www. cdr-sp.ipleiria.pt. Geoffrey Mitchell. March 2012. Use of nano enhancers to control morphology and hence properties ...
Use of nano enhancers to control morphology and hence properties
Geoffrey Mitchell March 2012
www. cdr-sp.ipleiria.pt
Acknowledgements •
Dr Donatella Duraccio, Marilena Pezutto Prof Clara Silvestre ICTP Pozzouli and EU Napolynet
•
Dr Supatra Wangsoub, Mr Robert Olley, Dr Fred Davis, Dr Peter Harris, Dr Laura Felisari, Dr Chris Stain – Centre for Advanced Microscopy, University of Reading Artur Mateus and Paulo Bartolo CDRSP Leiria Portugal Dr Janette Dexperte CNRS Tolouse, France Dr Evgeni Ivanov, Prof Rumiana Kotsilkova Bulgarian Academy of Sciences Dr Aurora Nogales Dr Daniel Lopez Garcia ICTP Madrid Spain Juris Bitenieks Riga Technical University Latvia
• • • • •
Beam-line Scientists Dr Sigrid Bernstoff (Elettra) , Dr Francois Fauth (ESRF), Dr Sergio Funari (Hasylab), Dr Jen Hiller and Dr Nick Terrill (Diamond), Dr Steve King, Dr Sarah Rogers, Dr Ann Terry, Dr ) Richard Heenan (ISIS), Dr Florian Meneau (Soleil) Funding
COST FA0904, EU – Napolynet , EU – ELISA programme, EU Marie Curie, EPSRC, STFC
2
www. cdr-sp.ipleiria.pt
Leiria
www. cdr-sp.ipleiria.pt
THE CENTRE Our mission is to contribute to the advancement of science and technology leading to more suitable, effective and efficient products, materials and processes, this way generating addedvalue for the Industry and promoting awareness in Society of the role and importance of rapid and sustainable product development. To fulfil this mission the Centre for Rapid and Sustainable Product Development will carry out technological research, providing consulting, training and research in the strategic areas of rapid and sustainable product development www. cdr-sp.ipleiria.pt
THE CENTRE Researchers: ~ 70 PhD Members: 15 Income (2010): 8.6 MEuros Patents: 16 (2009); 15 (2010) Funded by: Portuguese Foundation for Science and Technology Portuguese Agency for Innovation European Commission IAPMEI Industry www. cdr-sp.ipleiria.pt
Nanoparticles
• Plate-like • Rod-like – Carbon Nanotubes – Halloysite (clay) – Self-assembling fibrils
• Sphere-like
– Montmorillonite (clay) – Graphene platelets
– ZnO
Food Packaging External Atmosphere
Food item
Internal Atmosphere
• Barrier material – Block the interior/exterior atmosphere from the exterior/interior atmosphere – transparent
Food Packaging
External Atmosphere
Internal Atmosphere
Nanoparticles as barriers
Bayer – Polyamide plus silicate nanparticles from Nanocor
• Need Platelets • Need preferred orientation 9
Nanoparticles
Polymer Matrices • Polyethylenes, Polypropylenes, Poly(εcaprolactone) • All semi-crystalline polymers – properties entirely dependent on the presence of the crystals and the arrangements • Yes – there are real crystals as evidenced by sharp peaks in the wide-angle x–ray scattering (WAXS)
• It is the development of lamellar chain folded crystals which is the dominant feature, length scale 10-30nm (SAXS)
Polymer Matrices • Polyethylenes, Polypropylenes, Poly(εcaprolactone) • All semi-crystalline polymers – properties entirely dependent on the presence of the crystals and the arrangements • Yes – there are real crystals as evidenced by sharp peaks in the wide-angle x–ray scattering (WAXS) • It is the development of lamellar chain folded crystals which is the dominant feature, length scale 10-30nm (SAXS) • Polymer crystals also provide platelets • Need preferred orientation
Nanoparticles + Polymers? • Nanoparticles + Polymers – what could happen? – Lets consider we have overcome the challenges of dispersion and inhibiting aggregation
• A: Nothing , the nanoparticles and polymer matrix are unnconnected • B: The polymer matrix influences the nanoparticle as a consequence of forces exerted during flow • C: The nanoparticles influences the polymer matrix by altering or directing the organisation of the polymer chains
How to observe? • Nanoparticles – use transmission electron microscopy and FEG scanning electron microscopy – Need to consider both starting nanoparticulates and the nanoparticles within the matrix when we are assembling or preparing the particles in-situ
• Nanocomposites but will need to reveal the nanoparticles and the polymer matrix by differential etching – use FEG Scanning electron microscopy • The reorganisation processes – very help to follow in real-time – largely excludes microscopy – use scattering techniques
Nanoparticles Halloysite nanotubes a)
Modified Montmorillonite in isotactic polypropylene
Graphene flakes
Polyethylene + Clay platelets
Scanning electron microscope of etched surfaces of a polyethylene blend with 10% of MMT There appears to be little interaction between the MMT platelets and the polymer matrix Mitchell, Green, Vaughan and Liu
16
Polyethylene + Clay platelets
Scanning electron microscope of etched surfaces of a polyethylene blend with 10% of MMT There appears to be little interaction between the MMT platelets and the polymer matrix
Mitchell, Green, Vaughan and Liu
• A: Nothing , the nanoparticles and polymer matrix are unnconnected 17
Scattering Structure and Scattering
| Q | = 4 π sin(
|Q | 2 θ*
Å
< 0.1 < 2 °
-1
Incident beam
θ )/ λ
~1 Å -1
>2 Å
~ 15 °
~
Morphology
Intersegment
Lamellar thickness
Correlations,
inanoparticles
Crystal planes
Chain
2 θ
-1
>8 Å
30 °
>
-1
160 °
conformations, Bonds
Crystal planes
C C
Small Angle Scattering * calculated using CuK radiation
Wide-Angle Scattering
C
Clay +iPP
Clay layers show exfoliation and anisotropy
iPP Scattering Measured using Couette geometry
