Honda Advisor, July 18, 2007

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Jul 18, 2007 ... 2007 American Honda Motor Co., Inc. – All Rights Reserved ... 2006 Civic 2-Door Si – ALL ... Refer to page 18-30 of the service manual, or.
Service Bulletin Applies To:

07-043 July 18, 2007

SEE VEHICLES AFFECTED

Popping Noise While Turning SYMPTOM

WARRANTY CLAIM INFORMATION

While turning, there is a popping noise from the front suspension.

In warranty: The normal warranty applies.

PROBABLE CAUSE The bump stop was manufactured to an incorrect specification, causing it to bind on the damper shaft.

OP#

Description

FRT

4141C8

Replace left bump stop.

1.5

4141C9

Replace right bump stop.

1.5

4141D0

Replace both bump stops.

2.3

Failed Part: Left Side: P/N 51606-SVB-A03, H/C 8240467

VEHICLES AFFECTED 2006 Civic 2-Door Si – ALL

Right Side: P/N 51605-SVB-A03, H/C 8212086

2006 Civic 4-Door: From VIN 1HGFA1...6L000001 thru 1HGFA1...6L137665 From VIN 2HGFA1...6H500001 thru 2HGFA1...6H528035

Defect Code:

07701

Symptom Code:

04202

Skill Level:

Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

2007 Civic 2-Door EX A/T: From VIN 2HGFG128.7H500001 thru 2HGFG128.7H500056 2007 Civic 2-Door Si: From VIN 2HGFG215.7H100001 thru 2HGFG215.7H100199

REPAIR PROCEDURE 1. Remove the affected front damper:

CORRECTIVE ACTION Replace the bump stop on the affected front damper.

• Refer to page 18-27 of the 2006–2007 Civic Service Manual, Volume 2, or

PARTS INFORMATION

• Online, enter keywords DAMPER REM, and select Front Damper/Spring Removal and Installation from the list.

Front Bump Stop: 2-Door - P/N 51722-SVA-A03, H/C 8558447 4-Door - P/N 51722-SNA-A03, H/C 8453318 Self-Locking Nut (12 mm): 2-Door - P/N 90213-SJ6-004, H/C 5411202 4-Door - P/N 90213-SNA-013, H/C 8178493 Flange Nut (10 mm) (three required per damper): P/N 90304-S10-024, H/C 8401135 Self-Locking Nut (14 mm) (two required per damper): P/N 90213-SR3-013, H/C 3898376 Pinch Bolt (two required per damper): P/N 90190-SNA-000, H/C 8178451

© 2007 American Honda Motor Co., Inc. – All Rights Reserved

ATB 35303 (0707)

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CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment,

and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer.

2. Disassemble the damper, and replace the bump stop: • Refer to page 18-30 of the service manual, or • Online, enter keywords DAMPER DIS, and select Front Damper/Spring Disassembly, Inspection, and Reassembly from the list. CAP NUT

44 N.m (33 lb-ft)

DAMPER MOUNTING BASE BUMP STOP

(Replace.) DAMPER MOUNTING BEARING

UPPER SPRING MOUNTING CUSHION

DAMPER SPRING

LOWER SPRING SEAT

DAMPER UNIT

NOTE: Inspect and replace any damaged components. If there is oil on the bump stop, replace the damper. 3. Reassemble the spring and damper with a new self-locking nut. 4. Reinstall the damper in the reverse order of removal, using new flange nuts, new pinch bolts, and new self-locking nuts. 5. If needed, repeat steps 1 thru 4 for the other front damper.

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07-043