maintenance procedures described in your owner's manual. Such routine ...
Engine. Torque Specs. 17hp Kawasaki electric FH54V-BS31R. 65 ft-lbs blade
bolt.
F 4 2K17 PARTS MANUAL
Table of Contents General Information Encore Warranty Information................................................................................A-1 Fuzion Kawasaki Quick Reference Sheet.................................................................A-2 Service Locator Chart...........................................................................................A-3 Deck Components......................................................................................................B-1 Deck Lift Components...............................................................................................C-1 Frame Components....................................................................................................D-1 Drive Components.....................................................................................................E-1 Control Components Right Hand Control Parts.....................................................................................F-1 Left Hand Control Parts.......................................................................................F-3 Brake Components Right Hand Side......................................................................................................G-1 Left Hand Side. ......................................................................................................G-3 Hydro Components....................................................................................................H-1 Fuel Components....................................................................................................... I-1 Wire Harness Schematic F42K17 Wire Harness Schematic........................................................................... J-1 Decal List. ................................................................................................................K-1 Notes........................................................................................................................L-1
WARNING:
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN IN THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARMS.
IMPORTANT: A separate Engine Owner’s Manual is included with your owner’s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine. Engine Owner’s Manual covers the engine manufactures warranty.
ENCORE WARRANTY WHAT IS COVERED BY THIS WARRANTY This warranty extends to the original retail purchaser only and commences on the date of original retail purchase: 1. Residential use: The warranty will be Three years from the date of purchase against defects in workmanship and materials for any Encore rider that is used for consumer purpose. Normal residential use means use of product on owners’ property only. 2. Commercial use: The warranty will be One year from the date of purchase and 90 days for rental use against defects in workmanship and materials for any Encore rider that is used for commercial purpose. 3. If the Purchaser discovers within this warranty period a defect in materials or workmanship: Purchaser must promptly notify an Authorized Encore Dealer and return the mower, including any defective parts, to an Authorized Encore Service Dealer. Encore Mfg. Co. Inc. will determine if material or workmanship is defective and then either repair or replace such parts. Service calls and/or transportation expense of the product to and from the authorized dealer, for warranty work, will be paid by the owner of the product. 3. Encore Mfg. Co., Inc. provides a limited warranty for One year from the date of purchase against defects in workmanship and materials for all parts, excluding normal wear items such as batteries, tires, belts and blades. 4. The Deck Shell warranty is Ten years from the date of purchase against defects in workmanship and materials for any Encore rider that is used for consumer and commercial use only. 5. NOTICE: Cutter housings, electrical components, hydraulic components and electric-clutch must be returned before warranty will be paid. 6. The engine warranty is covered by its respective manufacturer. Please refer to the manufacture’s warranty statement in the manufacture’s engine manual that is included in the literature packet. Engine warranties should be referred to the nearest authorized service outlet of the engine manufacturer. Encore Mfg. Co., Inc. reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Encore Mfg., Co., Inc. Service calls and/or transportation expense of the product to and from the authorized dealer, for warranty work, will be paid by the owner of the product. For warranty service you can contact an authorized dealer or contact: Encore Mfg., Co., Inc. PO Box 888 Beatrice, Nebraska 68310 1-800-267-4255 www.encoreequipment.com www.seriousred.com WHAT IS NOT COVERED BY THIS WARRANTY Encore Mfg., Co., Inc. does not warranty: Repairs made by unauthorized persons. Damage caused by use of the Encore equipment for purposes other than those for which it was designed
Damages caused by disasters such as fire, flood, wind, and lightening. Damages caused by neglect, abuse, abnormal use, improper or unreasonable use, accident, negligence or misuse. Repairs or replacement resulting from the use of unauthorized parts, accessories or attachments. Repairs or replacement as the result of any alterations or modifications, in the determination of Encore, which adversely affects the operation, performance or durability of the equipment. Encore unit which has the serial number removed or made illegible. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance or failure to follow the product’s owner’s manual provided by Encore Mfg. Co., Inc. Normal maintenance parts and service including, but not limited to: filters, fuel, lubricants, tune-up parts, belts, blades, blade sharpening, brake or steering adjustments. Repairs necessary due to improper fuel, contaminates in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months. LIMITATION OF REMEDIES In no case shall Encore Mfg., Co., Inc., be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. Such damages include, but are not limited to Loss of profits Loss of savings or revenue Loss of use of Encore mower or any associated equipment Cost of capital Cost of any substitute equipment, facilities, services, or downtime The claims of third parties including customers, and injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. OWNER’S RESPONSIBILITY You must maintain your Encore Product following the maintenance procedures described in your owner’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. This machine, like any other powered equipment, is potentially dangerous unless properly operated. Any operator must be cautious and keep safety in mind at all times. Any operator, prior to using the Encore equipment, should thoroughly familiarize himself with the owner’s manual regarding operation and safety of the machine, as well as all safety warnings on the machine itself. ENCORE MFG. CO., INC. CANNOT BE RESPONSIBLE FOR THE WAY YOU OPERATE, OR THE CONDITIONS IN WHICH YOU OPERATE THE MOWER. USE COMMON SENSE AT ALL TIMES. WARRANTY REGISTRATION 1. The Warranty registration form MUST be completed and forwarded to Encore Mfg., Co., Inc., within fifteen days following date of purchase. 2. The date of purchase constitutes delivery.
