name for (QSC) to produce PVC S CPVC Pipe Fittings in (QSC) factory in Phase
5,. Jeddah's ... Life expectancy of plastic pipe systems far exceeds that of metal.
Why PVC / CPVC LOW COST INSTALLATION & MAINTENANCE Installation costs are minimized through the use of PVC or CPVC Schedule 80 and Schedule 40 PVC, since materials are generally lower cost, light weight and easier to handle. Joining is accomplished through solvent cementing, threading, flanging or victaulic. Life expectancy of plastic pipe systems far exceeds that of metal systems and requires simpler and less costly maintenance. CHEMICAL RESISTANCE & BIOLOGICAL RESISTANCE PVC and CPVC Schedule 40 & 80 have an exceptional resistance to a wide range of chemicals such as most acids, alcohol, alkalis, halogens and many others. However, chemical resistance is a function of concentration, pressure and temperature. Please contact us for specific application. CORROSION & ABRASION RESISTANCE PVC or CPVC Schedule 40 & 80 systems are not adversely affected by environmental agents or normal soil contaminants. LOW THERMAL CONDUCTIVITY All plastic piping materials have low thermal conductance properties. This feature maintains more uniform temperatures when transporting fluids in plastic than in metal piping. Low thermal conductivity of the wall of plastic piping may eliminate or reduce greatly the need for pipe insulation to control sweating. PVC & CPVC are self-extinguishing and will not support self combustion in the absence of ignition source. LOW FRICTION LOSS Interior walls of plastic piping systems have and remain smooth in virtually any service. This minimizes head pressure loss through friction. Plastic Piping systems generally are impervious to scaling or contaminants buildup. LIGHT WEIGHT Most plastic piping systems are on the order of one-sixth the weight of steel piping. This feature means lower costs in many ways: lower freight charges, less manpower, simpler hoisting and rigging equipment, etc. This characteristic has allowed some unique cost-saving installation procedures in several applications. NONTOXIC Zenith Plastics Inc. uses NSF® certified compound for the potable water “Lead Free” CPVC (Chlorinated Polyvinyl Chloride) Type 4, Grade I CPVC (Cell Classification 23477-B) conforming to ASTM D-1784 has physical properties at 73° F. similar to those of PVC, and its chemical resistance is similar to or generally better than that of PVC. CPVC, with a design stress of 2000 PSI and maximum service temperature of 210° F. has, over a period of more than 20 years, proven to be an excellent piping material for hot corrosive liquids, hot and cold water distribution and similar applications above the temperature range of PVC. PVC (Polyvinyl Chloride) Type 1, Grade I PVC (Cell Classification 12454-B) conforming to ASTM D-1784 is superior. The maximum service temperature for PVC is 140°F. With a design stress of 2000 PSI, PVC has the highest long term hydrostatic strength at 73° F. of any of the major thermoplastics being used for piping.
1P
PRODUCT
SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4"
TEE SxSxS
6" 1/2" 3/4" 1"
PVC SCH 80 Part Number
CPVC SCH 80 Part Number
801-005 801-007 801-010 801-012 801 015 801-015 801-020 801-030 801-040 801-060
9801-005 9801-007 9801-010 9801-012 9801 015 9801-015 9801-020 9801-030 9801-040 9801-060
175
802-005 802-007 802-010
9802-005 9802-007 9802-010
25
806-005 806 005 806-007 806-010 806-012 806-015 806-020 806-030 806-040 806-060
9806 9806-005 005 9806-007 9806-010 9806-012 9806-015 9806-020 9806-030 9806-040 9806-060
250
807-005 807-007 807-010
9807-005 9807-007 9807-010
50
817-005 817-007 817-010 817-012 817-015 817-020 817-030 817-040 817-060
9817-005 9817-007 9817-010 9817-012 9817-015 9817-020 9817-030 9817-040 9817-060
75
Pcs/Box 100 50 50 30 20 8 4 1
25 15
TEE SxSxF 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 90º ELBOW SxS
6" 1/2" 3/4" 1"
150 95 60 50 30 12 6 1
40 20
90º ELBOW SxF 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4"
45º ELBOW SxS 6" ONLY THE CPVC FITTINGS are certified to NSF/ANSI 61
