engine-specific tools

E2/70453

PROFESSIONAL AUTOMOTIVE TOOL RANGE Next to the existing tool range, including the sonic tension tester STT-1, the DriveAlign® laser alignment device and the Dr. Gates professional tool kit, Gates now also offers a wide line of universal and engine-specific tools for synchronous and accessory belt drive systems. These high-quality tools allow Gates to be a “One-stop-shop” supplier for all products and services needed to provide a complete, professional and OE equivalent maintenance of belt drive systems. Gates’ new tool range covers the most popular car engines and is therefore the ideal solution for every professional automotive technician.

GAT4388A GAT4404B

ENGINE-SPECIFIC TOOLS

GAT4388A

GAT4388A Citroën/Peugeot Petrol TU/XU and Diesel TUD/XUD Models: Citroën: AX, BX, C3, ZX, XM, Visa, Saxo, Xsara/Picasso, Xantia, Synergie/Evasion, Berlingo, Dispatch/ Jumpy, C15, C25 and Relay/Jumper (84-04) Peugeot: 106, 205, 206, 305, 306, 307, 309, 405, 406, 605, 806, Expert, Partner and Boxer (86-04) Engines: Petrol: 1.0, 1.1, 1.3, 1.4, 1.6, 1.8, 1.9 and 2.0/Turbo Codes: TU1, TU2, TU3 and TU9 / XU5, XU7, XU9 and XU10 Twin Cam: 1.6, 1.8, 1.9 and 2.0 16v. Codes: TU5JP4, XU7JP4, XU9J4, XU10JP4 Diesel: 1.4, 1.5, 1.7, 1.8, 1.9, 2.1, 2.5 Codes: TUD3, TUD5 / XUD7, XUD9, XUD11 and DJ5/T, DJ5TED Also in Fiat Ducato, Scudo and Ulysse models

GAT4404B

GAT4404B Ford Petrol Twin Cam (Zetec/Duratec) 16v. Models: Fiesta, Fusion, Courier, Escort, Focus, Puma, Mondeo, Transit Connect and Cougar (91-04)

Engines: 1.25, 1.4, 1.6, 1.7 16v. (Belt), 1.8 and 2.0 16v. (Belt and Chain) Also in Mazda 121 1.25 16v.

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ENGINE-SPECIFIC TOOLS

GAT4560 GAT4620

Renault Petrol and Diesel 16v. F4/K4 + 1.5dCi Models: Clio/Sport, Megane/Scenic, Vel Satis, Avantime, Kangoo, Laguna and Espace (98-04)

GAT4560

GAT4560

Engines: Petrol: 1.4, 1.6, 1.8 and 2.0 16v. Codes: K4J/K4M and F4P/F4R Diesel: 1.5 dCi Code: K9K Also in Nissan Micra and Kubistar (K9K) and Vauxhall Vivaro (F4R)

Vauxhall/Opel Petrol Twin Cam EcoTec 16v. (Belt) Models: Corsa, Tigra, Meriva, Astra, Vectra, Zafira, Omega, Frontera and Sintra (95-04)

GAT4620

GAT4620

Engines: 1.4, 1.6, 1.8, 2.0 and 2.2 16v. EcoTec (Belt) Codes: X14XE, Z14XE, X16XEL, X16SEJ, X16XE1, Y16XE, Z16XE, Z16YNG, X18XE, X18E1, Y18XEL, Z18XE, Z18XEL, C20SEL, X20XEV, X22XE, Y22XE and Z22XE

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GAT4630 GAT4635

ENGINE-SPECIFIC TOOLS

GAT4630

GAT4630 Ford Petrol and Diesel Car and Car Derived Vans Models: Fiesta, Fusion, Escort, Focus, Puma, Sierra, Mondeo, Cougar, Transit Connect, Courier/Kombi and P100

Engines: Petrol Twin Cams: 1.25, 1.4, 1.6, 1.7 16v. (Belt), 1.8 and 2.0 16v. (Belt and Chain) (91-04) Diesels: 1.8D, 1.8TD (88-00), 1.8Di (Belt) (98-04), 1.8TDCi (Belt) (01-04)

