We are pleased to present Toyota's 2004 European Environmental Report
Update, for the fiscal year running from April 2003 to .... Toyota Land Cruiser. 5-
door.
European
Environmental Report 2004 Update
TOYOTA
01
Introduction Dear Reader,
We are pleased to present Toyota’s 2004 European Environmental Report Update, for the fiscal year running from April 2003 to March 2004. This update aims to provide you with a clear and succinct follow-up of the Environmental Key Performance Indicators presented in Toyota’s 2003 European Environmental Report. The next complete and detailed Toyota European Environmental Report will be issued in July 2005, covering the 2003 and 2004 fiscal years. In addition to the further improvements in our environmental performance contained in our European Environmental Report Update, our environmental technology has also enjoyed terrific success. A prime example has been the growing sales of the new Toyota Prius hybrid. Cumulative global sales of the Prius have now surpassed 230,000 units, since its launch in 1997. With over 260,000 hybrid vehicles sold to date, Toyota is the leader in the world-wide hybrid vehicle market. Alongside the continued sales success of our vehicle line-up in Europe, and increased market share, Toyota’s commitment to the environment remains steadfast. When discussing the developments that affect the automotive industry, we at Toyota believe that none will shape us more than the need to achieve genuine and profitable sustainable mobility. Our company recognises the link between mobility, a sustainable environment and economic growth, and believes that the growth of our business depends on the success of sustainable mobility. We hope you enjoy our 2004 European Environmental Report update, and thank you for your interest.
Environmental Affairs & Corporate Affairs Toyota Motor Europe
02
1. Environmental Management ISO 14001 Certification
Certified
Planned
No Plan
Production Plants (5 plants)
5
0
0
5
Logistic Hubs (owned by Toyota Motor Europe: 15 sites)
10
5
0
15
NMSC (subsidiaries: 19 NMSC) Suppliers (307 companies)
Total
5
14
0
19
253
37
17
307
ISO 14001 Certification
Production Plants (5 plants) % certified Logistic Hubs (owned by TME: 15 sites) % planned certification NMSC (subsidaries: 19 NMSC) % no plan Suppliers (307 companies)
0
20
40
60
80
100 %
Production Plants The new transmission plant in Walbryzch, Poland, was the latest plant to be certified to ISO 14001. It achieved certification in October 2003, which means that all plants in operation in Europe are now certified to ISO 14001.
Logistics Hubs In addition to the previously certified logistics hubs, the following hubs achieved certification in FY 2003: Vehicle Logistics in Derby, UK
November 2003
Certified
Planned
No Plan
Vehicle Logistics in Grimsby, UK
November 2003
5
0
0
Total 5
Vehicle Logistics in Valenciennes, France
November 2003
10
5
0
15
Parts Logistics in Vienna, Austria
March 2004
5
14
0
19
Parts Logistics in Le Pouzin, France
March 2004
253
37
17
307
NMSC (National Marketing & Sales Companies) Toyota’s NMSCs in France, Italy and the Netherlands joined Sweden and the U.K. in being certified to ISO 14001. They were certified in December 2003.
Suppliers By the end of March 2004, over 80% of Toyota’s suppliers (that are subject to the Toyota Environmental Purchasing Guidelines) had achieved ISO 14001/EMAS certification – up from 66% last year.
03
2. Product Vehicle Environmental Impact Data The table below presents data for a sample of Toyota and Lexus vehicles available on the European market. The models presented were the best-selling variant for the best-selling models in 2003, as well as the new generation Toyota Prius. For details on other models please consult local retailers or: Toyota’s European website: www.toyota-europe.com Lexus’ European website: www.lexus-europe.com In comparison to 2002, one can see that ongoing improvements have led to reductions in average CO2 emissions and fuel consumption, as well as an increase in the number of engines complying with higher Euro standards. These improvements are due to efforts in technology and reducing the size and weight of the vehicles.
Percentage of engines complying with Euro IV standards: 2002
2003
Toyota
26%
63%
Lexus
16%
55%
Model
Model type
Engine
Fuel type
Fuel consumpt (combined) [l /100 km]
CO2 [g/km]
European Emission Standard
Noise Drive-by [dB-A]
Toyota Prius
Sedan
1.5 VVT-i Hybrid
Petrol
4.3
104
Euro IV
69
Toyota Yaris
HB - 5-door
1.0 VVT-i 5M/T
Petrol
5.6
134
Euro IV
70
Toyota Yaris
HB - 5-door
1.4 D-4D 5M/T
Diesel
4.2
113
Euro III
69
Toyota Corolla
HB - 5-door
1.4 VVT-i 5M/T
Petrol
6.7
159
Euro IV
73
Toyota Corolla
HB - 5-door
2.0 D4D 5M/T
Diesel
5.6
151
Euro IV
73
Toyota Avensis
Liftback
1.8 VVT-i 4A/T
Petrol
7.7
187
Euro IV
71
Toyota Avensis
Wagon
2.0 D-4D 5M/T
Diesel
6.0
158
Euro IV
72
Toyota RAV4
5-door
2.0 VVT-i 5M/T
Petrol
8.8
211
Euro IV
72
Toyota RAV4
5-door
2.0 D-4D 5M/T
Diesel
7.1
190
Euro III
73
Toyota Land Cruiser
5-door
4.0 V6 VVT-i 4A/T
Petrol
13.5
320
Euro III
72.2
Toyota Land Cruiser
5-door
3.0 D-4D 5M/T
Diesel
9.5
253
Euro III
74
Lexus IS200
Sedan
2.0 VVT-i 6M/T
Petrol
9.8
231
Euro III
72
Lexus RX300
5-door
3.0 VVT-i 5A/T
Petrol
12.2
288
Euro IV
79
04
3. Remanufactured Parts Toyota’s remanufactured parts programme has been further expanded. Three new product ranges were introduced on the European market in August 2003: Engines, Shortblocks and Cylinder Heads. Sales of remanufactured starters and alternators have decreased slightly. However, there has been a significant increase in the sales of Air Condition Compressors and Power Steering Racks.