SAXS/WAXS
WAXS
SAXS
BEAM Simultaneous SAXS/WAXS BM16 at ESRF in Grenoble Time-resolving 1 to 10s time slices
SAXS/WAXS Simultaneous SAXS/WAXS SAXS Detector
BM16 at ESRF in Grenoble Time-resolving 1 to 10s time slices
In-situ SAXS/WAXS with shear flow
Experimental System y
Velocity gradient ∇v
d
v x Flow direction
z
Vorticity vector
Parallel plate arrangement means we sample a range of shear rates
Shear rate =v/d (s-1) Shear strain = shear rate x time
Experimental System
www. cdr-sp.ipleiria.pt
Experimental System
www. cdr-sp.ipleiria.pt
Shear Flow
y
Remember flow is 3d
• Shear Flow Velocity gradient ∇v d
v x Flow direction
z
Vorticity vector
Shear rate =v/d (s-1) Shear strain = shear rate x time
www. cdr-sp.ipleiria.pt
SAXS - Basic Geometry
• •
The structure probed depends on the geometry of scattering In the parallel plate shear cell the scattering vector Q probes the structure in the plane containing the flow direction and the vorticity vector
Q
Flow direction
θ
α
2θ Incident beam
Sample Scattered beams
www. cdr-sp.ipleiria.pt
SAXS
Shear flow has a 3-d nature
How to ‘look’ in this direction
This is how!
This system probes the plane containing the flow direction and the velocity gradient
Temperature
Shear Flow
Shear /Temperature Profile
Time
29
Shear rate =v/d (s-1) Shear strain = shear rate x time Shear rate 10s-1 Shear strain 1000su
Tcryst
Directed Crystallisation
j05
π / 2 Qmax
Ω=
∫ ∫
2
Q I ( Q , α ) sin α dQdα
0 Q =0
Derivative gives rate of crystallisation cf DSC
30
Influence of shearing temperature Ts
Polymers will crystallise Chains extended in the flow field Extended chains act as row nuclei for matrix melt The variation simply relates to whether this row nuclei remain when crystallisation is initiated The formation of the row nuclei is directly related to the molecular architecture The relaxation rate of the row nuclei is directly related to the molecular architecture
Polymer Crystallisation
• Shear flow in the melt above the equilibrium melting point yields a barely anisotropic melt with ~ 0.01 but the subsequent crystals have a very high level of preferred orientation
Directing the Crystallisation of Polymers
www. cdr-sp.ipleiria.pt
Anisotropic crystal texture
• What is the origin of anistropy?
Flow Directing the Crystallisation of Polymers
Flow generates a number of nucleation sites with a common axis Level of anisotropy depends on competition of growth between anisotropic and isotropic sites www. cdr-sp.ipleiria.pt
Polypropylene and modified MMT
Memory of shear retained
Temperature too high memory lost
Chains extended in the flow field, Extended chains act as row nuclei for matrix melt. The variation simply relates to whether this row nuclei remain when crystallisation is initiated Here the addition of the clay platelets has stabilised the memory of the shear flow by ~ 5°C
Dibenzylidene Sorbitol O O
O
•Use Dibenzylidene Sorbitol as a self-assembing fibril to template crystallisation •1% DBS to copolymer (CPP) of PP/PE Mw 2.2 x105 •1% DBS to linear Polyethylene (PE) Mw 1.1. X105 •1% DBS to Polycaprolactone (PCL) Mw 8 X104
O
OH OH
Dibenzylidene Sorbitol (DBS)
Results PCL/DBS
Directing the Crystallisation of Polymers
Results PCL/DBS
Directing the Crystallisation of Polymers
Phase behaviour for different nanoparticle forming systems •Phase behaviour dependent on chemical configuration of additive • Para, meta and ortho substitution gives different behaviour
Shear Flow
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf Templated zone
rt
Fibril
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model
N=
rf rt
f= fraction of additive fc=solubility limit of additive
( f − fc )
πr
2 f
2
rt ft = ( f − fc ) 2 rf < P2 >= 1.0 f t +(1 − f t )0.0 = f t
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf rt
rt 2 ft = ( f − fc ) 2 rf Full templating reached with ~ 3%DBS Solubility of DBS in PCL at 80ºC ~ 1% Radius of DBS fibril 140Å
f= fraction of additive fc=solubility limit of additive
Gives Template zone radius ~ 990Å
Dispersion Dispersion of the nanoparticles aided by in-situ formation
Sample disc
43
SEM micrograph of an etched PE sample with 1% w/w DBS Showing distribution of sites of DBS
Directed Crystallisation
44
iPP
α form
iPP (HCPP1) Ts=210°C (J14)
iPP + β nucleator Ts = 210C
Shear Flow Decreasing temperature iPPN+ (0.3%) N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (j05)
iPP + β nucleator Ts = 210C
Shear Flow iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05)
iPP + β nucleator Ts = 210C
Shear Flow B: the nanoparticles aligned by polymer matrix iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05) • C: Polymer crystals templated by nanoparticles •
iPP + β nucleator Ts = 170C
Shear Flow Decreasing temperature iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
iPP + β nucleator Ts = 170C
Shear Flow iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
iPP + β nucleator Ts = 170C
Shear Flow •
B: the
nanoparticles aligned by polymer matrix
•iPPN+ C: but polymer crystals templated by polymer based row nuclei N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
Directed Crystallisation •Self – assembling nanoparticles • Dibenzylidene sorbitol (DBS) and many derivatives • Polycaprolactone (PCL) Mw 8 X104 •Carbon Nanotubes •1% SW CNT •Polycaprolactone (PCL) Mw 8 X104
52
Small-angle X-ray Scattering
No shear
Shear (shear rate 10/s 1000su
Small-angle X-ray Scattering
No shear •
B: the
Shear (shear rate 10/s 1000su
nanoparticles aligned by polymer matrix
Directed Crystallisation
Shear Flow 3% Cl-DBS in PCL.