Encore Mfg. Co., Inc. does not assume or authorize anyone to assume for them any other obligation.
A-1
General Information Quick Reference Sheet Engine 17hp Kawasaki electric FH54V-BS31R Blades 423029 423014 423173 423210
14" blade 14" low lift blade 14" mulch blade 14" super hi-lift blade
Belts 353114 353112
blade drive belt pump drive belt
Tires 353126 353148 353149 363311 363260 * * * *
wheel/tire assy drive tire (18x9.5x8) rim w/ valvestem front caster complete front tire & tube (4.10/3.50-4) front rim not serviced
Spindles 583106 583111 363350 583112 583113
Torque Specs 65 ft-lbs blade bolt 90 ft-lbs nut on top of spindle 50 ft-lbs clutch bolt Pulleys 423262 523329 533114 823351 353101
spindle pulley stationary idler pulleys tensioner pulley-blade drive belt pump tensioner pulley pump drive pulley
Front Caster Bearings 423200 bearing 423201 bearing retainer Seat 353098 593097
seat complete w/o tracks molded arm rest
spindle assy comp. housing bearing shaft brg. Spacer tube
Transmission 353127 RH EZT transaxle (Hydro-Gear Model # ZC-ACBB-2YLB-1EXA) 353128 LH EZT transaxle (Hydro-Gear Model # ZC-DCBB-2YLC-1EXA) *** lifetime lubricated transaxles Throttle Choke Muffler Wire Harness Pigtail Harness Clutch
363352 523037 353179 353132 353180 423285
Electrical Components 423027 Ignition Switch 422150 Starter Relay 583423 Time Delay Module 583351 Relay 523034 Park Brake Switch 593041 Neutral Switch 523031 PTO Switch 353048 Seat Switch 523283 Hour Meter
A-2
ENCORE SER VICE LOCATOR CHAR T 13 12
7
18
9
8
1
2 5 6 3
13 4 10
1
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
Front Caster Wheel Bearings (2) Front Caster Pivot Bearing Zerks (2) Engine Oil Fill & Dipstick Hour Meter Engine Air Filter Engine Oil Filter Fuel Tank Engine Fuel Filter Fuel Shut-off Valve Fuel Tank w/ Cup Holder Hydraulic Bypass Engine Vent Screen Drive Tires Pump Belt ( 353112 ) Blade Drive Belt ( 353114 ) Front Casters Wheels 14” Blade ( 423029 ) Located inside the seat frame under operators seat: 1. Time delay module 2. Relays 3. Fuse Block 4. Start Relay 5. Battery
Belt Tensioner Adjustment
15
17 VIEWED FROM UNDER OF DECK
11
16
11 14
Figure 2
VIEWED FROM TOP OF UNIT
A-3
Deck Components 36 4 8
48
1
49 50
28 26
47
25
29
51 45
28 31
39
6 3
23
42
27
43
22
5
24
30 10
21
40
5
2
42
18
32
19 20
44
5
10 35
41
34
46 33
38 37
18 15 15
12 17
52
13 16
7
11
53 16 14
9
10
B-1
Deck Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
