884200. 1. TS13524101 1 ENG,CUMMINS QSB5.911 24V 153KW@2200 RPM.
2. TS13700511 .... TST00-4500-045 1 ENGINE, CUMMINS QSB 6.7, 220HP. 2.
HT220
Parts Manual
CMW
®
Issue 3
053-1150
1
HT220 ISSUE NO. 03PL-06/11 For Replacement Copy Order P/N 053-1150
This manual contains information concerning the following models: HT220 Tractor
Copyright 2007, 2010, 2011 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0183423
2
3
FOREWORD___________ This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment. Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you. Footnotes provide more information to help you identify parts shown in the manual. Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer. Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements. Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment. Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B
800-001
4
WARRANTY__________________________ DW WARRANTY Policy July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages. All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended. All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations. All engines and engine accessories (these are covered by original manufacturer’s warranty). Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.) ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03
ID0134872
5
CONTENTS______________________ Decals Decal Location - HT220 ................................ 8 Decal Location - HT220 ISO Foreign................ 10
Tailwheel Assembly.................................. 90 Tailwheel Assembly - Bolt-On Rim ................ 94 Tailwheel-Hub Assembly .......................... 92
Frame/Engine Components A/C System Installation ............................ 62 Backend Assembly .................................. 16 Battery Assembly ..................................... 46 Battery Disconnect ................................... 48 Battery Installation ................................... 50 Cab – Air Conditioner Assembly .............. 60 Cab Assembly .......................................... 52 Cab Installation ........................................ 56 Cover Assembly ....................................... 42 Engine Installation.................................... 26 Engine, Pumps & Radiator Installation ..... 34 Fuel Tank Assembly ................................ 70 Fuel Tank Installation ............................... 72 Hydraulic Tank Assembly......................... 76 Mainframe Assembly ............................... 18 Oil Tank Assembly ................................... 74 Pressurizer Assembly .............................. 68 Seat Installation ....................................... 66 Silencer & Air Cleaner Assembly ............. 38 Silencer Assembly ................................... 40 Track Assembly ....................................... 24 Tractor Assembly ..................................... 14 Undercarriage Assembly .......................... 20
Hydraulics Hydraulic Schematic............................... 134 Hydraulic Schematic - Begins ................... 136 Electrical A/C System Schematic........................... 154 Digital Load Control Schematic .............. 150 Electrical Schematic ............................... 142 Electrical Schematic ............................... 146 Original Load Control Schematic ............ 152 Miscellaneous Bolt/Nut Torque Chart ............................ 158 Filters .................................................... 162 Parts Manual Change Request ............. 163 Related Publications .............................. 162 Replacement O-Ring Chart .................... 161 Warranty Registration ........................... 166
Power Train Gearbox Oil Level Assembly .................... 80 Digging Attachments Conveyor Shift Assembly ....................... 106 Conveyor Shift Assembly - Begins ............ 110 Cross Conveyor Assembly - Begins .......... 114 Cross Conveyor Installation ................... 116 Cross Conveyor Installation ..................... 98 Crossover Assembly .............................. 104 Crumbshoe Assembly ............................ 126 Crumbshoe Assembly - 4’, 5’&6’ Boom ........ 128 Crumbshoe Assembly - 8’ Boom ............... 130 Headshaft Assembly ................................ 84 Headshaft Assembly - Single Chain .............. 86 Inside Shroud ........................................... 96 Scoop Assembly .................................... 100 Scoop Plate Installation.......................... 102 Stabilizer Assembly ................................ 122 Stabilizer Installation .............................. 124 Truck Conveyor Installation.................... 118 ID0183426
6
7
DECALS
ID0135069
8
DECAL LOCATION HT220
35
37
22
38 11
10
36
31
25
20 21 29
23
20 21
12
18
27
32
33
MOUNT INSIDE CAB ON GLASS NEXT TO HAMMER
3 4
5
7
6
34
32
SPLIT DECAL AS SHOWN
24 33
2 16 8 10
11
09
1
21 20
12
9
28 30
23
RADIATOR
14
17 13 MOUNT INSIDE CAB ON REAR WALL
27
(1) OUTSIDE ON
15 (1) COVER ON TOP OF
PLACE NEXT TO RADIATOR FILL
38
29
21 20
19
22
26
MOUNT INSIDE CAB DOOR NEXT TO HANDLE
ID0173531
9
DECAL LOCATION HT220
REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
285-9800-050 T00-9800-031 T00-9800-038 T00-9800-039 T00-9800-042 T00-9800-043 T00-9800-044 T00-9800-045 T00-9800-046 T00-9800-048 T00-9800-050 T00-9800-052 T00-9800-058 T00-9800-070 T00-9800-072 T00-9800-073 T00-9800-074 T00-9800-075 T00-9800-142 T00-9800-143 T00-9800-144 T00-9800-145 T00-9800-146 T00-9800-147 T00-9800-148 T00-9800-149 T00-9800-150 T00-9800-115 T00-9800-116 200-9800-001 T00-9800-151 T00-9800-152 T00-9800-055 T00-9800-056 T00-9800-079 700-062 270-2317 700-063 270-2322
QTY
1 1 1 1 1 1 1 1 1 2 2 4 1 1 2 1 1 1 1 4 4 2 2 1 1 1 2 1 2 1 1 2 2 1 1 1 1 2
DESCRIPTION
DECAL KIT - HT220 DECAL, LUBRICATE EVERY 4 HOURS DECAL, SAFETY INSTRUCTIONS DECAL, OPERATOR NOTICE DECAL, WARNING CRUSH HORIZONTAL DECAL, WARNING ENGINE OFF FOR SERVICING DECAL, WARNING READ BEFORE SERVICING DECAL, WARNING BATTERY DECAL, WARNING ELECTRICITY HAZARD DECAL, WARNING RADIATOR DECAL, DANGER CHAIN AND AUGER DECAL, WARNING CRUSH VERTICAL DECAL, WARNING MOVING PARTS DECAL, CAUTION WELDING DECAL, IMPORTANT NOTICE MAINTENANCE DECAL, TEXACO EXTENDED LIFE COOLANT OPERATOR PRESENCE DECAL, ONE CALL SYSTEM DECAL, EXIT GLASS IN EMERGENCY ID CE PLATE LIFT LOCATION TIE DOWN LOCATION STACKED DITCH WITCH LOGOTYPE DITCH WITCH LOGOTYPE DITCH WITCH LOGOTYPE HT220 W/STRIPE R HT220 W/STRIPE L DECAL, MOVING PARTS DECAL, ROLLOVER POSSIBLE PLATE, LABEL, TRACK ADJUSTER HT220 LUBRICATION CHART HT220 LUBRICATION CHART DECAL, OIL LEVEL R/H DECAL, OIL LEVEL L/H DECAL, GEARBOX FILL DECAL, FUEL (DIESEL) DECAL, DANGER STRIPE 3.00” X 32.00” DECAL, HYDRAULIC FLUID DECAL, WARNING FALL POSSIBLE
REMARKS
REFERENCED TO (CMW# 270-1532)
REFERENCED TO (CMW# 274-442) REFERENCED TO (CMW# 274-318) REFERENCED TO (CMW# 700-129) REFERENCED TO (CMW# 273-502) REFERENCED TO (CMW# 270-1492) REFERENCED TO (CMW# 270-1490) REFERENCED TO (CMW# 270-1491)
REFERENCED TO (CMW# 270-1872) REFERENCED TO (CMW# 270-1873)
FOOTNOTES: 1. ALL DECALS ARE SUPPLIED BY TESMEC. CMW#’S ARE FOR REFERENCE ONLY.
09
ID0173531
10
DECAL LOCATION
HT220 ISO FOREIGN 38 27
40
30 25 26 32
22
15
34
25 26
20
19
36
28
16
39
35 37
23
35 36
21
8
18
14
7
9
29
2 6
19
20
10 11
15
4 3
17
33 5 12 13
16
02
28
1
26 25
22
32
26 25
24
27
31
ID0197944
11
DECAL LOCATION
HT220 ISO FOREIGN REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
285-9800-100 T00-9800-031 “A” T00-9800-070 T00-9800-072 T00-9800-073 T00-9800-074 T00-9800-117 T00-9800-118 T00-9800-119 T00-9800-120 T00-9800-121 T00-9800-122 T00-9800-123 T00-9800-124 T00-9800-125 T00-9800-126 T00-9800-127 T00-9800-128 T00-9800-129 T00-9800-130 “B” TOO-9800-141 T00-9800-142 T00-9800-143 T00-9800-144 T00-9800-145 T00-9800-146 T00-9800-147 T00-9800-148 T00-9800-149 TOO-9800-150 200-9800-001 “C” “D” T00-9800-055 T00-9800-056 T00-9800-079 700-062 270-2317 700-063
PART# “A” “B” “C” “D”
QTY
1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 4 1 1 4 4 2 2 1 1 1 2 1 1 2 2 1 1 1 1
REMARKS
DESCRIPTION
ISO DECAL KIT EN - HT220 DECAL, LUBRICATE EVERY 4 HOURS DECAL, SAFETY INSTRUCTIONS DECAL, CAUTION WELDING DECAL, IMPORTANT NOTICE - MAINTENANCE DECAL, EXTENDED LIFE COOLANT DECAL, OPERATOR PRESENCE DECAL, ISO, ENGINE OFF FOR SERVICING DECAL, ISO, BATTERY BURN HAZARD DECAL, ISO, BATTERY EXPLOSION HAZARD DECAL, ISO, ELECTRIC SHOCK HAZARD DECAL, ISO, ELECTRIC SHOCK-KEEP AWAY DECAL, ISO, RADIATOR-EXPLOSION HAZARD DECAL, ISO, RADIATOR-BURN HAZARD DECAL, ISO, CRUSH HAZARD-HORIZONTAL DECAL, ISO, CRUSH HAZARD-VERTICAL DECAL, ISO, CRUSH HAZARD-FOOT DECAL, IS0, WEAR SEAT BELT DECAL, ISO, READ BEFORE SERVICING DECAL, ISO, DO NOT APPROACH MOVING CHAIN DECAL, ISO, DANGER-CHAINSAW DECAL, TEXT, OPERATOR NOTICE DECAL, ISO, WARNING-MOVING PARTS DECAL, ISO, EXIT GLASS IN EMERGENCY ID PLATE, MANUFACTURED FOR DECAL, LIFT LOCATION DECAL, TIE DOWN LOCATION DECAL, LOGO, DITCH WITCH STACKED DECAL, LOGO, DITCH WITCH DECAL, LOGO, DITCH WITCH DECAL, HT220 W/STRIPE R DECAL, HT220 W/STRIPE L PLATE, LABEL, TRACK ADJUSTER DECAL, HT220 LUBE CHART DECAL, HT220 LUBE CHART DECAL, OIL LEVEL, R/H DECAL, OIL LEVEL, L/H DECAL, GEARBOX FILL DECAL, FUEL (DIESEL) DECAL, DANGER STRIPE 3.00” X 32.00” DECAL, HYDRAULIC FLUID
ENGLISH 285-9800-100 T00-9800-131 T00-9800-136 T00-9800-151 T00-9800-152
ISO FOREIGN DECAL CHART ITALIAN FRENCH 285-9800-101 285-9800-102 T00-9800-132 T00-9800-133 T00-9800-137 T00-9800-138 T00-9800-153 T00-9800-155 T00-9800-154 T00-9800-156
REFERENCED TO (CMW# 274-442) REFERENCED TO (CMW# 274-318) REFERENCED TO (CMW# 700-129) REFERENCED TO (CMW# 273-502) REFERENCED TO (CMW# 270-1492) REFERENCED TO (CMW# 270-1490) REFERENCED TO (CMW# 270-1491)
GERMAN 285-9800-103 T00-9800-134 T00-9800-139 T00-9800-157 T00-9800-158
SPANISH 285-9800-104 T00-9800-135 T00-9800-140 T00-9800-159 T00-9800-160
FOOTNOTES: 1. ALL DECALS ARE SUPPLIED BY TESMEC. CMW #’S ARE FOR REFERENCE ONLY.