1% CNT in PCL.
Directed Crystallisation
Shear Flow •
C: Polymer crystals templated by nanoparticles 3% Cl-DBS in PCL.
1% CNT in PCL.
Looking in the right direction
Shear flow has a 3-d nature This is how! How to ‘look’ in this direction
Graphene Flakes +PCL
Flow
A
Flow
Vorticity Vector
‘Standard view parallel plates
B
∇V
Couette cell 0.5% Graphene Flakes in PCL
Flow
A
Vorticity Vector
Flow
B
∇V
•
B: the
nanoparticles aligned by polymer matrix
•
C: Polymer crystals templated by nanoparticles
Flow
∇V
0.1% 12nm Graphene Flakes
Flow
∇V
0.5% 12nm Graphene Flakes
Flow
∇V
1.0% 12nm Graphene Flakes
Flow
∇V
1.0% 12nm Graphene Flakes
Flow
∇V
1.0% 12nm Graphene Flakes
Flow
∇V
5.0% 12nm Graphene Flakes
Flow
∇V
10.0% 12nm Graphene Flakes
Graphene Flakes/PCL
67
Graphene Flakes/PCL
Ideally crystals parallel to graphene flake
68
Rods and Plates and Shear Flow
• Plate-like • Rod-like – – – –
Align parallel to the flow field Carbon Nanotubes Halloysite (clay) Self-assembling fibrils
– Parallel to flow field and normal to the velocity gradient – Clay and graphene
Rods and Plates and Shear Flow •
Rod-like – Align parallel to the flow field – Carbon Nanotubes – Halloysite (clay) – Self-assembling fibrils
But what drives the directing of crystallisation? Is just a surface? Is there atomistic epitaxy?
•
Plate-like – Parallel to flow field and normal to the velocity gradient – Clay and graphene
Summary We have observed all three possibilities: A: Nothing , the nanoparticles and polymer matrix are unnconnected B: The polymer matrix influences the nanoparticle as a consequence of forces exerted during flow C: The nanoparticles influences the polymer matrix by altering or directing the organisation of the polymer chains •The alignment of the nanoparticles is related to the shape •The aligned nanoparticles may template the crystallisation in competition to other nuclei , ie polymer row nucli •The balance of these competing effects determines the outcome.
Summary
• Nanoparticles can be aligned in modest flow fields • Nanoparticles may template the crystallisation • The type of nanoparticle dictates the alignment of both nanoparticle and polymer crystals
72
www. cdr-sp.ipleiria.pt
Clay +iPP
Clay layers show exfoliation and anisotropy
iPP Scattering Measured using Couette geometry
Rods and Plates and Shear Flow
• Plate-like • Rod-like – – – –
Align parallel to the flow field Carbon Nanotubes Halloysite (clay) Self-assembling fibrils
– Parallel to flow field and normal to the velocity gradient – Clay and graphene
Rods and Plates and Shear Flow •
Rod-like – Align parallel to the flow field – Carbon Nanotubes – Halloysite (clay) – Self-assembling fibrils
But what drives the directing of crystallisation? Is just a surface? Is there atomistic epitaxy?
•
Plate-like – Parallel to flow field and normal to the velocity gradient – Clay and graphene
Summary
We have observed all three possibilities: A: Nothing , the nanoparticles and polymer matrix are unnconnected B: The polymer matrix influences the nanoparticle as a consequence of forces exerted during flow C: The nanoparticles influences the polymer matrix by altering or directing the organisation of the polymer chains
•The alignment of the nanoparticles is related to the shape •The aligned nanoparticles may template the crystallisation in competition to other nuclei , ie polymer row nucli •The balance of these competing effects determines the outcome.
