Fe-Fe 3C Equilibrium Phase Diagram

184 downloads 3568 Views 11MB Size Report
Iron-Carbon Alloy System. 4. School of Metallurgical Engineering,. SUT. Fe-Fe. 3. C Phase Diagram. - Not a true equilibrium diagram. - Fe. 3. C is meta-stable ...
Fe-Fe3C Equilibrium Phase Diagram

Panya Buahombura School of Metallurgical Engineering Suranaree University of Technology School of Metallurgical Engineering, SUT

1

Allotropic Transformation in Iron (Fe) 1536 oC 1400 oC

910 oC 760 oC

School of Metallurgical Engineering, SUT

2

  กก ก  (Fe-Fe3C equilibrium diagram) School of Metallurgical Engineering, (Materials Science and Metallurgy, 4th edition, Pollack,SUT Prentice-Hall, 1988.)

3

Iron-Carbon Alloy System Fe-Fe3C Phase Diagram - Not a true equilibrium diagram - Fe3C is meta-stable phase (meta-stable condition) - Fe3C will decompose into Fe and C (graphite) but take very long time - Fe-Fe3C diagram consider as representing the equilibrium diagram School of Metallurgical Engineering, SUT

4

α -Ferrite • Interstitial solid solution ก

ก  

•     

0.025%  723 ºC ! " 0.008% 

• Body-Centered Cubic (BCC) crystal structure

• Tensile strength: 28 kg/mm2 • Elongation: 40%

School of Metallurgical Engineering, SUT

5

α-Ferrite

Microstructure of Ferrite Magnification: 100x

School of Metallurgical Engineering, SUT

6

δ-Ferrite • Interstitial solid solution  กก  

•    δ-Ferrite   0.10%  1495 ºC • Body-Centered Cubic (BCC) crystal structure

• Stable at high temperature

School of Metallurgical Engineering, SUT

7

γ (Austenite) • Interstitial solid solution ก

ก  

•   #  2.0%  1148 ºC • Face-Centered Cubic (FCC) crystal structure

• Not stable at room temperature

School of Metallurgical Engineering, SUT

8

γ (Austenite)

Microstructure of Austenite Magnification: 500x

School of Metallurgical Engineering, SUT

9

Fe3C (Cementite) • Iron carbide → Fe3C • Intermetallic compound • 6.67 %C • Orthorhombic crystal structure • Hard and brittle • Stable at room temperature

School of Metallurgical Engineering, SUT

10

Pearlite (Eutectoid mixture) • กกก   eutectoid  γ (0.80 %C)

ก α (0.025 %C) ก Fe3C (6.67 %C)

 723 ºC

• Lamellar mixture of α ferrite and Fe3C • Tensile strength: 80 kg/mm2 • Elongation: 20%

School of Metallurgical Engineering, SUT

11

Pearlite (Eutectoid mixture)

2500X

17000X

Microstructure of Pearlite School of Metallurgical Engineering, SUT

12

Ledeburite (Eutectic mixture) • กกก   eutectic  Liquid (4.3 %C) ก γ (2.0 %C) ก

Fe3C (6.67 %C)  1148 ºC • Eutectic mixture of γ and Fe3C • Not stable at room temperature

School of Metallurgical Engineering, SUT

13

$%ก  !&กก   (Reaction in Fe-Fe3C Phase Diagram)

School of Metallurgical Engineering, SUT

14

Peritectic Reaction (at 1495 ºC) Liquid (0.50%C) + δ (0.10%C) → γ (0.18%C)

Eutectic Reaction (at 1148 ºC) Liquid (4.30%C) → γ (2.00%C) + Fe3C (6.67%C)

Eutectoid Reaction (at 723 ºC) γ (0.80%C) → α (0.025%C) + Fe3C (6.67%C)

School of Metallurgical Engineering, SUT

15

Steel (%Carbon ≤ 2.0%) • Eutectoid Steel (0.8 %C) • Hypo-eutectoid steel (< 0.8 %C) • Hyper-eutectoid steel (0.8% < %C ≤ 2.0%)

School of Metallurgical Engineering, SUT

16

Cast Iron (%Carbon > 2.0%) • Hypo-eutectic cast iron (2.0% < %C < 4.3%) • Hyper-eutectic cast iron (4.3% < %C < 6.67%)

School of Metallurgical Engineering, SUT

17

+   กก   (Structures of Carbon Steel)

School of Metallurgical Engineering, SUT

18

Eutectoid Steel $,กก   %C = 0.80% α Ferrite

+    Pearlite 100%

Fe3C School of Metallurgical Engineering, SUT

19

Hypo-eutectoid Steel $,กก   %C < 0.80% α Ferrite

Pearlite

+    Ferrite + Pearlite School of Metallurgical Engineering, SUT

20

Hypo-eutectoid Steel $,กก   %C < 0.80%

• Proeutectoid α • Eutectoid α

School of Metallurgical Engineering, SUT

21

Hyper-eutectoid Steel $,กก   %C > 0.80% !#.

≤ 2.0%

Fe3C

Pearlite

+    Pearlite + Fe3C School of Metallurgical Engineering, SUT

22

Hyper-eutectoid Steel

$,กก   %C > 0.80% !#.

≤ 2.0%

Proeutectic Fe3C Eutectic Fe3C Proeutectoid Fe3C Eutectoid Fe3C Tertiary Fe3C

School of Metallurgical Engineering, SUT

23

 #กก   (Properties of Carbon Steel)

School of Metallurgical Engineering, SUT

24

 %C ≤ 0.8% ก $     5 ก3461 กก   2 #  ! 3! 2 ! 34 "6 ก$   pearlite +    5 ก34 !#. elongation 6#1 

 %C > 0.8% ก Fe3C (!!#.$ )  ก/0"#.ก $, network #   ก  pearlite &1  2 #   ! 3#1  ก 4 elongation ก.   #1 20.ก  !#. 2 !  5 34# $   Fe3C  5 ก34

School of Metallurgical Engineering, SUT

25

AISI – SAE Steel Specification Series 10xx 11xx 12xx 13xx 23xx 25xx 31xx 33xx ……. 247)

Steel Type Plain carbon steel Plain carbon steel (high S, low P) Plain carbon steel (high S, high P) Mn-Steel (Mn 1.75%) Ni-Steel (Ni 3.00%) Ni-Steel (Ni 5.00%) Ni-Cr Steel (Ni 1.25%, Cr 0.60%) Ni-Cr Steel (Ni 3.50%, Cr 1.50%) (See in Table 7.3 and 7.4, P. 244School of Metallurgical Engineering, SUT

26

AISI – SAE Steel Specification

10xx Carbon content/100 Steel type

%Alloying element

2520 20/100 = 0.2 %C Ni-Steel

5.00 %Ni AISI (American Iron and Steel Institute) SAE (Society of Automotive Engineering) JIS ⇨ Japanese Standard DIN ⇨ German Standard School of Metallurgical Engineering, TIS ⇨ Thai Standard SUT

27