02
ID0197944
12
NOTES:
ID0134963
13
HYDRAULICS
ID0135071
14
TRACTOR ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012
6
8
7
5 1
4
3
2 MA N SF IELD , T EX AS , U .S .A . P H ON E: 8 17 /4 73-22 33 MAKE: MODEL : SER IA L NO :
111.75
54.38 T RAC K REC OIL ADJ USTER
10
9 111.81 187.94
04
ID0213526
15
TRACTOR ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
DESCRIPTION
QTY
TS1000-050 TS1000-070 TS1000-080 TS4500-000 TS4501-000 TS1303-000 TS4502-000 TS6623-000 TS2600-000 TS9800200
1 1 1 1 1 1 1 1 1 1
ENG. COMPARTMENT ENCLOSURE FRONT DOORS ASSEMBLY TRACTOR WELDMENT ENG., PUMPS & RADIATOR INSTALL AIR CLEANER INSTALLATION CAB INSTALLATION SILENCER INSTALLATION A/C SYSTEM INSTALLATION TRACK ASSEMBLY DECAL INSTALLATION
-
HYDRAULIC CIRCUIT ELECTRICAL SCHEMATIC ELECTRICAL AND HYDRAULIC A/C SYSTEM ELEC. SCHEMATIC HYD. TANK INSTALLATION FUEL TANK INSTALLATION BATTERY INSTALLATION SEAT INSTALLATION INSTRUMENT PANEL INSTALLATION BRACKET INSTALLATION
REMARKS
REFER REFER REFER REFER REFER REFER REFER
TO TO TO TO TO TO TO
ID0213542 ID0213543 ID0213528 ID0213544 ID0213552 ID0213534 ID0173531
NOT SHOWN:
11. 12. 13. 14. 15. 16. 17. 18. 19. 21.
TS7000-100 TS2210-100 TS8400-000 TS6622-000 TS4801-000 TS4800-000 TS1500-000 TS1400-000 TS1300-000 TS1101-000
REFER TO ID0213553 REFER TO ID0213531 REFER REFER REFER REFER REFER
TO TO TO TO TO
ID0213551 ID0213546 ID0213545 ID0213530 ID0213529
FOOTNOTES:
NOTE:
REF. 285-0500-000
04
ID0213526
16
BACKEND ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012
1
BOOM LENGTH, 4.5P 4 FT - 110'' 5 FT - 123-1/2'' 6 FT - 137'' 8 FT - 150-1/2''
4
9
8
5
MA N S F IE L D , T E X A S , U .S . A . P H ON E : 8 1 7/ 4 7 3 - 2 3 3 MA KE: MO DE L: SE RIA LN O:
LU BRI CA TE
2 TRA CK R ECO IL AD JUSTER
GROUND LINE
6
7
3
03
CUT DEPTH 4 FT 5 FT 6 FT 8 FT
SINGLE CHAIN CONFIGURATION, W/ROLLER, 4.5 PITCH DEPTH 4 5 6 8
FT FT FT FT
``A'' P/N 285-2711-051 285-2711-054 285-2711-052 285-2711-053
``B'' FT. 25-3/4 27-3/4 30-1/4 33-1/4
FT FT FT FT
"C" QTY 68 74 80 86
8 FT. MACHINE SHOWN
ID0213527
17
BACKEND ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9.
QTY
TS2713-001 TS2708-001 TS2710-100 TS2715-000 TS2718-000 TS4900-000 TST00-5503-055 TST00-6500-195 TST01-9232-066
DESCRIPTION
1 1 1 1 1 1 1 2 4
REMARKS
INNER SHROUD WELDMENT STABILIZER WELDMENT TAILWHEEL ASSEMBLY HEADSHAFT INSTALLATION SCOOP PLATE INSTALLATION CROSS CONVEYOR INSTALLATION CHAIN-DIGGING CYL, 6" BORE PIN-ø2" X 8-1/4" LG.
REFER TO ID0213536 REFER TO ID0213537 REFER TO ID0213538 REFER TO ID0213239 REFER TO ID0213547 REFER TO "B" ON CHAIN CHART ON GRAPHICS PAGE. BOOM TILT SEE FOOTNOTE 1
HOSE KIT - TRACTOR & BACKEND HAND PUMP BASEPLATE BOLTING PLATE,4.5P,OUTSIDE
SEE FOOTNOTE 2
NOT SHOWN:
10. TS7100-001 11. TST00-6000-029 12. TS365-8300-002 -
FOOTNOTES:
1. 2.
REFER #9 INCL'S (4X) 1/2" X 3-1/2" COTTER PIN & (4X) 2" FLAT WASHER. REFER TO CATAGORY "C" ON CHAIN CHART ON GRAPHICS PAGE.
NOTE:
1. 2.
03
FOR BOOM & WEAR PLATE INSTALLATION INSTRUCTION PART NUMBERS REFER TO CATAGORY "A" ON CHAIN CHART ON GRAPHICS PAGE. TESMEC REFER: 285-0620-000
ID0213527
18
MAINFRAME ASSEMBLY
13 6 12
A
4
CROSSMEMBER
131
VALID FOR BOTH SIDES
Z 10
11
SUPPLIED WITH FRAME (TO BE WELDED PRIOR TO ASSEMBLY)
HT220
SECTION "A-A"
1
03
Z 13
7
8 9 13
2 P 2B
Y Y XX V M M ON/ Ar L O FF t .n r. L / Par tn o.
6 5
3
XX
Y Y V ON/ MM OFF Ar t L L . nr. /P art n o.
6 5
A
VALVE SUPPORT POSITION
131
10
ID0183130
19
MAINFRAME ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
QTY
DESCRIPTION
TS88451 1 FRAME WELDMENT TS82959 1 TORQUE POST TS88760 1 VALVE MOUNT TS82932 4 BUSHING 107-349 6 HHCS M8 X 20 UNI 5737 8.8 TS25012008 6 LOCK WASHER D.8,4 UNI 1751 TS89190 1 MOUNT, VALVE 107-054 2 HHCS M6 X 90 UNI 5737 8.8 TS25110006 6 WASHER D.6,4 X 12.5 UNI 6592 Z TS09102994 1 SENSOR, TEMPERATURE, AIR TS89004 2 SUPPORT 106-231 4 HHCS M6 X 16 5739 8.8 Z TS25112006 6 LOCK WASHER D 6,4 UNI 1751 Z
REMARKS
TS40108020
TS40106090
TS41306016
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884220
03
ID0183130
20
UNDERCARRIAGE ASSEMBLY HT220
C
SECTION A-A
B 2600
27°
317.5
28
370
230
240
250
260
270
C
270
270
27 22 23 24
B
A
SECTION B-B
1950
1440
317.5
1
26
19
20
A
21
18
14
TENSIONING DIAGRAM
9
13
12
10
11 SCALE 1:5
03
ID0182584
21
UNDERCARRIAGE ASSEMBLY HT220
16 15 7
4
17 25 8 6
65
2
3
285 82
SECTION C-C
NOTE: ADJUSTMENT OF HYDRAULIC MOTOR SPEED SENSOR. 1) SCREW IN UNTIL SENSOR CONTACTS THE TOOTH OF THE HYDRAULIC MOTOR. 2) UNSCREW 120° (1/3 OF TURN) EQUIVALENT TO 0,5mm GAP.
