ED Series Training Manual - Commercial Refrigeration Service, Inc.

ED Series Training Manual

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IMI CORNELIUS INC One Cornelius Place Anoka, MN 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246

ED200 & ED250 MODELS ED200

ED250

ED300

200 lbs.

250 lbs.

300 lbs.

10

10

12

BC Model Only

BC Model Only

BC Model Only

Voltage

120

120

120

Phase

1

1

1

Hertz

60

60

60

Amp Draw

3.5

3.5

5.2

Dimension A

30I

30I

44-1/4I

Dimension B

30I

30I

30I

Dimension C

35-5/8I

39-5/8I

35-5/8I

Ice Storage Max # of Valves Built-In Cold Plate

C

A

TD 218

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Page 1

77

53

52

14 61 33 62

84

86

37

10

57

34

80 69

79 47

13 67

70 11 48

36 69

69 61

68 43 68 42

56 46

18

35

63

60 66

40 41

64

28 32 71

67

65

65 45

58

15 66

31 59 19

24

16 12

75 66 26

66 73

38 27

67

29 38

55

73

50

23

22 49

75

30 64

66

81 39

20

78

54

25 44

51 17 72

ENDURO 200 & ENDURO 250

TD 218

2

21

74

ENDURO 300 (ED300) (POST-MIX) 54 8

75 56

73

67 56

4

86 45

55

70

31

47

60 80

42

87

86 78

80 68 43 66

6

70

64 53

58

1

57

36

5

70

35

76 65

2

63

50

80

52

69 30 44 37

33

70

3

72 62

38 79

68

49 48

9

86

39

71

51

67

41 40

80

34

78

32 83 70 59

80 10 77

61 81 84 7

Item No.

Part No.

Item No.

Name

1

21491

Slide, Gate

2

22081

Restrictor, Gate

3

27107

Bracket, Lever Depressor

4

15213

Agitator, Left

5

29483

Cover, Rear

Part No.

3

85

Name

6

29538 29495

Panel, Lower, LEV Panel, Lower, Corco

7

29496

Extension, Drip Tray

8

29497

Cover, Electrical Box

9

29507

Bracket, Motor Support

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82

ENDURO 200 & ENDURO 250 Item No.

Part No.

Item No.

Name

10

21491

Slide, Gate

11

22081

Restrictor, Gate

12

53298

Insulation, Panel

13

29541

Plate, Motor Mount

14

29694

Agitator

15

29555

Cover, Rear

16

29551

Panel, Lower Front

17

15093

Support, Drip Tray

18

29655 15013

Cover, Electrical Box – ED250 Cover, Electrical Box – ED200

19

29547 29540

Cabinet, ED250 Cabinet, ED200

20

Contact Factory

Panel/Cold Plate/Valve Ass’y

21

53011

Fitting, Cold Plate

22

31007

Boot, Switch

23

29664

Lever

24

50767

Snap Bushing

25

15211

Pin, Drip Tray

26

15464

Baffle, Beverage Panel

27

50459

Snap Bushing

28

30794

Motor Heater

29

30895

Switch

30

27107

Bracket, Lever

31

31928

Bulb, Florescent

32

33387

Motor

33

32954

Solenoid Ass’y

34

53268

Cover, Foamed Cold Plate

35

33354 33353

Electrical Box Ass’y, ED250 Electrical Box Ass’y, ED200

36

29542

Bracket, Motor Mount

37

53255

Cover, Access (Cold Plate)

38

71010

Washer

39

53020

Shield, Foam

40

50328

Spacer

41

29377

Hinge

42

53199

Seal, Motor

FIG 2

Part No.