www. cdr-sp.ipleiria.pt
Clay +iPP
Clay layers show exfoliation and anisotropy
iPP Scattering Measured using Couette geometry
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf Templated zone
rt
Fibril
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model
N =
rf rt
f= fraction of additive fc=solubility limit of additive
( f − fc )
πr
2 f
2
rt ft = ( f − fc ) 2 rf < P2 >= 1.0 f t +(1 − f t )0.0 = f t
Wide angle X-ray Scattering
•WAXS shows aligned objects are crystalline • Temperature variation shows that these crystal peaks disappears at the liquidus temperature identified by SANS and SAXS • Comparison of averaged intensities shows that no crystals are generated or destroyed
82
Directed Crystallisation
83
Phase diagram generated by SANS, SAXS and DSC `Data
PCL/DBS
Shear induced inhibition of nucleation
π / 2 Qmax
Ω=
∫∫
2
Q I ( Q,α)sinαdQdα
0 Q=0
Shear induced inhibition of nucleation
Shear induced inhibition of nucleation
Shear supressed nucleation Modest shear flow initiated in the single phase region inhibits nucleation and growth of the DBS crystals Cessation of shear flow leads to growth of crystals
Shear induced inhibition of nucleation
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf rt
rt 2 ft = ( f − fc ) 2 rf Full templating reached with ~ 3%DBS Solubility of DBS in PCL at 80ºC ~ 1% Radius of DBS fibril 140Å
f= fraction of additive fc=solubility limit of additive
Gives Template zone radius ~ 990Å
Acknowledgements • •
89
The neutron scattering based measurements were performed at – ISIS (LOQ , SANS2D and NIMROD) – Funding EPSRC and CCLRC The synchrotron-based x-ray scattering measurements were made at the – Daresbury SRS (16.1, 2.1) – Funding EPSRC and CCLRC – Diamond (I22) – Funding EPSRC and CCLRC – Hasylab (A2) - European Community's Seventh Framework Programme (FP7/20072013) under grant agreement n° 226716." – Elettra (SAXS) – Funding European Community’s Seventh Framework Programme (FP7/2007-2013) under grant agreement nº 226716”. – ESRF (BM16) – Funding ESRF – SOLEIL Funding European Community’s Seventh Framework Programme (FP7/20072013) under grant agreement n° 226716
www. cdr-sp.ipleiria.pt
Structure from SAXS Preferred Orientation Structural Scale Invariant
Shear Flow
π / 2 Qmax
Ω=
∫ ∫
2
Q I ( Q , α ) sin α dQdα
0 Q =0
From Diamond I22
Q scattering vector |Q| = 4πsinθ/λ α - angle between scattering vector and the flow axis
iPP + β nucleator Ts = 210C
β form
iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05)
Controlling the 3-d Structure in Polymer Nanocomposites Geoffrey Mitchell
www.cdr-sp.ipleiria.pt
Physical Aspects of Polymer Science September 2011
www.reading.ac.uk/cfam
www. cdr-sp.ipleiria.pt
Acknowledgements •
Dr Donatella Duraccio, Marilena Pezutto Prof Clara Silvestre ICTP Pozzouli and EU Napolynet
•
Dr Supatra Wangsoub, Mr Robert Olley, Dr Fred Davis, Dr Peter Harris, Dr Laura Felisari, Dr Chris Stain – Reading • Artur Mateus and Paulo Bartolo CDRSP Leiria Portugal • Dr Janette Dexperte CNRS Tolouse, France • Dr Evgeni Ivanov, Prof Rumiana Kotsilkova Bulgarian Academy of Sciences • Dr Aurora Nogales Dr Daniel Lopez Garcia ICTP Madrid Spain • Juris Bitenieks Riga Technical University Latvia Beam-line Scientists • Dr Sigrid Bernstoff (Elettra) , Dr Francois Fauth (ESRF), Dr Sergio Funari (Hasylab), Dr Jen Hiller and Dr Nick Terrill (Diamond), Dr Steve King, Dr Sarah Rogers, Dr Ann Terry, Dr Richard Heenan (ISIS), Dr Florian Meneau (Soleil) Funding EU – Napolynet , EU Marie Curie, EPSRC, CCLRC,
93
www. cdr-sp.ipleiria.pt
Nanoparticles
• Plate-like • Rod-like – Carbon Nanotubes – Halloysite (clay) – Self-assembling fibrils
• Sphere-like
– Montmorillonite (clay) – Graphene platelets There are many others
– ZnO
Nanoparticles •
Safe – –
Eg Montmorillonite already used in pharmaceutical products Self-assembling nano fibrils approved for food use
•
Anti-bacterial
•
Property Enhancement and Property Change
– – –
•
Eg Montmorillonite, ZnO Clay platelets decrease gas permeation due to tortuous gas path Carbon Nanotubes and Graphene Platelets increase conductivity
Modify Polymer Matrix – –
Act as nucleant for formation of crystals Direct crystallisation
Polymer Matrices •
Polyethylenes, Polypropylenes, Poly(ε-caprolactone)
•
All semi-crystalline polymers properties entirely dependent on the presence of the crystals and the arrangements Yes – there are real crystals as evidenced by sharp peaks in the wide-angle x–ray scattering (WAXS)
•
•
–
It is the development of lamellar chain folded crystals which is the dominant feature, length scale 10-30nm
Nanoparticles + Polymers? •
Nanoparticles + Polymers – what could happen? –
• • •
Lets consider we have overcome the challenges of dispersion and inhibiting aggregation
A: Nothing , the nanoparticles and polymer matrix are unnconnected B: The polymer matrix influences the nanoparticle as a consequence of forces exerted during flow C: The nanoparticles influences the polymer matrix by altering or directing the organisation of the polymer chains
