extracted dusts are collected in the dust tray. They can be disposed of by means of an inlaid polyethylene bag (optionally available).

►

Automatic speed control High quality GORE-TEX filter cartridge 2 suction connections ∅ 50 mm 1 temporary cover for suction connection Service-friendly maintenance door Dust collecting tray Operating hours metres Optical filter monitoring 5 m mains cable

Available as an option ► ►

►

Outlet silencer Adaptable activated carbon cell (use for gases) Large number of accessories

Device with torch extraction includes fully automatic dedusting (Art.-No. 97 904 666)

Technical data

HANDYCART Cartridge filter unit Max. volumetric flow of the fan Max. pressure Motor performance Separation efficiency Sound level Inlet nozzle Filter equipment Mode of driving Dimensions Weight

320 m³/h 21 000 Pa 1,2 kW ≥ 99% approx. 62 dB(A) 2 ⊗ ∅ 50 mm filter cartridge GORE-TEX brushed or brushless electric turbine W: 300 mm D: 300 mm H: 679 mm approx. 28 kg

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Our Hotline

+49 28 63 92 82 0

300

1 2

679

3

5

6 4

300 Illustration without automatic dedusting Handle Display control for HD version Motor housing Cartridge housing Suction nozzle Maintenance door

Example for application: version for continuous operation with suction hose and suction jet

Available versions

HANDYCART Cartridge filter unit

PG 1

Type of dedusting

Handycart HD

Standard

For torch extraction

manual

automatic

Height: 670 mm

Height: 797 mm

97 902 555

97 904 555

2 110,00 €

2 590,00 €

97 902 666

97 904 666

2 880,00 €

3 340,00 €

Subject to change. Images are similar to the actual product.

1) 2) 3) 4) 5) 6)


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filtoo® Mechanical filter unit with 1 suction element, IFA-certified Suitable for Welding fumes, cutting fumes, cutting dust, laser fumes, plasma fumes, grinding dust, glueing vapors, drilling dust and much more Description

Standard equipment

The device can be used for numerous fields of application. The mobile suction and filter unit filters fume and dust and neutralizes odors. The suction arm (alternatively with hose) extracts polluted air exactly where it is produced. The device filters particles or gases in a four-level filter process including a gross filter, a prefilter, an activated carbon filter and a main filter.

►

The unit meets the security requirements of units of the welding fume category W3 (high alloy steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV).

IFA 1005029

filtoo (Art.-No. 97 800 2) with suction arm (Art.-No. 97 800 9)


► ► ►

► ► ► ►

►

Gross filter with a large surface Prefilter Activated carbon filter Main filter with separation efficiency of ≥ 99 % Electronic filter monitoring Operating hours metre 5 m mains cable Suction arm 3 m in hose version with internal joints or Suction hose 3 m with hood and magnetic base

The filtoo was granted the GS sign. This device is thereby certified to meet the requirements of the german equipment and product safety act (GPSG).

Replacement filters and accessories

IFA 1Š0šşşš

filtoo® Mechanical filter unit

PG 2

97 800 3 Gross filter, set of 10, 490 x 490 x 20 mm

71,00 € 97 800 4

Technical data

Prefilter 484 x 484 x 48 mm

filtoo® Mechanical filter unit

97 800 6

Max. volumetric flow of the fan

2 500 m³/h

Max. pressure

2 500 Pa

Motor performance

1,1 kW


≥ 99 %

Sound level

approx. 68 dB(A)

Dimensions (W×D×H)

580 × 580 × 900 mm

Weight

72,00 €

approx. 80 kg

Activated carbon filter 484 x 484 x 20 mm

63,00 € 97 800 5

Main filter 520 x 520 x 250 mm

206,00 € 97 801 3

Dust pre-separator STAVO

155,00 € 10 372

Spark arrester screen for hood

38,00 €

23

Our Hotline

+49 28 63 92 82 0

Available as an option ►

Dust pre-separator STAVO Spark arrester screen for extraction hood

Example of application: filtoo with suction arm

580

900

580

Available versions

filtoo® Mechanical filter unit with 1 suction element, IFA-certified

PG 0

Suction arm hose, internal joints, 3 metres

97 800 2 + 97 800 9

Hose with hood and magnetic base, 3 metres

97 800 2 + 97 801 2

999,00 € 999,00 €


►


24

CAREMASTER-IFA Mechanical filter unit with 1 suction element Suitable for Fume extraction involving unalloyed steels. This unit is IFA certified for welding fume class W3.

Description This mobile welding fume filter is IFA certified in combination with all TEKA suction arms (∅ 150 mm). The separation efficiency is ≥ 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV).

The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated.

Standard equipment ► ►

► ►

A stable construction made of steel plate with consistent powder coating guarantees a low maintenance operation even under rough conditions. CAREMASTER-IFA (Art. No. 97 300 101)

► ► ►

►

The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The tight lifting device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit.

Extensive pre-filter mat Particle filter with separation efficiency ≥ 99% Optical and acoustic filter monitoring Sealing device Operating hours meter Operation control lamp Suction arm Ø 150 mm or suction hose 12 m Ø 150 mm 5 m mains cable

Available as an option ► ► ► ► ►

Automatic start/stop system Lighting kit On/off switch via suction hood Aluminium mesh pre-filter Spark arrester screen for extraction hood

The air is let out on the backside of the unit through an outlet grill and rises up. Thus, at a distance of 1 m you cannot perceive a disturbing air flow any more. Technical data

CAREMASTER-IFA Mechanical filter unit Max. volumetric flow of the fan

2 500 m³/h

Max. pressure

2 500 Pa

Motor performance

1,1 kW


≥ 99 %

Sound level

approx. 70 dB(A)


665 × 681 × 995 mm

Weight

approx. 122 kg

25

Our Hotline

+49 28 63 92 82 0

66 5

995

1 68

Available versions

CAREMASTER-IFA Mechanical filter unit with 1 suction element

PG 1

Length

Arm, hose type

Internal joints External joints

Arm, pipe type


Hose

2 metres

3 metres

4 metres

97 300 100

97 300 101

97 300 102

2 880,00 €

2 910,00 €

2 930,00 €

97 300 110

97 300 111

97 300 112

3 080,00 €

3 110,00 €

3 245,00 €

97 300 120

97 300 121

97 300 122

2 990,00 €

3 120,00 €

3 255,00 €

97 300 130

97 300 131

97 300 132

3 320,00 €

3 460,00 €

3 610,00 €

12 metres

97 300 140 2 910,00 €


Example of application: CAREMASTER at a welding bench (page 89)


26

CAREMASTER-IFA Mechanical filter unit with 2 suction elements Suitable for Fume extraction involving unalloyed steels. This unit is IFA certified for welding fume class W3.

Description This mobile welding fume filter is IFA certified in combination with all TEKA suction arms (∅ 150 mm). The separation efficiency is ≥ 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it in recirculation mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). This mobile suction and filter unit is suitable for up to two welding places. The suction arms can be easily set into all positions.

CAREMASTER-IFA (Art. No. 97 320 111)

A stable steel plate construction with consistent powder coating ensures a low maintenance operation even under rough conditions. The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter (separation efficiency ≥ 99 %) where even fine fumes and dusts are separated. The sealing device guarantees an absolute impermeability as well as the separation efficiency of the filter unit. The air is evacuated on the backside of the unit through an outlet grill and rises up. Therefore at a distance of 1 m no disturbing volumetric flow is perceivable any more. The unit is fitted with a high-capacity fan with a high negative pressure that guarantees a high volumetric flow even if the filter is saturated.

Technical data

CAREMASTER-IFA Mechanical filter unit 1075

66 5

1 68


3 500 m³/h

Max. pressure

2 500 Pa

Motor performance

2,2 kW


≥ 99%

Sound level

approx. 72 dB(A)


665 × 681 × 1 075 mm

Weight

approx. 130 kg

27

Our Hotline

+49 28 63 92 82 0


► ► ► ► ► ►

Extensive pre-filter mat Particle filter with separation efficiency ≥ 99 % Optical and acoustic filter monitoring Sealing device Operating hours meter Operation control lamp 2 suction arms ∅ 150 mm 5 m mains plug


Automatic start/stop system Lighting kit On/off switch via suction hood Aluminium mesh pre-filter Spark arrester screen for extraction hood

Available versions

CAREMASTER-IFA Mechanical filter unit with 2 suction elements

PG 1

Length per arm

Arm, hose type


Arm, pipe type


2 metres

3 metres

4 metres

97 320 100

97 320 101

97 320 102

3 460,00 €

3 560,00 €

3 680,00 €

97 320 110

97 320 111

97 320 112

3 830,00 €

3 980,00 €

4 120,00 €

97 320 120

97 320 121

97 320 122

3 830,00 €

4 030,00 €

4 260,00 €

97 320 130

97 320 131

97 320 132

4 260,00 €

4 710,00 €

4 970,00 €


Example of application: CAREMASTER with 2 suction elements


28

STRONGMASTER-IFA Cartridge filter unit, 1 suction element Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3.

Description Mobile cartridge filter unit, IFA certified in combination with all TEKA suction arms for the welding fumes class W3. The separation efficiency is ≥ 99 %. As the filter cartridge is dedustable, the unit only generates minimal follow up costs. The filter cartridge remains within the unit during dedusting which makes sure that no dust can reach the working space. The unit meets the security requirements of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it in recirculation mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). STRONGMASTER-IFA (Art. No. 97 030 101)

A stable sheet steel construction with consistent powder coating ensures a low maintenance operation even under rough conditions.

A baffle plate serves to pre-separate gross particles. Afterwards, the filter cartridge separates the remaining dusts and fumes. The filters are dedusted via a maintenance door by means of a compressed air pistol on the clean air side. The particles are collected in a dust collecting tray and can be disposed of afterwards. The air is exhausted on the backside of the unit through an outlet grill and rises up. Thus, at a 1 m distance, no disturbing air flow can be perceived any more. The unit is fitted with a high-capacity snail fan with high negative pressure that guarantees a high volumetric flow even if the filter is saturated. The filter cartridge (dust category M) is precoated with a special powder that increases its lifetime compared to regular filter cartridge enourmously.

Technical data

STRONGMASTER-IFA Cartrdige filter unit Max. volumetric flow of the fan

3 000 m³/h

Max. pressure

2 400 Pa

Motor performance

1,1 kW


≥ 99 %

Sound level

approx. 70 dB(A)


665 × 820 × 1365 mm

Weight

approx. 130 kg

29

Our Hotline

+49 28 63 92 82 0

► ► ► ► ► ►

► ►

Available as an option (without IFA Certificate)

Pre-separator Long lasting, dedustable filter cartridge Optical and acoustic filter monitoring Sealing device Operating hours meter Suction arm ∅ 150 mm or 12 m suction hose ∅ 150 mm 5 m mains cable PE bag for the dust collecting tray

►

Activated carbon extension kit

82 0

Available as an option (with IFA Certificate)

► ► ► ►

Dedusting set (special air jet and compressed air hose) Automatic start/stop system On/off switch via suction hood Lighting kit Spark arrester screen for extraction hood

5 66

1365

►

Available versions

STRONGMASTER-IFA Cartridge filter unit, 1 suction element

PG 1

Length

Arm, hose type


Arm, pipe type


Hose

2 metres

3 metres

4 metres

97 030 100

97 030 101

97 030 102

3 970,00 €

3 995,00 €

4 030,00 €

97 030 110

97 030 111

97 030 112

4 160,00 €

4 180,00 €

4 340,00 €

97 030 120

97 030 121

97 030 122

4 295,00 €

4 380,00 €

4 670,00 €

97 030 130

97 030 131

97 030 132

4 390,00 €

4 540,00 €

4 690,00 €

12 metres

97 030 140 3 995,00 €


Standard equipment


30

STRONGMASTER-IFA Cartridge filter unit, 2 suction elements Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3.

Description Mobile cartridge filter unit with suction arm or 12 m suction hose. The suction arms are easily set into any position. The follow-up costs are very low since the cartridges are dedustable. A baffle plate serves to pre-separate gross particles. Afterwards, the 2 large dedustable filter cartridge (category BIA M) separate the remaining dusts and fumes. The filters are dedusted via a maintenance door by means of a compressed air pistol on the clean air side.

IFA 1205014

Gefahrstoffgeprüft Schweißrauchabscheideklasse W3

STRONGMASTER-IFA (Art. No. 97 050 131)

The unit meets the security requirements of units of the welding fume category W3 (high alloy steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV).

The particles are collected in a dust collecting tray and can be disposed of afterwards. The air is evacuated on the backside of the unit through an outlet grill and rises up. Thus, at a 1 m distance, no disturbing air flow can be perceived any more. The unit is fitted with a high-capacity snail fan with high negative pressure that guarantees a high volumetric flow even if the filter is saturated. A stable sheet steel construction with consistent powder coating guarantees a low maintenance operation even under rough conditions..

Technical data

STRONGMASTER-IFA Cartridge filter unit Max. volumetric flow of the fan

3 500 m³/h

Max. pressure

2 500 Pa

Motor performance

2,2 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 914 × 1 797 mm

Weight

approx. 150 kg

31

Our Hotline

+49 28 63 92 82 0

Standard equipment ► ► ► ► ► ► ► ►

Pre-separator Long lasting, dedustable filter cartridge Optical and acoustic filter monitoring Sealing device Operating hours meter 2 suction arms of ∅ 150 mm each 5 m mains cable PE bag for the dust collecting tray

99114 4


► ► ► ►

Dedusting set (special air jet and compressed air hose) Automatic start/stop system On/off switch via suction hood Lighting kit Spark arrester screen for extraction hood

5 66

1797 1797

►

Available as an option (without IFA Certificate) Activated carbon extension kit

Available versions

STRONGMASTER-IFA Cartridge filter unit with 2 suction elements

PG 1

Length per arm

arm, hose type

Internal joints

3 metres

4 metres

97 050 101

97 050 102

5 370,00 €

5 420,00 €

5 450,00 €

97 050 110

97 050 111

97 050 112

5 560,00 €

5 590,00 €

5 740,00 €

Internal joints

97 050 120

97 050 121

97 050 122

5 710,00 €

5 795,00 €

6 080,00 €

External joints

97 050 130

97 050 131

97 050 132

5 820,00 €

5 920,00 €

6 110,00 €

External joints arm, pipe type

2 metres 97 050 100


►


32

CARTMASTER-IFA Cartridge filter unit, 1 suction element Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3.

Description Mobile cartridge filter unit with suction arm or 12 m suction hose. The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets (which wear off easily) but also the low dedusting pressure respectively low consumption of compressed air. The dedusted particles are collected in the dust collecting tray and can be disposed of afterwards. The control contains a subsequent cleaning when the fan stands still. CARTMASTER (Art. No. 97 000 101)

A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions.

A baffle plate serves as pre-separator for gross particles. The filter cartridge of the filter category BIA M separates the remaining fumes and dusts (separation efficiency ≥ 99 %). The cartridge is coated ex works with a special filter medium. Thus, the lifetime increases considerably compared to that of standard filter cartridges. The enormous advantage of this unit is its user-friendly construction with maintenance doors for all control areas and very low consequential costs because the cartridge is dedustable.

Standard equipment ►

► ►

►

INCLUDING

►

POWER P OWER

►

SPRAY-SYSTEM S PR RA AY-SY YSTEM

► ►

Fully automatic, contamination-related dedusting via POWER SPRAY-SYSTEM Pre-separator Durable filter cartridge with large filter surface Control with display Compressed air container Optical filter monitoring Sealing device Operating hours meter

ffurther fur fu u th her information informa ma atio ti n on page 58

Technical data

CARTMASTER Cartridge filter unit Max. volumetric flow of the fan

3 000 m³/h

Max. pressure

3 000 Pa

Motor performance

1,5 kW


≥ 99 %

Sound level

approx. 70 dB(A)


665 × 981 × 1 265 mm

Weight

approx. 160 kg

33

Our Hotline

+49 28 63 92 82 0

►

► ►

Suction arm ∅ 150 mm or 12 m suction hose ∅ 150 mm 5 m mains cable PE bag for the dust collecting try


Automatic start/stop system Lighting kit On/off switch via suction hood Spark arrester screen for extraction hood Activated carbon extension kit

1 98

1265

66 5

Available versions

CARTMASTER Cartridge filter unit with 1 suction element

PG 1

Length

Arm, hose type


Arm, pipe type


Hose

2 metres

3 metres

4 metres

97 000 100

97 000 101

97 000 102

5 680,00 €

5 710,00 €

5 740,00 €

97 000 110

97 000 111

97 000 112

5 880,00 €

5 890,00 €

6 060,00 €

97 000 120

97 000 121

97 000 122

5 920,00 €

6 060,00 €

6 195,00 €

97 000 130

97 000 131

97 000 132

6 120,00 €

6 260,00 €

6 390,00 €

12 metres

97 000 140 5 680,00 €


1 68


34

CARTMASTER-IFA Cartridge filter unit, 2 suction elements Suitable for Long-lasting fume extraction involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. This unit is IFA certified for welding fume class W3.