Name

50

52950 52949

Panel, Inner – ED250 Panel, Inner – ED200

51

53210 53211

Drip Tray – Black Drip Tray – Gray

52

52909 53108

Lid, Dispenser – Black Lid, Dispenser – Gray

53

52960 52916

Hopper Ass’y – ED250 Hopper Ass’y – ED200

54

52967

Plug, Foot

55

52972

Tab, Retaining

56

70016

Hex Nut, No. 10-32

57

70017

Insert, No. 10-32

58

70100

Locknut, No. 8-32

59

70242

Screw, No. 10-32 By 3/8-In. Long

60

70015

Hex Nut, No. 10-32

61

70056

Washer, No. 10

62

70067

Washer, 7/32 x 7/8 x 3/64 Plated

63

70076

Hex Nut, No. 8-32

64

70104

Nutsert, No. 8-32

65

70164

Screw, No. 8-32 By 3/4-In. Long

66

70171

Screw, No. 8-32 By 3/8-In. Long

67

70204

Screw, No. 8 By 1/2-In. Long

68

71033

Screw, 3/8-16 By 3/4-In. Long

69

70068

Washer, 3/8

70

71061

Washer, 7/16

71

70341

Spring, Gate

72

70478

Clip, Push-on

73

70555

Screw, No. 8-32 By 2 5/8-In. Long

74

15302

Support, Line

75

70959

Nutsert, No. 8-32

76

71011 70970

Leg – Metal (Not Shown) Leg – Metal/Plastic (Not Shown)

77

15087

Retainer, Agitator

78

70847

Spacer, Switch

79

71059

Wing Nut, 3/8-16

80

71028

Shoulder Screw, 1/4-20

81

71039

Grill

82

51288

Adapter, 1-In. Barb By 3/4 MPT (Not Shown)

83

50952

Adapter, 3/4 Soc By 3/4 FPT (Not Shown)

43

51891

Gasket, Gate

44

51908

Plug

45

71025

Strap, Motor

46

52882

Plate, Mounting, Ice Chute

84

71089

Shoulder Screw

47

52883

Ice Chute

85

70750

Clamp (Not Shown)

48

15132

Bracket, Motor Mount

86

53299

Tab, Retaining

49

52912 52911 53000 53001

Merchandiser, ED250 Black Merchandiser, ED200 Black Merchandiser, ED250 Gray Merchandiser, ED200 Gray

TD 218

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1

14

12

15 23,27 25 2 3

10 24

17

10 24

5 25

22

8

22

7 24

13 26 28

11

24

4 16

6 9 18

FIGURE 1. ELECTRICAL BOX ASSEMBLY Item No.

Part No.

Item No.

Name

Part No.

Name

33353

Electrical Box/Reflector Ass’y ED200

14

32746

Lampholder

33354

Electrical Box/Reflector Ass’y ED200

15

32958

Rectifier

29665

Box, Electrical ED250

16

50458

Relief Strain

29656

Box, Electrical ED200

17

50475

Bushing

2

29657

Clamp, Capacitor

18

50459

Bushing

3

33160

Capacitor

19

33302

Wire Harness, Solenoid (Not Shown)

4

30995

Power Cord

20

33626

5

30960

Terminal Board

Wire Harness, Dispense Switch (Not Shown)

6

31620

Starter

21

33388

Wire Harness, Motor (Not Shown)

7

31621

Ballast

22

70147

Screw, No. 6-32 By 1/2-In. Long

8

31763

Timer

23

70153

Screw, No. 6-32 By 3/4-In. Long

9

32042

Socket, Starter

24

70215

Screw, No. 8-32 By 1/4-In. Long

10

32682

Transformer, 120/24V

25

70217

Screw, No. 8-32 By 1/2-In. Long

11

31375

Relay, Mercury

26

70120

Screw, No. 10-32 By 1/2-In. Long

12

15479

Bracket, Relay

27

70075

Hex Nut, No. 6-32

13

33162

Relay, Start

28

70015

Hex Nut, No. 10-32

1

TD 218

5

ENDURO 300 (ED300) (POST-MIX) Item No. 29

Part No. 29509

30

Item No.

Name

Part No.