How to observe? •
Nanoparticles – use transmission electron microscopy and FEG scanning electron microscopy –
• •
Need to consider both starting nanoparticulates and the nanoparticles within the matrix when we are assembling or preparing the particles in-situ
Nanocomposites but will need to reveal the nanoparticles and the polymer matrix by differential etching – use FEG Scanning electron microscopy The reorganisation processes – very help to follow in real-time – largely excludes microscopy – use scattering techniques
Nanoparticles Halloysite nanotubes a)
Modified Montmorillonite in isotactic polypropylene
Graphene flakes
Polyethylene + Clay platelets
Scanning electron microscope of etched surfaces of a polyethylene blend with 10% of MMT There appears to be little interaction between the MMT platelets and the polymer matrix Mitchell, Green, Vaughan and Liu
100
Polyethylene + Clay platelets
Scanning electron microscope of etched surfaces of a polyethylene blend with 10% of MMT There appears to be little interaction between the MMT platelets and the polymer matrix
• A: Nothing , the nanoparticles and polymer matrix are unnconnected
Mitchell, Green, Vaughan and Liu
101
Scattering Structure and Scattering |Q | = 4 π sin( θ )/ λ
|Q |
Å -1
< 0.1
Incident beam
~1 Å -1
>2 Å -1
< 2 °
~ 15 °
~ 30 °
Morphology Lamellar thickness inanoparticles
Intersegment Correlations, Crystal planes
2 θ*
2 θ
>8 Å -1 >
Chain conformations, Crystal planes
160 ° Bonds
C C
Small Angle Scattering * calculated using CuK radiation
Wide-Angle Scattering
C
SAXS/WAXS
WAXS
SAXS
BEAM Simultaneous SAXS/WAXS BM16 at ESRF in Grenoble Time-resolving 1 to 10s time slices
In-situ SAXS/WAXS with shear flow
Shear Flow
y
Remember flow is 3d
• Shear Flow Velocity gradient ∇v d
v x Flow direction
z
Vorticity vector
Shear rate =v/d (s-1) Shear strain = shear rate x time
www. cdr-sp.ipleiria.pt
SAXS - Basic Geometry
• •
The structure probed depends on the geometry of scattering In the parallel plate shear cell the scattering vector Q probes the structure in the plane containing the flow direction and the vorticity vector
Q
Flow direction
θ
α
2θ Incident beam
Sample Scattered beams
www. cdr-sp.ipleiria.pt
SAXS
Shear flow has a 3-d nature
How to ‘look’ in this direction
This is how!
This system probes the plane containing the flow direction and the velocity gradient
ZnO +iPP
iPP Scattering
Scattering dominated by ZnO particles (high atomic number) Nanoparticles can act as a nucleant
ZnO Scattering
Temperature
Shear Flow
Shear /Temperature Profile
Time
109
Shear rate =v/d (s-1) Shear strain = shear rate x time Shear rate 10s-1 Shear strain 1000su
Tcryst
Directed Crystallisation
j05
π / 2 Qmax
Ω=
∫ ∫
2
Q I ( Q , α ) sin α dQdα
0 Q =0
Derivative gives rate of crystallisation cf DSC
110
Influence of shearing temperature Ts
Polymers will crystallise Chains extended in the flow field Extended chains act as row nuclei for matrix melt The variation simply relates to whether this row nuclei remain when crystallisation is initiated The formation of the row nuclei is directly related to the molecular architecture The relaxation rate of the row nuclei is directly related to the molecular architecture
Polypropylene and modified MMT
Memory of shear retained
Temperature too high memory lost
Chains extended in the flow field, Extended chains act as row nuclei for matrix melt. The variation simply relates to whether this row nuclei remain when crystallisation is initiated Here the addition of the clay platelets has stabilised the memory of the shear flow by ~ 5°C
iPP
α form
iPP (HCPP1) Ts=210°C (J14)
iPP + β nucleator Ts = 210C
Shear Flow Decreasing temperature iPPN+ (0.3%) N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (j05)
iPP + β nucleator Ts = 210C
Shear Flow iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05)
iPP + β nucleator Ts = 210C
Shear Flow B: the nanoparticles aligned by polymer matrix iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05) • C: Polymer crystals templated by nanoparticles •
iPP + β nucleator Ts = 170C
Shear Flow Decreasing temperature iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
iPP + β nucleator Ts = 170C
Shear Flow iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
iPP + β nucleator Ts = 170C
Shear Flow •
B: the
nanoparticles aligned by polymer matrix
•iPPN+ C: but polymer crystals templated by polymer based row nuclei N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
Directed Crystallisation •Self – assembling nanoparticles • Dibenzylidene sorbitol (DBS) and many derivatives • Polycaprolactone (PCL) Mw 8 X104 •Carbon Nanotubes •1% SW CNT •Polycaprolactone (PCL) Mw 8 X104
120
Small-angle X-ray Scattering
No shear
Shear (shear rate 10/s 1000su
Small-angle X-ray Scattering
No shear •
B: the
Shear (shear rate 10/s 1000su
nanoparticles aligned by polymer matrix
Directed Crystallisation
Shear Flow 3% Cl-DBS in PCL.