03
ID0182584
22
UNDERCARRIAGE ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
QTY
TS85627 TS13504205 TS13900115 TST005300043 105-998 TS25012017 TS09102696 TS25110016 TS05802044 TS36401054 TS05301074 TS05801001 TS83905 TST005300401 106-459 106-129 TS83906 TS85632 TS85633 TS85630 TS85631 TS85641 106-077 106-392 106-074 TS36400878 TS85640 TS36401051
DESCRIPTION
1 2 2 2 4 44 40 2 2 2 2 2 40 40 2 1 1 1 1 8 16 16 40 16 8 2
UNDERCARRIAGE WELDMENT MOTOR PLANETARY GEARBOX O-RING HHCS M16 X 40 UNI 5739 LOCK WASHER D.17 UNI 1751 SENSOR WASHER ø17 X 30 UNI 6592 Z NIPPLE M10 X 1 1/4 GAS VALVE TUBE NIPPLE 1/4 GAS 1/8 GAS LID GREASE FITTING 1/8 NPT DIRITTO HHCS M20 X 70 UNI 5737 10.9 LOCK WASHER D.20 UNI 5714 SPROCKET TRACK GUARD, LONG TRACK GUARD, LONG TRACK GUARD, SHORT TRACK GUARD, SHORT SPACER HEX NUT M16 5588 6S PG NO WASHER D.16 UNI 9195-B HHCS M16 X 60 UNI 5737 10.9 TRACK ROLLER HHCS M16 LG.=270 TRACKS 20"
REMARKS
TS40316040
TS42120070
TS26200116 TS42116060
NOT SHOWN:
TS85634 TS85634 TS36400881
1 1 2
GUARD, GEARBOX RH GUARD, GEARBOX LH TENSIONER
FOOTNOTES:
NOTE:
REF. 856250
03
ID0182584
23
24
TRACK ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012
REFER TO "REQUIRED OPTIONS" ON TEXT PAGE OPPOSITE
11 12
23 21 16
2
10 3
T RACK RECOIL ADJUSTER
13 14
1 20
02
18 17 19 22
4
56
78
OPPOSITE
OPPOSITE
9
15 18
ID0213534
25
TRACK ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
QTY
TS2601-000 105-121 TST00-2600-220 TST00-2600-216 TS2600-004 TS2600-006 TS2600-006 TS2600-007 TS200-9800-001 TS1001-011 TS2600-008 TS2600-009 105-437 105-385 105-358 105-858
REMARKS
DESCRIPTION
1 8 2 18 2 72 72 42 8
TRACK DRIVE ASSEMBLY HHCS (1/2-13 UNC X 1") IDLER GROUP ASSEMBLY TRACK ROLLER, SNGL FLG, FL6 TRACK FRAME GUARD, OUTSIDE,R/H TRACK FRAME GUARD, OUTSIDE,L/H TRACK FRAME GUARD, INSIDE,R/H TRACK FRAME GUARD, INSIDE, L/H I.D. PLATE-TRACK ADJUSTER COVER, TRACK FRAME GUARD-GEARBOX, R/H GUARD-GEARBOX, L/H HHCS (5/8-11 UNC X 2-1/2") LOCK WASHER (5/8") HHCS (5/8-11 UNC X 1-1/2") HHCS (1/2-13 UNC X 1-1/2")
REFER TO REF:#23, REQUIRED OPTIONS BELOW.
NOT SHOWN:
TST00-2600-008 TST00-2600-046 TST00-2600-045
1 2 2
COUPLING, TRACK ADJUSTER TENSION UNIT WASHER TENSION UNIT FITTING
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY: 17. 3/4"BP SCH80 .154 WALL X 7-5/8" LG. 18 . FLAT WASHER (5/8") HARDENED F436 19. NUT (5/8-11 UNC) 20. HHCS (5/8-11 UNC X 1") 21. FLAT WASHER (1/2") HARDENED F436 22. ALL THREAD (5/8-11 UNC X 10-1/2") C1018
10X 66X 20X 4X 14X 10X
REQUIRED OPTIONS: 23. TRACK GROUP (2X): TST00-2600-217 2 TRACK GROUP-20" WIDE TRIPLE GROUSER - TOTAL REQUIRED PER MACHINE TST00-2600-224 2 TRACK GROUP-20" WIDE SINGLE GROUSER - TOTAL REQUIRED PER MACHINE TESMEC REF: 285-2600-000
02
ID0213534
26
ENGINE INSTALLATION HT220
54 128 127 69 68 67 73 76 77
2 71 70 48 B
18 17 103 108 103 102 101 103 102 101
DETAIL H
112
93 90
92
54
92
53 91
121 45
B
24
7 46
TOP COVER
29
12
76 85
03
27 44 28
40 105 106 41 42
ID0183129
27
ENGINE INSTALLATION HT220
66 61 74 10
131 9
34 35
11
126
69 73 72 88 86 88 116 87 88 36
37 18 123 122
121 95
113 42 41 40 03
DETAIL "Y"
SIDE VIEW
TOP VIEW SOME ITEMS NOT SHOWN
111
114
40 113 41 42 ID0183129
28
ENGINE INSTALLATION HT220
39 19 64 63 64 89 20 31 78 81 79 81 96 26 32
61 66 74
38
43
1 83
65 61 66 62 61 66 62 61 66
SEC B-B SOME ITEMS NOT SHOWN FOR CLARITY
115 61 66
75 61 66
03
ID0183129
29
ENGINE INSTALLATION HT220
122
101
24V
15 24
30
130
47 1
0V
NOTE: 1) CONNECT TUBES IN SUCH A WAY AS TO AVOID SYPHON.
1
133
1 56
134 16
56 51
(Lg. 0.8m)
123 136 95 TOP
123 136 95 (Lg. 0.5m)
SEC. B-B
55 88 84 80
SOME ITEMS NOT SHOWN FOR CLARITY
25 98 120 129 132
17 13 73 76 77 03
52 56 99 22 23
8 ID0183129
30
ENGINE INSTALLATION HT220
119 119 5 5 SIDE VIEW DETAIL H
104 55 x2 80 125 x2 124 109
50 4
49 6
DETAIL ASSEMBLY, PUMPS AND PUMD DRIVE
3
33 21 ASSEMBLED VIEW HORN & BUZZER
TORQUE FASTENERS TO 69 Nm
71
7 70
14
62 61
94
60 61 66 ASSEMBLED VIEW ANTIVIBRATION MOUNT, ENGINE (TYPICAL 4-PLACES)
42 40 41
DETAIL X
100 110 03
ID0183129
31
ENGINE INSTALLATION HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45.
QTY
DESCRIPTION
TS13524101 1 TS13700511 1 TS13700710 1 TS13505487 1 TS13505574 2 TST006000014 1 TS85437 1 TS88409 1 TS88440 1 TS88441 1 TS84582 1 TS33000030 1 TS88411 1 TS50000103 1 TS88412 1 TS88413 1 TS88414 1 TS88415 1 TS50000085 2 TS83189 2 TS09102196 1 TS88416 1 TS88418 1 TS05202721 TS88432 1 TST00-4501-004 2 TS88442 1 TS88891 1 TS34006054 1 TS09101189 1 TS88443 1 TS88446 2 TS09102054 1 TS88448 1 TS88449 1 TS36400502 TS14311620 TS17000024 TS30703187 1 TS40106030 38 106-388 38 TS25112006 38 TS17000025 TST00-4501-006 TS14303351 -
REMARKS
ENG,CUMMINS QSB5.911 24V 153KW@2200 RPM GEARBOX, 4-PUMP DRIVE FLEXIBLE JOINT PUMP PUMP PUMP ENGINE FRAME RADIATOR, AIR-WATER-OIL SUPPORT SX PUMP DRIVE SUPPORT DX PUMP DRIVE SUPPORT, ENGINE OIL FILTER FAN MANIFOLD, RADIATOR, WATER ANTI-VIBRATION PAD MANIFOLD, ENGINE, WATER MANIFOLD, INLET, WATER MANIFOLD, INLET, AIR MANIFOLD, AIR ANTI-VIBRATION WASHER, ANTI-VIBRATION BUZZER MANIFOLD, INLET, AIR GASKET, AIR INLET MANIFOLD TUBE R1 25X1000 A1 ORFS A1ORFS WATER TANK ANTI-VIBRATION SUPPORT ANTI-VIBRATION SX COMPRESSOR COVER BELT RELAY SUPPORT ANTI-VIBRATION DX MOUNTING BAR HORN SUPPORT BAR SX SUPPORT BAR DX COMPRESSOR FAN BELT ALTERNATOR SEAL BOLT M6 X 30 UNI 5737 FLAT WASHER D.6 UNI 6592 TS25010006 LOCK WASHER D.6,4 UNI 1751 STARTER WASHER FILTER, DIESEL
NOT SHOWN:
REF. 884200 NOTE:
03
ID0183129
32
ENGINE INSTALLATION HT220
REF PART NO. NUMBER
46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90.