Description Mobile cartridge filter with 2 suction arms or 2 suction hoses of 12 m each. The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets (which wear off easily) but also the low dedusting pressure respectively low consumption of compressed air. The dedusted particles are collected in the dust collecting tray and can be disposed of afterwards. The control contains a subsequent cleaning when the fan stands still.

CARTMASTER (Art. No. 97 015 131)


A baffle plate serves as pre-separator for gross particles. The filter cartridge of the filter category BIA M separates the remaining fumes and dusts (separation efficiency ≥ 99 %). The cartridge is coated ex works with a special filter medium. Thus, the lifetime increases considerably compared to that of standard filter cartridges. The enormous advantage of this unit is its user-friendly construction with maintenance doors for all control areas and very low consequential costs because the cartridge is dedustable.


► ►

► ► ►

INCLUDING

► ►

POWER P OWER

►



Fully automatic, contamination-related dedusting via POWER SPRAY-SYSTEM Pre-separator 2 long-lasting filter cartridges with large filter surface Control with display Compressed air container Optical filter monitoring Sealing device Operating hours meter 2 suction arms ∅ 150 mm or 2⊗12 m suction hose ose ∅ 150 mm

Technical data

CARTMASTER Cartridge filter unit Max. volumetric flow of the fan

3 500 m³/h

Max. pressure

3 000 Pa

Motor performance

2,2 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 981 × 1 625 mm

Weight

approx. 190 kg

35

Our Hotline

+49 28 63 92 82 0

►

► ►

2 suction hoods (synthetics) incl. throttle valve 5 m mains cable PE bag for the dust collecting tray


Automatic start/stop system Lighting kit On/off switch via suction hood Spark arrester screen for suction hood Activated carbon extension kit

1 98

1625

66 5

Available versions

CARTMASTER Cartridge filter unit

PG 1

Length per arm

Arm, hose type


Arm, pipe type


Hose

2 metres

3 metres

4 metres

97 015 100

97 015 101

97 015 102

6 680,00 €

6 790,00 €

6 880,00 €

97 015 110

97 015 111

97 015 112

7 050,00 €

7 190,00 €

7 460,00 €

97 015 120

97 015 121

97 015 122

6 790,00 €

7 050,00 €

7 270,00 €

97 015 130

97 015 131

97 015 132

7 290,00 €

7 450,00 €

7 650,00 €

12 metres

97 015 140 6 680,00 €


1 68


36

STRONGMASTER MV Mid vacuum system Suitable for Long-lasting fume extraction involving unalloyed steels with a strong fume m production, especially suitable for local extraction with a small diameter (e.g. slit nozzle).

Description Mobile cartridge filter unit with a large filter surface (separation efficiency ≥ 99 %). As the cartridge is dedustable, this unit only generates minimal subsequent costs. The filter cartridge remains in the unit so that no dusts can reach the working space. A stable steel plate construction with consistent powder coating guarantees a low maintenance operation even under rough conditions.

STRONGMASTER MV (Art. No. 97 030 300)

A baffle plate serves to pre-separate the gross particles. Afterwards, the filter cartridge separates the remaining fumes and dusts. The filters are dedusted via a maintenance door by means of a compressed air pistol on the clean air side. The particles are collected in a dust collecting tray and can be disposed of afterwards.

The air is exhausted on the backside of the unit via an outlet grill and rises up. Thus no disturbing air flow can be perceived any more at a 1 m distance. The unit is fitted with a high-capacity turbine with high negative pressure that guarantees a high volumetric flow even if the filter is saturated.

Standard equipment ► ► ► ► ► ► ►

►

Pre-separator Durable, dedustable filter cartridge Optical filter monitoring Sealing device Operating hours meter 5 m mains cable Cover for the connection of 3 hoses of ∅ 45 mm each PE bag for the dust collecting tray

Technical data

STRONGMASTER MV Mid vacuum system Max. volumetric flow of the fan

500 m³/h

Max. pressure

10 000 Pa

Motor performance

3,0 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 778 × 1 497 mm

Weight

approx. 135 kg

37

Our Hotline

+49 28 63 92 82 0


► ►

Dedusting set (special air jet and compressed air hose) Automatic start/stop system Activated carbon extension kit

66 5

1 68

Available versions

STRONGMASTER MV Mid vacuum system 97 030 300 6 450,00 €

PG 3


1497

778


38

CARTMASTER MV Mid vacuum system Suitable for Long-lasting fume extraction involving unalloyed steels with a strong fume production, especially suitable for local extraction with a small diameter

m

Description The mobile cartridge filter unit with a specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets (which wear off easily) but also the low dedusting pressure respectively low consumption of compressed air. The dedusted particles are collected in the dust collecting tray and can be disposed of afterwards. The control includes a subsequent cleaning when the fan stands still.

CARTMASTER MV (Art. No. 97 000 300)


A baffle plate serves as pre-separator for gross particles. The filter cartridge of the filter category BIA M separates the remaining fumes and dusts (separation efficiency ≥ 99 %). The cartridge is precoated ex works with a special filter medium. This considerably increases its life time compared to usual filter cartridges. The unit is fitted with a high-capacity turbine with a high negative pressure that guarantees a high volumetric flow even if the filter is saturated. The enormous advantage of this unit is its user-friendy contruction with maintenance doors for all control areas and the very low consecutive costs because the cartridge is dedustable.

INCLUDING

POWER P OWER


ffurther fur fu u th her informa information ma atio ti n on page 58

Technical data

CARTMASTER MV Mid vacuum system Max. volumetric flow of the fan

500 m³/h

Max. pressure

10 000 Pa

Motor performance

3,0 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 981 × 1 497 mm

Weight

approx. 170 kg

39

Our Hotline

+49 28 63 92 82 0


► ► ► ► ► ► ► ► ►

►

Fully automatic, contamination-related dedusting via POWER SPRAY-SYSTEM Pre-separator Durable filter cartridge with big filter surface Control with display Compressed air container Optical and acoustic filter monitoring Sealing device Operating hours meter 5 m mains cable Cover for connection of 3 hoses of ∅ 45 mm each PE bag for the dust collecting tray Example of application: CARTMASTER MV with suction hose and funnel-shaped nozzle


Automatic start/stop system Activated carbon extension kit

66 5

1 68

Available versions

CARTMASTER MV Mid vacuum 97 000 300 8 100,00 €

PG 3


1497

1 98


40

CAREMASTER Stationary mechanical filter unit with 1 suction element Suitable for Fume extraction involving unalloyed steels

Description

Standard equipment


► ►

► ►

The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The sealing device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit.

CAREMASTER (Art. No. 97 400 101)

► ► ► ► ►

The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated. From a length of 5 m on, the suction arm/ crane is equipped with an additional wall bracket.

Extensive pre-filter mat Particle filter with separation efficiency ≥ 99% Optical filter monitoring Sealing device Operating hours meter External control Wall mount 5 m mains cable suction arm ∅ 150 mm with hood (synthetics) incl. throttle valve or suction crane ∅ 160 mm with suction hood (metal) incl. throttle valve or intake ∅ 160 mm

Available as an option ► ► ► ► ► ► ►

Aluminium mesh pre-filter Activated carbon filter cartridge Automatic start/stop system Lighting kit On/off switch via suction hood Exhaust air connection Spark arrester screen for suction hood

Technical data

CAREMASTER Stationary mechanical filter unit Max. volumetric flow of the fan

2 500 – 3 500 m³/h

Max. pressure

2 500 Pa

Motor performance

1,1 – 1,5 kW


≥ 99 %

Sound level

approx. 70 dB(A)


665 × 681 × 940 mm

Weight

approx. 122 kg

41

Our Hotline

+49 28 63 92 82 0

Example of application: CAREMASTER wall mounted with additional nozzle plate attached to the suction hood

66 5

appro. 2400 mm to floor

930

1 68

CAREMASTER Stationary mechanical filter unit with 1 suction element

PG 1

Length with 2 500 m³/h, 1,1 kW

Arm, hose type


Arm, pipe type


Crane Connection

2 metres

3 metres

4 metres

97 400 100

97 400 101

97 400 102

97 400 103 97 400 104 97 400 105 97 400 106

2 870,00 €

2 900,00 €

2 930,00 €

3 420,00 €

97 400 110

97 400 111

97 400 112

97 400 113 97 400 114 97 400 115 97 400 116

3 080,00 €

3 100,00 €

3 240,00 €

3 610,00 €

97 400 120

97 400 121

97 400 122

97 400 123 97 400 124 97 400 125 97 400 126

3 130,00 €

3 240,00 €

3 390,00 €

3 650,00 €

97 400 130

97 400 131

97 400 132

97 400 133 97 400 134 97 400 135 97 400 136

3 320,00 €

3 470,00 €

3 610,00 €

∅ 160 ∅ 160

with 3 500 m³/h, 1,5 kW

5 metres

3 760,00 €

6 metres 3 690,00 € 3 790,00 € 3 830,00 € 3 970,00 €

97 430 151

97 430 152

97 430 153

3 850,00 €

4 220,00 €

4 800,00 €

97 430 mit 2 500 m³/h, 1,1 kW

2 560,00 €

4 ,5 metres

7 metres 3 830,00 € 3 995,00 € 4 050,00 € 4 240,00 €

8 metres 3 980,00 € 4 250,00 € 4 350,00 € 4 495,00 €


Available versions


42

CAREMASTER Stationary mechanical filter unit with 2 suction elements Suitable for Fume extraction involving unalloyed steels

Description

Standard equipment

Stationary welding fume filter for up to two welding places.

►


►

►

► ► ► ►

CAREMASTER (Art. No. 97 420 101)

The gross particles are separated in the prefilter. Afterwards the air is guided through the particle filter where even finest fumes and dusts are separated. The sealing device guarantees an absolute impermeability and therefore the separation efficiency of the filter unit. The unit is fitted with a high-capacity fan with high negative pressure which guarantees a high volumetric flow even if the filter is saturated.

► ►


From a length of 5 m on, the suction arm/ crane is equipped with an additional wall bracket.

Extensive pre-filter mat Particle filter with separation efficiency ≥ 99% Optical filter monitoring Sealing device Operating hours meter External control Wall mount 5 m mains cable 2 suction arms ∅ 150 mm with hood (synthetics) incl. throttle valve or 2 suction cranes ∅ 160 mm with suction hood (metal) incl. throttle valve or 2 intakes ∅ 160 mm

► ► ► ► ►

Aluminium mesh pre-filter Activated carbon filter cartridge Automatic start/stop system Lighting kit On/off switch via suction hood Exhaust air connection Spark arrester screen for suction hood

Technical data

CAREMASTER Stationary mechanical filter unit Max. volumetric flow of the fan

3 500 m³/h

Max. pressure

2 500 Pa

Motor performance

2,2 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 681 × 930 mm

Weight

approx. 142 kg

43

Our Hotline

+49 28 63 92 82 0

Example of application: CAREMASTER with two suction elements wall mounted

66 5

approx. 2400 to floor

930

1 68

Available versions

CAREMASTER Stationary mechanical filter unit with 2 suction elements

PG 1

Arm, hose type

Internal joints

External joints

Arm, pipe type

Internal joints

External joints

Cranes

Connections

2 metres

3 metres

4 metres

97 420 100

97 420 101

3 470,00 €

5 metres

6 metres

7 metres

8 metres

97 420 102

97 420 103

97 420 104

97 420 105

97 420 106

3 560,00 €

3 690,00 €

4 420,00 €

4 895,00 €

5 240,00 €

5 530,00 €

97 420 110

97 420 111

97 420 112

97 420 113

97 420 114

97 420 115

97 420 116

3 830,00 €

3 980,00 €

4 130,00 €

4 870,00 €

5 330,00 €

5 690,00 €

6 260,00 €

97 420 120

97 420 121

97 420 122

97 420 123

97 420 124

97 420 125

97 420 126

3 970,00 €

4 220,00 €

4 480,00 €

5 030,00 €

5 510,00 €

5 840,00 €

6 395,00 €

97 420 130

97 420 131

97 420 132

97 420 133

97 420 134

97 420 135

97 420 136

4 290,00 €

4 710,00 €

4 995,00 €

5 540,00 €

6 040,00 €

6 360,00 €

6 920,00 €

∅ 160

2 ⊗ ∅ 160

97 440 3 200,00 €

1 ⊗ ∅ 250

97 443 3 200,00 €

4 ,5 metres

97 440 151

97 440 152

97 440 153

6 530,00 €

7 260,00 €

8 390,00 €


Length per arm


44

CARTMASTER-IFA Stationary cartridge filter unit, 1 suction element Suitable for Long-lasting fume extraction for welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. The unit is IFA certified for welding fume class W3.

Description Stationary cartridge filter unit which is IFAcertified in combination with all TEKA suction arms or cranes according to DIN EN 150012-1.

The dedusted particles are collected in a freely accessible dust collecting tray and can be disposed of afterwards.

The separation efficiency is ≥ 99 %.

A baffle plate serves as protection device for the filter cartridges. The fumes and dusts are separated from the filter cartridges. They are coated ex works with a special filter agent. This increases their lifetime considerably compared to standard filter cartridges.

The unit corresponds to the security requirements of units of the welding fume category W3 (high alloy steels). If you handle the unit correctly, you can use it in a recirculating mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefstoffV). IFA 0805006

CARTMASTER-IFA (Art. No. 97 500 101)


A stable sheet steel construction with consistent powder coating guarantees a low maintenance operation even under rough conditions.


Standard equipment ► ► ►

INCLUDING

POWER P OWER



The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets which are susceptible to wear, but also the low dedusting pressure and low consumption of compressed air.

►

► ► ►

Automatic filter monitoring Operating hours meter Fully automatic cleaning via POWER SPRAY-SYSTEM 2 durable filter cartridges (7,8 m² filter surface each) Dust collection bin Compressed air container Wall bracket

Technical data

CARTMASTER-IFA Stationary cartridge filter unit Max. volumetric flow of the fan

3 000 m³/h

Max. pressure

3 000 Pa

Motor performance

1,5 kW


≥ 99 %

Sound level

approx. 70 dB(A)


665 × 681 × 2 057 mm

Weight

approx. 130 kg

45

Our Hotline

+49 28 63 92 82 0

► ►

►

►

External control unit with monitoring elements Silencer Connection material (K-nozzle, snap fastener, hose clip) Suction arm ∅ 150 mm with hood (synthetics) incl. throttle valve or Suction crane ∅ 160 mm with hood (metal) incl. throttle valve or Suction nozzle ∅ 160 mm PE bag for the dust collecting tray

2057

►

20

Available as an option (with IFA Certificate) ► ► ►

Automatic start/stop system Lighting kit On/off switch via suction hood Funkenschutzgitter für Absaughaube

00

(30

00

) (4

2200

►

5 66

66 5

00

0)

Available as an option (without IFA Certificate) Activated carbon extension kit

Available versions

CARTMASTER-IFA Stationary cartridge filter unit with 1 suction element

PG 1

Length 2 metres Arm, hose type


Arm, pipe type


Crane

∅ 160

Nozzle

∅ 160

3 metres

4 metres

4 ,5 metres

5 metres

6 metres

7 metres

8 metres

97 500 100

97 500 101 97 500 102

97 500 103

97 500 104

97 500 105 97 500 106

5 680,00 €

5 710,00 €

5 740,00 €

6 100,00 €

6 320,00 €

6 460,00 €

97 500 110

97 500 111 97 500 112

97 500 113

97 500 114

97 500 115 97 500 116

5 870,00 €

5 900,00 €

6 395,00 €

6 590,00 €

6 810,00 €

6 060,00 €

6 670,00 € 7 070,00 €

97 500 120

97 500 121 97 500 122

97 500 123

97 500 124

97 500 125 97 500 126

5 920,00 €

6 060,00 €

6 180,00 €

6 380,00 €

6 510,00 €

6 790,00 €

97 500 130

97 500 131 97 500 132

97 500 133

97 500 134

97 500 135 97 500 136

6 120,00 €

6 270,00 €

6 560,00 €

6 760,00 €

7 070,00 €

97 520 5 450,00 €

6 395,00 €

97 500 151

97 500 152

97 500 153

6 670,00 €

7 080,00 €

7 790,00 €

7 100,00 € 7 340,00 €


►


46

CARTMASTER-IFA Stationary cartridge filter unit, 2 suction elements Suitable for Long-lasting fume extraction for welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. The unit is IFA certified for welding fume class W3.

Description Stationary cartridge filter unit which is IFAcertified in combination with all TEKA suction arms or cranes according to DIN EN 150012-1.

Die abgereinigten Partikel werden in einer frei zugänglichen Staubsammellade gesammelt und können anschließend entsorgt werden.

The separation efficiency is ≥ 99 %.

A baffle plate serves as protection device for the filter cartridges. The fumes and dusts are separated from the filter cartridges. They are coated ex works with a special filter agent. This increases their lifetime considerably compared to standard filter cartridges.

The unit corresponds to the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it in a recirculation mode because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV). IFA 0805006

CARTMASTER-IFA (Art. No. 97 510 101)


A stable sheet steel construction with consistent powder coating guarantees a low maintenance operation even under rough conditions.