PART NUMBER 523329 522104 523327 353116 104256 108509 107506 109007 107509 100273 107503 603023 423023 100335 104509 105264 100351 104261 523084 100346 582025 363080 352045 363089 823309 533114 100297 109007 100299 104257 103009 109015 105256 105004 100252 353114 352036 352034 583106
DESCRIPTION FLOATING IDLER - FLAT OFFSET PIVOT FLOATING IDLER SPRING 42 BELT SHIELD 5/16-18 NYLOC NUT 3/4 E-RING 3/8-16 X 3-1/4 CARRIAGE BOLT 3/8 – 16 WHIZ LOCK NUT 5/16-18 X 1 CARR. BOLT 5/16-18 X 1 HHCS 5/16 - 18 X 3/4 CARR. HEAD FRONT ANT-SCALP ROLLER DECK ROLLER 1/2-13 X 4 HHCS 1/2-13 HEX NUT 1/2 STD FLATWASHER 5/8-11 X 8-1/2 HHCS 5/8-11 HEX NUT REAR DECK ROLLER 5/8-11 X 4-1/2 HHCS GRASS DEFLECTOR WLDMNT RIGHT EYEBOLT IDLER ARM W/BUSHINGS BRONZE BUSHINGS FRAME SPACER ENGAGEMENT IDLER 3/8-16 X 2-1/4 HHCS 3/8 – 16 WHIZ LOCK NUT 3/8-16 X 2-3/4 HHCS 3/8-16 NYLOC NUT CAPLUG 1-1/4 1/4 - 20 NUT CLIP 1/4 STD FLAT WASHER 1/4 STD. LOCKWASHER 1/4-20 X 3/4 HHCS 42 DECK BELT 42" DECK 42 DECK PLATE BLADE SPINDLE ASSY
B-2
QTY. 2 1 1 2 34 1 2 2 9 3 9 1 1 1 2 2 1 2 1 1 1 1 1 3 1 1 1 2 1 1 1 8 8 8 8 1 1 1 3
Deck Components #
PART NUMBER
40 41 42 43 44 45 46 47 48 49 50 51 52 53
583111 583112 363350 583113 104256 100274 423029 423262 104511 105010 105269 583110 583108 100355
DESCRIPTION SPINDLE HOUSING SPINDLE SHAFT BEARING - BLADE SPINDLE BEARING SPACER TUBE 5/16-18 NYLOC NUT 5/16-18 X 1-1/4 HHCS 14.25 HIGH LIFT BLADE 5" HEX PULLEY 3/4-16 HEX NUT 3/4 LOCK WASHER 3/4 SAE FLAT WASHER PULLEY SPACER 5/8 DISC SPRING WASHER 5/8-11 X 1-1/4 HHCS
NOTE:
B-3
QTY. 3 3 6 3 12 12 3 3 3 3 3 3 3 3
Deck Lift Components 16 20 12
10
48
38
11
53
49
43
17
15
18
52
1
12
19
13
50
47
47
14
37
48
40
4
51
42
48 37
7
3
36 38
40
47 43
5
47
48
6 47
48
40
48
2
39
6
39
8
48 44
5
5
39
6
57
21
41
6 40 40
57
21
22
41
22
9
46
33
45 23
48
46
34
25
27
31
26
28
45
30
35 29
59
24 29
59
55 54
56
58
C-1
55
32
55
35
Deck Lift Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
PART NUMBER 352010 352014 353043 353040 353028 353047 352018 533010 -----533084 352028 104755 100329 533083 353038 100273 104256 104509 363165 363144 353045 352032 353110 533112 100006 104758 423359 100311 109027 533112 100006 104758 423360 100311 109027 352012 107255 103292 100277
DESCRIPTION REAR LIFT BELLCRANK, RT FRONT LIFT SHAFT HEIGHT PLATE, OUTER HEIGHT PLATE SPACER PIVOT BLOCK PIVOT BLOCK PLATE TRANSPORT LATCH LIFT SHAFT- FRONT STRUT ASM. (ORDER ITEM 60,61) ROD END 1/2" CONNECTING ROD 1/2-20 HEX JAM NUT 1/2-13 X 2 HHCS CLEVIS END 1/2" HEIGHT ADJUST TAB 5/16-18 X 1 HHCS 5/16-18 NYLOC NUT 1/2-13 HEX NUT #3 HAIRPIN COTTOR CLEVIS PIN 5/16 STRUT MOUNT REAR STRUT PIVOT PIN FRONT STRUT PIN ADJUSTABLE CHAIN MT. 1/4-20 X 1.5 HH TAP BOLT 1/4-20 HEX JAM NUT FRONT CHAIN 7/16-14 X 1-1/2 HHCS 7/16-14 WHIZLOCK NUT ADJUSTABLE CHAIN MT. 1/4-20 X 1.5 HH TAP BOLT 1/4-20 HEX JAM NUT REAR CHAIN 7/16-14 X 1-1/2 HHCS 7/16-14 WHIZLOCK NUT REAR LIFT BELLCRANK, LT 3/16 X 3/16 X 1 MACHINE KEY 1/4-28 SETSCREW 5/16-18 X 2 HHCS