50 25 15 10 7 12 8 1
2P PVC SCH 80 PRODUCT
SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 6"
Part Number
CPVC SCH 80 Part Number
Pcs/Box
829-005 829-007 829-010 829-012 829-015 829-020 829-030 829-040 829-060
9829-005 9829-007 9829-010 9829-012 9829-015 9829-020 9829-030 9829-040 9829-060
100
835-005 835-007 835-010 835-012 835-015 835-020 835-030 835-040 835-030BS 835-040BS
9835-005 9835-007 9835-010 9835-012 9835-015 9835-020 9835-030 9835-040 9835-030BS 9835-040BS
100
836-005 836-007 836-010 836-012 836-015 836 020 836-020 836-030 836-040 836-030 BS 836-040 BS
9836-005 9836-007 9836-010 9836-012 9836-015 9836 020 9836-020 9836-030 9836-040 9836-030 BS 9836-040 BS
100
897-005 897-007 897-010 897-012 897-015 897-020 897-030
9897-005 9897-007 9897-010 9897-012 9897-015 9897-020 9897-030
40
65 35 100 60 40 21 12 2
COUPLING SxS 1/2" 3/4" 1" 1 1/4" 1 1/2" 1/2 2" 3" 4" 3" FEMALE ADAPTER SxF
4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 3"
B. S. MALE ADAPTER SxM
4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
UNION SxS
3"
70 40 20 15 10 21 12 21 12
75 50 100 60 40 24 20 24 20
20 15 12 10 6 9
3P
PVC SCH 80 PRODUCT
SIZE
Part Number
Pcs/Box
837-101 837-130 837-131 837-166 837-167 837-168 837-209 837-210 837-211 837-212 837-247 837-248 837-249 837-250 837-251 837-335 837-315 837-338 837-339 837-420 837-422 837-640
9837-101 9837-130 9837-131 9837-166 9837-167 9837-168 9837-209 9837-210 9837-211 9837-212 9837-247 9837-248 9837-249 9837-250 9837-251 9837-335 9837-315 9837-338 9837-339 9837-420 9837-422 9837-640
150
838-101 838-130 838-131
9838-101 9838-130 9838-131
150
9847-005 9847-007 9847-010 9847-012 9847-015 9847-020 9847-030 9847-040
100
4"
847-005 847-007 847-010 847-012 847-015 847-020 847-030 847-040
1/2"
850-005
3/4x1/2 1x1/2 1x3/4 11/4x1/2 11/4x3/4 11/4x1 11/2x1/2 11/2x3/4 11/2x1 11/2x11/4 2x1/2 2x3/4 2x1 2x11/4 2x11/2 3x1 3x11/2 3x2 3X21/2 4x2 4x3 REDUCER BUSHING SpxS
Part Number
CPVC SCH 80
6x4 3/4x1/2 1x1/2 1x3/4
100 100 70 40 40 45 30 30 30 20 20 20 20 20 9 9 9 9 30 30 1
100 100
REDUCER BUSHING SpxF 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" CAP S
PLUG MIPT
75 40 25 20 15 7 15
1000
4P
ONE PIECE FLANGE PVC SCH 80 SIZE 2" 2 1/2"
Part Number
851-020 851-025
CPVC SCH 80 Part Number
9851-020 9851-025
Pcs/Box 6 6
VAN-STONE FLANGE PVC SCH 80 SIZE 3" 4" 6"
Part Number
854-030 854-040 854-060
CPVC SCH 80 Part Number
9854-030 9854-040 9854-060
Pcs/Box 12 8 2
CROSS-OVER KRANK S xS Molded PVC SCH 80 SIZE
Part Number
1/2"
833-005M 833-007M 833-010M
3/4" 1"
CPVC SCH 80 Part Number
9833-005M 9833-007M 9833-010M
Pcs/Box 150 90 60
CROSS-OVER KRANK Sp xSp PVC SCH 80 SIZE 1/2" 3/4" 1"
Part Number
CPVC SCH 80 Part Number
9833-005 9833-007 9833-010
Pcs/Box 150 90 60
5P PVC SCH 80 BRASS INSERT PARTS
SIZE 1/2x1/2 3/4x1/2 3/4x3/4 1x1/2 1x3/4 1x1
Part Number
CPVC SCH 80 Part Number
Pcs/Box
801-005B 801-101B 801-007B 801-130B 801 131B 801-131B 801-010B
9801-005B 9801-101B 9801-007B 9801-130B 9801 131B 9801-131B 9801-010B
95
806-005B 806-101B 806-007B 806-130B 806-131B 806-010B 806-012B 806-015B 806-020B
9806-005B 9806-101B 9806-007B 9806-130B 9806-131B 9806-010B 9806-012B 9806-015B 9806-020B
125
835-005B 835 005B 835-101B 835-007B 835-130B 835-131B 835-010B 835-012B 835-015B 835-020B 835-030B
9835-005B 9835 005B 9835-101B 9835-007B 9835-130B 9835-131B 9835-010B 9835-012B 9835-015B 9835-020B 9835-030B
150 125
836-005B 836-007B 836 010B 836-010B 836-101B 836-130B 836-131B 836-012B 836-015B 836-020B 836-025B 836-030B 836-040B
9836-005B 9836-007B 9836 010B 9836-010B 9836-101B 9836-130B 9836-131B 9836-012B 9836-015B 9836-020B 9836-025B 9836-030B 9836-040B 9836-131BM
175
9810-005B 9810 005B 9810-007B 9810-010B 9810-101B
75
75 75 40 40 40
BRASS INSERT TEE SxSxF 1/2x1/2 3/4x1/2 3/4x3/4 1x1/2 1x3/4 1x1 11/4x11/4 11/2x11/2 2x2
100 100 60 60 60 30 24 12
BRASS INSERT ELBOW SxF 1/2x1/2 1/2 1/2 3/4x1/2 3/4x3/4 1x1/2 1x3/4 1x1 11/4x11/4 11/2x11/2 2x2 3x3
125 80 80 80 48 36 27 4
BRASS INSERT F. ADAPTER SxF 1/2x1/2 3/4x3/4 1 1 1x1 3/4x1/2 1×1/2 1x3/4 11/4x11/4 11/2x11/2 2x2 21/2x21/2 3x3 4x4 3/4x1