Standard equipment ► ► ►

INCLUDING

POWER P OWER



The specially developed dedusting system guarantees optimal separation efficiency during the whole operation. The advantage of the POWER SPRAY-SYSTEM is not only its low maintenance construction without rotating jets which are susceptible to wear, but also the low dedusting pressure and low consumption of compressed air.

►

► ► ► ►

Automatic filter monitoring Operating hours meter Fully automatic cleaning via POWER SPRAY-SYSTEM 2 durable filter cartridges (10 m² filter surface each) Dust collection bin Compressed air container Wall bracket Silencer

Technical data

CARTMASTER-IFA Stationary cartridge filter unit Max. volumetric flow of the fan

3 500 m³/h

Max. pressure

3 000 Pa

Motor performance

2,2 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 681 × 2 100 mm

Weight

approx. 165 kg

47

Our Hotline

+49 28 63 92 82 0

Available as an option (no IFA Certificate)

►

►

2 ⊗ connection material (K-nozzle, snap fastener, hose clip) 2 suction arm ∅ 150 mm with hood (synthetics) incl. throttle valve or 2 suction cranes ∅ 160 mm with hood (metal) incl. throttle valve or 2 suction nozzles ∅ 150 mm or 1 suction nozzle ∅ 250 mm PE bag for the dust collecting tray

►


2057

►

5 66

66 5

Available as an option (with IFA Certificate) ► ► ►

20

Automatic start/stop system Lighting kit On/off switch via suction hood Spark arrester screen for suction hood

00

(30

00

) (4

2200

►

00

0)

CARTMASTER-IFA Stationary cartridge filter unit, 2 suction elements

PG 1

Length per arm Arm, hose typee Internal joints External joints Arm, pipe typee


Kräne Stutzen

2 metres

3 metres

5 metres

6 metres

7 metres

97 510 100

97 510 101 97 510 102

97 510 103

97 510 104

97 510 105 97 510 106

6 680,00 €

6 795,00 €

6 890,00 €

7 340,00 €

7 790,00 €

8 060,00 €

97 510 110

97 510 111 97 510 112

97 510 113

97 510 114

97 510 115 97 510 116

7 040,00 €

7 190,00 €

7 470,00 €

7 860,00 €

8 250,00 €

8 650,00 €

97 510 120

97 510 121 97 510 122

97 510 123

97 510 124

97 510 125 97 510 126

6 790,00 €

7 040,00 €

7 280,00 €

7 890,00 €

8 100,00 €

8 710,00 €

97 510 130

97 510 131 97 510 132

97 510 133

97 510 134

97 510 135 97 510 136

7 310,00 €

7 460,00 €

8 280,00 €

8 810,00 €

9 360,00 €

∅ 160 2x ∅ 150

97 530

6 320,00 € 1x ∅ 250

97 532

6 320,00 €

4 metres

4 ,5 metres

7 650,00 €

97 510 151

97 510 152

97 510 153

8 160,00 €

8 870,00 €

10 170,00 €

8 metres 8 640,00 € 9 110,00 € 9 250,00 € 9 890,00 €


Available versions


48

Accessories: STAVO Dust-pre-separator for filtoo Suitable for Retrofitting of filtoo to increase filter life; serves as a spark arrester; easy installation

STAVO Description This kit is used for preliminary dust separation in the filtoo. The inserted baffle directs the airflow toward the dust collecting drawer. Possibly suctioned sparks are also captured effectively.

► ►

► ► ►

Longer filter life and thus very economical Easy removal of dust particles via dust collecting drawer Uncomplicated installation Can be retrofitted for each filtoo® Patented

In the collecting drawer most of the dust is already pre-separated. The following 4 filter units will be relieved and their lifetime will be increased. The collection lection charge can regularly be emptied in a simple mple manner.

STAVO (Art. No. 97 8013)

Easy dust disposal

2

3

Just open the mainte-

Without the STAVO this

The particles can easily

nance door on the front

dust would have hit the

be disposed of (according

and remove the dust

filter directly and greatly

to their risk classi-

collecting tray.

reduced its lifetime.

fication).

1

Available versions

Accessories: STAVO Dust-pre-separator for filtoo 97 8013 155,00 €

PG 2

49

Accessories: Automatic cleaning Suitable for Retrofitting for STRONGMASTER series built before 2011; fully automatic cleaning of the filter

Description STRONGMASTER devices from Year 1995 to 2011 can be retrofitted with the Backflush extension set. The installation of the automatic cleaning extension is implemented easily and with little effort. The automatic cleaning extension is delivered with the back cover.

The automatic cleaning extension is mounted on the back side of the STRONGMASTER Technical data

Accessories: Automatic cleaning Voltage

230 V

Timer

1 to 60 min

Max. Pressure

3 to 4 bar

Available versions

Accessories: Automatic cleaning 40 0097 030 595,00 €

PG 2


Automatic cleaning (Art. No. 40 0097 030)

Width 300 mm Width 600 mm

Suction hose Ø 45 mm with hard connection nozzles

Length 2,5 m Length 5 m Length 10 m

Ground suction nozzle, width 500 mm Suction pipe for ground suction nozzle, length 1 250mm Connecting sleeve Ø 38 mm for hose Ø 45 mm Set: Ground suction nozzle, suction pipe, connecting sleeve Filter cartridge PTFE 0,8 m²

(for units since September 2003)

Conversion kit for new Filter Art.-No. 10 028 1

(for units up to August 2003)

Splitter attenuator with exhaust gills Filter cartridge PTFE Carbon brush for turbine Gross filter, set of 10, 490 x 490 x 20 mm Prefilter 484 x 484 x 48 mm Activated Carbon filter 484 x 484 x 48 mm Main filter 520 x 520 x 250 mm Dust pre-separator STAVO Filter cartridge 327 x600 mm, 10m², BIA M

Subject to change

CARTMASTER PF-W with 2 suction elements

CARTMASTER PF-W with 1 suction element

CAREMASTER wall mount., 1 suction element

STRONGMASTER with 2 suction elements

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CARTMASTER with 2 suction elements

■

CARTMASTER with 1 suction element

CARTMASTER MV mid vacuum system

Slit nozzle Ø 45 mm, with magnetic base

STRONGMASTER MV mid vacuum system

Round nozzle Ø 45 mm, flexible, with magnetic base

■

CAREMASTER with 2 suction elements

96 317 195,00 € 96 317 1 195,00 € 96 318 134,00 € 93 818 6 179,00 € 96 319 25 62,00 € 96 319 50 119,00 € 96 319 10 229,00 € 12 201 136,00 € 12 202 131,00 € 12 203 26,00 € 12 200 10 285,00 € 10 028 1 133,00 € 10 028 10 40,00 € 97 801 130 239,00 € 98 700 03 205,00 € 98 700 04 39,90 € 97 800 3 71,00 € 97 800 4 72,00 € 97 800 6 63,00 € 97 800 5 206,00 € 97 80 13 156,00 € 10 025 418,00 €

CAREMASTER with 1 suction element

Funnel-shaped nozzle Ø 45 mm, flexible, with magnetic base

filtoo® mechanical filter unit

Art. No. PG 2

HANDYCART cartridge filter unit

Description

STRONGMASTER-IFA with 1 suction element

Accessories

CAREMASTER wall mount., 2 suction elements

1. Mobile and wall-mounted suction and filtering filter units systems

50

■ ■ ■

■ ■ ■ ■ ■ ■

■

■

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790,00 €

10 029 280,00 € Particle filter H13 610 x610 x292 mm 10 030 (Separation efficiency ≥ 99%) 345,00 € Particle filter H13 610⊗610⊗186 mm 10 035 7 (when used with activated charcoal cartridge) 346,00 € Prefilter mats, set of 10, 10 032 610 x610 x20 mm 107,00 € Aluminium mesh filter 610⊗610⊗15 mm 10 000 8 140,00 € On/off switch via suction hood 96 313 321 236,00 € Lighting kit for 1 suction arm 96 323 259,00 € for 2 suction arms 96 324 490,00 € Precoat for filter cartridges, 400 g (bucket) 95 100 4 63,00 € Precoat for filter cartridges, 100 g (bucket) 95 100 500 01 23,00 € Particle filter 610 x610 x292 mm (Separation efficiency ≥ 99%)

More filter cartridges on page 89

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Spark latch with copper lamellas

97 053 630,00 € 95 014 901 601

■

■

consisting of an additional housing and activated carbon filter 610x610x100 mm 1050,00 € (unit is 270 mm higher) Activated carbon filter within interchangeable housing 610 x610 x100 mm

■

CARTMASTER PF-W with 1 suction element

■

CARTMASTER with 2 suction elements

■

CARTMASTER with 1 suction element

■

STRONGMASTER with 2 suction elements

CAREMASTER with 2 suction elements

Filter cartridge with PTFE membrane

STRONGMASTER-IFA with 1 suction element

10 009 0 976,00 € Automatic start-stop Midi Control 96 313 121 system for 400 V 462,00 € Set of 10 dust bags 10 030 250 128,00 € 10 030 251 128,00 € 10 030 252 98,00 € Dedusting set (consisting of special com10 030 100 pressed air jet and compressed air hose) 204,00 € Activated carbon filter within interchangea- 97 901 120 ble housing 610x610x100 mm 445,00 € Extension set for activated carbon filters 97 056

CAREMASTER with 1 suction element

Art. No. PG 2

filtoo® mechanical filter unit

Description

HANDYCART cartridge filter unit

51

52

1. Mobile and wall-mounted wall-mo suction and filtering systems

Industry 4.0 describes the linking of industrial production with the latest information and communication

IN

technology. This development is the increasing digitalization of business and society, smartphone, tablet, internet, smart home. It permanently changes the way how Germany produces and works in the future. Smart factories are the future, says Erwin Telöken, CEO O of TEKA GmbH. The technical basis for this are intelligent, t, digitally networked systems, which help to create a largely self-organized production. People, machines, equipment and products communicate with each other. er.

Sm

Production and logistics processes between companiess in the same process are intelligently linked together to make production more efficient, more flexible and healthier. If all information is available in real time, a company can an be proactive about the availability of certain spare parts, ts, ts missing parts, misconduct, etc. Through the use of sensors TEKA SmartFilter - Airtracker er - DifCon series and the actuators of EcoCube and FilterCube series, production processes for networking g can be controlled, for example in MicroStep cutting laser ser systems across companies, so that resources and energy gy can be saved, explains Telöken.

MicroStep Cutting-/Laser technology -Actuators-

Intelligent sensors/actuators can help to manage the errors that occur in all companies and can not be completely avoided. All in all, the efficiency of the production can be improved by the intelligent networking, competitiveness strengthened and flexibility of the production can be increased TEKA – Industry 4.0 – The future is NOW.

DifCon -Sensors-

TEKA

2.53Sensors Our Hotline

+49 28 63 92 82 0

DUSTRY 4.0 SmartFactory

martFilter

uture is NOW f he

Airtracker

4.

-Sensors-

SmartWarehouse

extraction unit -Actuators-

AirController -Sensors-


T

-Sensors-

2. Sensors

54

Airtracker Basic Room monitoring system Suitable for Monitoring of air quality in the hall or in the workspace and control the connected extraction and filter systems.

Description The innovative, smart room monitoring system of the future. The European division of the World Health Organization (WHO) has called on the EU to install stricter air quality standards. The innovative, intelligent solution for that is the TEKA Airtracker room monitoring system.

Airtracker Basic Room monitoring system

The newly developed sensor captures particles smaller than 100 nanometers and convinces in the evaluation from 0 to 30 mg/ m³ with an accuracy of ± 0.1 mg/ ³, documented and certified. Building up trust. High-tech sensors guarantee reliable measured value and safety. Individual adjustment of threshold values set the course for a secure future. Once the threshold value is reached, the sensor indicates the current status of the particulate concentration by two widely visible, large-size LED strips with traffic light func-

tion. By the optionally available AirController, TEKA fans or filter systems can be controlled, depending on particulate pollution. Ready-to-Go: Industry 4.0 – TEKA Airtracker. Businesses can document, manually or by the data logger (optional), its compliance with the trade association rules, even in advance before auditing. Precaution and employee health always in view - boost confidence. Dust, whether coarse or fine – even up to nanoparticles, dust categories PM2.5 for A-dust or PM10 for E-dust – the TEKA Airtracker with its newly developed sensor supervises the respirable dust in a more than 30 meters wide radius with an accuracy of +/- 0.1 Micrometer, certified – Feeling safety.

Technical data

Airtracker Basic Room monitoring system Wireless standard

2.4 GHz IEEE 802.15 conform wireless standard

Processor

CPU i.MX6 with 2 cores up to 1 GHz

Security

128-bit AES Encryption

Interfaces

LAN-/WLAN-Modul/UART/USB

Memory

4 GB Flash/RAM 1 GB/SD-Card slot

Voltage

230/110 V/AC

Casing

Metal

Weight

approx. 12 kg

Measures (W x D x H)

600 mm x 250 mm x 220 mm

Temperature

-10°C to + 60°C

Humidity

10% to 95%

Fine dust

0 mg3/m to 30 mg3/m (Accuracy ± 0,1 mg3/m )

Noise level

40 db to 140 db

55

Our Hotline

+49 28 63 92 82 0

Standard features of TEKA Airtracker include additional innovative sensors: Air temperature, humidity and noise levels are also measured.

TEKA Connect

Networked sensors/actuators are the future in the "Industry 4.0". TEKA already faces this networked technology nowadays. TEKA sensors/actuators are already an integral part of the industry. With suitable smartphone, tablet or PC, the TEKA Airtracker app can be downloaded. It depicts the current values of room temperature, humidity, particulate pollution and volume levels. Various settings in the app complete the user-friendliness and functionality.

The Airtracker room montoring system is for example mounted on the ceiling at a central location

There are many "dust sensors". Quality and safety, however, provides only the networking of certified sensors, which document the measured data.

The corresponding app can be installed on any current iOS system. Available versions

Airtracker Basic Room monitoring system 20170140 799,00 €

PG 3


TEKA Airtracker. The future is NOW.

2. Sensors

56

AirController WLAN communication solution Suitable for Controlling fans, filter systems, ventilation systems, air conditioning, alarm detection systems and much more. Description The TEKA Air Controller is a reliable intelligent wireless communication solution for the most varied automation levels according to the IEEE 802.11 standard. In conjunction with the Airtracker system the AirController can perform various actions: controlling of fans, filter systems, ventilation

can easily control or monitor the AirController via smartphone, tablet or PC. The TEKA AirController - in combination, is an intelligent and complex management system for the extraction and ventilation systems of a modern industrial building. Monitor and control - the intelligent fault management system. TEKA Industry 4.0 – the future is NOW.

AirController

TEKA Connect

systems, air conditioning, alarm signaling system and much more. These range from price-sensitive applications to high-performance applications and specific industry functions in connection of TEKA series sensors: SmartFilter, DifCon and Airtracker systems. The air controller is usable both in the control cabinet or as a standalone version for external fans or mountable on TEKA suction and filtration equipment. Traditional control systems have existed for years. The modern version in combination with Airtracker WLAN is however again significantly more convenient, because you

Available versions

AirController WLAN communication solution 20170150 265,00 €

PG 3

57

SmartFilter Suitable for Parameter monitoring of filter cartridges in FILTERCUBE systems. Description Supported by the Federal Ministry of Education and Research (BMBF) the patented project "Smart Filter" was realized under the direction of TEKA & EDC together with their project partners. Filter systems of FILTERCUBE series - linked in the manufacturing process. •

Detecting the degree of contamination and the temperature in each filter

•

Automatic identification of the filter and the filter class

•

Improve safety standards and worker protection

•

Data logging, data and energy transfer via RFID ISO 15693

•

Fully monolithically integrated system in a 350 nm CMOS technology

Example: Cutting Technology / Welding Monitoring parameters, humidity - temperature - amount of dust filter leaks. The sensors detect that the system parameters by operating errors, defects or other parameters have changed and arrange the appropriate actions. SmartFilter

DifCon Suitable for Measuring the differential pressure, filter monitoring Description DifCon is a newly developed, digital differential pressure transducer for gaseous media. Our differential pressure sensor is suitable for supervising overpressure, vacuum and differential pressure of gaseous, non-aggressive media. Areas of application for and in modern building management systems. The TEKA DifCon sensor unit is also suitable for filter monitoring. The differential pressure informs about the degree of contamination of the filter. Our sensors and devices are designed for a long-standing, reliably continuous use. They are very robust and sensitive, designed for measuring differential pressures of up to 10 kPa. Typical applications are measurements in mobile and stationary filters and extraction, air condi-

tioning, ventilation, filtration systems and clean room technology and industry. The TEKA DifCon sensor unit is equipped with an optional GSM module. Thus, the data obtained can be logged. Task of the monitoring process is to capture the variety of available energy statistical information and to make it understandable. TEKA DifCon is a modern innovative monitoring system database.

