Fitting. Instructions. TOWBAR. For BEDFORD RASCAL VAN. SUZUKI SUPER
CARRY VAN. FROM MARCH 1986- 1998. G41. MATERIALS. A. 1. Main Cross ...
Fitting Instructions
TOWBAR G41 For BEDFORD RASCAL VAN SUZUKI SUPER CARRY VAN FROM MARCH 1986- 1998
MATERIALS A 1 Main Cross Tube with international standard facing to ISO 3853 (BS AU114) C 2 Side Tracing Arms D 2 M10 x 30mm Bolts, Nuts and Lock Washers D1 2 Oblong Spreader Plates E 6 M8 x20mm Bolts, Nuts and Lock Washers E1 1 Fog light Mounting Cleat F 2 M10 x 30mm Bolts, Nuts, Lock Washers and large Flat Washers CB 2 M16 x 50mm Coupling Bolts, Nuts, Lock Washers 2 M10 x Bolt Caps for (F) FITTING 1. Lower the spare wheel, remove the bumper, detach the fog light from the body and remove the large blanking caps from the frame. Offer Cross Tube (A) centrally to the vehicle ensuring that the Cleats are hard forward against the lip as shown (if necessary move the spare wheel forward in its cradle) and drill up for Bolts (D). Attach with Plates (D1) under the bolt heads inside the frame. 2. Attach the Bracing Arms (C) to the main frame on the outside of the arms, (bolt heads on the inside) to ensure clearance on the spring shackles and turned inwards at the top. Ensure that the arms are pushed inwards against the frame (to trap the lip). With a long pointed rod dot the floor and from inside drill back down for Bolts (F), which are fitted with the large Flat Washers under the bolt heads above the floor. 3. Finally tighten all bolts, fit the bolt caps and replace bumper etc. Attach fog light to the towbar with Angle Cleat (E1) and 2 bolts (E) as shown.
Please refer to the vehicle specification for the trailer weight and nose limits, which must be observed. Recommended torque settings: M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214 Nm