QTY
TS14303350 TS89001 TS42716035 TS30701250 TS30701500 TS05100031 TS05100018 TS05200772 TS89002 106-090 TS05305081 TS40306015 106-388 106-106 106-540 TS25010017 TS26021016 108-185 TS25112015 106-074 TS25012017 108-033 TS25012021 106-627 105-271 TS25012008 105-876 105-247 107-116 105-998 TS25010013 TS25012013 106-031 106-078 105-245 106-389 TS25012008 106-374 106-175 106-333 TS26021010 105-271 106-390 TS26021014 TS05701012
1 2 1 1 1 1 1 12 6 2 14 2 4 41 16 2 4 4 41 4 4 9 24 40 4 15 5 8 24 12 2 8 20 16 2 9 4 12 4 4 12 2 1
DESCRIPTION
FILTER, ENGINE OIL SUPPORT, BOX POWER BOLT M6 X 35 5933 RING ORM RING ORM TUBE RADIOR D.52/62 TUBE RADIOR D.45/54 TUBE R1 12 X 600 K1/2"-A1/2" COVER PLATE WASHER D. 10.5 UNI 1751 CLAMP BOLT M5 X 15 UNI 5739 8.8 WASHER D.6,4 UNI 1751 NUT M6 UNI 5588 BOLT M16 X 130 UNI 5737 8.8 WASHER D.17 UNI 6592 NUT AUTOBL. M16 BOLT M14 X 110 5737 WASHER D.15 UNI 1751 BOLT M16 X 60 UNI 5737 8.8 WASHER D.17 UNI 1751 BOLT M20 X 45 D.17 UNI 5737 8.8 WASHER D.21 UNI 1751 WASHER D.21 UNI 6592 BOLT M10 X 40 UNI 5739 8.8 WASHER D.8 UNI 1751 BOLT M10 X 35 UNI 5737 8.8 BOLT M12 X 35 UNI 5737 8.8 BOLT M16 X 35 UNI 5737 8.8 BOLT M16 X 40 UNI 5737 8.8 WASHER D.13 UNI 6592 WASHER D.13 UNI 1751 NUT AUTOBLNY M12 UNI 73Z NUT M8 UNI 5588 BOLT M10 X 25 UNI 5737 WASHER D.8 UNI 6592 WASHER D.8,4 UNI 1751 NUT M20 UNI 5588 NUT M10 UNI 5588 BOLT M12 X 40 UNI 5737 8.8 NUT AUTOBL. M10 BOLT M10 X 40 UNI 5737 WASHER D.10 UNI 6592 NUT AUTOBL. M14 NIPPLE 1/2" GAS M/M
REMARKS
USE 1 @ 0.5mm USE 1 @ 0.5mm TS2501210 TS25010006 TS26210106 TS40116130 TS40114110 TS40116060 TS40120045 TS25010021 TS40310040 TS40110035 TS40112035 TS40116035 TS40116040
TS26021012 TS26210108 TS40110025 TS25010008 TS26210120 TS26210110 TS40112040 TS40110040 TS25010010
NOT SHOWN:
REF. 884200 NOTE:
03
ID0183129
33
ENGINE INSTALLATION HT220
REF PART NO. NUMBER
91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104. 105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. 121. 122. 123. 124. 125. 126. 127. 128. 129. 130. 131. 132. 133. 134.
QTY
DESCRIPTION
TS05802008 TS30500013 TS02201012 TSU42510070 TS05305010 106-327 TS40108010 TS36400907 TSIC 9154 TS88457 TS89225 TST00-6600-118 TS36400922 TS26021010 TS88456 TS88453 TS85114 TS88460 TS505012 TS88452 TS88458 TS21000245 TS88454 TS88455 107-547 TS86253 TS36401040 TST00-6600-116 TS30701000 TS30002070 TS89226 TS09104152 TS05100008 TS25010005 106-138 TS05700110 TS05700100 TS01240200 TS09102841 TS89185 TS88898 TS05104836 TS05202851 TS05700486
1 2 1 8 4 8 1 1 1 4 1 1 1 4 1 1 2 1 8 1 2 2 1 1 1 4 4 3 1 1 1 2
REMARKS
NIPPLE 1/2" GAS / M18 X 1.5 WASHER, COPPER D.1/2" PLUG 1/2" FAS HEXAGON MALE BOLT 3/8-NC X 2.75" TEI 10.9 CLAMP ø10.6 X 9 BOLT M8 X 30 UNI 5737 TS40108030 BOLT M8 X 10 UNI 5737 PLUG X RADIATOR MANIFOLD, AIR 90° (PREHEAT) CLAMP PLATE SUPPORT, FUSE FILTER CARTRIDGE ELECTRICAL CONN. NUT AUTOBL. M10 CLAMP PLATE RUBBER SEAL SUPPORT, OIL SEAL PLUG, ALUMINUM X FILTER BOLT M5 X 12 UNI 5931 8.8 RUBBER FLASHING CLAMP PLATE PLUG, OF VENTS/LOAD COUPLER RUBBER FLASHING CLAMP PLATE TS40116075 BOLT M16 X 75 UNI 5737 838 SUPPORT, COMPRESSOR FILTER FILTER CARTRIDGE RING ORM LEVEL INDICATOR SUPPORT, CONNECTOR GROMMET USE 1 @ 1.3M TUBE, FLEXABLE, DIESEL ø17.8 WASHER ø6.4 UNI 1751 NUT M6 UNI 5588 TS26210105 FITTING 1/4" GAS NIPPLE 2 GAS 1-1/2 ORB ELBOW 90° F/F 2" GAS ASA 2000 WATER LEVEL SENSOR 5V BATTERY DISCONNECT ASSEMLY OIL LEVEL ASSEMBLY TUBE, DOUBLE WATER, Di.7/De.12 TUBE, R1 19 X 900 A3/4JIC K3/4JIC NIPPLE 3/4GAS 3/4JIC
NOT SHOWN:
CLAMP R.G. RAY ø76.2 3926702 ADAPTER ø76.2 ADAPTER ø88.9 CLAMP ø88.9 CLAMP ø73.9 FILTER
SUPPLIED SUPPLIED SUPPLIED SUPPLIED SUPPLIED SUPPLIED
BY BY BY BY BY BY
CUMMINS CUMMINS CUMMINS CUMMINS CUMMINS CUMMINS
NOTE:
TESMEC REF. 88420
03
ID0183129
34
ENGINE, PUMPS & RADIATOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012
A
41 40
48 31 32
A
55 52 21
24 25 45
22 23 30
OPPOSITE
12
7 8
1
FLYWHEEL BOLTS
17 34
53 54 6
42 41 18
B
36 2
4
20
56 51
38 SEE NOTE 1
56
44 46 28
CL CRANKSHAFT
39
3 37
13 31 33
52 28 47
10
9
11
44 26 19
44 27 26
18 35
14
15
B
43 MAIN FRAME (REF)
NOTE: 1.
02
TO BE WELDED @ ASSEMBLY BY TESMEC.
ID0213542
35
ENGINE, PUMPS & RADIATOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012
50 49
49 29
4 16 48
5 16 48
C
C
C
C
W
W
C
C
W
W
6
3 16 48
3 16 48 VIEW B-B
55
30 56
VIEW A-A
02
ID0213542
36
ENGINE, PUMPS & RADIATOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
QTY
DESCRIPTION
TST00-4500-045 1 TST00-4500-526 1 TST00-6000-080 2 TST00-6000-079 1 TST00-6000-078 1 TST00-4500-381 1 TS4500-004 1 TS4500-005 1 TS4500-001 1 TST00-4501-002 8 TST00-4501-003 4 TS365-4500-403 2 TST00-8600-182 1 105-367 4 TST00-8600-181 1 106-333 14 106-400 8 TS4600-001 1 500-003 4 TS4500-008 1 TS4500-007 1 TST00-4501-006 2 TST00-4501-004 2 105-160 8 105-089 8 105-357 8 105-162 4 105-385 9
REMARKS
ENGINE, CUMMINS QSB 6.7, 220HP 4-PUMP DRIVE, STIEBEL SAUER 90 SERIES PUMP 55CC SAUER 90 SERIES PUMP 100CC PARKER PAVC 65 SERIES PUMP COOLING UNIT ASSEMBLY RAD. SUPPORT BRKT, R/H RAD. SUPPORT BRKT, L/H ENG. SUPPORT FRAME WLDMNT MOTOR MOUNT, LORD CBB45-2-9 LORD WASHER J2049-73 MOUNT BAR, RADIATOR FILLER CAP, ELECA LOCKNUT (1-8 UNC) COLUMN LEVEL INDICATOR HHCS (M12-1.75 X 40mm) GR 8 HHCS (3/8-16 UNC X 2-3/4") GR 8 OIL LEVEL INDICATOR MOUNT HHCS (5/8-11 UNC X 2-3/4") ELBOW, RAD. TO ENG., LOWER ELBOW, RAD. TO ENG., UPPER LORD WASHER J2049-4 LORD MOUNT 283P310 HHCS (5/16-18 UNC X 1-1/4") LOCKNUT (5/16 UNC) LOCKNUT (5/8-11 UNC) HHCS (5/8-11 UNC X 2-1/4") LOCK WASHER (5/8")
NOT SHOWN:
TST4500-017 TST00-8600-183 TS4500-016 TS4500-015 TS4500-014 TS4500-050 500-1783 TST00-6600-134 TST00-6600-135 500-1784 TST00-6600-133
1 1 1 1 1 1 1 1 3 2 2
PUMP FILTER MOUNT BRACKET COOLANT LEVEL SENSOR BOTTOM AND SINGLE FILTER BRACKET WATER FUEL SEPARATOR BRACKET FRONT ENGINE OIL FILTER BRACKET SURGE TANK INSTALLATION FILTER ELEMENT, SPIN-ON FILTER HEAD, SINGLE SWITCH, FILTER HEAD FILTER ELEMENT, SPIN-ON FILTER HEAD, SINGLE
TST00-6600-116
TST00-6000-118
FOOTNOTES:
NOTE:
TESMEC REFR. NUMBER: 285-4500-000
02
ID0213542
37
ENGINE, PUMPS & RADIATOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42.