DifCon

58

In the field of stationary and central systems we offer devices for medium and high amounts of emissions fitted with a fully automatic dedusting system. Additionally, there are high-capacity units in this field that can be installed to fixed places in production halls and that allow a simultaneous extraction of many different workplaces via ducting and hoses. Our technicians adapt the different components optimally to the needs of every customer.

TEKA POWER SPRAY-SYSTEM – Fully automatic dedusting

POWER P OWER


Solenoid valve Inlet

Precoat

Particle

Filter element

Displacer

TEKA implements a fully automated dedusting systems for almost all units in the following category: the microprocessor-controlled POWER SPRAY-SYSTEM! Instead of the usual 8 bar with jet-/rotating nozzles this system requires barely 4 bar pressure. There are no follow-up costs for worn out rotating nozzles. This intelligently developed system dispenses the air within the filter cartridge optimally. If the filter has to be changed after extensive use at some point, the filter cartridge with the displacer is easily removable (common jet-/rotating nozzles have to be disassembled tediously. The core piece of the POWER SPRAY-SYSTEM is the displacer within the filter cartridge. This displacer dispenses the incoming air evenly onto the Filter surface. The cartridge is dedusted gently and effectively.

3. Central suction and filter systems Our Hotline

+49 28 63 92 82 0

e future is N Th

FILTE

RCUB E

IFA 0605012


OW

4.

3. Central suction and filtering systems

60

FILTERCUBE 2N / 2H-IFA Central filter units Suitable for Various suction problems at several working places at the same time for work involving unalloyed metals and precious metals, galvanized material and aluminium. The units are IFA certified for welding fume class W3.

Description The stationary filter units FILTERCUBE 2N and 2H are certified according to DIN EN ISO 150121 IFA. The separation efficiency is ≥ 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV).

The filter cartridges are precoated ex works with a special filter medium. This increases their lifetime compared to standard cartridges considerably. The dedusting is controlled by a microprocessor by means of the display control via the POWER SPRAY-SYSTEM.

The released fumes and dusts are extracted via appropriate suction elements and guided into the filter unit. A baffle plate with large surface serves as pre-separator and distributes the particles on the whole filter surface.

IFA 0605013

FILTERCUBE 2N Schweißrauchabscheideklasse W3

All filter units are fitted with hanging filter cartridges. Thus, the admission of the cartridges is carried out on the side. Heavy particles fall down directly into the dust container.

INCLUDING

POWER P OWER



Technical data

FILTERCUBE 2N / 2H Central filter units Max. volumetric flow of the fan

2 500 – 5 000 m³/h

Motor performance

1,5 – 4,0 kW


≥ 99 %

Sound level

approx. 72 dB(A)


665 × 983 × 2 070 – 2 670 mm

Weight

approx. 280 – 350 kg

61

Our Hotline

+49 28 63 92 82 0


► ►

► ► ► ► ► ►

►

Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit 2 extensive filter cartridges with 600 mm each (type 2N) or with 1 200 mm length (type 2H) Dust collecting tray with sealing device Fan within a soundproof housing Integrated compressed air container Control unit for the fan Maintenance doors for all operating areas Maintenance door in the filter cartridge housing with inspection window made of laminated safety glass Suction nozzle according to type Ø 160 – 315 mm PE bag for the dust collecting tray

► ► ►

►

Continuous precoating device Particle sensor Easy-Clean-Plus filter cartridges (2 x 12,5 m² for version 2N, 2 x 25 m² for version 2H) Spark pre-separator

Available as an option (without IFA Certificate) ►

Activated carbon extension kit 66 5

3 98

3 98

66 5

1005

705

Available versions

FILTERCUBE 2N / 2H Central filter units, IFA-Certified Max. volumetric flow of the fan 2 500 m³/h

3 500 m³/h

PG 3

4 000 m³/h

5 000 m³/h

Max. pressure

2 800 Pa

3 000 Pa

3 000 Pa

3 000 Pa

Motor performance

1,5 kW

2,2 kW

3,0 kW

4,0 kW

FILTERCUBE 2N – 2500 95 014 200 150 153 00

FILTERCUBE 2N – 3500 95 014 200 220 203 00

FILTERCUBE 2H – 4000 95 014 210 300 313 00

FILTERCUBE 2H – 5000 95 014 210 400 403 00

5 890,00 €

6 160,00 €

6 790,00 €

7 340,00 €


2070

2670

►



62

FILTERCUBE 4N / 4H-IFA Central filter units Suitable for Various suction problems at several working places at the same time for work involving unalloyed metals and precious metals, galvanized material and aluminium. The units are IFA certified for welding fume class W3.

Description The stationary filter units FILTERCUBE 4N and 4H are certified according to DIN EN ISO 15012-1 IFA. The separation efficiency is ≥ 99 %. The unit meets the security requirements of units of the welding fume category W3 (highly alloyed steels). If you handle the unit correctly, you can use it for circulating air operation because it fulfills the requirements of the exceptional rules according to the new German Hazardous Substances Ordinance (GefStoffV).

The filter cartridges are precoated ex works with a special filter medium. This increases considerably their lifetime compared to standard cartridges The dedusting is controlled by a microprocessor by means of the display control via the POWER SPRAY-SYSTEM.

The released fumes and dusts are extracted via appropriate suction elements and guided into the filter unit. A baffle plate with large surface serves as pre-separator and distributes the particles on the whole filter surface. IFA 0605012

FILTERCUBE 4H


All filter units are fitted with hanging filter cartridges. Thus, the admission of the cartridges is carried out on the side. Heavy particles fall down directly into the dust container.

INCLUDING

POWER P OWER



Technical data

FILTERCUBE 4N / 4H Central filter units Max. volumetric flow of the fan

3 500 – 10 000 m³/h

Max. pressure

2 700 – 3 000 Pa

Motor performance

2,2 – 11,0 kW


≥ 99 %

Sound level

approx. 72 dB(A)


800 × 800 × 2 320 – 3 067 mm

63

Our Hotline

+49 28 63 92 82 0

►

► ►

► ► ► ► ► ►

►

Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit 4 extensive filter cartridges with 600 mm each (type 4N) or with 1 200 mm length (type 4H) Dust collecting tray with sealing device Fan within a soundproof housing Integrated compressed air container Control unit for the fan Maintenance doors for all operating areas Maintenance door in the filter cartridge housing with inspection window made of laminated safety glass Suction nozzle according to type Ø 250 – 400 mm PE bag for the dust collecting tray


►

2390

►

Available as an option (without IFA Certificate)

3070

Standard equipment

►

► ►

Continuous precoating device Particle sensor Easy-Clean-Plus filter cartridges (4 x 12,5 m² for version 4N, 4 x 25 m² for version 4H) Soundproof housing of the fan Soundproof baffle (only in combination with soundproof housing)

80 0

80 0

0 80

0 80

FILTERCUBE 4N (left) and FILTERCUBE 4H (right)

Available versions

FILTERCUBE 4N / 4H Central filter units, IFA certified

PG 3


3 500 m³/h

4 000 m³/h

5 000 m³/h

6 000 m³/h

7 500 m³/h

10 000 m³/h

Max. pressure

2 700 Pa

3 300 Pa

3 600 Pa

4 100 Pa

3 950 Pa

4 600 Pa

Motor performance

2,2 kW

3,0 kW

4,0 kW

5,5 kW

7,5 kW

11,0 kW

Dimensions (B×T×H)

800 × 800 × 2 320 mm

800 × 800 × 2 320 mm

800 × 800 × 2 370 mm

800 × 800 × 2 920 mm

800 × 800 × 2 982 mm

800 × 800 × 3 067 mm

FILTERCUBE 4N – 3500 95 014 400 220 311 00

FILTERCUBE 4N – 4000 FILTERCUBE 4N – 5000 95 014 400 300 351 00 95 014 400 400 401 00

FILTERCUBE 4H – 6000 95 014 410 550 621 00

FILTERCUBE 4H – 7500 95 014 410 750 801 00

FILTERCUBE 4H – 10000 95 014 411 101 001 00

8 990,00 €

9 960,00 €

13 160,00 €

13 640,00 €

15 570,00 €

10 640,00 €


►

962

►

1212



64

FILTERCUBE Mid/High vacuum system Suitable for Local extraction using hoses and nozzles with a small diameter (e.g. slit nozzle) – a more flexible solution if it is not possible to install suction arms due to lack of space

Description Compact, extremely space-saving central mid vacuum filter and suction unit for several places (e.g. changing working places on shipyards.) The dedusting is microprocessor-controlled by the display control and is carried out automatically by the POWER SPRAY-SYSTEM. The extracted dusts fall into the dust collecting tray and can be removed without danger by means of an integrated PE-bag.

The filter cartridges are precoated ex works with a special filter medium. This increases considerably their lifetime compared to standard cartridges


► ►

FILTERCUBE 4N HV with high vacuuum fan and switch cabinet

INCLUDING

The advantages of the system are the optimal dedusting performance (high cartridge lifetime, high suction performance), its userfriendliness and low maintenance.

►

► ► ►

The housing is made of a stable steel plate construction and fitted with a powder coating inside and outside.

POWER P OWER

►



► ffurther fur fu u th her informa information ma ation tio on page 58

Filter cartridges of the category BIA M (separation efficiency ≥ 99 %) Display control unit POWER SPRAY-SYSTEM Maintenance doors for all operational areas Maintenance door for the filter cartridges housing Dust collecting tray Display control unit Suction nozzle PE bag for the dust collecting tray

►

Mobile version with protective frame (only for version Filtercube 4N) Flap valves Particle sensor

Technical data

FILTERCUBE Mid/High vacuum system Max. volumetric flow of the fan

500 – 3 000 m³/h

Max. pressure

10 000 – 22 000Pa

Motor performance

3,0 – 37,0 kW


≥ 99 %

Sound level

approx. 72 dB(A)


800 × 800 × 2 320 – 2 720 mm

65

Our Hotline

2664

+49 28 63 92 82 0

962

Ducting system, leading to the adjacent high vacuum fan (not visible in picture).

80

80

0

0

0

MV system (left) und HV system (right)

Available versions

FILTERCUBE Mid/High vacuum system

PG 3

Mid vacuum system Max. volumetric flow of the fan

500 m³/h

1 000 m³/h

2 000 m³/h

Motor performance Dimensions

3,0 kW 800 × 800 × 2 664 mm

5,5 kW 800 × 800 × 2 720 mm

11,0 kW 800 × 800 × 2 720 mm

3 000 m³/h

FILTERCUBE 4N – 500 MV FILTERCUBE 4N – 1000 MV FILTERCUBE 4N – 2000 MV 95 014 400 300 203 81 95 014 400 550 313 81 95 014 401 100 403 81 10 990,00 €

11 780,00 €

16 820,00 €

18,5 kW

22,0 kW

37,0 kW

FILTERCUBE 4N – 1000 HV 95 014 401 850 404 82

FILTERCUBE 4N – 2000 HV 95 014 402 200 404 82

FILTERCUBE 4N – 3000 HV 95 014 403 700 404 82

Price on application



High vacuum system Motor performance


80

80

0


66

ZPF 6H Central suction and filter unit Suitable for Various extraction tasks at several working places at the same time. Especially suitable for large amounts of air.

Description The central, self-dedusting cartridge filter system cleans the polluted air that is guided by an extraction element suitable for practical application through a specially designed ducting system. A baffle plate with a large surface made of copper serves as preseparator and disperses the particles on the whole filter surface.

The dedusting is controlled by a microprocessor by means of the display control via the POWER SPRAY-SYSTEM.


►

ZPF 6H with fan next to it

INCLUDING

POWER P OWER


ffurther fur fu u th her informa information ma ation tio on page 58

All filter units are equipped with hanging filter cartridges of the filter category BIA M (separation efficiency ≥ 99 %). Thus, the cartridges are admitted on the side. Heavy particles immediately fall into the dust collecting container.

►

► ► ► ► ►

The filter cartridges are coated ex works with a special filter medium. This increases their lifetime compared to standard cartridges. The advantages of this self-dedusting system are the optimal dedusting performance (high lifetime of the cartridges, high extraction performance), the user-friendliness and the low maintenance.

► ►

Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit 6 extensive filter cartridges with 25 m² filter surface each Dust collecting tray with snap fasteners Powerful fan incl. control Integrated compressed air container Maintenance doors for all operational areas Display control unit Filter medium (precoat) PE bag for the dust collecting tray


Soundproof housing for the fan Spark pre-separator

Technical data

ZPF 6H Central suction and filter unit Max. volumetric flow of the fan

5 000 – 8 000 m³/h

Max. pressure

2 500 – 3 000 Pa

Motor performance

5,5 – 11,0 kW


≥ 99 %

Filter surface

150 m² (6⊗25 m²)

67

Our Hotline

0 144

Available versions

ZPF 6H Central suction and filter unit

PG 3


5 000 m³/h

6 000 m³/h

8 000 m³/h

Motor performance

5,5 kW

7,5 kW

11,0 kW

Pressung

2 500 Pa

2 800 Pa

3 000 Pa

Filter surface

150 m² (6⊗25 m²)

150 m² (6⊗25 m²)

150 m² (6⊗25 m²)

ZPF 6H – 5000 94 014 610 551 501 00

ZPF 6H – 6000 94 014 610 751 501 00

ZPF 6H – 8000 94 014 611 101 501 00

23 680,00 €

23 990,00 €

24 760,00 €


144 0

1335

2620

+49 28 63 92 82 0


68

ZPF 9H-IFA Central suction and filter unit Suitable for Various extraction tasks at several working places at the same time using unalloyed metals and precious metals, galvanized material and aluminium. Especially suitable for large amounts of air. This unit is IFA certified for welding fume class W3. Description The filter unit is IFA-certified according to DIN EN ISO 15012-1. The separation efficiency is ≥ 99 %. The unit corresponds to the security requirements of units of the welding fume category W3 (highly alloyed steels). The central, self-dedusting cartridge filter system cleans the polluted air that is guided by a suction element suitable for practical application through a specially designed ducting system.

The combination of display control unit and POWER SPRAY-SYSTEM guarantees a very high dedusting performance of the filter cartridges in order to make ensure an optimal suction performance during operation although the dedusting pressure is very low. The unit is suitable for indoor and outdoor assembly. Several filter modules can be connected in series. The modular construction allows extending the unit at any time in order to achieve larger filter surfaces.

The advantages are the optimal dedusting performance (high lifetime of the cartridges, high suction performance), the user-friendliness and the low maintenance.

It is possible to return the filtered air into the working space which means a considerable save of heating costs especially in winter. Alternatively, in summer, the extracted air can also be guided outside.

The filter cartridges are precoated ex works by a special filter medium. This procedure considerably increases the lifetime compared to standard filter cartridges.

Example: ZPF 9H

Technical Data / Available versions

ZPF 9H Central suction and filter unit Motor performance 7,5 kW

11,0 kW

15,0 kW

18,5 kW

Max. Pressure

3 900 Pa

4 600 Pa

4 800 Pa

5 300 Pa

Fan

on top of the unit 94 014 910 751 401 00

placed next to the unit in a soundproof housing 94 014 911 101 801 00

94 014 911 501 804 00

94 014 911 852 254 00

20 980,00 €

22 520,00 €

32 970,00 €

37 750,00 €

Max. volumetric flow of the fan:

7 500 m³/h

10 000 m³/h

16 000 m³/h

17 200 m³/h

Filter surface:

140,4 m² (9 × 15,6 m²)

180 m² (9 × 20 m²)

180 m² (9 × 20 m²)

225 m² (9 × 25 m²)

Amount of modules:

1

1

1

1

94 014 911 102 251 00

94 014 911 502 254 00

94 014 911 853 604 00

26 860,00 €

37 260,00 €


max. vol. flow of fan:

10 000 m³/h

16 000 m³/h

19 000 m³/h

Filter surface:

225 m² (9 × 25 m²)

225 m² (9 × 25 m²)

360 m² (18 × 20 m²)

Amount of modules:

1

1

2

69

Our Hotline

+49 28 63 92 82 0 INCLUDING

POWER P OWER



Standard equipment

►

► ►

► ► ►

Housing made of stable steel plate with powder coating from inside and outside Low wear and maintenance dedusting via POWER SPRAY-SYSTEM Dust collecting tray Precoated filter cartridges of the category BIA M (separation efficiency ≥ 99 %) Display control unit Filter medium (Precoat) PE bag for the dust collecting tray

2620

►

Available as an option ► ► ►

Spark pre-separator Particle sensor Fire extinguishing systems Frequency converter 14 40

40 14

PG 3

22,0 kW

30,0 kW

37,0 kW

45,0 kW

55,0 kW

4 300 Pa

5 400 Pa

5 100 Pa

5 600 Pa

5 600 Pa

placed next to the unit in a soundproof housing 94 014 912 202 254 00

94 014 913 003 604 00 94 014 913 703 604 00 94 014 914 504 504 00 94 014 915 506 754 00






20 000 m³/h

28 000 m³/h

32 000 m³/h

35 000 m³/h

42 000 m³/h

225 m² (9 × 25 m²)

360 m² (18 × 20 m²)

360 m² (18 × 20 m²)

450 m² (18 × 25 m²)

675 m²

1

2

2

2

3

94 014 912 203 604 00

94 014 913 004 504 00 94 014 913 704 50 400 94 014 914 505 404 00





23 000 m³/h

28 000 m³/h

32 000 m³/h

39 000 m³/h

360 m² (18 × 20 m²)

450 m² (18 × 25 m²)

450 m² (18 × 25 m²)

540 m² (27 × 20 m²)

2

2

2

3


►


70

DustVac Dust discharge system Suitable for Add-On for extraction and filtration systems for increasing the dust collection capacity to more than 200 liters capacity.