Name

Base Ass’y

60

52957

Hopper Ass’y

Dispensing Valve Panel Ass’y

61

52967

Plug

31

15214

Agitator, Right

62

52972

Tab, Retaining

32

29562

Spacer, Drain

63

70016

Hex Nut, No. 10-32

33

29664

Lever, Ice Chute

64

70017

Insert, Nylon, No. 10-32

34

29667

Support, Product Lines

65

70056

Washer, Flat, No. 10

35

29668

Baffle, Product Lines

66

70067

Washer

36

53136

Cover

67

70076

Hex Nut, No. 8-32

37

29493

Bracket, Motor Mount

68

70104

Nutsert, No. 8-32

38

30895

Switch

69

70164

39

31007

Boot, Switch

Screw, Phil Truss Hd., No. 8-32 By 3/4-In. Long

40

53011

Elbow

70

70171

Screw, Phil Truss Hd., No. 8-32 By 3/8-In. Long

41

53186

Clamp

71

70178

42

31622

Bulb, Florescent

Screw, Phil Truss Hd., No. 8-32 By 1/2-In. Long

43

32954

Solenoid Ass’y

72

70204

Screw, Phil Truss Hd., No. 8-32

44

32977

Switch, Power

73

70215

Screw, Hex Washer Hd., No. 8-32 By 1/4-In. Long

45

33352

Electrical Box Ass’y

74

70217

46

50328

Spacer

Screw, Hex Washer Hd., No. 8-32 By 1/2-In. Long

47

50097

Gasket, Hopper

75

41459

O–ring

48

52814

Insulation, Cold Plate, Side

76

70474

Retaining Ring

49

52815

Insulation, Cold Plate, Back

77

70478

Clip, Pushon

50

51891

Gasket, Gate

78

70555

Screw, Phil Truss Hd., No. 8-32 By 3-In. Long

51

51908

Plug 79

70847

Washer, Switch

52

52882

Plate, Mounting, Ice Chute 80

70959

Nutsert, No. 8-32

53

52883

Shell, Ice Chute 81

70997

Strike

54

52884

Cover, Cold Plate 82

70998

Latch

55

71024

”S”–Clip 83

70999

Cup Rest

56

53185

Disk, Agitator 84

70531

Ball Stud

57

52937 52952

Merchandiser, Black Merchandiser, Gray

85

70075

Hex Nut, No. 6-32

58

52943

Lens, Inner

86

71010

Washer, No. 8

59

52932 52938

Drip Tray, Black Drip Tray, Gray

87

53135

Lid, Cover

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TD 218

6

ENDURO 300 (ED300) (POST-MIX) Item No.

Part No.

Name

2

1

29303

Plate, Motor Mount

2

29654

Plate, Adjustable, Motor

3

30794

Heater, Motor

4

32498

Motor

5

51859

Seal, Motor Shaft

6

51860

Gasket, Motor

7

70018

Hex Nut, 1/4-20

8

70043

Washer, Flat, 1/4

9

70048

Washer, Lock, 1/4

10

70257

Screw, Phil Truss Hd, 1/4-20 By 1/2-In. Long

12

7

11 9 8 8 9

10 13 14

4

11

70260

Screw, Phil Rd. Hd., 1/4-20 By 1-In. Long

12

70341

Spring, Gate

13

70992

Receptacle, 1/4-turn

14

70993

Retainer, 1/4-turn

15

70994

Stud, 1/4-turn

1 5

15 6 3

MOTOR COMPONENTS Item No.

Part No.

3

Name

32954

Gate Solenoid Ass’y

1

28172

Plate, Solenoid Mounting

2

29173

Arm, Gate Lift

3

32957

Solenoid

4

50752

Isolator

5

50754

Bearing, Gate Arm

6

70162

Screw, No. 8-32 By 1/4-In. Long

7

70015

Hex Nut, No. 10-32

1

2

6

GATE SOLENOID ASSEMBLY

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TD 218

7 4

7

5

ENDURO 300 (ED300) (POST-MIX) 12

20

10

13

24

5

18

8

21

11

23

23

14 22 27

2

15

26 19

3

17

28

25

1

23

7

6

23

4

9

ELECTRICAL BOX ASSEMBLY Item No.