GAT4635

GAT4635 Volkswagen Group Petrol 1.4 and 16v. Twin Cam Models: Audi: A2 (00-04) Seat: Arosa, Ibiza, Cordoba, Toledo, Leon, Inca (99-04) Skoda: Fabia, Octavia (99-04) VW: Lupo, Polo/Classic, Beetle, Golf, Bora, Caddy

Engines: 1.4 and 1.6 16v. Twin Cam Codes: AFK, AHW, AJV, AKQ, APE, AQQ, ARC, AUA, AUB, ATN, AUS, AVY, AXP, AZD, BBY, BBZ, BCA, BCB

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ENGINE-SPECIFIC TOOLS

GAT4735A GAT4740

Ford Diesel 1.4 and 1.6 TDCi Models: Fiesta, Fusion, Focus and Focus C-Max

GAT4735A

GAT4735A

Engines: Duratorq 1.4 and 1.6TDCi Code: F6JA, F6JB, F6JC, G8DA, G8DB

Citroën/Peugeot Diesel 1.4 and 1.6 HDi Models: Citroën: Xsara, C2, C3, C4 and C5 Peugeot: 206 and 307

Engines: 1.4 and 1.6 HDi (including 16v.) Codes: DV4TD (8HW/8HX/8HZ) DV4TED4 (8HV/8HY) DV6ATED4 (9HX/9HY/9HZ)

Volkswagen Group Petrol and Diesel (D/SDi/TDi) Models: Audi: 80, 100, A3, S3, A4, A6, TT Seat: Terra, Ibiza, Cordoba, Arosa, Leon, Inca, Toledo Altea, Alhambra Skoda: Fabia, Octavia, Superb Volkswagen: Lupo, Polo, Caddy, Golf, Jetta, Bora, Vento, Scirroco, Corrado, Passat, Beetle, Touran, Sharan, Transporter

GAT4740

GAT4740

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GAT4760A GAT4820

ENGINE-SPECIFIC TOOLS

GAT4760A

GAT4760A Renault Diesel 1.5/1.9/2.2/2.5 dCi Models: Clio, Megane, Scenic, Laguna, Espace, Kangoo, Trafic and Master (99-04)

Engines: 1.5, 1.9, 2.2 and 2.5 dCi Codes: K9K, F9Q, G9T, G9U Also in Nissan Micra and Kubistar, Primastar and Interstar

Vauxhall/Opel Diesel 1.9/2.2/2.5dCi (Vans) Models: Vivaro and Movano (99-04)

Engines: 1.9dCi - Code: F9Q; 2.2dCi - Code: G9T; 2.5dCi - Code: G9U

GAT4820

GAT4820 PSA Diesel HDi 1.4, 1.6, 2.0, 2.2 Models: Citroën: Xsara/Picasso, C2, C3, C4, C5, C8, Xantia, Evasion/Synergie, Dispatch/Jumpy and Relay/Jumper; Peugeot: 206, 306, 307, 406/Coupe, 407, Partner, 607, 806, 807, Expert and Boxer

Engines: Codes: DV4, DV6, DW10, DW12 8HX/HW/HV/HY/HZ 9HX/HY/HZ RHR/RHF/RHW/RHX/RHY/RHZ 4HX/HW/HY/HZ

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ENGINE-SPECIFIC TOOLS

GAT4822 GAT4840 GAT4910

PSA Diesel DW8 1.9D Models: Citroën: Xsara, C15, Dispatch/Jumpy, Berlingo Peugeot: 206, 306, Partner, Expert

GAT4822

GAT4822

Engines: Codes: DW8, DW8B (WJY/WJZ)

Volkswagen Group Diesel Pumpe Düse (Unit Injection) Models: Audi: A2, A3, A4, A6; Seat: Arosa, Ibiza, Cordoba, Leon, Toledo, Alhambra, Altea; Skoda: Fabia, Octavia; Volkswagen: Lupo, Polo, Golf, Bora, Passat, Beetle, Touran, Sharan, Transporter Also in Ford Galaxy (99-)

GAT4840

GAT4840

Engines: Codes: AJM, AMF, ANU, ANY, ARL, ASZ, ATD, ATH, ATL, AUY, AVB, AVF, AVQ, AWX, AXB, AXC, AXR, AYZ, AZV, BAY, BHC, BJB, BKC, BKD, BKE, BJB, BLB, BLS, BLT, BMM, BMN, BNA, BNM, BNV, BPW, BPX, BRB, BRC, BRD, BRE, BRF, BRT, BRU, BTB, BVF, BVG

