Iron-Carbon Alloy System. 4. School of Metallurgical Engineering,. SUT. Fe-Fe. 3.
C Phase Diagram. - Not a true equilibrium diagram. - Fe. 3. C is meta-stable ...
Fe-Fe3C Equilibrium Phase Diagram
Panya Buahombura School of Metallurgical Engineering Suranaree University of Technology School of Metallurgical Engineering, SUT
1
Allotropic Transformation in Iron (Fe) 1536 oC 1400 oC
910 oC 760 oC
School of Metallurgical Engineering, SUT
2
กกก (Fe-Fe3C equilibrium diagram) School of Metallurgical Engineering, (Materials Science and Metallurgy, 4th edition, Pollack,SUT Prentice-Hall, 1988.)
3
Iron-Carbon Alloy System Fe-Fe3C Phase Diagram - Not a true equilibrium diagram - Fe3C is meta-stable phase (meta-stable condition) - Fe3C will decompose into Fe and C (graphite) but take very long time - Fe-Fe3C diagram consider as representing the equilibrium diagram School of Metallurgical Engineering, SUT
4
α -Ferrite • Interstitial solid solution ก
ก
•
0.025% 723 ºC ! " 0.008%
• Body-Centered Cubic (BCC) crystal structure
• Tensile strength: 28 kg/mm2 • Elongation: 40%
School of Metallurgical Engineering, SUT
5
α-Ferrite
Microstructure of Ferrite Magnification: 100x
School of Metallurgical Engineering, SUT
6
δ-Ferrite • Interstitial solid solution กก
• δ-Ferrite 0.10% 1495 ºC • Body-Centered Cubic (BCC) crystal structure
• Stable at high temperature
School of Metallurgical Engineering, SUT
7
γ (Austenite) • Interstitial solid solution ก
ก
• # 2.0% 1148 ºC • Face-Centered Cubic (FCC) crystal structure
• Not stable at room temperature
School of Metallurgical Engineering, SUT
8
γ (Austenite)
Microstructure of Austenite Magnification: 500x
School of Metallurgical Engineering, SUT
9
Fe3C (Cementite) • Iron carbide → Fe3C • Intermetallic compound • 6.67 %C • Orthorhombic crystal structure • Hard and brittle • Stable at room temperature
School of Metallurgical Engineering, SUT
10
Pearlite (Eutectoid mixture) • กกก eutectoid γ (0.80 %C)
ก α (0.025 %C) ก Fe3C (6.67 %C)
723 ºC
• Lamellar mixture of α ferrite and Fe3C • Tensile strength: 80 kg/mm2 • Elongation: 20%
School of Metallurgical Engineering, SUT
11
Pearlite (Eutectoid mixture)
2500X
17000X
Microstructure of Pearlite School of Metallurgical Engineering, SUT
12
Ledeburite (Eutectic mixture) • กกก eutectic Liquid (4.3 %C) ก γ (2.0 %C) ก
Fe3C (6.67 %C) 1148 ºC • Eutectic mixture of γ and Fe3C • Not stable at room temperature
School of Metallurgical Engineering, SUT
13
$%ก !&กก (Reaction in Fe-Fe3C Phase Diagram)
School of Metallurgical Engineering, SUT
14
Peritectic Reaction (at 1495 ºC) Liquid (0.50%C) + δ (0.10%C) → γ (0.18%C)
Eutectic Reaction (at 1148 ºC) Liquid (4.30%C) → γ (2.00%C) + Fe3C (6.67%C)
Eutectoid Reaction (at 723 ºC) γ (0.80%C) → α (0.025%C) + Fe3C (6.67%C)
School of Metallurgical Engineering, SUT
15
Steel (%Carbon ≤ 2.0%) • Eutectoid Steel (0.8 %C) • Hypo-eutectoid steel (< 0.8 %C) • Hyper-eutectoid steel (0.8% < %C ≤ 2.0%)
School of Metallurgical Engineering, SUT
16
Cast Iron (%Carbon > 2.0%) • Hypo-eutectic cast iron (2.0% < %C < 4.3%) • Hyper-eutectic cast iron (4.3% < %C < 6.67%)
School of Metallurgical Engineering, SUT
17
+ กก (Structures of Carbon Steel)
School of Metallurgical Engineering, SUT
18
Eutectoid Steel $,กก %C = 0.80% α Ferrite
+ Pearlite 100%
Fe3C School of Metallurgical Engineering, SUT
19
Hypo-eutectoid Steel $,กก %C < 0.80% α Ferrite
Pearlite
+ Ferrite + Pearlite School of Metallurgical Engineering, SUT
20
Hypo-eutectoid Steel $,กก %C < 0.80%
• Proeutectoid α • Eutectoid α
School of Metallurgical Engineering, SUT
21
Hyper-eutectoid Steel $,กก %C > 0.80% !#.
≤ 2.0%
Fe3C
Pearlite
+ Pearlite + Fe3C School of Metallurgical Engineering, SUT
22
Hyper-eutectoid Steel
$,กก %C > 0.80% !#.
≤ 2.0%
Proeutectic Fe3C Eutectic Fe3C Proeutectoid Fe3C Eutectoid Fe3C Tertiary Fe3C
School of Metallurgical Engineering, SUT
23
#กก (Properties of Carbon Steel)
School of Metallurgical Engineering, SUT
24
%C ≤ 0.8% ก $ 5 ก3461 กก 2 # ! 3!2 ! 34 "6 ก$ pearlite + 5 ก34 !#. elongation 6#1
%C > 0.8% ก Fe3C (!!#.$ ) ก/0"#.ก $, network # ก pearlite &1 2 # ! 3#1 ก 4 elongation ก. #1 20.ก !#.2 ! 5 34# $ Fe3C 5 ก34
School of Metallurgical Engineering, SUT
25
AISI – SAE Steel Specification Series 10xx 11xx 12xx 13xx 23xx 25xx 31xx 33xx ……. 247)
Steel Type Plain carbon steel Plain carbon steel (high S, low P) Plain carbon steel (high S, high P) Mn-Steel (Mn 1.75%) Ni-Steel (Ni 3.00%) Ni-Steel (Ni 5.00%) Ni-Cr Steel (Ni 1.25%, Cr 0.60%) Ni-Cr Steel (Ni 3.50%, Cr 1.50%) (See in Table 7.3 and 7.4, P. 244School of Metallurgical Engineering, SUT
26
AISI – SAE Steel Specification
10xx Carbon content/100 Steel type
%Alloying element
2520 20/100 = 0.2 %C Ni-Steel
5.00 %Ni AISI (American Iron and Steel Institute) SAE (Society of Automotive Engineering) JIS ⇨ Japanese Standard DIN ⇨ German Standard School of Metallurgical Engineering, TIS ⇨ Thai Standard SUT
27