Description

Standard equipment

The DustVac is an optional device extension for suction and filter system. It serves as an automatic dust discharge system. In adjustable time intervals the dust is sucked from the collecting case of extraction and filter unit into the DustVac.

► ► ►

► ► ►

Sealing mat system Innovative airflow system Dust collector housing with reduced height for replacing the existing dust collector Timer adjusting the feed intervals Compressed air connection Powder coated sheet steel construction

The plant has to be supplied with compressed air during operation. The raw air of the extraction and filter unit is then passed to the DustVac via a hose. Another hose leads the cleaned air back to the filter system. This system usually reduces the height of the filter unit. The dust collection capacity is increased up to 215 l.

DustVac

The DustVac can be both operated in conjunction with a 215 liter standard barrel and with an international drum-barrel. The large sealing mat is pressed onto the barrel during operation, thus ensuring a closed system. Barrels and hoses are not included (see next page).

Technical data

DustVac Dust discharge system Max. Flow rate

790 m³/h

Max. Pressure

3.250 Pa

Voltage

100–240 V

Frequency

50/60 Hz

External compressed air

4,5–5 bar

Compressed air consumption

approx. 0,2 m³/h

Air Supply

dry / oil free

Weight

approx. 120 kg

Dimensions

1 100 x 700 x 1 730 mm

71

Our Hotline

+49 28 63 92 82 0

Conventional systems Big bag solution Rotary feeder Large space requiremen Many moving parts High cost of acquisition Available versions

DustVac Dust discharge system

PG 3

201 701 10 2 140,00 €

Set | Dust collection barrel with hoses Accessory for DustVac

The painted steel sheet barrel has a capacity of 215 l. It has a wall thickness of 0,8 mm, a diameter of 60 cm and a height of 90 cm.It is locked with a clamp.

DustVac

Norm-Barrel & Drum-Barrel

Included in the set are two hoses of 3 m length and diameters of 38 and 44 mm, which are required for the operation of the DustVac. The hoses are characterized by good flexibility and high temperature resistance. They keep their form at high pressure.

Available versions

Dust collection barrel with hoses for DustVac 201 701 11 270,00 €

PG 3


Description


72

Accessories: Spark latch Suitable for Central suction and filter units and suction ductings. Ideal protection device against fire risk of filter units

Angle top view

Description

Standard equipment

The spark latch consists of a separate housing with integrated copper plates. The assembly of the copper plates guarantees a multiple air scoop. Due to this, sparks bump into the baffle plates and emit their energy.

► ►

Baffle plates Maintenance hole

The spark latch can be screwed to the filter unit. Of course it can also be integrated into the suction ducting (please also check accessories starting from page 109). By means of a maintenance hole, the spark latch can be cleaned if necessary.

Angle frontal view

Detailed view of the copper plates (up to 17 kg of copper content)

View with opened lid

Available versions

Accessories: Spark latch

PG 0

Suction nozzle

∅ 250 mm

∅ 450 mm

Dimensions (WxDxH)

370 x 415 x 370 mm

500 x 541 x 370 mm



73

Accessories: Spark pre-separator

Our Hotline

+49 28 63 92 82 0

Suitable for Central suction and filter units. Ideal protection device against fire risk of filter units.

Description

Available as an option

Metal working produces not only respirable pollutants, but also sparks and glowing parts – such as during grinding or cutting.

►

Housing made of stainless steel Collecting container made of stainless steel

►

The special diversion of the polluted air inside the unit guides heavy and especially glowing parts into the water.

Standard equipment

►

►

► ► ► ►

Level control Housing made of galvanized steel Inspection glass for monitoring the water level Control and maintenance door with snap-fasteners Collecting container Water connection Transition piece for ducting Shut-off valve

Spark pre-separator

B

A

Dimensions

A

B

C

FVS 1 000 - 3 000

560 mm

760 mm

1 430 mm

FVS 4 000 - 5 000

760 mm

960 mm

1 445 mm

FVS 8 000 - 12 000

1 060 mm

1 260 mm

1 433 mm

Available versions


PG 3

max. volumetric flow up to 3 000 m³/h

up to 5 000 m³/h

up to 12 000 m³/h

FVS 1 000 - 3 000 20 101 020 5

FVS 4 000 - 5 000 20 104 020 5

FVS 8 000 - 12 000 20 108 020 5

3 140,00 €

3 350,00 €

3 980,00 €


►

C

►

74

3. Central suction and filtering filter units systems

For filter cartrdiges please check page 89

■

■

■

■

■ ■

■ ■ ■ ■ ■ ■ ■ ■ ■ ■


■

Wet cyclone separator

■

ZPF 9H Central suction and filter unit, IFA

10 030 251 128,00 € 10 030 250 128,00 € Precoat for filter cartridges, packaging unit 400g 95 100 4 63,00 € Hopper jet Ø 45 mm, flexible, with magnetic base 96 317 196,00 € Round nozzle Ø 45 mm, flexible, with magnetic base 96 317 1 196,00 € Slit nozzle Ø 45 mm, Width 300 mm 96 318 6 with magnetic base 134,00 € Width 600 mm 93 81 86 179,00 € Ground suction nozzle, width 500 mm 12 201 136,00 € Suction pipe for ground suction nozzle, length 1250 mm 12 202 131,00 € Connection sleeve Ø 38 mm for hose Ø 45 mm 12 203 26,00 € Length 2,5 m Suction hose 96 319 25 Ø 45 mm with hard 62,00 € connection nozzles Length 5,0 m 96 319 50 119,00 € Length 10,0 m 96 319 10 229,00 € Set of 10 dust bags

ZPF 6H Central suction and filter unit

Art. No.

FILTERCUBE Mid/High vacuum system

PG 2

FILTERCUBE 4N / 4H Central filter units, IFA

Bezeichnung

FILTERCUBE 2N / 2H Central filter units, IFA

Accessories

75

ControlUnit filter control

Our Hotline

+49 28 63 92 82 0

Suitable for Mobile and central suction and filter units

Description

Standard equipment

The filter control ControlUnit monitors all processes within a suction and filter unit.

► Microprocessor-controlled ► Multilanguage text display ► Operating hours meter

It calculates the specific amount of compressed air required for the dedusting process. The air quantity can be regulated and the dedusting process can either be controlled manually or on the basis of the differential pressure or time. The control keys allow for an easy handling of the software. The control lamp makes a high operational safety possible.

► Control lamp for operational

and default messages ► Data display ► Pressure display

Available as an option ► External outlet for

monitoring of the unit

Display of the ControlUnit


The control unit is complete and ready for use for the individual application. The menu indicates all specific adjustable values. In part, they can only be adjusted after a passcode has been entered.


76

Wet cyclone separator Suitable for Extraction of grinding dust – in special version also suitable to extract aluminium dust

r

Description

Standard equipment

The advantages of the unit are its simple and trouble-free operation. Pumps or jets which could create troubles are not used.

► ► ► ►

The air is cleaned by swirling the dust with water. The particles in the air flow are enclosed by water and bonded. The extracted dust particles set down in the lower water tank and can be discharged by the ball valve which is installed at the lowest position of the unit and can be removed through a maintenance flap.

► ► ►

Stable, high performance fan with silencer Housing made of galvanized steel Ball valve for water outlet Water tanks Level control Shut-off valve Adjustable feet, 420 mm (use optional)


Automatic sludger

The fan is suitable for continuous operation and is placed onto the unit by standard. Wet cyclone separator

The engine of the wet cyclone separator requires very low maintenance

Technical data

Wet cyclone separator Max. volumetric flow of the fan

1 500 – 9 000 m³/h

Max. pressure

1 400 – 2 700 Pa

Motor performance

1,5 – 11,0 kW

77

Our Hotline

420

C

D

+49 28 63 92 82 0

A

Dimensions A

B

C

D

WNA 1 500

1 160 mm

850 mm

2 350 mm

2 660 mm

WNA 2 000

1 360 mm

1 050 mm

2 235 mm

2 575 mm

WNA 3 000

1 360 mm

1 050 mm

2 235 mm

2 625 mm

WNA 3 500

1 360 mm

1 050 mm

2 235 mm

2 635 mm

WNA 5 000

1 560 mm

1 250 mm

2 705 mm

3 220 mm

WNA 7 500

1 760 mm

1 450 mm

2 770 mm

3 310 mm

WNA 9 000

1 760 mm

1 550 mm

2 805 mm

3 320 mm

Available versions

Wet cyclone separator Max. volumetric flow of

PG 3

1 500 m³/h

2 000 m³/h

3 000 m³/h

3 500 m³/h

5 000 m³/h

7 500 m³/h

9 000 m³/h

Motor performance

1,5 kW

2,2 kW

3,0 kW

4,0 kW

5,5 kW

7,5 kW

11,0 kW

Standard

WNA 1 500 20 035 001 5

WNA 2 000 20 035 002 2

WNA 3 000 20 035 003 0

WNA 3 500 20 035 004 0

WNA 5 000 20 035 005 5

WNA 7 500 20 035 007 5

WNA 9 000 20 035 001 502

9 250,00 €

9 940,00 €

9 980,00 €

10 120,00 €

13 690,00 €

14 970,00 €

19 830,00 €

WNA-AL 1 500 20 035 001 577

WNA-AL 2 000 20 035 002 277

WNA-AL 3 000 20 035 003 077

WNA-AL 3 500 20 035 004 077

WNA-AL 5 000 20 035 005 577

WNA-AL 7 500 20 035 007 577

WNA-AL 9 000 20 035 001 502 77








the fan

For aluminium dust


B

78

Our room ventilation and filter systems offer supporting room air cleaning, especially for work processes with severe fume formation.

TEKA POWER SPRAY-SYSTEM – Fully automated dedusting

POWER P OWER


Solenoid valve Inlet

Precoat

Particle

Filter element

Displacer

TEKA implements a fully automated dedusting systems for all units: the microprocessor-controlled POWER SPRAYSYSTEM! Instead of the usual 8 bar with jet-/rotating nozzles this system requires barely 4 bar pressure. There are no follow-up costs for worn out rotating nozzles. This intelligently developed system dispenses the air within the filter cartridge optimally. If the filter has to be changed after extensive use at some point, the filter cartridge with the displacer is easily removable (common jet-/rotating nozzles have to be disassembled tediously). The core piece of the POWER SPRAY-SYSTEM is the displacer within the filter cartridge. It dispenses the incoming air evenly onto the Filter surface. The cartridge is dedusted gently and effectively.

4. Room ventilation systems Our Hotline

T

82 0 92 25 35 22 +490028863 08

e futur is NOW e h

4.

AIRTECH AIRTEC CH

IFA 0605012


4. Room ventilation systems

80

AIRTECH P10 Suitable for Cleaning of polluted ambient air in a production hall.

Description The TEKA AIRTECH series is a stand alone system. Fields of use are mainly industrial and welding companies where a suction solution right at the source can not be installed or where the AIRTECH unit is used for additional cleaning of the production hall. The polluted air is sucked into the extraction channels attached on either side of the unit at a height of about 3 m and then led into the filter section. The particles are sticking to the surface of the filter cartridges.

AIRTECH P10

INCLUDING

POWER P OWER


The filter cartridges are automatically air cleaned at preset intervals. The particles are loosened from the surface of the filter and fall into the dust collecting container. The cleaned air is guided back into the room by individually adjustable jet nozzles with high reach. That way the polluted air is also moved into the direction of the suction canals.

If an error occurs the fan is automatically shut off. Simultaneously the unit emits an optical and acoustic warning signal. The AIRTECH series is certified according to the DIN EN ISO 15012-1 and approved by the IFA (Institute for Work Safety of the German Legal Accident Insurance, formerly known as BGIA) for the welding fume class W3 as a welding fume suction unit with a fixed position. Many types of dust, welding fume among others, are inflammable. The welding company is supposed to take appropriate measures to prevent those specific hazards. Especially it has to make sure that no ignition sources are sucked into the unit. If you are dealing with explosive dusts, please request a separate offer according to the ATEX directive.

As a safety device the unit is equipped with a particle sensor on the clean air side. This way the system is constantly monitored to protect from filter breakthroughs.

ffurther furth fu u her information informattion on page 78

Technical data

AIRTECH P10 Max. volumetric flow of the fan

10 000 m³/h

Motor performance

11,0 kW


≥ 99 %

Dimensions

800 x 1 200 x 3 990 mm (Width incl. canals 4 500 mm, depth incl. jets 1 455 mm)

81

Our Hotline

+49 28 63 92 82 0

Using these kind of units does not release the person in charge from his/her duty to provide appropriate, personal protective equipment for his/ her co-workers.

44

46

Available versions

AIRTECH P10 95 014 161 0 Price on request

0

120

0 Subject to change. Images are similar to the actual product.

80

3990

2786

When working with stainless steels it is mandatory to use suction elements.


82

AIRTECH Central suction and filter unit Suitable for Cleaning of polluted ambient air in a production hall. This unit is IFA certified for welding fume class W3.

Description The filter unit is IFA-certified according to DIN EN ISO 15012-1. A local extraction often is not enough to undercut the occupational exposure limits and thus to exclude any risk for humans. In this case, it is necessary to ventilate the room in addition. The pollutants are extracted at a height of approx. 3-4 m via extraction grilles and filtered afterwards. At ceiling height, the cleaned air is returned to the room via nozzles. The advantages of the AIRTECH room exhausting system are the optimal extraction performance of the filter unit (high lifetime of the cartridges, good extraction performance), the user-friendliness and the low maintenance. Since ducting is not necessary, the location of the unit can be chosen flexibly.

If the air is returned into the working area, the heating costs can be reduced considerably. However, the regulations of the new German Hazardous Substances Ordinance (GefStoffV) have to be met. The filter units are equipped with filter cartridges of the category BIA M (separation efficiency ≥ 99 %) and have an especially developed dedusting system which consists of the combination of a display control unit and the POWER SPRAY-SYSTEM. This combination makes sure of an excellent dedusting performance of the filter cartridges, so that an optimal extraction performance is guaranteed at any time of the operation. PLEASE NOTE: In order to adapt the unit to carcinogenic substances, a consultation on-site is required!

!

AIRTECH P30

INCLUDING

POWER P OWER


ffurther furth fu u her informat information tion on page 78

Technical data

AIRTECH Central suction and filter unit Max. volumetric flow of the fan

18 000 – 30 000 m³/h

Motor performance

11,0 – 22,0 kW


≥ 99 %

83

Our Hotline

+49 28 63 92 82 0

A

C

B C

B

A

A

B

C

Standard equipment

► ► ► ► ► ► ►


Unit without silencer housing

Unit with silencer housing

Suction ducting Device to connect ductings

Dimensions with silencer housing

without silencer housing

A

B

C

D

Amount of nozzles

AIRTECH P18

1 440 mm

1 440 mm

3 200 mm 6 570 mm

17

AIRTECH P24

1 880 mm

1 600 mm

3 510mm

6 810 mm

20

AIRTECH P30

1 880 mm

1 600 mm

3 510 mm

6 810 mm

24

AIRTECH P18

1 440 mm

1 440 mm

3 200 mm 6 000 mm 17

AIRTECH P24

1 880 mm

1 600 mm

3 510mm

6 240 mm 20

AIRTECH P30

1 880 mm

1 600 mm

3 510 mm

6 240 mm 24

Available versions

AIRTECH Central suction and filter unit for clean room air Max. volumetric flow of the fan

18 000 m³/h

24 000 m³/h

30 000 m³/h

Motor performance

11,0 kW

15,0 kW

22,0 kW

Filter surface

324 m² (9 x 36 m²)

324 m² (9⊗36 m²)

432 m² (12⊗36 m²)





►

D

►

D

►

Housing made of stable steel plate (powder coating inside and outside) Wear- and maintenance-free, fully automatic dedusting via POWER SPRAY-SYSTEM Filter housing with air inlet holes on both sides Dedusting system with compressed air tank Fan with soundproof housing Filter cartridges, category BIA M Suction channel Particle sensor Display control unit Filter medium (precoat) PE bag for the dust collecting tray

D

►


84

BlowTec Central suction and filter unit Suitable for Cleaning of polluted room air in a modular design for perfect adjustment to the architecture of the room. The unit is IFA certified for welding fume class W3.

Description

Standard equipment

AIRTECH - BlowTec is one of many new developments from TEKA Absaug- und Entsorgungstechnologie GmbH. This central suction and filter unit is the perfect solution for every kind of work that requires more than extraction right at the source.