QTY
REMARKS
DESCRIPTION
TS4500-010 1 TS4500-009 1 105-070 6 TST89-8901-407 4 105-136 2 105-118 8 105-329 4 106-033 8 TST00-4501-015 2 TS4500-006 2 TST00-4500-382 1 106-206 4 106-090 16 105-996 12
ELBOW, TURBO TO RADIATOR ELBOW, TURBO TO RADIATOR LOCK WASHER (1/2") HHCS (1/2-13 UNC X 1-1/2") HHCS (1/2-13 UNC X 3-1/2") FLAT WASHER (3/8") FLAT WASHER (1") JAMNUT (1-8 UNC) LORD MOUNT SSB20-1000-4 ADJUSTMENT BAR MOUNT ARM FAN, 31.5" DAI., SUCTION HHCS (M10-1.5 X 90mm) GR8.8 LOCK WASHER (M10) HHCS (M10-1.5 X 45mm) GR8.8
EXHAUST SIDE FUEL PUMP SIDE WITH DRILLED HOLE IN BOLT HEAD
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS SHOWN FOR REFER. ONLY: 43. HHCS (1-8 UNC X 5-1/2") GR8 44. FLAT WASHER (5/8") F436 45. FLAT WASHER (5/16") HARDENED F436 46. HHCS (M16-2 X 45mm) GR8.8 47. HHCS (M16-2 X 35mm) GR8.8 48. FLAT WASHER (1/2") HARDENED F436
(4X) (25X) (16X) (8X) (1X) (18X)
PARTS SUPPLIED BY CUMMINS. REFER TO BULLETIN #E011907 49. CLAMP, CONSTANT TORQUE (3-1/2" HOSE) 50. HOSE 3-1/2"I.D. (CHARGE AIR) 51. HOSE C.LAMP (2") 52 CLAMP, CONSTANT TORQUE (3" HOSE) 53. HOSE 1-3/4" I.D. (WATER LINE) 54. HOSE C.LAMP (1-3/4") 55. HOSE 3" I.D. (CHARGE AIR) 56. HOSE 2" I.D. (WATER LINE) TESMEC REFR. NUMBER: 285-4500-000
02
ID0213542
38
SILENCER & AIR CLEANER ASSEMBLY HT220
A
A
35 11 17 12 18 13
29 27 7 19
16 18 6 33
15
14
6 13 19
33
25 33 20
2 30 31
22 23
23 21
11 17 12 18
9 10 2729 28 34 24 8
31 31 1 30 30 26
51 3 4
32
SHORTEN THE PIPELINE ø38 (THE RADIATOR) OF WHAT IS NECESSARY TO THE POSITIONING OF THE CURVE 90° ø38. (SOLDER TO MOUNT)
VIEW "A"
7
27 29 36 30 31
35 30 31
NOTE: WRAP COLLECTOR OF TURBINE EXHAUST WITH FIBERGLASS STRIP (NOT SHOWN SECTION). WELD THE INTERMEDIATE JUNCTION OF ITEM 11. (AT ASSEMBLY) POSITION ITEMS 25 & 20 SO THAT THERE IS NO FORCE-FIT REQUIRED AT ASSEMBLY.
03
ID0183128
39
SILENCER & AIR CLEANER ASSEMBLY HT220
REF PART NO. NUMBER
QTY
DESCRIPTION
1.TS36400805 1 2.TS36400806 1 3.TST00-4500-948 2 4.500-1797 5.500-1796 6.TS83694 1 7.TS88421 1 8.TS36400813 1 9.TS36400026 1 10.TS85222 1 11.TS89307 1 12.TS88433 1 13.TS84695 1 14.TS83894 1 15.TS83313 1 16.TS13210011 1 17.TS05309019 1 18.TS05309017 1 19.TS05309016 1 20.TS01242038 1 21.TS36400940 1 22.TS05309026 1 23.TST004500988 2 24.TST004500987 1 25.TS36400865 1 26.TS88431 1 27.105-245 7 28.106-175 4 29.106-090 11 30.107-341 16 31.106-030 16 32.TS83840 33.TS05305083 2 34.106-089 4
AIR CLEANER, DBL FILTER PRE-CLEANER AIR FILTER SUPPORT AIR FILTER-PRIMARY AIR FILTER-SECONDARY SILENCER, MODIFIED SUPPORT, SILENCER & AIR CLNR. ELBOW 90°, RUBBER ADAPTER, RUBBER INTAKE TUBE SILENCER TUBE FLEX JOINT SILENCER ELBOW SILENCER TUBE, MODIFIED ELBOW 45° MODIFIED RAIN CAP BAND CLAMP BAND CLAMP BAND CLAMP ELBOW 90° D.38 ELECTRIC CONNECTOR 501-02 BAND CLAMP BAND CLAMP BAND CLAMP TUBE SUPPORT, SILERNCER & AIR CLNR. HHCS M10 X 25 UNI 5737 8.8 HEX NUT M10 UNI 5588 LOCK WASHER D.10.5 UNI 1751 HHCS M12 X 30 UNI 5737 8.8 LOCK WASHER D.12 UNI 1751 WING NUT BAND CLAMP HEX NUT M12 UNI 5588
REMARKS
TS36400809 TS36400810
TS40110025 TS26200110 TS25012010 TS40112030 TS25012012
TS26200112
NOT SHOWN:
TS36400760
1
FIBERGLASS STRIP
USE 1 @ 3M
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY: 35. 1 CLAMP
PROVIDED BY CUMMINS
TESMEC REF. 884190
03
ID0183128
40
SILENCER ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012
4 REFER TO FOOTNOTE 1
5
6
3 1 2
6
10 11 12 8 AIR CLEANER/SILENCER SUPPORT (REF) EXHAUST ELBOW (REF) (TO BE SUPPLIED BY CUMMINS)
ENGINE QSB 6.7 (REF) EJECTOR CHECK VALVE (REF)
9
PRE-CLEANER (REF)
7 AIR CLEANER INSTALLATION (REF)
02
ID0213544
41
SILENCER ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
QTY
DESCRIPTION
TS4502-001 TST00-4500-879 TST00-4500-875 TST00-4500-911 TST00-4500-876 TST00-4500-877 TST00-4500-844 TST00-4500-899 TST00-4500-912 105-048 105-065 107-605
1 1 1 1 1 2 1 1 1 4 4 8
REMARKS
SILENCER MODIFICATION EXHAUST JOINT CONNECTOR WITH BELLOW EXYAUST EJECTOR, STANDARD DONALDSON RAIN CAP, 5" DIA. SCAVENGE HOSE SEE FOOTNOTE 1 LINED HOSE CLAMP FLAT BAND CLAMP (4-1/2" DIA) U-BOLT SADDLE CLAMP (3" DIA) FLAT BAND CLAMP (5" DIA) HHCS (1/2-13 UNC X 1-1/2") LOCKNUT (1/2-13 UNC) FLAT WASHER (1/2") HARDENED, F436
NOT SHOWN:
FOOTNOTES:
1. REF. #5, TST00-4500-876, TO BE SHORTENED AS NEEDED FOR PROPER INSTALLATION.
NOTE:
REF. 285-4502-000
02
ID0213544
42
COVER ASSEMBLY HT220
OPERATOR SIDE VIEW
47 17
24 26 23 19 39 5 52 51 22 4 2 38
30 48 46 3
22 23
Esegu ire n°2 Fi letti M10 sul la Traversa Ps.52 al Mon tag gio
25 26 12
25 27 26
22 2423
POSITION AND ATTACH TO FRAME AT ASSEMBLY
25 27 26 THREADING THE BEAM TO MOUNTING
30 6 16 29 28
32
15 14
31 26 27 25
10 11
8
2526 27
9
NOTE: PRIOR TO ASSEMBLING THE ENGINE COVERS ENSURE THAT THE COATING HAS BEEN APPLIED PER THE SPECIAL DRAWING COD. 050404017. ALSO ENSURE THAT THE SEAL ITEM 20 IS INSTALLED ON ITEMS 4 & 5.
03
ID0183132
43
COVER ASSEMBLY HT220
CUT IN THIS POSITION (N.2 Pz)
33 ATTACH TO BEAM AT ASSEMBLY
INSIDE VIEW, LOWER
7 VIEW, LEFT DOOR (SHOWN OPEN)
21
33
4330
SUPPLIED WITH COVER
44 45 44 45 PROVIDED WITH DOORS AT ASSEMBLY
18
42 POSITION ON DOOR AT ASSEMBLY (WITH OR WITHOUT CONVEYOR)
49
1
ON ALL INNER DOOR PROFILES RIGHT AND LEFT
LEFT VIEW (WITHOUT SIDE CONV.)
20
LEFT VIEW (WITH SIDE CONV.)
36
40
03
37
50
35
34 13
ID0183132
44
COVER ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.
QTY
TS88445 1 TS88434 1 TS84679 1 TS85354 1 TS85355 1 TS86241 1 TS85261 1 TS84586 1 TS89222 1 TS84666 1 TS83758 1 TS85263 1 TS89223 1 TS83264 1 TS83266 1 TS30920021 1 TS34014022 1 TS40706016 3 TS40310015 77 TS30921203 1 TS15983895 2 105-273 13 TS25012013 13 TS25010013 9 105-274 76 106-090 137 106-390 60 106-083 16 TS25012008 16 106-389 16 TS84664 1 TS84665 1 TS34014028 2 107-402 2 TS86285 1 TS88439 1
DESCRIPTION
DOOR FRAME, FRONT TOP COVER, MAIN DOOR, RADIATOR DOOR, FRONT SX DOOR, FRONT DX PROFILE COVER ENGINE COVER COVER, CENTER, VALVE COVER, BULKHEAD COVER, TUBE ROUTING COVER PLATE COVER, BOTTOM DX COVER, BOTTOM SX COVER, CAB COVER, CONDENSER SEAL, RUBBER PADDLE LATCH BOLT M6 X 20 TE 2093616 WURT BOLT M10 X 15 UNI 5739 FLAT SEAL GAS SPRING BOLT M12 X 30 UNI 5739 8.8 LOCK WASHER D.13 UNI 1751 FLAT WASHER D.13 UNI 6592 BOLT M10 X 20 UNI 5739 8.8 LOCK WASHER D.10.5 UNI 1751 FLAT WASHER D.10.5 UNI 6592 BOLT M8 X 20 UNI 5739 8.8 LOCK WASHER D.8.4 UNI 1751 FLAT WASHER D.8.4 UNI 6592 COVER, TOP COVER, TOP COLLAR, HEX BOLT M6 X 50 5931 8.8 COVER SX (LOWER) COVER SX (REAR)
REMARKS
USE 1 @ 2M
USE 1 @ 8M TS40312030
TS40310020 TS25012010 TS25010010 TS40308020 TS25010008
TS40506050
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884270
03
ID0183132
45
COVER ASSEMBLY HT220
REF PART NO. NUMBER
37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52.
