engines drive some of the lowest cost, lowest emission stationary power ... Fairbanks Morse Engine O-P engines operate o
For Stationary Power Generation
www.fairbanksmorse.com
Generating Progress The utility industry is evolving to meet the world’s advancing energy demands. Instrumental in this evolution are power generation systems located at or near the load center. Fairbanks Morse Engine generator sets, anchored by our innovative Enviro-Design® dual-fuel engines, fulfill this need by meeting peak load requirements while improving power quality and reliability. In fact, the Opposed Piston DF, FM-MAN 32/40 DF, Colt-Pielstick PC-2 Series, and FM/ALCO 251F engines drive some of the lowest cost, lowest emission stationary power solutions available.
DUAL-FUEL ENGINES Dual-Fuel Engine Generator Set Power Ranges rpm
0
2000
4000
6000
8000
10000
kWe
Opposed Piston Model 38D
900
FM-MAN 32/40 DF
720
Colt-Pielstick PC2 DF
514
DIESEL ENGINES Colt-Pielstick Diesel Engine Power Ranges – Installations rpm
0
5000
10,000
15,000
PA6B
900
PC2.6B
600 PC2.6 STC
520 400/430
FM-MAN B&W Diesel Engine Power Ranges rpm
0
5000
10,000
15,000
L 27/38
720/800
L,V 32/40
720/750
25,000
kW
Enviro-Design® Technology
PA6B STC
1050
20,000
A Fairbanks Morse Engine breakthrough in dual fuel engine ignition Design® technology enables engines to run on full diesel fuel or nat pilot for ignition. PC4.2B Switchover from one fuel to another may be accom load conditions. In fact, a switchover to 100% diesel is automatical is interrupted. Separating Enviro-Design® engines from conventiona their ability to perform engine ignition with dramatically less pilot fu 20,000plugs. It is25,000 accomplishedkW through a unique pre-combustion strateg with a proven, high-performance diesel engine blueprint, equips En with significant environmental and economic advantages.
L 40/54
514/550
L,V 48/60B
500/514 L 58/64
400/428
FM/ALCO 251F Diesel Engine Power Ranges rpm
2
900-1200
0
2000
4000 FM/ALCO 251F
6000
8000
10000
kWe
n/operation, Envirotural gas with a diesel mplished under varying lly initiated if gas supply al dual-fuel designs is uel, and without spark gy. This strategy, along nviro-Design® engines
Applications
Installations
• Peak Shaving
• Municipal Power
• Continuous
• Hospitals
• Emergency-Standby
• Universities
• Black Start
• Nuclear • Industrial
Cleaner
Flexible
Minimal diesel pilot requirement (1% of total fuel input) dramatically reduces fuel usage, and in turn, NOx emissions.
Dual-fuel capability includes a wide variety of gaseous fuels at pressures below 100 psig.
Lower operating/maintenance cost
Higher availability
The spark plug-free design reduces maintenance downtime and operating costs, while a lower pilot fuel requirement significantly reduces the overall fuel cost.
With the ability to run on 100% diesel fuel, an interruption in the gas supply doesn’t halt operation.
Proven/reliable design High output Dual-fuel operation doesn’t reduce the output of our high-performance designs.
Fairbanks Morse Engine first developed dual-fuel technology in the 1940’s and has continued to advance their design to meet today’s needs.