Part No.

Item No.

Name

Part No.

Name

33352

Electrical Box and Reflector Ass’y

16

50458

Strain Relief

1

29494

Box, Electrical

17

50459

Bushing, Harness

2

30514

Clamp, Capacitor

18

50475

Bushing, Jumper

3

30774

Capacitor

19

70015

Hex Nut, No. 10-32

4

30995

Power Cord

20

70131

5

31107

Terminal Block

Screw, Sl Rd Hd, No. 4-40 By 3/8-In. Long

6

31620

Starter

21

70147

Screw, Phil Rd Hd, No. 6-32 By 1/2-In. Long

7

31621

Ballast

22

70153

8

31763

Timer, Repeat Cycle

Screw, Phil Rd Hd, No. 8-32 By 3/4-In. Long

9

32042

Socket, Starter

23

70215

Screw, Sl Washer Hd, No. 8-32 By 1/4-In. Long

10

32579

Harness, Motor

24

70217

11

32682

Transformer, 120/24V

Screw, Sl Washer Hd, No. 8-32 By 1/2-In. Long

12

32746

Holder, Lamp

25

31206

Relay

13

32782

Harness, Dispenser Switch

26

70120

Screw, No. 10-32 By 1/2-In. Long

14

32958

Rectifier

27

70075

Hex Nut, No. 6-32

15

33302

Harness, Solenoid

28

70152

Screw, No. 6-32 By 3/8-In. Long

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8

ENDURO 300 (ED300) (POST-MIX)

6

4

5

3 2 1

VALVE PANEL ASSEMBLY Item No.

Part No.

Item No.

Name

29647 29648 29645 29646 29510 29539

Valve Panel Ass’y, 8 Corco Valve Panel Ass’y, 8 LEV Valve Panel Ass’y, 10 Corco Valve Panel Ass’y, 10LEV Valve Panel Ass’y, 12 Corco Valve Panel Ass’y, 12LEV

1

29316

Manifold Ass’y, 2-Flavor

2

29317

Manifold Ass’y, 1-Flavor

3

29315

Manifold Ass’y, 3-Flavor

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TD 218

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Part No.

Name

4

40502

Clamp

5

52792 50299

Tube, LEV Tube, Corco

6

29641 29642 29643 29644 29490 29532

Panel, Dispensing Valve, 8 Corco Panel, Dispensing Valve, 8 LEV Panel, Dispensing Valve, 10 Corco Panel, Dispensing Valve, 10 LEV Panel, Dispensing Valve, 12 Corco Panel, Dispensing Valve, 12 LEV

TD 218

10

FIGURE 2. FLOW DIAGRAM (UNIT WITH TEN DISPENSING VALVES)

Syrup Tanks

TD 218

11

FIGURE 3. FLOW DIAGRAM (UNIT WITH EIGHT DISPENSING VALVES)

Syrup Tanks

TD 218

12

S2

W1

W2

W3

3

W4

4

S6

S5

W5

6

W6

W7

7

W8

W1

2

W2

W3

W5 W4

3

4

S5 S4 S3

5

S8

S7

6

S6

7

W7 W6

8

W8

W9

9

W10

1

2

3

4

5

6

7

8

9

Valves as viewed from the front of the dispenser 10

S8

11

12

S10 S9

Coldplate

10

S7

Coldplate

8

Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated

S2 S1

Coldplate

1

Valves as viewed from the front of the dispenser

ED300 Plumbing Schematic – 12 Valve

Left

S4 S3

5

Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated

S1

Coldplate

2

ED300 Plumbing Schematic – 10 Valve

Left

1

Valves as viewed from the front of the dispenser

ED300 Plumbing Schematic – 8 Valve

Right

Right

TD 218

13

B L U E

B L U E

GATE SOLEĆ NOID (106VD C)