C-2
QTY. 1 1 1 3 4 4 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2 2 4 2 2 2 2 2 4 1 2 2 8
Deck Lift Components #
PART NUMBER
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
104256 100271 100302 104257 104259 105264 106763 100294 109007 105260 353153 109002 153025 123012 107509 107526 100273 104256 100292 104257 353050 353052
DESCRIPTION 5/16-18 NYLOC NUT 5/16-18 X 3/4 HHCS 3/8-16 X 3-1/2 HHCS 3/8-16 NYLOC NUT 1/2-13 NYLOCK NUT 1/2 STD FLATWASHER 1/2 X 1 1/4 COTTER PIN 3/8-16 X 1-1/2 HHCS 3/8 – 16 WHIZ LOCK NUT 3/8 STD FLAT WASHER 1/2 X 3 RING PIN 1-1/2 O.D. SPLIT RING # 4 HAIRPIN COTTER - PLTD. SAFETY CHAIN 5/16-18 X 1 CARR. BOLT 1/4-20 X 3/4" CARR BOLT 5/16-18 X 1 HHCS 5/16-18 NYLOC NUT 3/8-16 X 1 HHCS 3/8-16 NYLOC NUT STRUT BENT STRUT STRAIGHT
NOTE:
C-3
QTY. 10 2 4 5 1 2 2 5 8 2 1 1 1 1 4 3 4 8 1 4 2 2
Frame Components 12
14
13
9
13
10
12 8 14 4
10 9
2 8 7 1
3
5 7
6
18
17
24 17 15
16 17
17
16
D-1
20
20 19
21 23
19 22
19
19
Frame Components 29
32
26
26
26
25 28 31
25
30
33
34
27 27 30 26 26
27 30
27
31
33 34
D-2
28
31
Frame Components 57 69
72
44 39
43
73
69
43 37
55
56
47
46 54
46
71
35
70
38 44
35
53
50
51
49 48
40
42 45
52
61
65
41
67
61
66
63
36 36
62
62
61
65 66
62
61
D-3
60
62
Frame Components # PART NUMBER DESCRIPTION 1 363307 AXLE TUBE 2 100339 1/2-13 X 6 HHCS 3 104259 1/2-13 NYLOCK NUT 4 422016 FRONT CASTER YOKE WELDMENT 5 363260 FRONT TIRE W/TUBE (4.10 X 3.50 X 4) 6 363311 FRONT CASTER COMPLETE ------FRONT RIM NOT SERVICED 7 423201 BEARING RETAINER 8 423109 7/8 FLANGE BEARING 9 423071 7/8 CLAMP COLLAR 10 111001 1/8 NPT STRAIGHT 50 - 8 TIRE ASM 11 353126 18 X 9 9.50 ASM. (NOT SHOWN) 12 353148 DRIVE TIRE (18 X 9.5 X 8) 13 353149 RIM W/VALVESTEM 14 103023 1/2-20 LUG NUT 15 353075 ENGINE GUARD 16 107503 5/16 - 18 X 3/4 CARR. HEAD 17 104256 5/16 18 NYLOC NUT 5/16-18 18 353100 SKID PLATE 19 107503 5/16 - 18 X 3/4 CARR. HEAD 20 104256 5/16-18 NYLOC NUT 21 603023 FRONT ANT-SCALP ROLLER 22 353145 WHEELIE BAR 23 100351 5/8-11 X 8-1/2 HHCS 24 104261 5/8-11 HEX NUT Items 1 thru 24 shown on page D-1 25 353067 TANK SUPPORT 26 107503 5/16 - 18 X 3/4 CARR. HEAD 27 104256 5/16-18 NYLOC NUT 28 353085 REAR TANK MOUNT SEE FUEL SECTION 29 LH FUEL TANK 30 100271 5/16-18 X 3/4 HHCS 31 105005 5/16 LOCK WASHER SEE FUEL SECTION 32 RH FUEL TANK 33 100271 5/16-18 X 3/4 HHCS 34 105005 5/16 LOCK WASHER Items 25 thru 34 shown on page D-2 35 107503 5/16 - 18 X 3/4 CARR. HEAD 36 104256 5/16-18 NYLOC NUT 37 423142 BATTERY 38 353011 BATTERY TRAY 39 353015 SEAT PAN