100 60 100 60 60 80 60 32 15 14 6 60
BRASS INSERT M. ADAPTER SxM 1/2 1/2 1/2x1/2 3/4x3/4 1x1 3/4x1/2 BRASS INSERT M. ELBOW SxM
810-005B 810 005B 810-007B 810-010B 810-101B
45 25 50
6P PRODUCT
SIZE
1/2" 3/4 3/4" 1" 1 1/4" 1 1/2" 2" 21/2
CPVC Pipes Part # Pcs
9101-005S 9101-007S 9101 007S 9101-010S 9101-012S 9101-015S 9101-020S 9101-025S
6M 6M 6M 6M 6M 6M 6M
CPVC PIPE 6Meters
PRODUCT
SIZE
1/2" 3/4" 1"
CPVC VALVES
CPVC VALVES Part # Pcs
9801-005BVC 9801-007BVC 9801-010BVC
28 28 28
7P
PRODUCT
SIZE 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4"
PVC SCH 40 Part Number
401-005 401-007 401-010 401-012 401 015 401-015 401-020 401-030 401-040
Pcs/Box
PRODUCT
SIZE
150
1/2"
90
3/4"
45
1"
45
1 1/4"
3 35
1 1/2"
20
2"
7
3/4" 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4"
200
1"
125
1 1/4"
125
1 1/2"
60 40
2"
12
1/2"
6
3/4" 1"
3/4" 1" 1 1/4" 1 1/2" 2" 3" 4"
120
1 1/2"
75
2"
40
3"
75 60
4"
50
3/4 x 1/2
15
1 x 1/2
8
1 x 3/4 11/4x1/2 11/4x3/4
3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" COUPLING SxS
429-005 429-007 429-010 429-012 429-015 429-020 429-030 429-040
150
447-005 447-007 447-010 447-012 447-015 447-020 447-030 447-040
250
437-101 437-130 437-131 437-166 437-167 437-168 437-209 437-210 437-211 437-212 437-249 437-250 437-251
150
80 50 0 30
100 60 120 90 50
150 90 125 30 20 7 15
CAP S
45º ELBOW SxS 1/2"
436-005 436-007 436-010 436-012 436-015 436-020
90 100
25
1 1/4"
417-005 417-007 417-010 417-012 417-015 417-020 417-030 417-040
125
MALE ADAPTER SxM
90º ELBOW SxS 1/2"
435-005 435-007 435-010 435-012 435 015 435-015 435-020
4 1/2"
406-005 406-007 406-010 406-012 406-015 406-020 406-030 406-040
Pcs/Box
FEMALE ADAPTER SxF
TEE SxSxS 1/2"
PVC SCH 40 Part Number
125
11/4x1
100
11/2x1/2
50
11/2x3/4
80
11/2x1
50
11/2x11/4
30
2x1
21
2x11/4
12
2x11/2 REDUCER BUSHING SpxS p
100 100 70 40 40 45 30 30 30 20 20 20
8P PVC PRODUCT
DWV
SIZE
Part #
Pcs/Box
1 1/4"
406-012 406-015 406-020 506-040
60
1 1/2" 2" 4"
PVC PRODUCT
Part #
Pcs/Box
1 1/2"
507-015
60
1 1/4"
429-012 429-015 429-020 529-040
80
RP529-020 RP529-030 RP529-040
30
45
40 25 21
90° ELBOW SxF
90º ELBOW SxS
1 1/2" 2" 4" 4"
506-040SP
DWV
SIZE
50 30 24
21 COUPLING SxS
90º ELBOW SxSp
2" 3" 4" 4"
506-040C
21 12
18 REPAIR COUPLING
90° ELBOW W/ACCESS CAP
1 1/4" 75
2"
60
4"
4"
417-012 417-015 417-020 517-040
401-012 401-015 401-020 501-040
110mm
501-110
15
110mm
517-110
8
4"
588-040
10
4"
501-040SP
15
110mm
588-110
10
110mm
501-110SP
15
4"
583-040
10
1 1/2" 1 1/4" 1 1/2" 2"
35 20 15
50 8 TEE SxSxS
45º ELBOW SxS
P TRAP
TEE SxSxSp
4"
TEE W/ACCESS CAP
501-040C
10
CROSS
9P
PVC PRODUCT
DWV
SIZE
Part #
Pcs/Box
4"
511-040
12
PVC
DWV
SIZE
Part #
Pcs/Box
4"
511-040SP
12
4" 4
510-040SP 510 040SP
10
15
20x20
15
12
15x15
FCD-020N FCD 020N FCD-015N
4"
547-040
24
16
4" x 2" 4" x 11/2"
FDL-4420 FDL-4415
13
16
T SANITARY SxS
PRODUCT
T SANITARY SxSp
4"
510-040
10
110mm
510-110
10
Ty SxS
Ty SxSxSp
20x20 15x15
FCD-020 FCD 020 FCD-015
3 Pc FLOOR DRAIN COVER
12
2 Pc FLOOR DRAIN COVER
4" 6"
547-040C 547 040C 547-060C
24 8
ACCESS END CAP
ACCESS END CAP
4" x 2" 4" x 11/2"
FDS-4420 FDS-4415
FLOOR DRAIN SHORT
FLOOR DRAIN LONG SIZE
PVC
DWV
Pcs/Box
Part # 4" 6" 110mm 160mm
NON RETURN VALVE
501-040F 501-060F 501-110F 501-160F
3 1 3 1
15
TECHNICALS
1T
PLLASTIC PIPING STANDARDS INDUSTRIAL THERMOPLASTICS & INDUSTRIAL ELASTOMERS PHYSICAL PROPERTIES OF THERMOPLASTIC PIPING MATERIALS PRESSURE RATINGS/TEMPERATURE FACTORS PVC & CPVC SCH 80 FITTINGS DIMENSSIONS FLANGES DIMENSIONS & INSTALLATION STEPS FOR SOLVENT CEMENTING WITH PRIMER BENDING OF PLASTIC PIPE PRODUCTS APPLICATION RADDAD INSTALLATION FRICTION LOSS
2T
PLASTIC PIPING STANDARDS MANY COMMERCIAL, INDUSTRIAL AND GOVERNMENTAL STANDARDS OR SPECIFICATIONS are available to assist the design engineer in specifying plastic piping systems. Standards most frequently referred to, and most commonly called out, in plastic piping specifications are ASTM standards. These standards also often form the basis of other standards in existence. Because of their importance, below is a list and description of those standards most typically applied to industrial plastic piping.