Alfa Romeo Petrol Twin Spark 16v. Models: 145, 146, 147, 155, 156, 166, Spider/GTV (95-04)

GAT4910

GAT4910

Engines: 1.4, 1.6, 1.8 and 2.0 (not 2.0JTS/1.6 105 CV) Codes: 162.01, 321.04, 322.01, 323.01, 323.10, 335.03, 341.03, 372.03, 671.06, 672.04 and 676.01

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GAT4394 GAT4593/ 91010

UNIVERSAL TOOLS

GAT4394

GAT4394 Sprocket holding tool Used to counter-hold camshaft or injection pump sprocket during release of centre bolt to allow sprocket to freely turn on shaft during belt replacement/tensioning.

GAT4593/91010

GAT4593/91010

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Automatic tensioner pin set A useful set of 6 retaining pins for holding automatic tensioner plungers in a “locked-down” position whilst replacing timing belts. Pins are spring steel, double wound for strength, covering sizes from 0.80 mm to 1.90 mm diameter.

UNIVERSAL TOOLS

GAT4695 GAT4765

GAT4695

A Super Set comprising: Multi-Lock, External Bridge Piece and Uni-Lock to give wide ranging sprocket locking capability on Twin Cam and Single Cam engines plus injection pump sprockets.

GAT4695

Multi-Lock/Uni-Lock combination

Serpentine belt tool set Set comprising a belt tensioner wrench and belt remover/installer designed to tackle the restricted working space encountered in this area of the engine compartment. The tensioner wrench is used to activate/release the spring-loaded tensioner pulley. It is long handled and incorporates a ratchet drive. Comes complete with 13, 14, 15, 16 and 18 mm sockets PLUS 3/8” and 1/2” drives. The belt remover/installer provides the reach and manoeuvrability to guide and thread the belt around the pulley system.

GAT4765

GAT4765

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UNIVERSAL TOOLS

STT-1

Sonic belt tension tester STT-1 (7420-00301) Proper belt installation tension is essential for optimum performance and reliability of timing belt drives. Experienced mechanics may feel they are able to check belt tension by rule of thumb, but tension results vary from one operator to another. That is why Gates recommends using the new sonic belt tension tester STT-1: it measures belt installation tension accurately every time.

Specifications • All tension values and drive characteristics are programmed in the device • Belt frequency analysis • Database covers all popular car models in Europe • Reduced sensor size and high wire flexibility • Suitable for Gates belts only • Easy to use

DriveAlign®

DriveAlign® laser alignment tool (7468-00113) This tool quickly identifies the two most common types of misalignment in serpentine belt systems – parallel offset and angular – that reduce belt and pulley service life and produce unwanted noise. Simply position the tool within the grooves of a pulley and aim its bright laser beam at an opposite pulley. Any misalignment is instantly visible. This exclusive Gates tool is compatible with most automotive serpentine belt drives. The lightweight and easy-to-use tool includes special laser enhancement eyeglasses for easier viewing in all light conditions.

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UNIVERSAL TOOLS

You’re a professional technician. You know that today’s sophisticated engine configurations require that you use specialised tools in your service area. To help you find the problem, fix the problem quickly and do the job right – the first time – Gates now offers a useful kit with professional tools for belt drive systems, called Dr. Gates. Dr. Gates is a professional tool kit including the sonic tension tester STT-1, the DriveAlign® laser alignment tool, two sprocket locking devices, a stethoscope and a belt tensioner retaining pin set, all arranged in one practical case. Next to these tools, the kit also includes a practical headlamp and a white marker, which comes in easy when you need to make indications on a belt. The complete kit has been developed to facilitate belt maintenance for the mechanic.

Dr. Gates

Dr. Gates professional tool kit (without STT-1: 7420-00401; with STT-1: 7420-00402)

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Key benefits • • • •

High-grade tools for professional use State-of-the-art technology Detailed handling instructions included All tools needed to service the belt drive on a specific engine platform

Choosing the right partner for belt drive maintenance is easy when you choose Gates. Your distributor:

The manufacturers reserve the right to amend details where necessary.

© Gates Corporation 2007

Printed in Belgium - 09/07.