WB HL I U T E E

OPTIONAL

WHITE

BLACK

WB H L I A T C E K

Q.C. CONNECTOR

AGITAĆ TOR MOTOR

R E D

RED

N L

GRN

MOĆ TOR HEATĆ ER

B B L L U A E C K

W H I T E

B B BY R GWB G BBB R L L L EE R HL R L L L E U U A L D E I A E AAA D E E CL E T C E CCC K O N E K N KKK W

TO HINGE

BLACK

Y B E L L K

Y E L L R O 3 E W 2 D 4

R E D

B L U RED E

NC

NC

G R E E N

NOCOML1 WHITE

BLACK NOCOM L2

BLACK

G R E WE HN I BLACKT E BLACK

BLACK

WHITE

FIGURE 4. WIRING DIAGRAM

W H I T E

WHITE BLACK

DISĆ PENSE SWITCH

BLACK BLACK

WHITE

WHITE WHITE WHITE

OPTIONAL BLACK

LIGHT

W H I T E B L A C K

YELLOW

KEY SWITCH

W H I T E

OPTIONAL

WHITE

BLACK

B L A C K

TO BEVERAGE VALVES

POWER BEFORE SERVICING UNIT.

ELECTRIC SHOCK HAZARD. DISCONNECT

WHT ICE LEVEL SIGĆ NAL OPTION

2

TO TERMIĆ NAL BOARD

1

T'STAT

DANGER!

REMOVAL AND REPLACEMENT OF AGITATORS Agitator Disk, L.H., With Center Hole Thumb Screw

Agitator Disk, R.H., With 2 Retain

Left

Front View Valve Side Top of Dispenser 92089

TO REMOVE LEFT, CCW AGITATOR 1. Remove center thumb screw by turning it counterclockwise. 2. Lift plastic agitator disk off of stainless steel agitator. 3. Grip agitation arms at the center and lift up. 4. Replace by reversing steps.

TO REMOVE RIGHT, CW AGITATOR 1. Remove the (2) retaining pins. 2. Lift plastic agitator disk off of stainless steel agitator. 3. Grip agitation arms at the center and lift up. 4. Replace by reversing steps. Note: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing instructions.

TD 218

14

TD 218

15

BLK

BEVERAGE FAUCET (TYPICAL)

TRANSFORMER

BLK

MOTOR HEATER

BEVERAGE SYSTEM

24 V.

WHT

LIGHT

WHT

BLK

2

KEY SWITCH OPTION

1

T'STAT

ICE LEVEL SIGNAL OPTION

TERMINAL BOARD

WHT

WHT

L

RED

BLK DISPENSE SWITCH

RED

AC

WHT

WHT

CAPACITOR

RED

BLU

BLK

WHT ORN

WHT

BLK

PNK

BLK

CCW AGITATOR MOTOR

Q.C. CONNECTOR

C NO NC

GATE SOLENOID

AGITATION TIMER

WHT

LIGHT

BALLAST

STARTER

BLUE +

AC RECTIFIER

-

BLUE

WHT

BLK

WHT

GROUND GRN

CONNECTION

N

LIGHTED DISPLAY OPTION

NO

RED

YEL

24 V.

C

NC

PNK

BRN

R RELAY BRN

WHT

BEVERAGE FAUCET (TYPICAL)

TRANSFORMER

BLK

BEVERAGE SYSTEM

KEY SWITCH OPTION

WHT

MOTOR HEATER

BLK

WHT

WHT

BLK

920594

DISPENSE SWITCH

RED

CONNECTION

TERMINAL BOARD

RED

-

AC +

WHT

RED

BLU

BLK

ORN

CAPACITOR

CW AGITATOR MOTOR

Q.C. CONNECTOR

GATE SOLENOID

STARTER

LIGHT

BALLAST

WHT

WHT

BLUE AC RECTIFIER

WHT

BLUE

WHT

BLK

LIGHTED DISPLAY OPTION