ASTM Standard D-1784 This standard covers PVC and CPVC Compounds used in the manufacture of plastic pipe, valves and fittings. It provides a means for selecting and identifying compounds on the basis of a number of physical and chemical criteria. Conformance to a particular material classification in this standard requires meeting a number of minimum physical and chemical properties. ASTM Standard D-1785 and F-441 These standards cover the specification and quality of Schedule 40, 80 and 120 PVC (D-1785) and CPVC (F-441) pressure pipe. Outlined in these standards are dimensional specifications, burst, sustained and maximum operating pressure requirements and test procedures for determining pipe quality with respect to workmanship and materials. ASTM D-2464 and F-437 These standards cover PVC (D-2464) and CPVC (F-437) Schedule 80 threaded pressure fittings. Thread dimensional specifications, wall thickness, leg lengths, burst, material quality and identification requirements are specified.
ASTM Standards D-2466 and F-438 These standards cover schedule 40 PVC (D-2466) and CPVC (F-438) threaded and socket pressure fittings. Stipulated in the standard are thread and socket specifications, by length, wall thickness, burst, material quality and identification requirements. ASTM Standards D-2467 and F-439 Standards D-2467 (PVC) and F-439 (CPVC) cover the specification of Schedule 80 socket type pressure fittings. Socket dimension specifications, wall thickness, leg lengths, burst, material quality and identification requirements are specified. ASTM Standard D-2564 and F-493 This standards sets forth requirements for PVC (D-2564) and CPVC (F-493) Solvent Cement including a resin material designation and resin content quality standard. Also included in this standard are test procedures for measuring the cement quality by means of burst and lap hear tests. The balance are standards of other groups that are commonly encountered in industrial thermoplastic piping design.
ANSI B2.1 (American National Standards Institute) This specification details the dimensions and tolerances for tapered pipe threads. This standard is referenced in the ASTM Standard for threaded fittings mentioned above. ANSI B16.1 This specification sets forth standards for both holes, bolt circle, and overall dimensions for flanges. NSF Standard 14 This standard establishes minimum physical performance and health effect requirements for plastic piping system components and related materials. NSF 61 Standard This standard establishes minimum health effect requirements for the chemical containments and impurities that are indirectly imparted to drinking water from products, components and materials used in drinking water systems.
3T
INDUSTRIAL THERMOPLASTICS PVC (Polyvinyl Chloride) Type 1, Grade 1 PVC is the most frequently specified of all thermoplastic materials. It has been used successfully for over 40 years in such areas as chemical processing, industrial plating, chilled water distribution, deionized water lines, chemical drainage, and irrigation systems. PVC is characterized by high physical properties and resistance to corrosion and chemical attack by acids, alkalis, salt solutions and many other chemicals. It is attacked, however, by polar solvents such as ketones, some chlorinated hydrocarbons and aromatics. Of the various types and grades of PVC used in plastic piping systems, Type 1, Grade 1, PVC (Cell Classifications 12454-B) conforming to ASTM D-1784 is superior with respect to the above properties. The maximum service temperature of PVC is 140ºF. With a design Stress of 2000 PSI, PVC has the highest long term hydrostatic strength at 73ºF of any of the major thermoplastics being used for piping systems. PVC is joined by solvent cementing, threading or flanging. CPVC (Chlorinated Polyvinyl Chloride) Type 4, Grade 1 CPVC (Cell classifications 23477-B) conforming at 73ºF similar to those of PVC, and its chemical resistance is similar to or generally better than that of PVC. CPVC, with a design stress of 2000 PSI and maximum service temperature of 210ºF has, over a period of about 25 years, proven to be an excellent material for hot corrosive liquids, hot and cold water distribution and similar applications above the temperature range of PVC, CPVC is joined by solvent cementing, threading or flanging.
POLYPROPYLENE (PP) Type 1 Polypropylene is a polyolefin which is lightweight and generally high in chemical resistance. Although type 1 polypropylene conforming to ASTM D-2156 is slightly lower in physical properties compared to PVC, it is chemically resistant to organic solvents as well as acids and alkalis. Generally, polypropylene should not be used in contact with strong oxidizing acids, chlorinated hydrocarbons and aromatics. With a design Stress of 1000 PSI at 73ºF, polypropylene has gained wide acceptance in the petroleum industry where its resistance to sulphurbearing compounds is particularly useful in salt water disposal lines, crude oil piping and low pressure gas gathering systems. Polypropylene has also proved to be an excellent material for laboratory and industrial drainage where mixtures of acids, bases and solvents are involved. Polypropylene is joined by the thermoseal fusion process, threading or flanging. PVDF (Polyvinylidene Fluoride) is a strong, tough and abrasive resistant fluorocarbon material. It resists distortion and retains most of its strength to 280ºF. It is chemically resistant to most acids, bases, and organic solvents and is ideally suited for handling wet or dry chlorine, bromine and other halogens. No other solid thermoplastic piping components can approach the combination of strength, chemical resistance and working temperatures of PVDF. PVDF is joined by the thermo-seal fusion process, threading or flanging.