D-4
QTY. 2 2 2 2 2 2 2 2 4 2 2 2 2 2 8 1 6 6 1 6 6 1 1 1 1 2 18 17 2 1 1 1 1 1 1 22 17 1 1 1
Frame Components #
PART NUMBER
DESCRIPTION
40 523278 SEAT SPRING 41 100030 3/8-16 X 3 HHTB 42 353083 HOUR METER MOUNT 43 100291 3/8-16 X 3/4 HHCS 44 104257 3/8-16 NYLOC NUT 45 109007 3/8 – 16 WHIZ LOCK NUT 46 109012 1/4 WING NUT 47 423011 HOLD DOWN ANGLE 48 423172 BATTERY HOLD DOWN 49 107502 1/4-20 X 3/4 CARR. BOLT 50 100273 5/16-18 X 1 HHCS / STD S S 51 105258 5/16 FLAT WASHER 52 523283 HOUR METER 53 109009 #10-24 X .75 HHS 54 109006 #10 WHIZLOCK NUT 55 104252 #10-24 NYLOC NUT 56 422150 STARTER RELAY - WP 57 353098 SEAT COMPLETE W/O TRACKS 58 593097 MOLDED ARM REST (NOT SHOWN) 59 353048 SEAT SWITCH (NOT SHOWN) 60 109015 1/4 - 20 NUT CLIP 61 100252 1/4-20 X 3/4 HHCS 62 105004 1/4 STD. LOCKWASHER 63 353177 CONSOLE PLATE W/CHOKE 64 523031 PTO SWITCH (NOT SHOWN) 65 101039 #10-24 X 5/8 PAN HD. SCREW 66 104252 #10-24 NYLOC NUT 67 363352 THROTTLE CONTROL CONSOLE 68 423027 IGNITION SWITCH (NOT SHOWN) 69 107503 5/16 - 18 X 3/4 CARR. HEAD 70 104256 5/16-18 NYLOC NUT 71 105258 5/16 STD FLAT WASHER 72 353079 FLOOR PAN 73 423302 Z-STEP TREAD Items 35 thru 73 shown on page D-3 NOTE:
D-5
QTY. 2 1 1 2 2 1 2 1 2 2 2 2 1 2 2 2 1 1 1 4 4 4 1 1 2 2 1 1 22 17 2 1 3
Drive Components
27
17
30 20
17
20
21
3
22
1 18 36
29
37
19 34 22
17
2 33 35 26
28
36
37 17
31
32
15
19
13
14
9
5 23
10
25
12 4
18
16
24
8
16
6 7
9 11
E-1
2
Drive Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
PART NUMBER 823351 352026 353087 422025 523111 363174 423122 105005 105260 823351 104257 483017 100299 423175 353089 100300 104257 109007 107503 104256 100294 107526 353112 553007 373089 353101 -----423285 373070 423406 423069 100536 107260 100277 100276 104256 363226
DESCRIPTION PUMP DRIVE IDLER AXLE SUPPORT IDLER MOUNT TENSIONER W/BUSHING 3/4 PLASTIC BUSHING EYE BOLT SPACER PUMP TENSION ROD 3/8 LOCK WASHER 3/8 STD FLAT WASHER PUMP DRIVE IDLER 3/8-16 NYLOC NUT RH IDLER SPACER 3/8-16 X 2-3/4 HHCS IDLER PIVOT PUMP IDLER MOUNT 3/8-16 X 3 HHCS 3/8-16 NYLOC NUT 3/8 – 16 WHIZ LOCK NUT 5/16 - 18 X 3/4 CARR. HEAD 5/16-18 NYLOC NUT 3/8-16 X 1-1/2 HHCS 1/4-20 X 3/4" CARR BOLT PUMP BELT IDLER SPRING RETAINING WASHER PULLEY 17HP KAWASAKI ELECTRIC FH54V-BS31R CLUTCH BELT GUIDE - LONG OIL DRAIN VALVE 3/8 NPT 7/16 DISC SPRING WASHER 5/8-11 X 7 HHCS 1/4 X 1/4 X 1.25 5/16-18 X 2 HHCS 5/16-18 X 1-3/4 HHCS 5/16-18 NYLOC NUT 5/16 DISC SPRING WASHER