►

►

► ► ►

Example: BlowTec

INCLUDING

The biggest advantage: the efficient use of energy and reduction of cost. During heating times the energy costs are considerably reduced by recirculating the cleaned, warm air back into the working area. Alternatively it can also be led outside.

►

The modular setup of the AIRTECH - BlowTec is perfectly adaptable to the architecture of the room. The ducting that extracts the air and guides it to the movable jets can vary in height and length. Standard dimensions guarantee fast delivery times and quick assembly.

►

► ► ► ► ►

►

Housing made of stable steel plate (powder coating inside and outside) Fully automatic dedusting via POWER SPRAY-SYSTEM Fan with soundproof housing Filter cartridges, category BIA M Particle sensor Filter unit Ventilatorteil Control (filter/motor) Nozzle head Silencer Connection between filter unit fan unit and nozzle head Filter medium (precoat) PE bag for the dust collecting tray


Extraction ducting Frenquency converter

POWER P OWER



Technical data

BlowTec Central suction and filter unit Max. volumetric flow of the fan

7 500 – 10 000 m³/h

Motor performance

7,5 – 11,0 kW


≥ 99 %

85

Our Hotline

+49 28 63 92 82 0

28

0

0 23

50

95

0

0

95

Available versions

BlowTec Central suction and filter unit Max. volumetric flow of the fan

7 500 m³/h

10 000 m³/h

Motor performance

7,5 kW

11,0 kW

Filter surface

100 m² (4 x 25 m²)

100 m² (4⊗25 m²)

BlowTec P7,5 95 014 410 751 003 58 Price on request

BlowTec P10 95 014 411 101 003 58 Price on request


80

1050

ca. 4350

2310

80

00


86

PushPull Central suction and filter unit Suitable for Cleaning of polluted ambient air in a production hall

Description

Standard equipment

A suction at the source often is not enough to undercut the occupational exposure limits for working places and thus to exclude any risk for humans. Therefore it is necessary to additionally ventilate the room.

►

► ►

►

The pollutants on one side of the hall are extracted by sufficiently dimensioned ventilation grilles and filtered afterwards. On the other side of the hall, the cleaned air is returned into the room – either via ventilation grilles or via nozzles.

FILTERCUBE 4H aus System PushPull

► ►

Fully automatic dedusting via POWER SPRAY-SYSTEM Display control unit Maintenance doors for all operational areas Maintenance door for the filter cartridges housing with inspection window made of laminated safety glass Filter medium (precoat) PE bag for the dust collecting tray

NOTICE:

Die FILTERCUBE is certified from the Institute of Work Safety (IFA, formerly BGIA) and approved for the welding fume class W3 as a stationary welding fume suction device. A big advantage: the automated filter control allows for a filter cleaning on demand.

The ducting installation is designed to project requirements!

!

INCLUDING

POWER P OWER



Technical data

PushPull Central suction and filter unit Max. volumetric flow of the fan

7 500 – 10 000 m³/h

Motor performance

7,5 – 11,0 kW


≥ 99 %

87

Our Hotline

+49 28 63 92 82 0

Available versions

PushPull Central suction and filter unit Max. volumetric flow of the fan

7 500 m³/h

10 000 m³/h

Motor performance

7,5 kW

11,0 kW

Filter surface

100 m² (4 x 25 m²)

100 m² (4⊗25 m²)

PushPull System P7,5 95 014 410 750 801 00 Price on application

PushPull System P10 95 014 411 101 001 00 Price on application


Example of set up: PushPull system in a production hall

88


PG 2

Precoat for filter cartridges (400g)

For filter cartridges please check page 89.

PG 2

128,00 €

10 030 254 399,00 € 95 100 4 63,00 €

PushPull Central suction and filter unit

10 030 251

BlowTec Central suction and filter unit

Art. No.

Set of 10 dust bags

AIRTECH P10

Description

AIRTECH Room ventilation system

Accessories

■

■

■

■

■

■

■

■

89

36 m²

Precoat for filter cartridges, units of 100g Precoat for filter cartridges, units of 400g

4

6

9

4

S4

4

6

9

4

4

S4

S6

9

4

S4

4

S2 4

S4

4

4

S4 S4

4

4

4

4

4

AIRTECH P10

FILTERCUBE 4N HV

FILTERCUBE 4H – 10000



FILTERCUBE 4N – 5000






4

4

9

9

12

4

S4

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

S = Standard , Numbers = Numbers of cartridges per unit

Easy-Clean-Plus filter cartridges

Subject to change. Images are simimilar to the actual product.

Filter cartridge

4

S2 4

AIRTECH P30

Easy-Clean-Plus 25,3 m² filter cartridge

4

AIRTECH P24

Filter cartridge, 20 m² BIA M

4

S4

300 mm

AIRTECH P18

Filter cartridge, 15,6 m² BIA M

4

ZPF 9H

Easy-Clean-Plus 12,5 m² filter cartridge

S4

ZPF 6H


10 025 050 2 2 310,00 € 600 mm 10 025 078 S2 2 S2 S4 404,00 € 600 mm 10 025 2 S2 2 S2 4 418,00 € 600 mm 10 005 012 5 2 2 2 2 4 632,00 € 1 200 mm 10 025 156 S2 2 548,00 € 1 200 mm 10 025 200 2 S2 590,00 € 1 200 mm 10 005 025 0 2 2 998,00 € 1 715 mm 10 025 360 675,00 € 95 100 500 01 ■ ■ ■ ■ ■ ■ ■ 24,00 € 95 100 4 ■ ■ ■ ■ ■ ■ ■ 63,00 €

FILTERCUBE 4N – 2000 MV

7,8 m²

PG 2


Filter cartridge BIA M

Art. No.



Length


Filter surface

CARTMASTER-PF-W 2 suction elements

Description

CARTMASTER-PF-W 1 suction element

Filter cartridges

90

TEKA offers various oil mist separators that are appropriate for suction of oil and emulsion mist as well as for oily smokes. They are characterized in particular by a high separation efficiency and a compact design.

Further information on our website www.teka.eu

Oil mist separators Our Hotline

+49 28 63 92 82 0

92

TEKA gas cutting tables are set up modularly and per default available in sizes between 2 and 24 m². On request larger tables are available as well. In conjunction with our suction and filter units they offer protection of health burdens in thermal cutting processes. More information about our gas cutting tables - in especially the MasterCut ECO series that is offered in cooperation with our partner MicroStep are available on our website.

Gas cutting tables Our Hotline

+49 28 63 92 82 0

e future is N Th

ng te

chno

OW

4.

Cutti

logy

futu

DifCon

SmartFilter

AirController Airtracker

94

Wir bieten verschiedene Schweißtische We offer different benches, among an, unter anderemwelding auch einen speziellen others a special welding bench for edu-in Ausbildungs schweißtisch, der vielfach cation purposes that is often in Lehrbetrieben verwendet wirdapplied und sehr companies with a training programme and flexibel einsetzbar ist. can be used flexibly. Unsere Schleiftische zeichnen sich durch Our benches are und characterized by einegrinding Rückwand erfassung Unterabsaurear wall extraction and extraction from gung aus und sind seitlich optional mit below andausgestattet. are optionally fitted with lamelLamellen Durch den Verzicht las. arekönnen no metal side walls, it auf Since Metallthere wände auch lange und is also possible toergonomisch handle long and bulky sperrige Objekte bearbeitet objects werden.in an ergonomic way.

5. Welding 4. Schweißand grinding und Schleiftische benches Our Hotline

+49 28 63 92 82 0

5. Welding- and grinding benches

96

Suction table Suitable for Extraction from below of fumes and dusts – e.g. for manual plasma arc cutting

Description


Stable construction for extraction from below. A baffle plate distributes the pollutants inside the bench and calms the air flow.

► ► ►

Support made of refractory bricks Special dimensions on request Suction arm

We would be glad to advise you regarding the choice of the appropriate filter units or fans. Standard equipment ► ►

Support made of flat iron Baffle plate

800

800

Suction table

60

0/

90 600 / 0 / 90 120 0 / 1 0 200 5 63

Technical data / Available versions

Suction table

PG 3

Depth: 635 mm ∙ Height: 800 mm Width

600 mm 900 mm 1 200 mm

Required volumetric flow of the fan

Suction nozzle

1 500 m³/h

∅ 160 mm

2 000 m³/h 2 500 m³/h

∅ 200 mm ∅ 250 mm

56 200

990,00 € 56 210

1 150,00 € 56 220

1 360,00 €

97

Welding bench

Our Hotline

+49 28 63 92 82 0

Suitable for Education and training centres as well as industrial plants

Description


Stable welding bench made of sectional steel. A simple assembly is ensured.

► ►

Downhand welding device Special dimensions on request


Bar iron grating Refractory bricks

0/

90

0/

120

0

800

60

Welding bench


Welding bench

PG 3

Depth: 635 mm ∙ Height: 800 mm Width

600 mm 900 mm 1 200 mm

56 100

315,00 € 56 110

445,00 € 56 120

495,00 €


5 63

5. Welding- and grinding benches

98

Grinding bench Suitable for Rear wall extraction and extraction from below for grinding tasks.

Description


Here you find a selection of standard grinding benches.

► ► ►

The dusts are extracted on the back and below. 90 % of the extracted particles are already extracted by the rear wall and can safely and easily be disposed of by means of the dust collec ting tray.

► ►

Side panels Lamella curtains folding type Partial roof with lighting Special dimensions on request Wood support

We gladly advise you regarding the choice of filter units or fans.

► ► ► ►

Rear wall extraction Flat iron support or wooden support Pre-separator Dust collecting tray 2 temporary covers for nozzles

1650

►

0 100 0 80

850

Grinding bench (Art. No. 56 410)

Standard equipment

100

0/

150

0/

20

00

/25

00


Grinding bench

PG 3

Depth: 1 000 mm ∙ Height: 850 mm Width required volumetric flow of the fan

Suction nozzle (for rear extraction)

Suction nozzle (for extraction from below)

Standard

with wood support

1 000 mm

1 800 m³/h

∅ 150 mm

∅ 180 mm

56 400

56 400 88

2 370,00 €

2 550,00 €

1 500 mm

2 600 m³/h

∅ 150 mm

∅ 200 mm

56 410

56 410 88

2 580,00 €

2 780,00 €

2 000 mm

3 400 m³/h

∅ 2 × 150 mm

∅ 224 mm

56 420

56 420 88

3 140,00 €

3 320,00 €

56 430

56 430 88

3 250,00 €

3 480,00 €

2 500 mm

4 200 m³/h

∅ 2 × 150 mm

∅ 250 mm

99

Accessories

Our Hotline

Extractable side panels (2 pieces) PG 3

Rib suspension, pivoted (2 pieces)

Suction arm ∅ 150 mm hose type, internal joints

PG 3

Length 2m PG 2

Length 3m

PG 2

56 130

■

99,00 €

99 920 004 0

■

295,00 €

99 920 000 5

■

379,00 €

97 601 000 1 475,00 €

97 602 000 1 525,00 €

■

■

Grinding bench (Art. No. 56 400) with foldable vertical blinds


PG 3

Grinding bench

Art. No.

Downhand welding device

Wellding bench

Description

Suction table

+49 28 63 92 82 0

100

TEKA offers a wide range of suction andcollecting elements for various solutions. Our suction arms range from small diameters, e.g. 50 mm for laboratories, dentistry or beauty salons up to large diameters for the extraction of high amounts of welding fume. Additionally, the TEKA product portfolio consists of suction arms, cranes and hoses made of materials which are optimized for different applications such as arms made of aluminium that are chemically resistant or antistatic. A hood is installed at the tip of every suction element to make sure of an efficient extraction. You can choose between different versions. Our extraction elements are available for table, wall or ceiling attachment, or they are connected directly to the filter unit and positioned by means of joints or jib cranes. It would be our pleasure to advise you in finding the appropriate solution for you.

6. Suction and collecting elements Our Hotline

+49 28 63 92 82 0

6. Suction and collecting elements

102

Suction arm ∅ 150 mm Suitable for Welding fume extraction – The arms can either be connected to individual fans or to central suction and filter systems

Description

Standard equipment

The suction arms Ø 150 mm are available in different versions and lengths.

►

►

Due to the spring-support, all arms are easily positioned and self-supporting in the adjusted position.

►

►

Suction arm (Art. No. 97 621)

►

►

►

B B

C

AA

The volumetric flow can be individually regulated via a throttle valve that is integrated in the suction hood.

Oval suction hood Ø 270 mm made of synthetics with throttle valve From a length of 5 m on, additional wall bracket with C-rail Stable wall bracket made of powdercoated steel plate Connection nozzle ∅ 160 mm Wall bracket with support for ducting connection 3 joints with spring control and friction plates Flexible suction hose (PVC) with welded steel wire spiral (temperature-resistant up to +120°C)

D

Dimensions Hose Rohr

Special solution 10,5 m long with wall bracket, hose type, internal joints (Art.-No.97 603 409)

Art. Nr.

A

B

C

D

R

Internal joints

97 601

1 900 mm

815 mm

1 730 mm 1 242 mm

External joints

97 620

1 800 mm

750 mm

1 640 mm

1 150 mm

2 315 mm

Internal joints

97 605

1 900 mm

815 mm

1 730 mm 1 242 mm

2 410 mm

External joints

97 630

1 700 mm 660 mm

1 450 mm 1 100 mm

2 225 mm

2 410 mm

103

Our Hotline

+49 28 63 92 82 0

Available as an option ► ► ►

► ► ► ►

►

Other arm lengths on request Suction hood made of metal Nozzle plate for an even more effective extraction of fumes and dusts Lighting kit for suction hood High-temperature hoses Spark arrester grill Spark arrester grill made of aluminium including metal hood Wall bracket with counter nozzles for TEKA fans


Ø 150

2925 (3425) (3925)

Suction arm hose type with external joints

2400

2375

385 535 220 200

Wall brackets

1000 (2000) (3000) (4000)

2000 (3000) (4000)

Available versions

Suction arm ∅ 150 mm Length 2 metres recommended volumetric flow of the fan: 1 000–2 000 m³/h

for wall assembly

Hose


Pipe


for mobile units

Hose


Pipe


3 metres

4 metres

5 metres

6 metres

7 metres

8 metres

2 000 m³/h

2 000 m³/h

2 000–2 500 m³/h

2 000–2 500 m³/h

2 500 m³/h

2 500–3 000 m³/h

97 603 4

97 601

97 602

97 603

97 602 2

97 603 2

97 602 4

515,00 €

562,00 €

610,00 €

1 020,00 €

1 253,00 €

1 430,00 €

1 680,00 €

97 620

97 621

97 622

97 621 2

97 622 2

97 621 4

97 622 4

772,00 €

998,00 €

1 115,00 €

1 295,00 €

1 516,00 €

1 810,00 €

2 095,00 €

97 605

97 606

97 607

97 606 2

97 607 2

97 606 4

97 607 4

730,00 €

860,00 €

950,00 €

1 258,00 €

1 380,00 €

1 656,00 €

1 795,00 €

97 630

97 631

97 632

97 631 2

97 631 3

97 631 4

97 632 4

944,00 €

1 092,00 €

1 290,00 €

1 470,00 €

1 690,00 €

1 880,00 €

2 270,00 €

97 601 000 1

97 602 000 1

97 603 000 1

475,00 €

525,00 €

572,00 €

97 620 000 1

97 621 000 1

97 622 000 1

689,00 €

762,00 €

861,00 €

97 605 000 1

97 606 000 1

97 607 000 1

613,00 €

712,00 €

814,00 €

97 630 000 1

97 631 000 1

97 632 000 1

887,00 €

1 085,00 €

1 226,00 €


PG 2


104

Suction arm ∅ 200 mm Suitable for Larger amounts of air, e.g. for flux-cored arc welding with high tensions or gross welding rod

Description The suction arms ø 200 mm are available in different versions and lengths. Due to the spring-support, all arms are easily positioned and self-supporting in the adjusted position.


The volumetric flow can individually be regulated via the throttle valve integrated in the suction hood.

► ►

Available as an option ► ► ► ►


►

►

► ►

3 joints with spring support Flexible suction hose (PVC) with welded steel wire spiral (temperature-resistant up to +120°C)

Other lengths on request Lighting kit for suction hood Spark arrester grill Wall mount with counter-pipe for TEKA fans

Oval suction hood made of metal (Ø 315 mm) with throttle valve From a length of 5 m on with an additional wall bracket Stable wall bracket made of powder-coated sheet steel Connection nozzle Wall bracket with counter nozzle for TEKA fans

Available versions

Suction arm ∅ 200 mm

PG 2

Length 2 metres

3 metres

4 metres

5 metres

6 metres

7 metres

8 metres

3 000 m³/h

3 000 m³/h

3 500 m³/h

3 500 m³/h

3 500 m³/h

3 500 m³/h

97 661

97 662

97 663

97 662 2

97 663 2

97 662 4

97 663 4

942,00 €

1 020,00 €

1 100,00 €

1 630,00 €

1 695,00 €

1 980,00 €

2 180,00 €

97 661 000 1

97 662 000 1

97 663 000 1

876,00 €

950,00 €

1 030,00 €

recommended volumetric flow of the fan: 3 000 m³/h

for wall assembly

Hose

for mobile units

Hose

Internal joints Internal joints

105

Suction crane

Our Hotline

+49 28 63 92 82 0

Suitable for Connection to central units and individual fans

Description


Suction cranes are available indifferent versions and lengths.