INDUSTRIAL ELASTOMERS VITON (Fluorocarbon) Viton is inherently compatible with a board spectrum of chemicals. Because of this extensive chemical compatibility which spans considerable concentration and temperature ranges, Viton has gained wide acceptance as a material of construction for butterfly valve O-rings and seats. Viton can be used in most applications involving mineral acids, salt solutions, chlorinated hydrocarbons and petroleum oils
EPDM (EPT) EPDM is a terpolymer elastomer made from ethylene-propylene diene monomer. EPDM has good abrasion and tear resistance and offers excellent chemical resistance to a variety of acids and alkalis. It is susceptable to attack by oils and is not recommended for applications involving petroleum oils, strong acids, or strong alkalis.
4T
PHYSICAL PROPERTIES OF THERMOPLASTIC PIPING MATERIALS
FLAMMABILITY
THERMAL
MECHANICAL
GENERAL
ASTM TEST METHODS
MATERIAL
PROPERTIES PVC TYPE 1
CPVC
PVDF
POLYPROPYLENE
D-792
Specific Gravity
1.38
1.55
1.76
0.905
D-570
Water Absorption %24 Hrs. @ 73ºF
0.05
0.05
0.04
0.02
D-638
Tensile Strength psi @ 73ºF
7,940
8,400
6,000
5,000
D-638
Modulus of Elasticity in Tension psi @ 73ºF
4.2
4.2
2.1
1.7
D-790
Flexural Strength PSI
14,500
15,600
9,700
7,000
D-256
Izod Impact Strength @ 73º (Notched)
0.65
3.0
3.8
1.3
D-696
Coefficient of Thermal Expansion in/in ºF x 105
3.0
3.8
7.9
5.0
C-177
Thermal Conductivity BTR/HR/Sq. Ft./ ºF/in
1.2
0.95
0.79
1.2
D-648
Heat Distortion Temp. ºF @ 66 psi
NA
238
284
220
D-648
Heat Distortion Temp. ºF @ 264 psi
160
221
194
140
Resistance to Heat ºF at Continuous Drainage
140
210
280
180
Limiting Oxygen Index (%)
43
60
44
17
Flame Spread
15 -20
15
0
NA
Underwriters Lab Rating (Sub 94)
94V-O
94V-O
94V-O
94HB
D-2863 E-84
5T
PRESSURE RATINGS/TEMPERATURE FACTORS Pipe and Fittings
Temperature Correction Factors
MAXIMUM OPERATING PRESSURE (PSI) AT 75ºF* NOMINAL PIPE SIZE
SCHEDULE 40 CPVC & PVC Socket End
SCHEDULE 80 CPVC & PVC
½ ¾ 1 1¼ 1½
600 480 450 370 330
Socket End 850 690 630 520 470
2 2½ 3 4 6
280 300 260 220 180
400 420 370 320 280
200 210*** 190*** 160*** N.R.
160 140 130
250 230 230
N.R. N.R. N.R.
8 10 12
Threaded End 420 340 320 260 240
SCHEDULE 80
SCHEDULE 80 PVDF
POLYPROPYLENE
Thermo Joint** 410 330 310 -230
Thermo Joint 580 470 430 -320
Threaded End 290 235 215 -160
200 185 185 160 N.R.
275 255 255 220 --
135 125 125 110 --
----
----
----
WORKING PRESSURE (P.S.I.) WATER
* Based on water service, for more severe service, an additional correction factor may be required. ** Threaded Polypropylene not recommended for pressure service. *** For threaded and backwelded joints. N.R. – Not Recommended. Plastic Piping is not recommended for air or compressed gas service. Valves As with all other thermoplastic piping components, the maximum non-shock operating pressure is a function of temperature. To determine the maximum operating pressure for temperatures above 73ºF, refer to the graph below.
Operating Temperature (ºF)
PVC
FACTORS CPVC PP
PVDF
70 80 90 100
1.00 0.90 0.75 0.62
1.00 0.96 0.92 0.85
1.00 0.97 0.91 0.85
1.00 0.95 0.87 0.80
110 115 120 125
0.50 0.45 0.40 0.35
0.77 0.74 0.70 0.66
0.80 0.77 0.75 0.71
0.75 0.71 0.68 0.66
130 140 150 160
0.30 0.22 N.R. N.R.
0.62 0.55 0.47 0.40
0.68 0.65 0.57 0.50
0.62 0.58 0.52 0.49
170 180 200 210
N.R. N.R. N.R. N.R.
0.32 0.25 0.18 0.15
0.26 * N.R. N.R.
0.45 0.42 0.36 0.33
240 280
N.R. N.R.
N.R. N.R.
N.R. N.R.
0.25 0.18
Flanged Systems Maximum pressure for any flanged system is 150 psi. At elevated temperature the pressure capability of a flanged system must be derated as follows:
MAXIMUM OPERATING PRESSURE (PSI) 150 PVDF
120
CPVC
90 POLYPRO
60 30
PVC
70 90 110 130 150 170 190 210 230 250 270 290 TEMPERATURE ºF
Operating Temp. F. 100 110 120 130 140 150 160 170 180 190 200 210 240 280
PVC** 150 135 110 75 50 N.R. N.R. N.R. N.R. N.R. N.R. N.R. N.R. N.R.
CPVC** 150 145 135 125 110 100 90 80 70 60 50 40 N.R. N.R.
PP*** 150 140 130 118 105 93 80 70 50 N.R. N.R. N.R. N.R. N.R.
PVDF 150 150 150 150 150 140 133 125 115 106 97 90 60 25
NR= Not Recommended ** PVC and CPVC flanges sizes 2 ½ -3 and 4 inch threaded must be back welded for the above pressure capability to be applicable. *** Threaded PP flanges size ½ through 4 inch are not recommended back weld socket flange applications (drainage only).