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Power Profiles FM-MAN 32/40 DF Engines Two worldwide leaders in engine manufacturing came together to bring you one progressive engine. The FM-MAN 32/40 Dual Fuel engine unites the expertise of Fairbanks Morse Engine and MAN — a combined 200 years plus of experience. The result is a 4480-6720 kWe powerhouse that’s as clean running and easy to maintain as it is efficient. Key features include: • Ultra-rigid block
FM-MAN 32/40 DF DATA Configuration Bore Stroke
Vee 320 mm 400 mm
Engine Version
GenSet 60 Hz
Output Range (kWe) Cylinder (nos) Speed (rpm) Fuel Capabilities
4480-6720 12V-14V-16V-18V 720 Dual
• Double camshaft capability for quick engine changeover between consumption and emission optimized operation • Extremely low-wear valve and piston designs
CYL 12V 14V 16V 18V
DIMENSIONS (mm) A 11,100 11,709 12,344 13,005
TONS 116 127 142 159
5436 mm
3734 mm
A
fm-man 32/40 df 4
Opposed Piston Model 38D
Opposed Piston DF Engines
opposed piston model 38D Data
The Opposed Piston engine design has proven itself in heavy industrial and critical standby power applications. Around the globe O-P engines are driving locomotives and ships; and standing by for emergency nuclear reactor cooling, telecommunications, and life support power. Increasingly, O-P engines have taken a leading role in today’s utility industry as dependable generators of electricity supply. Single units range from 1255-3165 kWe. Fairbanks Morse Engine O-P engines operate on the twostroke cycle principle, without the need for cylinder heads or intake or exhaust valves. In fact, these engines have less than half the moving parts of most other engines. Other features and benefits include:
DIMENSIONS (mm) CYL A B 6L 6350 2286 9L 7620 2794 12L 9296 3302
TONS 24 33 42
Configuration Bore Stroke
In-Line 206 mm 254 mm
Engine Version
GenSet 50 Hz
GenSet 60 Hz
Output Range (kWe) Cylinder (nos) Speed (rpm) Fuel Capabilities
1255-3165 6L-9L-12L 750, 1000 Dual and Diesel
1580-3165 6L-9L-12L 900 Dual and Diesel
• 40-year service life, shock-qualified cylinder block with excellent maintenance access • High-efficiency turbocharging and pulse manifolding for improved efficiency • Removable piston assemblies for simplified maintenance • High tensile strength alloy steel connecting rods • Longer bearing life due to conservative operating speed
3302 mm
B
A
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Power Profiles Colt-Pielstick PC-2 Series Engines One of the largest dual-fuel engines available in the world, the ColtPielstick PC-2 Series offers units delivering 7815 kWe. And these engines’ remarkable power is matched by their remarkable efficiency. They are the most fuel efficient of all the Enviro-Design® engines per bhp-hr. Other benefits of these heavy-duty diesels include: • Ability to burn heavier grade residual oils for lower fuel expense • Specialized tools that streamline servicing for reduced maintenance downtime and cost
colt-pielstick pc2.6 DF Data Configuration Bore Stroke
Vee 400 mm 460 mm
Engine Version
GenSet 60 Hz
Output Range (kWe) Cylinder (nos) Speed (rpm) Fuel Capabilities
7815 18V 514 Dual
• Ideally suited for easy-to-install, expandable power module use • Low dimensions/output ratio, reducing housing requirements
DIMENSIONS (mm) CYL A B C 18V 14,401 4089 4876
TONS 129
Colt-Pielstick PC2.6 DF
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fm/alco 251f (Diesel)
FM/ALCO 251F The FM/ALCO 251 engine is universally recognized as a reliable power plant. The model 251 diesel engine affords high specific output with low specific fuel consumption. This rugged 4-stroke engine is available in 6, 8, 12, 16, and 18 cylinder configurations and provides 500 to 2810 kWe of power. All versions feature exceptional commonality of components with 229 mm (9 in) bore and 267 mm (10.5 in) stroke used throughout. • Forged alloy crankshaft with nitrided bearings, and welded counterweights
fm/alco 251f Data Configuration Bore Stroke
Engine Version
In-Line, Vee 229 mm 267 mm
GenSet 50 Hz
GenSet 60 Hz
Output Range (kWe) 500-2810 730-2675 Cylinder (nos) 6L-8V-12V-16V-18V Speed (rpm) 750, 1000 900, 1200 Fuel Capabilities Diesel Diesel
• Fabricated steel cylinder block with redesigned camshaft bearing supports • The underslung crankshaft is carried in forged steel saddles
DIMENSIONS (mm) CYL A 6L 6743 8V 6543 12V 8573 16V 9712 18V 10,465
TONS 26 24 28 38 43