QTY
TS88438 1 TS88436 1 TS88435 1 TS86288 1 TS34014026 2 TS85675 1 106-078 3 TS40305012 18 TS26061005 18 TS30003033 2 105-892 4 107-096 4 TS85906 1 TS36400854 1 TS30001036 2 TS89267 1
DESCRIPTION
COVER SX (REAR) COVER (RIGHT HAND) COVER (LEFT HAND) COVER, CYLINDER GROUP, CLOSING M3-50 LATCH, MANUAL NUT M8 UNI 5588 BOLT M5 X 12 UNI 5739 8.8 NUT AUTOBL. NYLON M5 HANDLE BOLT M8 X 30 UNI 5931 NUT AUTOBL. NYLON M8 DOOR STOP TRIM HANDGRIP, KNURLED M6 X 16 SUPPORT
REMARKS
TS26200108
TS40508030 TS26021008 USE 1 @ 0.4M
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884270
03
ID0183132
46
BATTERY ASSEMBLY HT220
17
12
3
16
4
9
3
15
4
13
Z 5
131
(AL MONTAGGIO)
14
NOTE: POSITION BATTERY ITEM #1 CENTERED IN SUPPORT ITEMS TIGHTEN CLAMP BOLTS ITEMS AVOID EXTREME PRESSURE ON ITEMS #14 & #15: POSITION
20
11
8 9 10
#2. #7 & #8 BATTERY. AT ASSEMBLY
740
20
65
85
2 1
7 9 10 1 56 03
ID0182579
47
BATTERY ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
QTY
TS48100617 TS84626 TS84623 TS84624 107-349 TS25012008 105-996 106-206 106-390 106-090 TS84549 TS85109 TS85112 TS85110 TS85111 106-175 TS30001052
4 2 2 8 8 2 2 7 4 1 3 1 1 3 3
DESCRIPTION
BATTERY SAEM 12V 140AH SUPPORT CLAMP, REAR CLAMP, FRONT HHCS M8X20 UNI 5737 8.8 LOCK WASHER D.8.4 UNI 1751 HHCS M10X45 UNI 5737 8.8 HHCS M10X90 UNI 57.7 8.8 FLAT WASHER D.10.5 UNI 6592 LOCK WASHER D.10.5 UNI 1751 MAINFRAME COVER ROD TAPPED PLATE (X1 POS) TAPPED PLATE (X2 POS) HEX NUT M10 UNI 5588 GRIP
REMARKS
TS40108020 TS40110045 TS40110090 TS25010010 TS25012010
TS26200110
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 846310
03
ID0182579
48
BATTERY DISCONNECT HT220
5 67
24V
0V
1
2
3
4 5 6
8
24V
03
0V
ID0183135
49
BATTERY DISCONNECT HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8.
QTY
DESCRIPTION
TS89184 1 SUPPORT TS89186 1 PANEL TS46705012 4 BOLT M5 X 12 5933 TS46706030 4 BOLT M6 X 30 5933 TS25110006 10 WASHER D 6.4 X 12.5 UNI 6592 Z 106-237 7 NUT AUTOBL.NY M6 UNI 7473 Z 105-688 3 BOLT M6 X 35 5739 8.8 Z TS09104160 - SWITCH
REMARKS
TS26021006 TS41306035
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 891850
03
ID0183135
50
BATTERY INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 ENGINE INSTALLATION (REF)
6 7
67
5 TO BE INSTALLED @ ASSEMBLY SEE BRKT INSTALL (P/N 285-1101-000)
2
5
4 8 9 10
3
MAIN FRAME (REF)
2
TO BE INSTALLED @ ASSEMBLY SEE BRKT INSTALL (P/N 285-1101-000)
ENGINE INSTALLATION (REF)
1
3
MAIN FRAME (REF)
02
3
6 7
8 9 10
2 ID0213530
51
BATTERY INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
QTY
TST00-4700-005 TS1500-003 TS1500-001 TS1500-004 TS1500-002 105-677 105-047 105-078 105-095 105-079
DESCRIPTION
2 4 4 4 8 8 8 8 8
REMARKS
BATTERY BOLTING BAR, BATTERY BATTERY MOUNTING ANGLE MOUNT RUBBER, BATTERY BATTERY MOUNTING CLAMP FLG SCREW (3/16-NC X 1-1/4") LOCKNUT (3/8-16NC) NUT (1/4-20NC) FLAT WASHER (1/4") LOCK WASHER (1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-1500-000
02
ID0213530
52 40 20
CAB ASSEMBLY HT220
21 16 17
6
16 17 15
15 17 16 31 1
6 15 17 31
SECTION B-B SUPPLIED WITH CABIN WELDMENT ALL SCREWS INSIDE CABIN
45 46 47 SUPPLIED WITH CABIN WELDMENT ALL SCREWS INSIDE CABIN
9
28 27
34
50 48 B
49
39 52 51 53 54 55 18 19
35 36 G
NZ A E
VEDI NOTA 2
40
SEE NOTE 2
RG
4
SUPPLIED WITH THE ELECTRIC ENCLOSURE
ZA EN
EME
EM E R
8
6 17 31 16 15
B
20
NOTES: 1) TO VERIFY THAT: - tubular frame weldments min z4. - covering sheet metal weldments outside min z3. - there are to be no openings in the outside covers that allow dust or water to penetrate the inside of the cab.
2) IMPORTANT: - Seal all holes used for the passage of electric cables with foam sealer in manner that no dust will infiltrate the cab.
- the evaporator box is sealed. - between the filters and the sheet metal there is a seal Sp. 3mm to reduce side contamination.. - the cab handle is positioned in a manner that its operation does not need to be forced (opening and closing). - the sheet metal lower door and roof panels of the cab are put on with adhesive seal. - the trim (or other) between the mobile glass of the opening window seals the passage of dust. - the fit of the tubes are matched with the pressuriser (code 36401114). - the tubes of the pressurizer are sealed.
03
ID0183126
53
CAB ASSEMBLY HT220
"DETAIL W" 29 25 44
14
14 33 30
11 13 33
SECTION A-A
26
26 14 41 42 43 37 38
A
A
7 3
DETAIL "W" 2
1000
23 39 32 22 24 12
03
ID0183126
54
CAB ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.
QTY
TS88402 1 TS30003070 1 TS36401829 TS88408 1 TS88475 1 TS50000085 6 TS09102310 TS83265 1 TS82988 1 TS09102074 TS05701038 2 TS83867 TS01600147 2 TS83312 6 TS83189 8 108-185 6 TS25010015 12 TS09103181 TS09103190 TS36400911 TS83355 105-245 4 106-329 4 TS25112010 4 TS09102626 1 TS25003013 1 107-521 14 106-030 14 TS36401254 -
DESCRIPTION
CAB SEAT HAMMER AIR CONDITIONER PRESSURIZER ASSEMBLY VIBRATION ISOLATORS LIGHT SUPPORT, CONDENSER GRILL, CONDENSER LAMP 24V 21W NIPPLE 3/8 GAS SUPPORT, SEAT VALVE 3/8" FITTING, BRASS WASHER HHCS M14 X 110 UNI 5737 8.8 FLAT WASHER D.15 UNI 6592 BASE + CONTACT -NC PRESSED NYLONG PG16 INSIDE HANDLE SX GLOVE COMPARTMENT HHCS M10 X 25 UNI 5737 8.8 HHCS M18 X 50 UNI 5737 8.8 LOCK WASHER D.10.5 UNI 1751 PRESSED RTA 3/8 84003 RING NUT RTA 3/8 86602 HHCS M12 X 20 UNI 5737 8.8 LOCK WASHER D.12 UNI 1751 FITTING G 06
REMARKS
TS40114110
TS40110025 TS40108050
TS40112020 TS25012012
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884010
03
ID0183126
55
CAB ASSEMBLY HT220
REF PART NO. NUMBER
30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55.