NOTE:
E-2
QTY. 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 10 2 4 4 1 8 1 1 1 1 1 1 1 1 2 1 1 1 3 6 4
Control Components - Right Hand 12
11
32 2
29
12
24
30
4
31
3
17 6
1
6
25
13
2
23
6
14
4
19
5 8
28
10 9
27
16
4
15 14
21
5
7
13
6
13 26
18
19 22
20
21
ITEM 7
ITEM 8
ITEM 18
MOUNTING VIEW
MOUNTING VIEW
MOUNTING VIEW
F-1
Control Components - Right Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NUMBER 352004 353018 353024 100274 105257 104256 623095 453081 353093 104752 353061 109015 100252 105004 107520 353151 105258 353143 104255 105255 823221 583415 104257 100294 352008 107502 353021 593041 592041 523032 523033 109001
DESCRIPTION STEERING CONTROL RT 3/4" FLANGE BEARING DRIVE CONTROL SPACER 5/16-18 X 1-1/4 HHCS 5/16 SAE FLATWASHER 5/16-18 NYLOC NUT 5/16 LH ROD END (F) .312 ROD END (F) DRIVE LINKAGE 5/16-24 JAM NUT RT CONTROL BRACKET 1/4 - 20 NUT CLIP 1/4-20 X 3/4 HHCS 1/4 STD. LOCKWASHER 5/16-18 X 1-3/4 TAP CARR. BOLT 5/16-18 SQ. CAGE NUT 5/16 STD FLAT WASHER DAMPENER MOUNT 1/4-20 NYLOC NUT 1/4" SAE WASHER 10MM BALL STUD DAMPENER / CONTROL 3/8-16 NYLOC NUT 3/8-16 X 1-1/2 HHCS HANDLE MOUNT 1/4-20 X 3/4 CARR. BOLT SWITCH BRACKET NEUTRAL SWITCH HANDLE RH W / GRIP HANDLE GRIP HANDLE PLUG 5/16-18 WHIZLOCK NUT
NOTE:
F-2
QTY. 1 2 1 8 8 13 2 2 2 6 1 4 6 4 1 1 1 1 6 2 2 1 1 1 1 2 1 1 1 1 1 2
Control Components - Left Hand
27 17
18
21
30
5
10
19
29 10
16
32
19
5
23
3
1
3
31
28 4
20
14 25
13
6
8
5
1
26
3
17
4
9 12
11
5 11
22
2
7
12 18 5
24
ITEM 7
ITEM 6
ITEM 16
MOUNTING VIEW
MOUNTING VIEW
MOUNTING VIEW
F-3
Control Components - Left Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NUMBER 353018 353024 100274 105257 104256 623095 453081 353093 104752 109015 100252 105004 107520 353151 105258 353143 104255 105255 823221 583415 104257 100294 352008 107502 353021 593041 109001 352006 353063 592042 523033 523032
DESCRIPTION 3/4" FLANGE BEARING DRIVE CONTROL SPACER 5/16-18 X 1-1/4 HHCS 5/16 SAE FLATWASHER 5/16-18 NYLOC NUT 5/16 LH ROD END (F) .312 ROD END (F) DRIVE LINKAGE 5/16-24 JAM NUT 1/4 - 20 NUT CLIP 1/4-20 X 3/4 HHCS 1/4 STD. LOCKWASHER 5/16-18 X 1-3/4 TAP CARR. BOLT 5/16-18 SQ. CAGE NUT 5/16 STD FLAT WASHER DAMPENER MOUNT 1/4-20 NYLOC NUT 1/4" SAE WASHER 10MM BALL STUD DAMPENER / CONTROL 3/8-16 NYLOC NUT 3/8-16 X 1-1/2 HHCS HANDLE MOUNT 1/4-20 X 3/4 CARR. BOLT SWITCH BRACKET NEUTRAL SWITCH 5/16-18 WHIZLOCK NUT STEERING CONTROL LT LT CONTROL BRACKET HANDLE LH W / GRIP HANDLE PLUG HANDLE GRIP
NOTE:
F-4
QTY. 2 1 8 8 11 2 2 2 6 4 6 4 1 1 1 2 4 2 2 1 1 1 1 2 1 1 4 1 1 1 1 1