6T
PVC & CPVC SCH 80 FITTINGS DIMENSSIONS
45° Elbow
90° Elbow SIZE
S
D
L
SIZE
S
D
L
1/2" 3/4"
29/32
1 5/32
17/32
1/2"
7/8
1 5/32
¼
1
1 13/32
5/8
3/4"
1
1 13/22
5/16
1"
1 5/32
2 11/16
1 25/32
1"
1 1/8
1 13/16
3/8
1 1/4"
1 1/4
2 1/16
1 1/32
1 1/4"
1 1/4
2 5/32
7/16
1 1/2"
1 3/8
2 5/16
2 1/16
1 1/2"
1 3/8
2 15/22
½
2"
1 1/2
2 7/8
1 1/4
2"
1 1/2
3
5/8
3"
1 29/32
4 1/8
1 3/4
3"
1 7/8
3 1/8
1 13/16
4"
2¼
5 7/32
2 1/4
4"
2 1/4
5 1/4
1 3/32
Tees
Couplings
SIZE
S
D
L
SIZE
S
D
L
1/2"
7/8
1 5/32
7/16
1/2"
7/8
1 5/32
3/32
3/4"
1
1 3/8
11/16
3/4"
1
1 3/8
3/32
1"
1 5/32
1 23/32
27/32
1"
1 1/8
1 11/16
3/32
1 1/4"
1 9/32
2 3/32
15/16
1 1/4"
1 1/4
2 3/32
1/4
1 1/2"
1 7/16
2 5/16
1 1/32
1 1/2"
1 3/8
2 11/32
1/4
2"
1 17/32
2 7/8
1 5/16
2"
1 1/2
2 27/32
1/4
3"
1 29/32
4 1/8
1 13/16
3"
2
4 1/8
5/32
4"
2 1/4
5 3/16
2 1/4
4"
2 9/32
5 7/32
5/32
SIZE
S
D
L
1/2"
29/32
1 9/32
1 5/32
3/4"
1
1 13/32
1 5/16
Caps
1"
1 1/8
1 23/32
1 7/16
1 1/4"
1 1/4
2 3/32
1 7/32
1 1/2"
1 3/8
2 3/8
1 3/4
2"
1 1/2
2 27/32
2
3"
1 7/8
4 1/8
2 11/32
4"
2 9/32
5 3/16
2 11/16
Notes: 1. 2. 3.
Socket meets ASTM D2467 for PVC and ASTM F437 for CPVC. Threaded meets ASTM D2467 for PVC and ASTM F437 for CPVC. Threaded connections should be back welded. Not recommended for pressure applications.
7T
Male Adapter
Female Adapter
SIZE
T
S
1/2"
3/4
7/8
3/4"
13/16
1 1/32
1"
15/16
1 1/8
1 1/4"
1 1/32
1 1/2"
1 1/32
2"
1 1/32
3"
1 5/6
4"
1 3/4
2 5/16
D
L
SIZE
T
S
D
L
1 1/4
3/16
1/2"
13/16
7/8
1 7/32
1/8
1 3/8
3/16
3/4"
28/32
1
1 7/16
5/32
1 23/32
1/4
1"
1 1/32
1 1/8
1 3/4
5/32
1 1/4
2 3/32
9/32
1 1/4"
1 3/32
1 1/4
2 5/32
3/16
1 3/8
2 3/8
5/16
1 1/2"
1 3/32
1 1/4
2 5/32
3/16
1 1/2
2 27/32
5/16
2 1/2"
1 5/32
1 3/8
2 7/16
3/16
1 29/32
4 1/8
9/32
2"
1 9/32
1 1/2
2 31/32
7/3
5 7/32
9/32
Reducing Bushings
Unions
SIZE
S1
S2
D
M
SIZE
T
S
D
L
3/4" X 1/2"
7/8
1
1 5/16
1 9/32
1/2"
9/32
7/8
1 9/16
1 15/16
1" X 1/2"
7/8
1 1/8
1 1/2
1 3/8
3/4"
11/32
63/64
1 1/2
2 15/32
1" X 3/4"
1 1/21
1 1/8
1 1/2
1 13/32
1"
9/32
1 1/8
1 13/16
1 7/8
1 1/4" X 3/4"
31/32
1 1/4
1 31/32
1 17/32
1 1/4"
5/16
1 1/4
2 1/8
3 1/16
1 1/4" X 1"
1 1/8
1 1/4
1 31/32
1 17/32
1 1/2"
11/31
1 13/32
2 3/8
3 5/16
1 1/2" X 3/4"
1
1 3/8
2 7/32
1 11/16
2"
11/32
1 15/32
2 29/32
3 7/8
1 1/2" X 1"
1 1/4
1 3/8
2 7/32
1 11/16
1 1/2" X 1 1/4"
1
1 3/8
2 7/32
1 11/16
2" X 3/4"
1
1 3/8
2 7/32
1 11/16
D
L
2" X 1"
1 1/8
1 7/16
2 5/8
1 13/16
2" X 1 1/4"
1 1/4
1 1/2
2 5/8
1 13/16
2" X 1 1/2"
1 3/8
1 1/2
2 5/8
1 13/16
3" X 2"
1 1/2
1 7/8
4
2 3/4
3" X 2 1/2"
1 3/4
1 7/8
4
2 3/4
4" X 2"
1 7/8
2 1/4
5 3/32
2 5/8
4" X 3"
1 17/32
2 1/4
5 3/32
2 5/8
Male Adapter B.S.P. Pipe Thread SIZE
T
S
3"
1 5/8
1 29/32
4"
1 3/4
2 5/16
FPt Red Bushing D
L
SIZE
T
S
4 1/8
1 9/32
3/4" X 1/2"
1
13/16
1 9/16
1 9/32
5 7/32
9/32
1" X 1/2"
1 1/8
13/16
1 9/16
1 3/8
1" X 3/4"
1 5/32
7/8
1 9/16
1 13/32
8T
Flanges Dimensions & Installation SOCKET ONE PIECE FLANGE DIMENSIONS
SIZE 2"
L
M
N
R
Max OD
Bolt cir dia
No of Bolt Holes
Bolt Size
Min.Bolt. Length
Approx. wt. PVC
Approx wt. CPVC
43.5
73.5
7.0
21.4
150.5
124.4
4
M16
75
380
410
21/2"
47.3
90.9
12.0
23.4
174.5
136.6
4
M16
75
610
650
SOCKET VAN-STONE FLANGE DIMENSIONS
SIZE 3"
L
M
N
R
Max. OD
Bolt cir dia
No of Bolt Holes
Bolt Size
Min Bolt Length
Approx wt PVC
Approx wt CPVC
56.8
107.5
6.7
26.9
189.5
152.4
4
M16
75
770
830
4"
62.8
132.4
6.0
27.3
229.0
190.3
8
M16
100
1130
1210
6"
82.8
190.5
6.7
32.0
279.4
240.5
8
M18
100
1610
1710
9T
Flange Installation Bolt-Tightening sequence: Follow illustration
Gaskets recommended: full face 1/8" thick Nut and bolt threads should be: clean, well lubricated, free running, during assembly. Use full size flat washers with bolts and nuts Mating dimensions and configuration conform to ANSI B 16.5, Class 150 flanges. Socket diameters conform to: ASTM D 2467 (PVC); ASTM F 439 (CPVC), PVC Recommended working pressure: 150 psi water @ 73.4 °F. (23 °C.) Use primer and heavy-bodied PVC cement in accordance with ASTM D 2855
10 T