QTY
TS36401252 TS26021014 6 106-078 4 TS05700216 2 TS83583 1 107-322 8 106-388 8 TS88407 TS63080010 TS25012008 10 TS36400782 TS40308015 TS25112008 TS25110008 TS09101382 1 106-733 4 TS25010005 4 TS26021005 4 TS89180 1 TS89182 TS89194 TS40308010 2 TS25110008 2 TS09103179 TS09103180 TS09100941 -
DESCRIPTION
FITTING G10 NUT M14 AUTOBL. NUT M8 UNI 5588 8.8 NIPPLE 3/8 GAS 3/8 JIC FILTER CONDENSER SHCS M6 X 25 UNI 5931 WASHER D.6.4 UNI 6592 SUPPORT, DRAIN PLATE Sp. 10 X 55 X 80 WASHER D.8.4 UNI 1751 HANDLE LATCH HHCS M8 X 15 LG. UNI 5739 8.8 LOCK WASHER ø8.4 UNI 1751 WASHER ø8.4 X 17 UNI 6592 Z GROMMET HDG29 HHCS M5 X 30 UNI 5739 8.8 WASHER ø5.3 X 10 UNI 6592 HEX LOCK NUT NY M5 UNI 7473 Z SEAL DX CLAMP PLATE DX E-STOP SUPPORT HHCS M8 X 15 LG UNI 5739 8.8 WASHER ø8.4 X 17 UNI 6592 Z SWITCH ENCLOSURE LABEL, STOP
REMARKS
TS26200108
TS40506025 TS25010006
TS40305030
NOT SHOWN:
TS30003059 TS05200770 TS05200749
1 1 1
FIRE EXTINGUISHER TUBE R11 10 X 1300 K3/8 A3/8 TUBE R1 10 X 700 K3/8 A3/8
FOOTNOTES:
NOTE:
REF. 884010
03
ID0183126
56
CAB INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012
30 32 33
22 18 12
4
D
30 32 33 37 29 34 27
TYP 3/16
HYDRAULIC TANK (REF)
28
8 VIEW C - C
B
SOME ITEMS NOT SHOWN FOR CLARITY
B
D
19
9
20
MAIN FRAME (REF)
SOME ITEMS NOT SHOWN FOR CLARITY
1
A
3
4 31 27 29
C
27 28
15 26 37 29 16 26 37 29 7 21 38 24 35 14 25 7
2 C
18
A
MAIN FRAME (REF)
02
38 24 35 39 ID0213528
57
CAB INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012
1
5
15
11
13
2
6
10 40
16
30 32
26 37 29 17 29 34 37
26 37 29
10
1 7
39 38
SECTION B - B
6
SECTION A - A SOME ITEMS NOT SHOWN FOR CLARITY
1
23
TO BE INSTALLED @ ASSY BY TESMEC
VIEW D - D
02
ID0213528
58
CAB INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
QTY
TST00-1300-032 TS1400-000 TS1300-100 TS6623-000 TST00-2200-012 TST00-1300-039 TST00-4501-035 TS1303-003 TS1303-002 TST00-1600-012 TST00-1600-013 TST00-5300-310 TST00-1600-014 TST00-9510-001 TST00-1300-038 TST00-1300-037 TST00-1600-015 TST00-1300-036 TST00-8400-147 TST00-8400-149 TST00-4501-036 TST00-5300-309 TST00-9002-050 105-385 105-386 105-090 TS9002-001 TS9002-002 105-091 105-865 106-037 105-078 105-079 105-094 105-357
REMARKS
DESCRIPTION
1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 4 1 1 4 2 23 1 1 50 46 3 46 30 24 4
CAB WELDMENT, HT220 SEAT INSTALLATION CONTROL PANEL ASM'Y. A/C INSTALLATION DOME LIGHT & FIXTURE FRONT CAB HEAT/NOISE SHIELD 2-PIECE RUBBER MOUNT, LORD CLIMATE BULKHEAD PLT, CAB HYD/ELEC BULKHEAD PLATE OUTSIDE HEAT/NOISE SHIELD INNER HEAT/NOISE SHIELD. GASKET OUTSIDE HEAT/NOISE SHIELD FIRE EXTINGUISHER UPPER HOSE COVER, CAB LOWER HOSE COVER, CAB INNER HEAT/NOISE SHIELD ACCESS COVER, CONTROL PANEL ELECTRICAL CONNECTOR ELECTRICAL CONNECTOR REBOUND WASHER GASKET DOOR HOLDER LOCK WASHER (5/8") HHCS (5/8-11NC X 4-1/2") GD.8 HHCS (5/16-18NC X 3/4") GRAB HANDLE, CAB GRAB HANDLE, LOWER CAB LOCK WASHER (5/16") HHCS (1/4-20NC X 3/4") HHCS (5/16-18NC X 1/2") HEX NUT (1/4-20NC) LOCK WASHER (1/4") HHCS (5/16-18NC X 1") LOCKNUT (5/8-11NC)
FRONT CAB SHIELD CAB A/C SYSTEM COVER & PRESSURIZER CAB/HYD TANK
CAB/HYD TANK
CAB A/C SYSTEM COVER
NOT SHOWN:
FOOTNOTES:
1. USE 1 @ 26 FEET. INSTALL AROUND PERIMETER OF DOOR OPENING & ENG. COMPARTMENT ACCESS OPENING (VIEW B-B).
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY: 36. HARDENED FLAT WASHER (5/8") F436 (4X) 37. HHCS (5/8-11NC GR.8) (2X) 38. TRIM SEAL, AUSTIN HARDWARE #6100-1/8" 39. HARDENED FLAT WASHER (5/16") F436 (50X) 40. HARDENED FLAT WASHER (1/4") F436 (46X)
(REFER TO FOOTNOTE 1)
TESMEC REFER: 285-1303-000
02
ID0213528
59
60
CAB
AIR CONDITIONER ASSEMBLY HT220
DIS
1
SUC
L=500
FILTER
7 6
5
8
CAPACITOR
2
11
FILTER
15
3 10 CONDENSOR
WARM-COLD/BLOCK
17 12 9 16
NOTE 1 g6
NOTE 2
7 CONDENSER DRAIN TUBES TUBE TUBE
3/8
3/8
COMPRESSOR DIS SUC g10
4 8
3/8 3/8
14
13
NOTE: 1- To CUT IN N° 2 PIECES Lg = 1 m 2- To CUT IN N° 2 PIECES Lg = 4,3 m
02
ID0183127
61
CAB
AIR CONDITIONER ASSEMBLY HT220 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
QTY
TS07301022 TS36400514 TS36400503 TS36400502 TS36400506 TS36400910 TS36401240 TS36401241 TS36401242 TS36401243 TS36401244 TS05100025 TS05202826 TS05202825 TS36401254 TS36401252 TS05100026
DESCRIPTION
REMARKS
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FITTING WARM-COLD/BLOCK CONDENSOR COMPRESSOR FILTER TUBE,FILTER/COND. 05X500-180°OR 90°OR TUBE,COMP/COND. 08X3800-90°ROT 180°OR TUBE,COMP/PASS 10X2000-90° ROT 90°OR TUBE,PASS/EVAP 10X3000-180° VAL 90°OR TUBE,FILTER/PASS 06X1000-90°OR 90°OR TUBE,PASS/EVAP 06X1300-180°VAL 90°OR TUBE, HEATING TUBE R1 10X2000 A3/8 JIC K3/8 JIC TUBE R1 10X800 A3/8 JIC K3/8 JIC FITTING G06 FITTING G10 TUBE, CONDENSER DRAIN
1 1 1 5
MOTOR, FAN EXPANSION VALVE FAN SWITCH, VENTILATION SWITCH. A/C AIR VENT
USE 1 @ 8.6M
USE 1 @ 2M
NOT SHOWN:
TS36400513 TS36400517 TS36400511 TS36400515 TS36400535 TS36400947 FOOTNOTES:
NOTE:
REF. 884080
02
ID0183127
62
A/C SYSTEM INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J8000012
8
B
4 5
7
15
ELECTRONIC WATER VALVE (REF)
MAIN FRAME (REF)
9 10
13 CAB WELDMENT
A
A
11
(REF)
3
12 1
B
2 TOP VIEW A/C COVER IS NOT SHOWN FOR CLARITY
02
ID0213552
63
A/C SYSTEM INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J8000012
12
11
13
SECTION A-A SOME ITEMS ARE NOT SHOWN FOR CLARITY
31 16 14 6 8
9
12 10
CAB WELDMENT (REF)
SECTION B B
4
SOME ITEMS ARE NOT SHOWN FOR CLARITY
11
QSB 6.7 ENGINE (REF)
TO BE WELDED @ ASSEMBLY AS SHOWN
A/C COMPRESSOR INSTALLATION
17 18 19 20 21 21 22 02
ENGINE SUPPORT FRAME (REF)
ID0213552
64
A/C SYSTEM INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J8000012
23 24 25
2
3
1
ROPS CAB STRUCTURE (REF)
26 27 28
VIEW FROM FRONT TO REAR CAB IS NOT SHOWN FOR CLARITY
30
29
2
1
14 VIEW FROM INSIDE THE CAB SOME ITEMS ARE NOT SHOWN FOR CLARITY
02
ID0213552
65
A/C SYSTEM INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J8000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
QTY
TST00-6622-002 TS6623-002 TS6623-003 TST00-6600-980 TST00-6622-030 TST00-6622-029 TST00-6600-971 TST00-6600-975 TST00-6622-012 TST00-6622-011 TS6623-011 TST00-6600-984 TST00-6600-977 500-1787 TST00-5300-500 105-186 TS4500-011 TST00-6622-003 105-156 105-186 105-047 105-236 105-865 105-095 108-085 105-121 107-605 105-070 TST00-6600-979 TST00-8400-063
REMARKS
DESCRIPTION
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 4 5 3 4 4 4 4 4 4 3 1
CONDENSER ASSEMBLY CONDENSER MOUNT, R/H CONDENSER MOUNT, L/H PRESSURIZER FILTER MOUNTING BANDS INLET HOOD PRESSURIZER MOTOR ASM'Y. DUAL CAGE FAN EVAPORATOR HEATER A/C DRIP TRAY ELECTRONIC A/C CONTROLLER EXPANSION VALVE TST00-6622-027 INLET FILTER RUBBER GROMMET NUT (#10-24) A/C COMPRESSOR MOUNTING BRKT. COMPRESSOR ASSEMBLY HHCS (3/8-16 UNC X 1-1/2") FLAT WASHER (3/8") HARDENED, F436 LOCKNUT (3/8-16 UNC) SFCHCS (3/8-16 UNC X 1-1/4") HHCS (1/4-20 UNC X 3/4") FLAT WASHER (1/4") LOCKNUT (1/4-20 UNC) HHCS (1/2-13 UNC X 1") FLAT WASHER (1/2") HARDENED, F436 LOCK WASHER (1/2") LOUVER SWITCH, ON-OFF
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REF. ONLY: 31. THUMB SCREW (#10-24 X 1/2")
(2X)
TESMEC REF: 285-6623-000
02
ID0213552
66
SEAT INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012
CAB (REF)
1
34 5
2
678
02
ID0213529
67
SEAT INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8.