1% CNT in PCL.
Directed Crystallisation
Shear Flow •
C: Polymer crystals templated by nanoparticles 3% Cl-DBS in PCL.
1% CNT in PCL.
Looking in the right direction
Shear flow has a 3-d nature This is how! How to ‘look’ in this direction
Graphene Flakes +PCL
Flow
A
Flow
Vorticity Vector
‘Standard view parallel plates
B
∇V
Couette cell 0.5% Graphene Flakes in PCL
Flow
A
Vorticity Vector
Flow
B
∇V
•
B: the
nanoparticles aligned by polymer matrix
•
C: Polymer crystals templated by nanoparticles
Flow
A
Vorticity Vector
Flow
B
∇V
•
B: the
nanoparticles aligned by polymer matrix
•
C: Polymer crystals templated by nanoparticles
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf Templated zone
rt
Fibril
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model
N =
rf rt
f= fraction of additive fc=solubility limit of additive
( f − fc )
πr
2 f
2
rt ft = ( f − fc ) 2 rf < P2 >= 1.0 f t +(1 − f t )0.0 = f t
Wide angle X-ray Scattering
•WAXS shows aligned objects are crystalline • Temperature variation shows that these crystal peaks disappears at the liquidus temperature identified by SANS and SAXS • Comparison of averaged intensities shows that no crystals are generated or destroyed
131
Directed Crystallisation
132
Phase diagram generated by SANS, SAXS and DSC `Data
PCL/DBS
Shear induced inhibition of nucleation
π / 2 Qmax
Ω=
∫∫
2
Q I ( Q,α)sinαdQdα
0 Q=0
Shear induced inhibition of nucleation
Shear induced inhibition of nucleation
Shear supressed nucleation Modest shear flow initiated in the single phase region inhibits nucleation and growth of the DBS crystals Cessation of shear flow leads to growth of crystals
Shear induced inhibition of nucleation
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf rt
rt 2 ft = ( f − fc ) 2 rf Full templating reached with ~ 3%DBS Solubility of DBS in PCL at 80ºC ~ 1% Radius of DBS fibril 140Å
f= fraction of additive fc=solubility limit of additive
Gives Template zone radius ~ 990Å
Acknowledgements • •
138
The neutron scattering based measurements were performed at – ISIS (LOQ , SANS2D and NIMROD) – Funding EPSRC and CCLRC The synchrotron-based x-ray scattering measurements were made at the – Daresbury SRS (16.1, 2.1) – Funding EPSRC and CCLRC – Diamond (I22) – Funding EPSRC and CCLRC – Hasylab (A2) - European Community's Seventh Framework Programme (FP7/20072013) under grant agreement n° 226716." – Elettra (SAXS) – Funding European Community’s Seventh Framework Programme (FP7/2007-2013) under grant agreement nº 226716”. – ESRF (BM16) – Funding ESRF – SOLEIL Funding European Community’s Seventh Framework Programme (FP7/20072013) under grant agreement n° 226716
www. cdr-sp.ipleiria.pt
Structure from SAXS Preferred Orientation Structural Scale Invariant
Shear Flow
π / 2 Qmax
Ω=
∫ ∫
2
Q I ( Q , α ) sin α dQdα
0 Q =0
From Diamond I22
Q scattering vector |Q| = 4πsinθ/λ α - angle between scattering vector and the flow axis
iPP + β nucleator Ts = 210C
β form
iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05)
Controlling the 3-d Structure in Polymer Nanocomposites Geoffrey Mitchell
www.cdr-sp.ipleiria.pt
Physical Aspects of Polymer Science September 2011
www.reading.ac.uk/cfam
www. cdr-sp.ipleiria.pt
Acknowledgements •
Dr Donatella Duraccio, Marilena Pezutto Prof Clara Silvestre ICTP Pozzouli and EU Napolynet
•
Dr Supatra Wangsoub, Mr Robert Olley, Dr Fred Davis, Dr Peter Harris, Dr Laura Felisari, Dr Chris Stain – Reading • Artur Mateus and Paulo Bartolo CDRSP Leiria Portugal • Dr Janette Dexperte CNRS Tolouse, France • Dr Evgeni Ivanov, Prof Rumiana Kotsilkova Bulgarian Academy of Sciences • Dr Aurora Nogales Dr Daniel Lopez Garcia ICTP Madrid Spain • Juris Bitenieks Riga Technical University Latvia Beam-line Scientists • Dr Sigrid Bernstoff (Elettra) , Dr Francois Fauth (ESRF), Dr Sergio Funari (Hasylab), Dr Jen Hiller and Dr Nick Terrill (Diamond), Dr Steve King, Dr Sarah Rogers, Dr Ann Terry, Dr Richard Heenan (ISIS), Dr Florian Meneau (Soleil) Funding EU – Napolynet , EU Marie Curie, EPSRC, CCLRC,
142
www. cdr-sp.ipleiria.pt
Nanoparticles
• Plate-like • Rod-like – Carbon Nanotubes – Halloysite (clay) – Self-assembling fibrils
• Sphere-like
– Montmorillonite (clay) – Graphene platelets There are many others
– ZnO
Nanoparticles •
Safe – –
Eg Montmorillonite already used in pharmaceutical products Self-assembling nano fibrils approved for food use
•
Anti-bacterial
•
Property Enhancement and Property Change
– – –
•
Eg Montmorillonite, ZnO Clay platelets decrease gas permeation due to tortuous gas path Carbon Nanotubes and Graphene Platelets increase conductivity
Modify Polymer Matrix – –
Act as nucleant for formation of crystals Direct crystallisation
Polymer Matrices •
Polyethylenes, Polypropylenes, Poly(ε-caprolactone)
•
All semi-crystalline polymers properties entirely dependent on the presence of the crystals and the arrangements Yes – there are real crystals as evidenced by sharp peaks in the wide-angle x–ray scattering (WAXS)
•
•
–
It is the development of lamellar chain folded crystals which is the dominant feature, length scale 10-30nm
Nanoparticles + Polymers? •
Nanoparticles + Polymers – what could happen? –
• • •
Lets consider we have overcome the challenges of dispersion and inhibiting aggregation