Brake Components - Right Hand 10
2 15 1
7
14
16
6 9 13 4
1 3
12
8
5
11
ITEM 14 14
6
MOUNTING VIEW
G-1
Brake Components - Right Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NUMBER 104256 105258 104255 353057 107503 106763 423130 353059 352020 523034 353073 100251 363177 352042 523112 523024
DESCRIPTION 5/16-18 NYLOC NUT 5/16 STD FLAT WASHER 1/4-20 NYLOC NUT 5/8 FLANGE BUSHING 5/16 - 18 X 3/4 CARR. HEAD 1/2 X 1 1/4 COTTER PIN PARK BRAKE SWIVEL BRAKE SHAFT MOUNT BRAKE SHAFT PARK BRAKE SWITCH BRAKE SWITCH ACTUATOR 1/4-20 X 5/8 HHCS 3/8 PUSH NUT LOWER BRAKE LINKAGE 5/16 CLAMP COLLAR SPRING
NOTE:
G-2
QTY. 4 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1
Brake Components - Left Hand
7
12 15 1
8
1
2
1 6
4 18
3
17
16
4
4
11 13
7 20
19
14
5 9
ITEM 16
16
8
MOUNTING VIEW
G-3
10
Brake Components - Left Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART NUMBER 104256 105258 352024 353057 352022 108500 107503 106763 106753 353071 423130 353059 352020 363152 363177 352042 523112 523024 363144 106763
DESCRIPTION 5/16-18 NYLOC NUT 5/16 STD FLAT WASHER BRAKE LEVER PIVOT 5/8 FLANGE BUSHING BRAKE LEVER E-RING FOR 5/8 DIA 5/16 - 18 X 3/4 CARR. HEAD 1/2 X 1 1/4 COTTER PIN 3/32 X 3/4 COTTER PIN BRAKE LINKAGE PARK BRAKE SWIVEL BRAKE SHAFT MOUNT BRAKE SHAFT YOKE 5/16-24 3/8 PUSH NUT LOWER BRAKE LINKAGE 5/16 CLAMP COLLAR SPRING CLEVIS PIN 5/16 COTTER PIN 1/8 X 3/4
NOTE:
G-4
QTY. 6 1 1 3 1 1 4 2 1 1 1 1 1 1 1 2 1 1 1 1
Hydro Components 3
3
11
11
2
4 11
1 17
11
8
13
16
16
1 2
16 18 8 17
16
5
6
10 7
12
13
10
10 9
18
9
10
12 12
15
10
10 12 9
H-1
10
14
10 9
15 14
Hydro Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NUMBER 353013 104257 107526 353112 353127 353128 353118 353091 100280 105257 104256 100278 103023 100321 105007 363165 353189 353190
DESCRIPTION AXLE MOUNT 3/8-16 NYLOC NUT 1/4-20 X 3/4" CARR BOLT PUMP BELT EZT RH EZT LH TIE ROD BYPASS LINKAGE 5/16-18 X 2-1/2 HHCS 5/16 SAE FLATWASHER 5/16-18 NYLOC NUT 5/16-18 X 2-1/2 HHCS 1/2-20 LUG NUT 7/16-14 X 7.0 HHCS 7/16 ANSI STD LOCK WASHER #3 HAIRPIN COTTOR FAN - SERVICE PART HUB - SERVICE PART (HYDROGEAR# 71093)
NOTE:
H-2
QTY. 1 20 8 1 1 1 2 2 4 16 12 4 8 2 2 6 -
Fuel Components 10
6
5
3 6 8
4
7
5 9
5
2 1
5
8 7
# 1 2 3 4 5 6 7 8 9 10
PART NO. 583050 363099 583185 823315 363098 823179 583183 533125 353156 353155
DESCRIPTION FUEL VALVE FUEL LINE - 17" FUEL LINE - 39" FUEL LINE - 27" FUEL LINE CLAMP FUEL CAP - LARGE FUEL TANK ADAPTER VALVE GROMMET LH FUEL TANK RH FUEL TANK
NOTE NOTE: A:
THERE ARE NO REPLACEMENT DECALS FOR TANKS, BECAUSE THEY ARE MOLDED INTO THE TANK.