► ► ►

Lighting kit for suction hood High-temperature hoses Spark arrester grill

Regarding suction cranes Ø 160 mm up to a reach of 6 meters, it is possible to attach tools due to the two part supporting construction. At the first outrigger, you can attach charges up to a weight of 50 kg (e.g. a mechanical wire travel). The second outrigger can be charged with up to 10 kg (e.g. tube package). The internal construction of the telescopic arm allows a smooth adjustment at every height.

∅ 150 or ∅ 250 3000 (4500) (6000)

Telescope NW 160 oder NW 250

Available versions

Suction crane

PG 2

Length

∅ 160 ∅ 250

3 metres

4,5 metres

6 Meter

97 640

97 641

97 642

1 920,00 €

2 060,00 €

2 270,00 €

97 649

97 650

97 651

2 730,00 €

2 950,00 €

3 170,00 €


►

extendable from 1540 up to 2940mm

►

extendable from 500-1900 mm

►

(in case of external height of 3100 mm)

►

Pivoted, powder-coated supported construction made of sectional steel Adjustable brakes for the joints Connection of the suction pipes to flexible hoses at the joints Smoothly telescopable extension with suction hood situated at the front outrigger Wall bracket incl. pipe elbow and drive flange

535 385 200200

►

3100

Standard equipment

Suction crane (Art. No. 97 641)


106

Telescopic suction arm Suitable for Connection to central units and individual fans. Ideal to extract pollutants produced by fixed welding benches, e.g. in welding booths.

Description The telescopic suction arms are available in different versions. Due to the little space required, they are optimally appropriate to be applied in training and education centres.

►

The version fitted with external joints guarantees a fume extraction with considerably lower fan performance. This reduces the noise level.

►

►

► ►

Suction hood ø 150 mm made of synthetics with integrated throttle valve Suction hoods ø 100 mm and ø 200 mm made of metal with integrated throttle valve Wall bracket with support for ducting connection Connection nozzle Ø 160 mm Suction hood

Available as an option Standard equipment

Telescopic suction arm (Art. No. 97 616)

►

►

° 70

► ►

2400 2400

►

Smoothly vertically adjustable Pivoted to the front Rotating by 180° Extendable from a length of 1.20 to 2.06 m Low wear telescopic function (without counterweight)

►

1200 - 2060

►

►

850 850

►

Lighting kit for suction hood High temperature hoses Spark arrester grill Wall mount with counter-pipe for TEKA fans

170

0

107

Our Hotline

+49 28 63 92 82 0

Available versions

Telescopic suction arm

PG 2

Length: 1.2 – 2.06 m ∅

Hose


100

150

200

97 616 100

97 616

97 616 200

656,00 €

683,00 €

1 145,00 €

97 626 100

97 626

97 626 200

861,00 €

898,00 €

1 339,00 €


Example of application: Telescopic suction arm in a welding booth


108

Special suction hood Suitable for Application above booths and welding robots

Special suction hood with lamellas at a robotic suction system

Description


The suction hoods operate according to the principle of the nozzle plate. Due to this, the necessary air amount is applied much more effectively.

►

Special versions can be realized at every time. Our employees would be glad to advise you in your request, also regarding required curtains and lamellas.

►

► ► ►

Different dimensions on request Curtains Lamellas Different versions (e.g. lip suction) on request Made of galvanised steel plate

p g Intake openings Standard equipment nt ► ► ►

Stable steel plate e Suction nozzles Eye hooks

Crane lugs for connection from the ceiling Fastening screws for lamella

Available versions

Suction hood

PG 3

Suction nozzle

∅ 200 mm

Required volumetric flow of the fan

Dimensions (B⊗T)

1 700 m³/h

1 000 ⊗ 1 000 mm

56 610 943,00 €

∅ 250 mm

2 600 m³/h

1 500 ⊗ 1 500 mm

56 611

∅ 2⊗200 mm

3 400 m³/h

2 500 ⊗ 1 500 mm

56 612

1 273,00 € 1 657,00 €

109

Accessories

Our Hotline

PG 2

Nozzle plate, round Ø 400 mm, PVC, black

PG 2

Connection material Ø 160 mm (nozzle, flange and hose clamp) Outlet air hose, multilayer aluminium foil, length for delivery 1,25 m, extendable up to 5,0 m

PG 2

∅ 160 mm ∅ 250 mm

Lighting kit incl. transformer unit

PG 2 PG 2

Support column for arm 2 - 4 m long, with base plate, height 2 500 mm Spare hose for arm, pipe type, incl. rubber bands Spare hose for arm, hose type

PG 2

PG 2 PG 2

Length 2,0 m Length 3,0 m Length 4,0 m

Suction hood PVC, incl. throttle valve

PG 2 PG 2 PG 2 PG 2

Protective grille (fine-meshed) for integration in suction hood

PG 2

Suction hood PVC incl. throttle valve and integrated spark protection grille

PG 2

Suction hood (metal), incl. throttle valve

PG 2

Fan 3 000 m³/h, 1,5 kW incl. fixing plate and snap fastener

PG 2

Fan 3 500 m³/h, 2,2 kW incl. wall bracket and flexible aluminium ducting

PG 2

Fixing plate for connection incl. snap fastener

PG 2

66 210 48,00 € 66 220 48,00 € 96 301 43,00 € 96 303 145,00 € 96 304 198,00 € 96 312 225,00 € 90 000 000 1 580,00 € 10 004 3 70,00 € 10 192 5 87,00 € 10 192 6 131,00 € 10 192 7 173,00 € 66 200 136,00 € 10 372 38,00 € 66 200 000 3 164,00 € 10 490 1 236,00 € 96 103 41 1 110,00 € 96 104 41 1 920,00 € 96 301 200 99,00 €

Telescopic suction arm

■ ■ ■ ■ ■

■

■

■

■ ■

■

■ ■ ■

■

■ ■ ■ ■ ■ ■ ■ ■ ■


Nozzle plate, angular 300 × 360 mm, PVC, black

Suction crane

Art. No.


Description


+49 28 63 92 82 0

110

TEKA fans are efficiently applicable for aeration and ventilation of working places and halls. Polluted air can be extracted by means of a hose or a pipe fitted with an extraction element at the suction nozzle and can afterwards be guided outside by means of the outlet nozzle and the connected ducting. Optionally, the air can be guided from outside to inside in order to provide working places or spaces with fresh air. Our high-quality fans that are made of steel plate or silumin casting are stable and thus suitable for continuous operation. Additionally, a very calm operation is made sure by the static and dynamic balance. The fans are also integrated in our economical, universally applicable exhaust fans. They are the central part of our filter devices, in this case in combination with disposable filters or filter cartridges. The air is guided via the ducting from the working places to the unit with almost no loss. If required, the ducting can easily and professionally be installed by our technicians.

7. Fans and ducting Our Hotline

+49 28 63 92 82 0

7. Fans and ducting

7

Fan Suitable for Connection to suction arms, in order to evacuate pollutants from the extraction point

Description


The fans are available in different versions and performances. Due to the stable construction, they are suitable for continuous operation.

► ► ► ►

Wall bracket Protective grating Silencer box Connection material

Silumin fan

►

►

►

Up to 3 000 m³/h made of silumin casting (with snap fastener) From 3 500 m³/h on made of silumin casting (with vibration absorber) Static and dynamic balanced impellers (guarantees a calm operation) Low maintenance engine

∅ 150 115

►

∅ 172

Standard equipment

∅ 172

Fan made of steel sheet Dimensions

C

Fan 3 500 m³/h

615 mm

650 mm

550 mm

Fan 4 000 m³/h

615 mm

650 mm

550 mm

Fan 5 000 m³/h

615 mm

650 mm

570 mm

Fan 6 000 m³/h

740 mm

770 mm

720 mm

Fan 7 500 m³/h

740 mm

770 mm

720 mm

Fan 10 000 m³/h

740 mm

770 mm

720 mm

A

438

B

B

A

C

449 Available versions Fan

PG 2 Volumetric flow of the fan

Voltage

2 000 m³/h

2 500 m³/h

3 000 m³/h

3 500 m³/h

4 000 m³/h

5 000 m³/h

6 000 m³/h

7 500 m³/h

Motor performance

0,75 kW

1,1 kW

1,5 kW

2,2 kW

3,0 kW

4,0 kW

5,5 kW

7,5 kW

11,0 kW

Dimensions in mm

449⊗438⊗410

449⊗438⊗410 449⊗438⊗438

615⊗650⊗550

615⊗650⊗550 615⊗650⊗570 740⊗770⊗720

740⊗770⊗720

740⊗770⊗720

Connection nozzle

∅ 160 mm

∅ 160 mm

∅ 160 mm

∅ 250 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

Weight

approx. 27 kg

approx. 27 kg

approx. 27 kg

approx. 45 kg

approx. 60 kg

approx. 50 kg

approx. 100 kg

approx. 107 kg

approx. 160 kg

230 V / 50 Hz

96 101 23

96 102 23

96 103 23

400 V / 50 Hz

10 000 m³/h

830,00 €

940,00 €

995,00 €

96 101 4

96 102 4

96 103 4

96 104 4

96 105 4

96 106 4

96 107 4

96 108 4

96 109 4

730,00 €

845,00 €

882,00 €

1 720,00 €

1 775,00 €

1 943,00 €

2 365,00 €

2 895,00 €

3 998,00 €

113

Mobile exhaust fan

Our Hotline

+49 28 63 92 82 0

Suitable for Evacuation of pollutants from the extraction point, e.g. fresh air supply for containers, pipes and boxes. Also suitable for the extraction of emissions

Description The mobile exhaust fan can be used very flexibly due to its low design and the low weight. Connected to a suction hose, the exhaust fan is suitable for the application to workplaces which are difficult to access (e.g. shipbuilding).

Standard equipment

► ► ►

► ►

Housing and impeller made of resistant aluminium casting (up to 1,5 kW) or steel plate (from 1,5 kW on) Powder-coated housing and chassis Ready to plug in Protective grating on the suction and pressure side Motor circuit breaker 5 m mains cable

Example of application: Mobile exhaust fan

681

►

►

► ►

Suction hose with suction hood and magnetic base Other voltages on request Exhaustion hose

630

0

45

Available versions

Mobile exhaust fan

PG 2 Volumetric flow of the fan

Voltage

2 000 m³/h

2 500 m³/h

3 000 m³/h

3 500 m³/h

4 000 m³/h

Motor performance

0,75 kW

1,1 kW

1,5 kW

2,2 kW

3,0 kW

Suction nozzle

∅ 160 mm

∅ 160 mm

∅ 160 mm

∅ 250 mm

∅ 250 mm

97 102 230

97 103 230

230 V / 50 Hz 400 V / 50 Hz

1 350,00 €

1 640,00 €

97 101

97 102

97 103

97 104

97 105

1 150,00 €

1 294,00 €

1 496,00 €

1 880,00 €

2 100,00 €



7

7. Fans and ducting

Silencer box for upright version

PG 2

Automatic start/stop system with field sensor Maxi-Control

PG 2

Automatic start/stop system with magnetic field sensor for electropneumatic slide valve or motor shut-off valve Motor circuit breaker

PG 2

■

■

■ ■

■

■

■

■

■ ■

■

■

■ ■

■

■ ■

■

■ ■ ■ ■

230 V

230 V

230 V

400 V

400 V

400 V

400 V

400 V

400 V

400 V

400 V

400 V

■

■

■

■

■

400 V 500 V

500 V

■

■

400 V 500 V

500 V

500 V

400 V

500 V

400 V

230 V

400 V

230 V

230 V

500 V

400 V

■

■

Mobile exhaust fan

■

Fan 10 000 m³/h, 11,0 kW

■

Fan 5 000 m³/h, 4,0 kW

■

Fan 4 000 m³/h, 3,0 kW

■

Fan 3 500 m³/h, 2,2 kW

■

Fan 7 500 m³/h, 7,5 kW

PG 2

96 010 104,00 € 96 015 330,00 € 96 020 412,00 € 41 501 20,00 € 41 502 83,00 € 41 503 119,00 € 41 504 133,00 € 96 010 1 1 690,00 € 96 015 1 1 750,00 € 96 020 1 2 280,00 € 96 025 1 2 210,00 € 96 030 1 3 230,00 € 96 313 122 012 3 629,00 € 96 313 122 014 0 629,00 € 96 313 122 014 1 629,00 € 96 313 122 022 4 629,00 € 96 201 00 89,00 € 96 201 01 89,00 € 96 201 02 89,00 € 96 201 03 89,00 € 96 201 04 107,00 €

Fan 6 000 m³/h, 5,5 kW

Protective grille

PG 2

Fan 3 000 m³/h, 1,5 kW

Wall bracket

Art. No.

Fan 2 500 m³/h, 1,1 kW

Description

Fan 2 000 m³/h, 0,75 kW

Accessories

115

Our Hotline

Suction hose, glass fibre fabric hose with steel wire spiral, length 6 m, incl. suction nozzle with magnetic base as well as connection material and reduction Exhaust air hose, glass fibre fabric hose with steel wire spiral, length 6 m, incl. connection material

PG 2

96 200 07 1 200,00 € 96 200 10 1 200,00 € 96 200 20 1 200,00 € 96 301

43,00 € ∅ 100 mm 96 314 PG 2 277,00 € ∅ 150 mm 96 316 305,00 € ∅ 250 mm 96 343 330,00 € ∅ 160 mm 96 310 4 PG 2 240,00 € ∅ 250 mm 96 344 285,00 €

Mobile exhaust fan

■

Fan 10 000 m³/h, 11,0 kW

■

Fan 7 500 m³/h, 7,5 kW

Fan 4 000 m³/h, 3,0 kW

Fan 3 500 m³/h, 2,2 kW

Fan 3 000 m³/h, 1,5 kW

Fan 6 000 m³/h, 5,5 kW

PG 2

■ ■ ■

■

■ ■ ■ ■ ■ ■


Connection material Ø 160 mm (nozzle, flange and hose clamp)

400 V

Fan 5 000 m³/h, 4,0 kW

Automatic star-delta connection 50 Hz

Art. No.

Fan 2 500 m³/h, 1,1 kW

Description

Fan 2 000 m³/h, 0,75 kW

+49 28 63 92 82 0

7. Fans and ducting

116 7

Hoses and accessories PG 3

Hoses and accessories Field of application

High vacuum

Mid vacuum

High temperature

Mid vacuum

Type

Superflex

Klimaflex

Klimaflex HT

Aluflex

Temperature resistance

0° to +85° C

-30° to +80° C

-85° to +310° C

-50° to +200° C

Length

10 metres

15 metres

6 metres

12 metres

4 metres

5 metres

∅ 35 mm

51 100

51 100 1

51 120

51 120 1

51 140

51 180

170,10 €

253,10 €

65,10 €

123,90 €

186,90 €

1,90 €

51 101

51 101 1

51 121

51 121 1

51 141

51 181

199,50 €

302,40 €

73,50 €

142,80 €

195,30 €

2,10 €

51 102

51 102 1

51 122

51 122 1

51 142

51 162

51 182

225,80 €

333,90 €

79,80 €

155,40 €

209,00 €

34,70 €

2,20 €

51 103

51 103 1

51 123

51 123 1

51 143

51 163

51 183

357,00 €

535,50 €

80,90 €

160,70 €

254,10 €

45,20 €

2,30 €

51 104

51 104 1

51 124

51 124 1

51 144

51 164

51 184

474,60 €

711,90 €

86,10 €

170,10 €

304,50 €

60,90 €

2,50 €

51 105

51 105 1

51 125

51 125 1

51 145

51 165

51 185

572,30 €

855,80 €

105,00 €

209,00 €

383,30 €

76,70 €

3,30 €

51 106

51 106 1

51 126

51 126 1

51 146

51 166

51 186

725,60 €

1 092,00 €

132,30 €

263,00 €

436,80 €

89,30 €

3,80 €

51 127

51 127 1

51 147

51 167

51 187

136,50 €

273,00 €

505,10 €

94,50 €

4,00 €

51 128

51 128 1

51 148

51 168

51 188

142,80 €

288,80 €

541,80 €

107,10 €

4,60 €

51 129

51 129 1

51 149

51 169

51 189

162,80 €

321,30 €

590,10 €

120,80 €

4,70 €

51 130

51 130 1

51 150

51 170

51 190

209,00 €

415,80 €

750,80 €

155,40 €

5,00 €

51 131

51 131 1

51 151

51 171

51 191

246,80 €

491,40 €

813,80 €

186,90 €

13,20 €

51 132

51 132 1

51 172

289,80 €

582,80 €

236,30 €

51 133

51 133 1

51 173

321,30 €

635,30 €

265,70 €

51 134

51 134 1

51 174

375,90 €

750,80 €

368,60 €

51 135

51 135 1

51 175

425,30 €

855,80 €

414,80 €

∅ 45 mm

∅ 50 mm

∅ 75 mm

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 250 mm

∅ 300 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

∅ 500 mm

Hose clip

1 piece

117

Pipes, moulded parts and acc.