A: Nothing , the nanoparticles and polymer matrix are unnconnected B: The polymer matrix influences the nanoparticle as a consequence of forces exerted during flow C: The nanoparticles influences the polymer matrix by altering or directing the organisation of the polymer chains
How to observe? •
Nanoparticles – use transmission electron microscopy and FEG scanning electron microscopy –
• •
Need to consider both starting nanoparticulates and the nanoparticles within the matrix when we are assembling or preparing the particles in-situ
Nanocomposites but will need to reveal the nanoparticles and the polymer matrix by differential etching – use FEG Scanning electron microscopy The reorganisation processes – very help to follow in real-time – largely excludes microscopy – use scattering techniques
Nanoparticles Halloysite nanotubes a)
Modified Montmorillonite in isotactic polypropylene
Graphene flakes
Polyethylene + Clay platelets
Scanning electron microscope of etched surfaces of a polyethylene blend with 10% of MMT There appears to be little interaction between the MMT platelets and the polymer matrix Mitchell, Green, Vaughan and Liu
149
Polyethylene + Clay platelets
Scanning electron microscope of etched surfaces of a polyethylene blend with 10% of MMT There appears to be little interaction between the MMT platelets and the polymer matrix
• A: Nothing , the nanoparticles and polymer matrix are unnconnected
Mitchell, Green, Vaughan and Liu
150
Scattering Structure and Scattering |Q | = 4 π sin( θ )/ λ
|Q |
Å -1
< 0.1
Incident beam
~1 Å -1
>2 Å -1
< 2 °
~ 15 °
~ 30 °
Morphology Lamellar thickness inanoparticles
Intersegment Correlations, Crystal planes
2 θ*
2 θ
>8 Å -1 >
Chain conformations, Crystal planes
160 ° Bonds
C C
Small Angle Scattering * calculated using CuK radiation
Wide-Angle Scattering
C
SAXS/WAXS
WAXS
SAXS
BEAM Simultaneous SAXS/WAXS BM16 at ESRF in Grenoble Time-resolving 1 to 10s time slices
In-situ SAXS/WAXS with shear flow
Shear Flow
y
Remember flow is 3d
• Shear Flow Velocity gradient ∇v d
v x Flow direction
z
Vorticity vector
Shear rate =v/d (s-1) Shear strain = shear rate x time
www. cdr-sp.ipleiria.pt
SAXS - Basic Geometry
• •
The structure probed depends on the geometry of scattering In the parallel plate shear cell the scattering vector Q probes the structure in the plane containing the flow direction and the vorticity vector
Q
Flow direction
θ
α
2θ Incident beam
Sample Scattered beams
www. cdr-sp.ipleiria.pt
SAXS
Shear flow has a 3-d nature
How to ‘look’ in this direction
This is how!
This system probes the plane containing the flow direction and the velocity gradient
ZnO +iPP
iPP Scattering
Scattering dominated by ZnO particles (high atomic number) Nanoparticles can act as a nucleant
ZnO Scattering
Temperature
Shear Flow
Shear /Temperature Profile
Time
158
Shear rate =v/d (s-1) Shear strain = shear rate x time Shear rate 10s-1 Shear strain 1000su
Tcryst
Directed Crystallisation
j05
π / 2 Qmax
Ω=
∫ ∫
2
Q I ( Q , α ) sin α dQdα
0 Q =0
Derivative gives rate of crystallisation cf DSC
159
Influence of shearing temperature Ts
Polymers will crystallise Chains extended in the flow field Extended chains act as row nuclei for matrix melt The variation simply relates to whether this row nuclei remain when crystallisation is initiated The formation of the row nuclei is directly related to the molecular architecture The relaxation rate of the row nuclei is directly related to the molecular architecture
Polypropylene and modified MMT
Memory of shear retained
Temperature too high memory lost
Chains extended in the flow field, Extended chains act as row nuclei for matrix melt. The variation simply relates to whether this row nuclei remain when crystallisation is initiated Here the addition of the clay platelets has stabilised the memory of the shear flow by ~ 5°C
iPP
α form
iPP (HCPP1) Ts=210°C (J14)
iPP + β nucleator Ts = 210C
Shear Flow Decreasing temperature iPPN+ (0.3%) N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (j05)
iPP + β nucleator Ts = 210C
Shear Flow iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05)
iPP + β nucleator Ts = 210C
Shear Flow B: the nanoparticles aligned by polymer matrix iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=210C (J05) • C: Polymer crystals templated by nanoparticles •
iPP + β nucleator Ts = 170C
Shear Flow Decreasing temperature iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
iPP + β nucleator Ts = 170C
Shear Flow iPPN+ N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
iPP + β nucleator Ts = 170C
Shear Flow •
B: the
nanoparticles aligned by polymer matrix
•iPPN+ C: but polymer crystals templated by polymer based row nuclei N'-Dicyclohexyl-2,6-Naphthalene dicarboxamide Ts=170C m04
Directed Crystallisation •Self – assembling nanoparticles • Dibenzylidene sorbitol (DBS) and many derivatives • Polycaprolactone (PCL) Mw 8 X104 •Carbon Nanotubes •1% SW CNT •Polycaprolactone (PCL) Mw 8 X104
169
Small-angle X-ray Scattering
No shear
Shear (shear rate 10/s 1000su
Small-angle X-ray Scattering
No shear •
B: the
Shear (shear rate 10/s 1000su
nanoparticles aligned by polymer matrix
Directed Crystallisation
Shear Flow 3% Cl-DBS in PCL.