I-1
QTY. 1 1 1 1 6 2 2 2 1 1
TO ENGINE GROUND
J-1
RED 14 GA. BLACK 16 GA.
87
353180 KAW. WIRING PIGTAIL
BLK/WHT 16 GA.
N/C
N/O
PARK BRAKE SWITCH 523034
WHT / LT. GREEN 18 GA.
ENGINE FUEL SOLENOID
RELAY 583351
STARTER RELAY 422150
LT. GREEN 18 GA.
ENGINE KILL
.
LT. BLUE /RED 18 GA.
GA
RED /BLACK STP. 18 GA.
A BCDE F
PURPLE 18 GA.
RED /BLACK 18 GA.
LT. BLUE 14 GA.
16
LT. BLUE/RED 18 GA.
30
K AC BL
YELLOW 18 GA.
86
87a
15 AMP FUSE
85
N/O
CLUTCH CONN.
LT. BLUE 14 GA.
RED 14 GA.
RED 12 GA.
20 AMP FUSE
WHT / LT. GREEN 18 GA.
TIME DELAY REAR VIEW OF MODULE CONN. 583423
N/O
CLUTCH SWITCH 523031
YEL / LT. BLUE 18 GA.
RED 12 GA.
FUSE BLOCK
WHT / LT. GREEN 18 GA.
ORG / LT. GRN 18 GA.
BLK/WHT 16 GA.
TO POS. SIDE OF STARTER SOLENOID
WIRE JUNCTION
RED /BLACK STP. 18 GA.
ORANGE 12 GA.
RT NEUTRAL SWITCH 593041
N/C
LT. BLUE 14 GA.
SEAT SWITCH 353048
HOUR METER 523283
BLACK 18 GA.
GROUND TO ENGINE
BLACK 14 GA.
LT. BLUE/RED 18 GA.
ENGINE CHARGING
BLACK 16 GA.
IGNITION SWITCH 423027
N/O
LT NEUTRAL SWITCH 593041
N/O
Electrical Section
ENCORE PART # 353132 WIRE HARNESS FOR F42K17 ; 17 HP KAWASAKI ENCORE PART #353180 KAW. WIRING PIGTAIL FOR F42K17 ; 17 HP KAWASAKI
LT. BLUE/RED 18 GA.
LT. BLUE/RED 18 GA.
WHITE 16 GA.
Decals
10 1
6
11 2
7
12
3
13 4 8
5
9 14
K-1
Decals # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO. 363026 423155 423156 823320 823323 353125 353129 353130 353131 353174 353185 363001 363023 363290
DESCRIPTION SERIAL PLATE DECAL, RIDER CAUTION DECAL, PARK LEVER DECAL, BATTERY WARNING DECAL, ROTATING PARTS DECAL, BYPASS DECAL, HEIGHT ADJUST DECAL, MOTION CONTROL DECAL, TRANSPORT DECAL, FUZION DECAL, 42" DECK DECAL CAUTION DECAL, DECAL, DANGER DECAL, CAUTION FUEL
NOTE: A:
THERE ARE NO REPLACEMENT DECALS FOR TANKS TANKS, BECAUSE THEY ARE MOLDED INTO THE TANK.
K-2
QTY. 1 1 1 1 1 1 1 2 1 1 1 1 2 1
Notes
L-1
Notes
L-2
Notes
L-3
0807 A ,ENCORE MANUFACTURING CO., INC. All rights reserved. Contents subject to change.
FUZION
F42K17 - PARTS MANUAL Part Number 933214