Our Hotline

+49 28 63 92 82 0

Rohre, Formteile und Zubehör Deflection cowl

Outlet nozzle with protective grille

Shut off valve airtight

Regulating valve

Flange collar

40 360

40 390

50,30 €

8,80 €

40 301

40 361

40 391

35,40 €

50,30 €

8,80 €

∅ 63 mm

∅ 80 mm

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 224 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

∅ 500 mm

Flange ring

40 242

40 272

40 302

40 332

40 362

40 392

40 422

64,40 €

102,80 €

37,70 €

106,90 €

57,20 €

9,40 €

6,50 €

40 243

40 273

40 303

40 333

40 363

40 393

40 423

69,10 €

102,80 €

37,70 €

118,50 €

59,50 €

9,60 €

9,10 €

40 244

40 274

40 304

40 334

40 364

40 394

40 424

72,50 €

118,80 €

43,40 €

125,40 €

68,30 €

11,30 €

12,10 €

40 245

40 275

40 305

40 335

40 365

40 395

40 425

72,50 €

118,80 €

43,40 €

125,40 €

64,80 €

11,30 €

11,60 €

40 246

40 276

40 306

40 336

40 366

40 396

40 426

91,60 €

149,10 €

48,30 €

136,60 €

72,30 €

13,60 €

13,90 €

40 247

40 277

40 307

40 337

40 367

40 397

40 427

91,60 €

149,10 €

48,30 €

136,60 €

76,70 €

13,60 €

13,40 €

40 248

40 278

40 308

40 338

40 398

40 428

96,90 €

161,20 €

60,3 €

160,70 €

15,40 €

17,50 €

40 249

40 279

40 309

40 339

40 369

40 399

40 429

96,90 €

161,20 €

60,30 €

160,70 €

79,40 €

15,40 €

16,90 €

40 250

40 280

40 310

40 340

40 370

40 400

40 430

146,80 €

177,60 €

78,10 €

198,60 €

103,90 €

20,20 €

43,20 €

40 251

40 281

40 311

40 341

40 371

40 401

40 431

159,20 €

201,30 €

86,40 €

270,60 €

116,20 €

21,80 €

44,10 €

40 252

40 282

40 312

40 342

40 372

40 402

40 432

183,50 €

235,60 €

96,20 €

270,60 €

141,00 €

24,80 €

49,70 €

40 253

40 283

40 313

40 343

40 403

40 433

221,30 €

338,20 €

109,80 €

364,60 €

27,80 €

51,90 €

40 254

40 284

40 314

40 344

40 404

40 434

263,30 €

395,10 €

122,50 €

364,60 €

32,00 €

61,10 €

All moulded parts and connection elements are equipped with a double rubber lip seal.


Roof cowl

PG 3

7. Fans and ducting

7

Pipes, moulded parts and accessories PG 3

Pipes, moulded parts and accessories

∅ 63 mm

∅ 80 mm

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 224 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

∅ 500 mm

Bow 15°

Bow 30°

Bow 45°

Bow 60°

Bow 90°

Nipple for pipes

Sleeve for moulded parts

End cap for pipes

Endcap for moulded parts

40 000

40 015

40 030

40 060

40 090

40 120

40 150

40 180

40 210

30,00 €

21,30 €

23,20 €

33,70 €

24,20 €

12,10 €

6,90 €

10,30 €

8,00 €

40 001

40 016

40 031

40 061

40 091

40 121

40 151

40 181

40 211

30,00 €

21,30 €

23,20 €

33,70 €

24,20 €

12,10 €

6,90 €

10,30 €

8,00 €

40 002

40 017

40 032

40 062

40 092

40 122

40 152

40 182

40 212

24,10 €

19,10 €

20,70 €

30,20 €

23,20 €

12,70 €

7,40 €

11,45 €

10,20 €

40 003

40 018

40 033

40 063

40 093

40 123

40 153

40 183

40 213

26,30 €

22,30 €

24,30 €

34,70 €

28,80 €

12,80 €

7,60 €

13,20 €

10,90 €

40 004

40 019

40 034

40 064

40 094

40 124

40 154

40 184

40 214

29,90 €

29,90 €

31,30 €

51,60 €

40,50 €

14,80 €

7,90 €

15,75 €

12,70 €

40 005

40 020

40 035

40 065

40 095

40 125

40 155

40 185

40 215

26,70 €

29,90 €

31,30 €

51,60 €

40,50 €

14,80 €

7,90 €

15,75 €

12,70 €

40 006

40 021

40 036

40 066

40 096

40 126

40 156

40 186

40 216

47,20 €

47,20 €

47,20 €

72,60 €

67,00 €

18,70 €

9,10 €

18,15 €

13,60 €

40 007

40 022

40 037

40 067

40 097

40 127

40 157

40 187

40 217

47,20 €

47,20 €

47,20 €

72,60 €

67,00 €

18,70 €

9,10 €

18,15 €

13,60 €

40 008

40 023

40 038

40 068

40 098

40 128

40 158

40 188

40 218

56,20 €

61,20 €

61,20 €

97,60 €

89,60 €

20,00 €

9,90 €

23,15 €

17,10 €

40 009

40 024

40 039

40 069

40 099

40 129

40 159

40 189

40 219

57,40 €

61,20 €

61,20 €

97,60 €

89,60 €

20,00 €

9,90 €

23,15 €

17,10 €

40 010

40 025

40 040

40 070

40 100

40 130

40 160

40 190

40 220

76,70 €

78,20 €

85,20 €

102,50 €

123,80 €

26,50 €

11,90 €

30,30 €

25,70 €

40 011

40 026

40 041

40 071

40 101

40 131

40 161

40 191

40 221

78,90 €

85,00 €

89,20 €

110,80 €

130,50 €

28,50 €

12,80 €

45,25 €

29,50 €

40 012

40 027

40 042

40 072

40 102

40 132

40 162

40 192

40 222

89,60 €

90,30 €

97,70 €

118,00 €

144,30 €

34,10 €

15,60 €

48,40 €

33,20 €

40 013

40 028

40 043

40 073

40 103

40 133

40 163

40 193

40 223

103,30 €

106,50 €

116,10 €

136,90 €

167,50 €

39,50 €

18,40 €

68,95 €

40,30 €

40 014

40 029

40 044

40 074

40 104

40 134

40 164

40 194

40 224

129,60 €

131,70 €

149,70 €

168,80 €

206,0 €

44,60 €

22,00 €

75,10 €

46,10 €


119

Pipes, silencers and accessories

Our Hotline

+49 28 63 92 82 0

Rohre, Schalldämpfer und Zubehör

PG 3

Type

Pipe

Length

3 metres

6 metres

∅ 63 mm

41 300

41 301

42,50 €

85,10 €

41 302

41 303

41 351

41 411

42,50 €

85,10 €

131,00 €

3,00 €

41 304

41 305

41 352

41 412

51,60 €

103,10 €

131,00 €

3,00 €

41 306

41 307

41 353

41 413

64,70 €

129,30 €

162,00 €

3,70 €

41 308

41 309

41 354

41 414

82,30 €

164,60 €

186,20 €

4,20 €

41 310

41 311

41 355

41 415

82,30 €

164,40 €

186,20 €

4,20 €

41 312

41 313

41 356

41 416

104,00 €

207,90 €

268,20 €

4,40 €

41 314

41 315

41 357

41 417

104,00 €

260,60 €

268,20 €

4,40 €

41 316

41 317

41 358

41 418

130,30 €

260,60 €

362,70 €

9,60 €

41 318

41 319

41 359

41 419

130,30 €

260,60 €

362,70 €

9,60 €

41 320

41 321

41 360

41 420

193,10 €

386,20 €

530,10 €

10,80 €

41 322

41 323

41 361

41 421

214,50 €

429,00 €

732,50 €

12,30 €

41 324

41 325

41 362

41 422

240,10 €

480,40 €

914,50 €

16,70 €

41 326

41 327

41 363

41 423

270,30 €

540,50 €

1067,40 €

16,70 €

41 328

41 329

41 364

41 424

299,90 €

599,80 €

1067,40 €

19,30 €

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 224 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

∅ 500 mm

300 mm

Pipe clip

600 mm


900 mm

1 200 mm


∅ 80 mm

Silencer

7. Fans and ducting

7

T-pieces

d2

d1

d1

PG 3

T-pieces d2

∅ 63 mm

∅ 80 mm

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 224 mm

∅ 250 mm

40 870

40 900

40 930

38,20 €

45,10 €

48,10 €

40 871

40 901

40 931

40 961

38,20 €

38,20 €

49,00 €

50,10 €

40 872

40 902

40 932

39,00 €

39,00 €

40 873

∅ 315 mm

∅ 355 mm

40 962

40 992

41 022

41 052

41 082

41 112

41 142

34,20 €

48,20 €

53,80 €

53,80 €

70,30 €

70,30 €

87,00 €

87,00 €

40 903

40 933

40 963

40 993

41 023

41 053

41 083

41 113

41 143

39,80 €

39,80 €

39,80 €

39,80 €

57,00 €

57,30 €

70,30 €

70,30 €

87,00 €

87,00 €

40 874

40 904

40 934

40 964

40 994

41 024

41 054

41 084

41 114

41 144

52,30 €

42,80 €

43,90 €

43,90 €

59,30 €

64,60 €

80,70 €

80,70 €

88,70 €

88,70 €

40 875

40 905

40 935

40 965

40 995

41 025

41 055

41 085

41 115

41 145

52,30 €

42,80 €

43,90 €

43,90 €

59,30 €

59,30 €

80,70 €

80,70 €

88,70 €

88,70 €

40 876

40 906

40 936

40 966

40 996

41 026

41 056

41 086

41 116

41 146

55,20 €

49,90 €

53,80 €

53,80 €

65,40 €

65,40 €

77,20 €

90,40 €

97,80 €

97,80 €

40 877

40 907

40 937

40 967

40 997

41 027

41 057

41 087

41 117

41 147

41 207

55,20 €

49,90 €

53,80 €

53,80 €

65,40 €

65,80 €

77,20 €

77,20 €

97,80 €

97,80 €

114,50 €

40 908

40 938

40 968

40 998

41 028

41 058

41 088

41 118

41 148

41 208

59,90 €

59,90 €

59,90 €

73,20 €

73,20 €

83,90 €

83,90 €

98,50 €

102,50 €

124,20 € 129,70 €

40 909

40 939

40 969

40 999

41 029

41 059

41 089

41 119

41 149

41 209

59,90 €

59,90 €

59,90 €

73,20 €

86,70 €

83,90 €

83,90 €

98,50 €

98,50 €

124,20 € 129,70 €

40 910

40 940

40 970

41 000

41 030

41 060

41 090

41 120

41 150

41 210

77,10 €

77,10 €

78,50 €

86,70 €

100,70 €

98,00 €

100,10 €

115,60 €

115,60 €

136,80 € 169,20 €

40 941

40 971

41 001

41 031

41 061

41 091

41 121

41 151

41 211

92,30 €

93,60 €

100,70 € 107,00 €

108,60 €

108,60 €

120,60 €

120,60 €

143,20 € 158,20 €

40 942

40 972

41 002

41 062

41 092

41 122

41 152

41 212

101,80 €

104,70 € 107,00 € 124,20 €

112,60 €

115,90 €

129,50 €

129,50 €

155,40 € 180,30 €

40 973

41 063

41 093

41 123

41 153

41 213

130,90 €

134,70 €

148,40 €

148,40 €

177,70 € 185,40 €

41 034

41 064

41 094

41 124

41 154

41 214

143,10 €

149,10 €

153,40 €

157,20 €

161,70 €

192,40 € 204,20 €

d1 ∅ 63 mm

∅ 80 mm

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 224 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

41 003

41 032

41 033

122,70 € 124,20 € 127,80 € ∅ 500 mm


41 238

41 239

41 240

41 241

41 242

41 243

41 244

121

Reductions

Our Hotline

+49 28 63 92 82 0 d1

d2

PG 3

Reductions d2

∅ 63 mm

∅ 80 mm

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

∅ 224 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

d ∅ 80 mm

40 481

∅ 100 mm

∅ 125 mm

∅ 150 mm

∅ 160 mm

∅ 180 mm

∅ 200 mm

40 482

40 512

19,60 €

19,60 €

40 483

40 513

40 543

33,10 €

20,20 €

39,80 €

40 484

40 514

40 544

40 574

36,20 €

36,20 €

22,60 €

22,60 €

40 485

40 515

40 545

40 575

40 605

36,20 €

22,60 €

22,60 €

22,60 €

22,60 €

40 516

40 546

40 576

40 606

40 636

42,90 €

29,30 €

29,30 €

29,30 €

29,30 €

40 517

40 547

40 577

40 607

40 637

40 667

42,90 €

29,30 €

29,30 €

29,30 €

29,30 €

29,30 €

40 548

40 578

40 608

40 638

40 668

40 698

50,30 €

38,50 €

38,50 €

38,50 €

36,70 €

38,50 €

40 519

40 549

40 579

40 609

40 639

40 669

40 699

40 729

48,40 €

50,30 €

38,50 €

38,50 €

38,50 €

38,50 €

38,50 €

38,50 €

40 550

40 580

40 610

40 640

40 670

40 700

40 730

40 760

65,60 €

68,10 €

68,20 €

48,80 €

70,20 €

48,80 €

70,20 €

48,80 €

40 611

40 641

40 671

40 701

40 731

40 761

40 821

76,00 €

77,50 €

77,50 €

80,10 €

82,40 €

82,40 €

82,40 €

40 642

40 672

40 702

40 732

40 762

40 822

40 852

87,40 €

89,20 €

89,20 €

89,20 €

89,20 €

89,20 €

89,90 €

40 703

40 733

40 763

40 823

40 853

109,80 €

110,30 €

110,30 €

110,30 € 111,00 €

40 764

40 824

125,00 €

125,00 € 125,00 €

∅ 224 mm

∅ 250 mm

∅ 315 mm

∅ 355 mm

∅ 400 mm

∅ 450 mm

∅ 500 mm

40 854


19,60 €

122

TEKA offers you more than a product! Requirements, planning, production, delivery and assembly – at all steps you are adviced and supported personally by competent employees. This also applies to product warranties and individual contract conditions are included. After purchase, our service and maintenance department is always at your disposal. Fast and straightforward. For optimal warranty, it is also possible to conclude a maintenance contract for your devices. In our online shop, you can order comfortably and directly individual units and accessories. Products for occupational protection and personal safety have to function perfectly. TEKA not only relies on legal directives but tries to achieve even better results. We also accept the legally prescribed maintenance sessions of your units. We document the compliance with legal regulations by means of an inspection log book and an inspection tag. In order to present the TEKA product portfolio, we have established a comprehensive communication and information centre in the nearby town Borken-Weseke. In several show rooms, TEKA offers special seminars and product trainings. At the same time, product demonstrations take place in the integrated permanent exhibition.

Imprint

Copyright

TEKA Absaug- und Entsorgungstechnologie GmbH

The copyright of images used in this catalogue belongs depending on the individual image to the TEKA Absaug- und Entsorgungstechnologie GmbH, Shutterstock and its related rights holders, or in case of club crests and logos to the respective associations, companies and organizations.

Industriestraße 13, 46342 Velen Post office box 1137, 46334 Velen Phone. +49(0)2863 9282 - 0/Fax +49(0)2863 9282 - 72 [email protected] www.teka.eu

Any reprinting of images is not permitted without permission of the copyright holder.

8. Service

Our Hotline

+49 28 63 92 82 0

Planning In order to realize customized projects, our highly qualified employees are at your disposal. We have our own employees in all sales areas and we are swiftly available for you everywhere.

PLANNING

Seminar rooms Production

PRODUCTION

If you need larger quantities or if you look for products that you do not find in this catalogue, please contact us. We are glad to submit you an individual quotation.

Delivery The company’s own vehicles, logistics companies and courier services enable worldwide delivery of TEKA products.

TEKAffee

DELIVERY

Assembly Our qualified employees take care of the assembly and the turnkey handover of suction and filter units on request. ASSEMBLY

Exhibition

Warranty As standard, we offer you a warranty period of 12 months on all products listed in this catalogue. WARRANTY

Service Our in-house service department is at your disposal. By completion of a maintenance contract, the warranty period can be extended to 36 months.

Training center

MAINTENANCE

After Sales Even after your purchase, we do not leave you alone. Our team is glad to answer your questions. You can contact us at our international hotline: AFTER SALES +49(0)2863-9282-0.

Exhibition


Your TEKA Partner:

TEKA Absaug- und Entsorgungstechnologie GmbH Industriestraße 13 46342 Velen Germany Tel. + 49 28 63 92 82 - 0 Fax + 49 28 63 92 82 - 72 [email protected] www.teka.eu

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