Steps for Solvent Cementing with a Primer 1. Assemble proper materials for job (proper cement, primer, and applicator for the size of piping system to be assembled). 2. Pipe must be cut as square as possible. Use a hand saw and miter box or mechanical saw. (A diagonal cut reduces bonding area in the most effective part of the joint). 3. Plastic tubing cutters may also be used for cutting plastic pipe; however, some produce a raised bead at the end of the pipe. This bead must be removed with a file or reamer, as it will wipe the cement away when pipe is inserted into the fitting. 4. Remove all burrs from both the inside and outside of the pipe with a knife, file or reamer. Burrs can scrape channels into pre-softened surfaces or create hang-ups inside surface walls. 5. Remove dirt, grease and moisture. A thorough wipe with a clean dry rag is usually sufficient. (Moisture will retard cure, and dirt of grease can prevent adhesion). 6. Check pipe and fittings for dry fit before cementing. For proper interference fit, the pipe must go easily into the fitting 1/4 to 3/4 of the way. Too tight a fit is not desirable. You must be able to fully bottom the pipe in the socket during assembly. If the pipe and fittings are not out of round, a satisfactory joint can be made if there is a "net" fit, that is, the pipe bottoms in the fitting socket with no interference, but without slop. All pipe and fittings must conform to ASTM or other recognized standards. 7. Use the right applicator for the size of pipe or fittings being joined. The applicator size should be equal to 1/2 the pipe diameter. It is important that a satisfactory size applicator be used to help ensure that sufficient layers of cement are applied. 8. Priming: the purpose of a primer is to penetrate and soften the surfaces so they can fuse together. The proper use of a primer and checking its softening effect provides assurance that the surfaces are prepared for fusion in a wide variety of conditions. Check the penetration or softening on a piece of scrap before you start the installation or if the weather changes during the day. Using a knife or other sharp object, drag the edge over the coated surface. Proper penetration has been made if you can scratch or scrape a few thousandths of the primed surfaces away. Because weather conditions do affect priming and cementing action, repeated applications to either or both surfaces may be necessary. In cold weather more time is required for proper penetration. 9. Using the correct applicator (as outlined in step #7), aggressively work the primer into fitting socket, keeping the surface and applicator wet until the surface has been softened. More applications may be needed for hard surfaces and cold weather conditions. Re-dip the applicator in primer as required. When the surface is primed, remove any puddles of primer from socket. 10. Next aggressively work the primer on to the end of the pipe, to a point 1/2" beyond the depth of the fitting socket. 11. A second application of the primer in the socket is recommended. 12. Immediately, and while the surfaces are still wet, apply the appropriate solvent cement. 13. Cementing: (Stir the cement or shake can before using). Using the proper size applicator for the pipe size, aggressively work a full even layer of cement onto the pipe end equal to the depth of the fitting socket. Do not brush it out to a thin paint type layer, as this will dry within a few seconds. 14. Aggressively work a medium layer of cement into the fitting socket; avoid puddling cement in the socket. On bell end pipe do not coat beyond the socket depth or allow cement to run down into the pipe beyond the bell. 15. Apply a second full, even layer of cement on the pipe. 16. Without delay, while cement is still wet, assemble the pipe and fittings. Use sufficient force to ensure that the pipe bottoms in the fitting socket. If possible, twist the pipe a 1/4 turn as you insert it. 17. Hold the pipe and fitting together for approximately 30 seconds to avoid push out. 18. After assembly, a joint should have a ring or bead of cement completely around the juncture of the pipe and fitting. If voids in this ring are present, sufficient cement was not applied and the joint may be defective. 19. Using a rag, remove the excess cement from the pipe and fitting, including the ring or bead, as it will needlessly soften the pipe and fitting and does not add to joint strength. Avoid disturbing or moving joint. 20. Handle newly assembled joints carefully until initial set has taken place. Follow set and cure times before handling or testing piping system.