1% CNT in PCL.
Directed Crystallisation
Shear Flow •
C: Polymer crystals templated by nanoparticles 3% Cl-DBS in PCL.
1% CNT in PCL.
Looking in the right direction
Shear flow has a 3-d nature This is how! How to ‘look’ in this direction
Graphene Flakes +PCL
Flow
A
Flow
Vorticity Vector
‘Standard view parallel plates
B
∇V
Couette cell 0.5% Graphene Flakes in PCL
Flow
A
Vorticity Vector
Flow
B
∇V
•
B: the
nanoparticles aligned by polymer matrix
•
C: Polymer crystals templated by nanoparticles
Rods and Plates and Shear Flow
• Plate-like • Rod-like – – – –
Align parallel to the flow field Carbon Nanotubes Halloysite (clay) Self-assembling fibrils
– Parallel to flow field and normal to the velocity gradient – Clay and graphene
Rods and Plates and Shear Flow •
Rod-like – Align parallel to the flow field – Carbon Nanotubes – Halloysite (clay) – Self-assembling fibrils
But what drives the directing of crystallisation? Is just a surface? Is there atomistic epitaxy?
•
Plate-like – Parallel to flow field and normal to the velocity gradient – Clay and graphene
Summary
We have observed all three possibilities: A: Nothing , the nanoparticles and polymer matrix are unnconnected B: The polymer matrix influences the nanoparticle as a consequence of forces exerted during flow C: The nanoparticles influences the polymer matrix by altering or directing the organisation of the polymer chains
•The alignment of the nanoparticles is related to the shape •The aligned nanoparticles may template the crystallisation in competition to other nuclei , ie polymer row nucli •The balance of these competing effects determines the outcome.
www. cdr-sp.ipleiria.pt
Clay +iPP
Clay layers show exfoliation and anisotropy
iPP Scattering Measured using Couette geometry
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf Templated zone
rt
Fibril
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model
N =
rf rt
f= fraction of additive fc=solubility limit of additive
( f − fc )
πr
2 f
2
rt ft = ( f − fc ) 2 rf < P2 >= 1.0 f t +(1 − f t )0.0 = f t
Wide angle X-ray Scattering
•WAXS shows aligned objects are crystalline • Temperature variation shows that these crystal peaks disappears at the liquidus temperature identified by SANS and SAXS • Comparison of averaged intensities shows that no crystals are generated or destroyed
184
Directed Crystallisation
185
Phase diagram generated by SANS, SAXS and DSC `Data
PCL/DBS
Shear induced inhibition of nucleation
π / 2 Qmax
Ω=
∫∫
2
Q I ( Q,α)sinαdQdα
0 Q=0
Shear induced inhibition of nucleation
Shear induced inhibition of nucleation
Shear supressed nucleation Modest shear flow initiated in the single phase region inhibits nucleation and growth of the DBS crystals Cessation of shear flow leads to growth of crystals
Shear induced inhibition of nucleation
Templating •The high level of preferred orientation of the fibrils means we can consider this using a 2-d model rf rt
rt 2 ft = ( f − fc ) 2 rf Full templating reached with ~ 3%DBS Solubility of DBS in PCL at 80ºC ~ 1% Radius of DBS fibril 140Å
f= fraction of additive fc=solubility limit of additive
Gives Template zone radius ~ 990Å
Acknowledgements • •
191
The neutron scattering based measurements were performed at – ISIS (LOQ , SANS2D and NIMROD) – Funding EPSRC and CCLRC The synchrotron-based x-ray scattering measurements were made at the – Daresbury SRS (16.1, 2.1) – Funding EPSRC and CCLRC – Diamond (I22) – Funding EPSRC and CCLRC – Hasylab (A2) - European Community's Seventh Framework Programme (FP7/20072013) under grant agreement n° 226716." – Elettra (SAXS) – Funding European Community’s Seventh Framework Programme (FP7/2007-2013) under grant agreement nº 226716”. – ESRF (BM16) – Funding ESRF – SOLEIL Funding European Community’s Seventh Framework Programme (FP7/20072013) under grant agreement n° 226716
www. cdr-sp.ipleiria.pt