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Evolving Energy Engine generator sets are system engineered, manufactured, and tested by Fairbanks Morse Engine to ensure optimal performance and efficiency. Sets come factory assembled on a steel sub-base, ready for direct mounting on a standard reinforced concrete foundation. Auxiliary systems can be provided separately for remote mounting, or installed on a pre-engineered module, for significantly reduced installation cost and start-up time. In addition, Fairbanks Morse Engine power modules offer: • Ensured compatibility and proper sizing • Factory engineered fuel, lubricating oil, and cooling water systems • All mounting, piping, and wiring • Available switchgear and support systems
8
72"
36 "
"
24
Controls & Monitoring A Programmable Logic Control-based monitoring and control panel initiates starting and stopping, and manages operation and diagnostic information on Fairbanks Morse Engine generator sets. Features include: • Complete engine and system controls
• Password protection of desired critical functions
• Fuel/air ratio control • Engine speed control
• Precise engine tuning allows for emission and load control optimization
• Graphic touch screen operator display
• Future expansion available
• Remote monitoring and control available
• Compatible with all AC/DC input power applications
• Improved diagnostic troubleshooting
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Quality In, Quality Out. Genuine OEM Replacement Parts Only the expert engineering and quality commitment of Fairbanks Morse Engine could deliver generator sets driven by engines as productive and efficient as the Opposed Piston DF, FM-MAN 32/40 DF, Colt Pielstick PC-2 Series, and FM/ALCO 251F. And only Fairbanks Morse Engine OEM replacement parts can keep them that way. From proprietary metallurgical specifications to exacting machining tolerances, genuine engine parts ensure the optimal performance and long service life of your Fairbanks Morse engine. Maintain the quality in which you so wisely invested — we make it easy. Fairbanks Morse Engine parts are available around the clock to go anywhere around the world. Put quality in, get quality out.
SERVICE Center Locations 630 Tidewater Dr. Norfolk, VA 23504 800.322.7241
Calgary, AB Canada
12253 FM 529 Houston, TX 77041 800.499.3633
Seattle, WA
18926 13th Place South Seattle, WA 98148 800.443.8461
FME Headquarters Beloit, WI
Norfolk, VA
San Diego, CA
Houston, TX
1545 Tidelands Ave., Suite J National City, CA 91950 800.443.8461 CANADA 217 Bow Street Cochrane, Alberta Canada, TOL OWO 403.932.3230 Fax: 403.932.4800 ASIA/PACIFIC AND EUROPE 608.364.8247 Fax: 608.364.8417
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LATIN AMERICA 786.845.6960 Fax: 786.845.9970
Our Team is Your Team. Customer Support & Training One more reason Fairbanks Morse Engine is a leader: we support our superior engines with superior service. Our professional service technicians stand ready to maintain the renowned Fairbanks Morse Engine performance — whatever you need, wherever in the world you need it. From on-site repairs, to major overhauls, to maintenance contracts, our team is your team. In fact, if you prefer, we will train your staff to service your Fairbanks Morse engines. The Fairbanks Morse Conference & Training Center is equipped to provide extensive hands-on training. Our instructors will guide your personnel through maintenance, minor or major repair, major overhaul, or diagnostic courses using advanced training aids.
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Powerful Solutions. Powerful Partner. At Fairbanks Morse Engine, supplying powerful solutions goes far beyond producing horsepower. It’s about quality. Quality ideas. Quality people. Quality products. And quality service. Our ISO-certified quality assurance program sets and meets rigorous standards with thorough operator inspections, internal auditing, sophisticated testing equipment, and rigid supplier requirements.
But we demand even more of ourselves. That’s how we deliver valuable innovation and outstanding service to our customers. Whether your application requires expansion of an existing power plant, or a complete turnkey product, work with a team who understands that quality is everyone’s job. Work with Fairbanks Morse Engine.
www.fairbanksmorse.com Data and specifications subject to change without notice. Dimensions and weights may vary depending on application and installation.