11 T
BENDING OF PLASTIC PIPE WHENEVER A CHANGE OF DIRECTION IS REQUIRED IN A PIPELINE, this is best accomplished using straight lengths of pipe and factory made fittings. Bending of pipe leaves residual stresses and consequently bending is not recommended as a normal practice, particularly if the line is intended to operate at or near maximum temperatures and/or pressures. If field bending is required to meet special conditions the following techniques should be employed to give the results. ________________________________________________________________________ 1. To maintain the cross section area of Weakening or deforming of the pipe. the I.D. of the pipe in the areas of the The minimum radius to which a bend bend it must be supported during the should be made, measured from the bending operation. This can be done inner edge of the curve, should be 8 by sealing both ends of the pipe length pipe diameters for ¾’’ pipe size and with the plumber’s test plugs and below and 6 pipe diameters for larger introducing sufficient air pressure to pipe. The initial forming bend will prevent kinking during bending. have to be slightly greater to allow for Caution should be used to prevent spring back. over pressurizing. As the pipe is heated to be bent, the air will 4. The bend should be kept in the forming expand. A slight positive pressure jig until the pipe cools and becomes is sufficient.) Alternately, the I.D. can rigid enough to be removed without be supported by filling with preheated deforming. It should then be sand and plugging both ends or immediately immersed in water to inserting a helically wound springs with complete the cooling process. Air an outside diameter several mils pressure should not be relieved or smaller than the pipe I.D. sand removed until final cooling is completed. 2. Heat the pipe uniformly by immersing it in hot oil or water or by rotating in the 5. A straight section of at least two pipe front of a hot air gun or heat box. And diameters should be left at either side pen flame should never be used. of the bend to insure a round, low Heating times will range from stress section with which to make approximately one to five minutes, joints. depending on pipe size and type of 6. Highly crystalline thermoplastics such heat sources. as PVDF should never be formed in 3. When the pipe becomes soft and this way because of the potential pliable it should be placed in a forming detrimental effect of the process on jig of form and the bend should be the molecular structure and properties made as quickly as possible to prevent of the material.
12 T
PRODUCTS APPLICATION
Acid Handling Biotechnical Sciences Bottling Brewing Beverage Chemical Processing Confectionary Control & Instrumentation Corrosive Acids Commercial Building Cosmetics Distilled Spirits Farming Fertilizer Industry Hotel & Motel Industrial Waste Facilities Irrigation Laundry & Dry Cleaning Lubrification Manufacturing / Industrial Equipment (OEM) Marine & Maritime Services
Meat Processing Medical & Surgical Mobile Homes Metal Shops Mining Oils (Vegetables) Paint Pulp & Paper Production Petrol-Chemical Industry Petroleum Products Photographic Pollution Control (Air & Water) Poultry Products Power Plants Printing Industrial Pool & Spa Industrial Plating Shops Rubber & Synthetic Products Residential Saline & Alkaline Handling Waste Water Treatment Plants Water Supply
13 T
RADDAD SURFACE “ABOVE GROUND” INSTALLATION
14 T
RADDAD UNDER GROUND INSTALLATION
15 T
Minor loss for PVC and CPVC fittings as Equivalent Length of Straight Pipe (feet) for water:
Friction Loss - Equivalent Length (feet of Straight Pipe) Nominal Pipe Size (inches) Fitting 1/2 3/4
1
1 1 1/4 1/2
90o Elbow, long sweep radius 1.5 2.0 2.5 3.8 4.0
2
2 1/2
5.7
6.9
3
3.6 4.5 5.3 6.7 7.5
8.6
45o Elbow
0.8 1.1 1.4 1.8 2.1
2.6
3.1
4.0
Gatevalve
0.3 0.4 0.6 0.8 1.0
1.5
2.0
3.0
Tee Flow - Run
1.0 1.4 1.7 2.3 2.7
4.3
5.1
6.2
Male/Female Adapter
6
8
7.9 12.0 18.0 22.0
90o Elbow, standard sharp inside radius
Tee Flow - Branch
4
10
12
26
32
11.1 13.1 5.1
8.0 10.6 13.5 15.5
8.3 12.5 16.5 17.5 20.0
4.0 5.0 6.0 7.0 8.0 12.0 15.0 16.0 22.0 32.7 49.0 57.0 67.0 1.0 1.5 2.0 2.8 3.5
4.5
5.5
6.5
9.0
The table can be used for other thermoplastic pipes materials with similar design.
14
16 T
CPVC & PVC Pipes - Friction Loss and Flow Velocities Schedule 80
Water flow in thermoplastic PVC and CPVC pipes Schedule 80 - friction loss (ft/100 ft, psi/100 ft) and flow velocities at dimensions ranging 1/2 to 8 inches Friction loss and flow velocities in PVC and CPVC pipes Schedule 80 with water are indicated in the table below. The table may can be used for pipes in other thermoplastic materials where the inner diameter corresponds to PVC Pipe CPVC & PVC Pipes - Friction Loss and Flow Velocities Schedule 80 1 ft (foot) = 0.3048 m 1 ft/s = 0.3048 m/s 1 gal (US)/min =6.30888x10-5 m3/s = 0.0227 m3/h = 0.0631 dm3(liter)/s = 2.228x10-3 ft3/s = 0.1337 ft3/min
Note: Velocities should in general not exceed 5 feet per second to avoid noise and damaging wear and tear of pipes and fittings. The values can be used to calculate minor pressure loss with the Equivalent Pipe Length Method.
