2002 American Honda Motor Co., Inc - All Rights Reserved. AII 24289 (0211). 1
of 6 ... 08P01-SCV-1000-91. 2003 ELEMENT ... 08P01-SCV-100. PARTS LIST.
Accessory
INSTALLATION INSTRUCTIONS PARTS LIST Front bumper trim
License plate trim
3 Shoulder bolts
Application
Publications No.
AII 24289
FRONT BUMPER TRIM P/N 08P01-SCV-100
2003 ELEMENT
Issue Date
DEC 2002
TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Drill 3 mm, 8 mm and 10 mm Drill bits Ratchet 10 mm Socket Felt-tip pen Tape measure Masking tape File Eye protection (face shield, safety goggles, etc.) Isopropyl alcohol Shop towel Center punch INSTALLATION NOTE:
2 Flange bolts
4 Self-tapping screws
•
Be careful not to damage the body paint.
•
Read the label on the primer before using the primer.
1.
Remove the license plate (four screws). Retain two of the license plate screws.
4 Large clips
5 Clip nuts
LICENSE PLATE
4 Spring nuts
LICENSE PLATE HOLDER (Not reused.)
2 Small clips SELF-TAPPING SCREW
Primer 2.
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 24289 (0211)
SELF-TAPPING SCREWS (2)
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Remove the license plate holder (two screws).
08P01-SCV-1000-91
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3.
Open the hood and remove the radiator cover (five clips).
5.
CLIP
Starting at the end, pry up on the seven retaining tabs and remove the front bumper trim. Remove one clip at a time. Take care not to damage the retaining tabs.
FRONT BUMPER Pry up.
RETAINING TAB
Start here.
RADIATOR COVER
4.
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Remove the front bumper (seven clips at the top, six clips and four stepped bolts at the bottom and one self-tapping screw on each side).
RETAINING TAB (7) VEHICLE
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BUMPER TRIM
6.
CLIPS (7)
Place the front bumper upside down, and measure and mark the front bumper with felt-tip pen as shown. FELT-TIP PEN 26 mm (1 in.)
FRONT BUMPER SELFTAPPING SCREWS (2) CLIPS (6)
STEPPED BOLTS (4)
9 mm (0.4 in.)
FRONT BUMPER
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© 2002 American Honda Motor Co., Inc - All Rights Reserved.
7.
Lightly center punch the mark made in step 6, then while wearing eye protection, drill a 3 mm pilot hole and finish with a 8 mm hole. Remove any burrs from the holes.
10. Remove the vehicle bumper trim. 11. While wearing eye protection, drill a 3 mm pilot hole and finish with a 8 mm hole through the mark you just made. Remove any burrs from the holes.
CENTER PUNCH DRILL (First drill a 3 mm pilot hole, then finish with a 9 mm bit.)
DRILL (First drill a 3 mm pilot hole, then finish with a 8 mm bit.)
VEHICLE BUMPER TRIM
MARK made in step 9
MARK made in step 5
8. 9.
FRONT BUMPER
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12. Using a felt-tip pen and a tape measure, mark the inside of vehicle bumper trim in the two locations shown. FELT-TIP PEN
Reinstall the vehicle bumper trim. Check that the retaining tabs are installed securely.
MARK 5 mm (0.2 in.)
MARK
Using the felt-tip pen, mark the vehicle bumper trim at the two holes made in step 7, as shown. FELT-TIP PEN
VEHICLE BUMPER TRIM
FRONT BUMPER
© 2002 American Honda Motor Co., Inc - All Rights Reserved.
5 mm (0.2 in.)
VEHICLE BUMPER TRIM
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13. Inside the bumper trim, locate the five marks and two marks made in step 12. While wearing eye protection, drill a 3 mm pilot hole and finish with a 10 mm hole. Remove any burrs from the holes. DRILL (First drill a 3 mm pilot hole, then finish with a 10 mm bit.)
If your state requires a front license plate, continue with step 16, otherwise go to step 19. 15. Inside the front bumper trim, locate the four marks. While wearing eye protection, drill a 3 mm pilot hole and finish with a 6 mm hole. Remove any burrs from the holes.
MARKS (4) MARK MARK made in step 12
MARK made in step 12
VEHICLE BUMPER TRIM
MARKS
DRILL (First drill a 3 mm pilot hole, then finish with a 6 mm bit.)
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DRILL (First drill a 3 mm pilot hole, then finish with a 10 mm bit.)
14. On the inside of the front bumper trim, slide a clip nut onto each of the three holders.
FRONT BUMPER TRIM
16. Slide four spring nuts and two clip nuts onto the holders on the license plate trim from the kit.
CLIP NUT
CLIP NUT
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SPRING NUT
FRONT BUMPER TRIM
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© 2002 American Honda Motor Co., Inc - All Rights Reserved.
17. Align the license trim with the front bumper trim and install the four self-tapping screws.
20. Using isopropyl alcohol, throughly clean the vehicle bumper trim in the areas where the adhesive tape on the front bumper trim will attach, then apply the primer.
FLANGE BOLT LICENSE PLATE LICENSE PLATE TRIM
•
Wipe up excess primer at once.
•
Allow the primer to dry for at least 5 minutes before going to the next step.
21. Position the front bumper trim on the vehicle bumper trim and install the three bolts and four clips. The outboard clips are installed from the inside out.
SELF-TAPPING SCREW (Reused from step 1.)
OUTBOARD LARGE CLIP (Install from the inside out.) FRONT BUMPER TRIM
FRONT BUMPER TRIM
SHOULDER BOLTS (3)
SELF-TAPPING SCREWS (4) 2627093K
18. Reinstall the license plate using the two flange bolts and two self-tapping screws reused from step 1.
19. On the inside of the front bumper trim, attach a strip of masking tape to the end of each adhesive backing and fold back 5 to 8 cm (2 to 3 in.). Tape the ends to the front of the front bumper trim.
LARGE CLIP
VEHICLE BUMPER TRIM Using isopropyl alcohol, throughly clean the vehicle bumper trim in the areas where the adhesive tape on the front bumper trim will attach, then apply the primer. 2627101K
ADHESIVE BACKING (Attach a strip of masking tape to the end and fold back 5 to 8 cm (2 to 3 in.) of adhesive backing from the adhesive tape. Tape the end to the front of the front bumper trim.)
22. While holding light pressure on the front bumper trim, carefully remove the adhesive backings. After attaching, hold the front bumper trim firmly against the vehicle bumper trim with the palm of your hand for 30 seconds. ADHESIVE BACKING (Carefully remove while holding light pressure on the front bumper trim. After attaching, hold the front bumper trim firmly against the vehicle bumper trim with the palm of your hand for 30 seconds.)
FRONT BUMPER TRIM
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© 2002 American Honda Motor Co., Inc - All Rights Reserved.
AII 24289 (0211)
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23. Reinstall the bumper trim. Check that the retaining tabs are installed securely. 24. Place the front bumper upside down, and install the two small clips. SMALL CLIP
FRONT BUMPER
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25. Reinstall the front bumper, check that clips and retaining tabs are installed securely.
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© 2002 American Honda Motor Co., Inc - All Rights Reserved.