Sales of remanufactured parts (in units)
Remanufactured Part ATM (Automatic transmission) Starter
2001
2002
2003
206 10,495
281 9,750
325 9,345
Alternator
9,256
8,538
8,020
Clutch Kit AC Compressor Power Steering Rack
24,341 144 0
23,976 354 1,450
25,048 986 7,397
Engine*
0
0
2
Shortblock* Cylinder Head*
0 0
0 0
26 23
* Introduced August 2003
*Engine
*Shortblock
*Cylinder Head
05
4. Production The consolidated data and key performance indicator (KPI) updates in this section represent the following plants:
Toyota Motor Manufacturing UK (TMUK) Toyota Motor Manufacturing Poland (TMMP)
Engine Manufacturing
Transmission Manufacturing Toyota Motor Manufacturing UK (TMUK) Vehicle Manufacturing
Toyota Motor Manufacturing France (TMMF)
Toyota Motor Manufacturing Turkey (TMMT)
Volatile Organic Compounds (VOCs) – g/m2
Energy Use – kWh/car kWh/car
g/m2
3000 50 2500
45 40 35
2000
30 25
1500
20 15
1000
10 5 0
500 1999
2000
2001
2002
0
2003
Consolidated Data Fiscal Year Number of Plants Included
1999
2000
2001
2002
2003
Consolidated Data
1999
2000
2001
2002
2003
1
1
3
3
3*
VOC emissions from the production plant paint shops fell to an average of 35.6 g/m2 in FY 2003. The further reductions in total VOC emissions are mainly due to the reduction of the solvent usage for cleaning in the paint shops. * Toyota only operates three paint shops in Europe.
Fiscal Year Number of Plants Included
1999
2000
2001
2002
2003
2
2
4
5
5
In 2003, a focus on reducing compressed air usage and the installation of quick-shutter roller doors to improve HVAC efficiency resulted in a 13% reduction to 1,697 kWh/car.
06
Water Use – m3/car
Waste to Landfill – kg/car kg/car
m3/car
20
5
15
4
10
3
5
2
0
1 1999
2000
2001
2002*
2003 0
Consolidated Data Fiscal Year Number of Plants Included
1999
1999
2000
2001
2002
2003
2
2
4
5
5
2000
2001
2002
2003
Consolidated Data Fiscal Year Number of Plants Included
1999
2000
2001
2002
2003
1
2
4
5
5
In 2003, enhanced waste segregation and recycling resulted in further reductions, reaching 2.4 kg/car.
Toyota’s conservation efforts have been maintained in all plants resulting in a reduction of water use down to 2.91 m3/car, compared to 3.19 m3/car in 2002. The
* 2002 data has been revised to 2.8 kg/car
decrease in water use in 2003 was mainly due to the effect of increased production volumes and improvements in the efficiency of reverse-osmosis units.
Key Environmental Performance Indicators Key performance indicators have been selected, representing the significant environmental aspects of Toyota’s plants and to track performance. Consolidated targets will be set and published in a future report. Absolute figures have increased due to higher production. However, looking at the per vehicle data on the previous pages, one can clearly see that efforts in environmental performance are being made. Absolute Emissions & Other Indicators Absolute Emissions Total Energy Usage (MWh) Total Waste to landfill (tonnes) Total Solvent Emissions (tonnes) Total Water Usage (1,000 m3)
FY 2002 (1) 817,943 1,179 1,368 1,337
FY 2003 874,051 1,252 1,665 1,496
Other indicators Total CO2 (1,000 tonnes) Total Waste (tonnes) (2) Total Number of complaints
FY 2002 (1) 203 11,272 0
FY 2003 234 13,784 2 (3)
Legal Compliance Total Number of Fines Total Number of Prosecutions
FY 2002 (1) 0 0
FY 2003 0 0
(1) FY 2002 is 12 months at all plants except France where performance data has been calculated using data from January 2002 to March 2003. (2) excludes scrap steel at all plants and some recycled wastes for which revenue was gained. (3) one noise complaint and one odour complaint.
Toyota Motor Europe Avenue du Bourget 60 – 1140 Brussels, Belgium Tel + 32.2.745.2111 / Fax +32.2.745.2068 Corporate Affairs:
[email protected] Environmental Affairs Coordination Office:
[email protected]