QTY
TST00-1400-014 TS1400-001 105-285 105-091 105-117 105-052 105-118 105-072
DESCRIPTION
1 1 4 4 8 4 4 4
SEAT SEAT HHCS LOCK FLAT HHCS FLAT LOCK
REMARKS
ASSEMBLY PEDESTAL (5/16-18NC X 1-3/4) WASHER (5/16") WASHER (5/16") 3/8-16NC X 1-1/4") WASHER (3/8") WASHER (3/8")
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-1400-000
02
ID0213529
68
PRESSURIZER ASSEMBLY HT220
8
4
3 7 12 13
11 10 2 5 6
9
6 11 10
SECTION A-A
A
A 2
14 1
03
ID0183133
69
PRESSURIZER ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
TS36401131 TS36401114 TS36401133 TS36401134 TSTS86798 TS87030 TS89208 TS36401142 TS05309022 111-054 106-090 107-519 TS25012008 TS36401132
QTY
1 1 1 1 1 2 2 2 2 2 -
DESCRIPTION
AIR FILTER PRESSURIZER FILTER SUPPORT BRACKET COVER THREADED PLATE SUPPORT THREADED PLATE RUBBER CONNECTION BAND CLAMP BOLT M10 X 25 UNI 5739 LOCK WASHER D. 10.5 UNI 1751 BOLT M8 X 12 UNI 5739 LOCK WASHER D.8.4 UNI 1751 AIR FILTER CARTRIDGE
REMARKS
TS28200321 TS25012010 TS40308012
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884750
03
ID0183133
70
FUEL TANK ASSEMBLY HT220
SEAL LID WITH RED SILICONE HEAT RESISTANT cod.50000087
13 14 12
2 3 4
15
5
11
6
402 litre
1 7 230 litre
100 litre
10 Reserve 50 litre
11 17 18
TANK V0LUME
466 litres
19 16
8 9
03
ID0182578
71
FUEL TANK ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
DESCRIPTION
TS84569 1 FUEL TANK 106-083 22 HHCS M8X20 UNI5739 8.8 106-389 22 FLAT WASHER D.8.4 UNI6592 TS25012008 22 LOCK WASHER D.8.4 UNI1751 TST00-6600-004 1 BREATHER 1/4 GAS TS48000058 1 FILL CAP TS30002069 3 SIGHT PLUG 106-338 8 HEX NUT M16X30 UNI5739 8.8 TS25012017 8 LOCK WASHER D.17 UNI1751 TS09102052 1 RESERVE INDICATOR TS01214112 3 RACC. TN 141 1/2 X 1/4 R TS30920021 1 GASKET TS34020021 2 BOLT FORATA 1/4 GAS TS30900014 4 WASHER BONDED 1/4 GAS TS01600134 2 CONNECTOR 1/4 GAS TS30500034 1 WASHER 3/4 TS02201100 1 CAP 1" GAS TS30500100 1 WASHER RAME 1 TS02201034 1 CAP 3/4" GAS
REMARKS
TS40308020 TS25010008
TS40313030
USE 1 @ 2M
NOT SHOWN:
TS05305010 TS05100008 TS02201034 TS30500034
2 1 1 1
BAND FLEX FLEX FLEX
TUBE 10-17 TUBE, DIESEL RETURN TUBE, DIESEL SUPPLY TUBE, DIESEL SUPPLY
USE 1 @ 4.2M USE 1 @ 3.1M USE 1 @ 3.8M
FOOTNOTES:
NOTE:
REF. 845661
03
ID0182578
72
FUEL TANK INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012
3
11 13
8 9 10
HYDRAULIC TANK (REF)
7 8 9
MAIN FRAME (REF)
5 6
12 2 MAIN FRAME (REF)
FULL TANK
4
1 EMPTY TANK
NOTES: 1. TO SEAL LID PROPERLY A HEAT RESISTANT RED SILICONE TO BE USED.
2. FUEL TANK CAPACITY: APPROX. 123 GAL.
02
ID0213545
73
FUEL TANK INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
QTY
TS4800-001 195-418 TST00-1600-016 TST00-8600-175 TST00-6600-004 TST00-4800-209 105-456 108-222 105-385 107-181
REMARKS
DESCRIPTION
1 5 1 1 1 1 4 8 8 4
FUEL TANK WELDMENT LOCKWASHER (#10-32) RUBBER EDGE TRIM USE 1 @ 6.6" FUEL LEVEL SENDER, 240 OHM AIR BREATHER (1/4-NPT) FILLER CAP, UCC HHCS (5/8-11 UNC X 1-3/4") GR8 FLAT WASHER (5/8") HARDENED F436 LOCK WASHER (5/8") HHCS (5/8-11 UNC X 1-1/4") GR8
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS SHOWN FOR REFER. ONLY: 11. HHCS (5/16-18 UNC X 1-1/4") 12. SCREW, MUSHROOM HEAD (#10-32 NF X 1/2") 13. BRASS WASHER (5/16")
(22X) (5X) (22X)
TESMEC REF: 285-4800-000
02
ID0213545
74
OIL TANK ASSEMBLY HT220
SEAL LID WITH RED SILICONE HEAT RESISTANT cod.50000087
6 MAX 293 litre
10
MIN 250 litre
16 18
15 17
5 432 1 98 7 12 4 13 1" 1/4
14
1" 2"
1"
TANK VOLUME 330 litre
11 03
19 20 ID0183131
75
OIL TANK ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
QTY
DESCRIPTION
TS88726 1 106-083 18 106-389 18 TS25012008 26 TST006600001 1 TS48000058 1 TS30002130 1 106-338 6 TS25012017 6 TS09102995 1 TS36401150 106-232 8 TS87017 3 TS88727 1 TS01600057 1 TS09102741 1 TS01600050 2 TS01600037 1 TS03300041 1 TS03300042 1
OIL TANK HHCS M8X20 UNI 5739 8.8 FLAT WASHER D.8.4 UNI 6592 LOCK WASHER D.8.4 UNI 1751 BREATHER 1/4 FILL CAP LEVEL INDICATOR HEX NUT M16X30 UNI 5739 8.8 LOCK WASHER D.17 UNI 1751 SENSOR, TEMPERATURE FILTER HHCS M8X16 UNI 5739 8.8 SUPPORT SUPPORT VALVE 2" SENSOR, OIL LEVEL VALVE 1" VALVE 1-1/4" FILTER FILTER
REMARKS
TS40308020 TS25010008
TS40313030
TS40308016
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884230
03
ID0183131
76
HYDRAULIC TANK ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012
DOUBLE FILTER (RETURN)
5
SINGLE FILTER (RETURN)
9 10 11
6
7
2 20
7 FUEL TANK (REF)
MAIN FRAME (REF)
FLUID LEVEL SENSOR
MANIFOLD (RETURN)
BANK VALVE
19
(RETURN)
17 18 EQUIPMENT PUMP (RETURN)
43
DIGGING PUMP
FLUID TEMP
(SUCTION)
SENSOR
1
15 16
12 13 14 EQUIPMENT PUMP
R/H CRAWLER (SUCTION)
(SUCTION)
14 L/H CRAWLER
MAIN FRAME
(SUCTION)
(REF)
8 9 10
NOTES: 1. TO SEAL LID PROPERLY A HEAT RESISTANT RED SILICONE TO BE USED. 2. HYDRAULIC TANK CAPACITY: APPROX. 87 GAL.
02
ID0213546
77
HYDRAULIC TANK ASSEMBLY
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
DESCRIPTION
TS4801-001 1 105-094 18 TST00-7503-001 1 TST00-8600-064 1 TST00-6600-001 1 TST00-4800-209 1 TST00-8600-174 1 105-456 3 108-222 6 105-385 6 107-181 3 TST00-6100-512 1 515-680 1 TST00-6600-139 1 TST00-6100-515 2 115-206 2 TST00-6100-520 1 115-207 1 TST00-8600-087 1
REMARKS
HYD. TANK WELDMENT HHCS (5/16-18 UNC X 1") TEMP. SENDER ADAPTER TEMP. SENDING UNIT AIR BREATHER (3/4-NPT) FILLER CAP, UCC COLUMN LEVEL INDICATOR, ELESA HHCS (5/8-11 UNC X 1-3/4") GR8 FLAT WASHER (5/8")HARDENED F436 LOCK WASHER (5/8") HHCS (5/8-11 UNC X 1-1/4") GR8 BALL VALVE (2-NPT) CLOSE NIPPLE (2-NPT) SUCTION STRAINER BALL VALVE (1-NPT) CLOSE NIPPLE (1-NPT) BALL VALVE (1-1/4-NPT) CLOSE NIPPLE (1-1/4-NPT) FLUID LEVEL SENSOR
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS SHOWN FOR REFER. ONLY: 20. BRASS WASHER (5/16") TESMEC REF: 285-4801-000
02
ID0213546
78
NOTES:
ID0134963
79
POWER TRAIN
ID0135064
80
GEARBOX OIL LEVEL ASSEMBLY HT220
13 8 4 11 4 4 10 15 9
12 4 VIEW X
2
6 5 75
16
X 84
3 1 03
75
14
ID0183134
81
GEARBOX OIL LEVEL ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
QTY
TS88897 TS36400952 TS30002132 TS30500012 TS30500034 TS02201034 TS05700486 TS05802122 TS01250120 TS05701012 TS01603303 TS05802102 TS05704012 TS05202816 TS05202817 TS05202850
DESCRIPTION
1 1 1 5 3 1 2 2 1 1 1 2 1 -
REMARKS
BASIN, OIL LEVEL CAP, OIL LEVEL LEVEL INDICATOR COPPER WASHER, 1/2 GAS COPPER WASHER, 3/4 GAS PLUG 3/4 GAS NIPPLE 3/4 GAS - 3/4 JIC NIPPLE 1/2 GAS - 3/4 JIC FITTING "T" 1/2 GAS CIL NIPPLE 1/2 GAS ELBOW 90 M/F 1/2 JIC NIPPLE 1/2 GAS - 1/2 JIC ADAPTER 1/2 GAS M/F TUBE R1 19X950 A3/4 JIC K3/4 JIC TUBE R1 13X800 A1/2 JIC K1/2 JIC TUBE R1 19X550 A3/4 JIC A3/4 JIC
NOT SHOWN:
FOOTNOTES:
NOTE:
REF: 88890
03
ID0183134
82
NOTES:
ID0134963
83
DIGGING COMPONENTS
ID0135201
84
HEADSHAFT ASSEMBLY HT220
35
39
33
40 6 37
5
36
2 5
36
37
7
1
17
11 23 38
18
20 25 14
10 9 14 13 24 12 26
23 11 17
23 11 8 SECTION VIEW
15 16
8
15 15
29
34 31 41
750 870
42 30
DETAIL VIEW LUBRICATION LINES
35 33 22
36 19 36 35 36 17 36 35
36 21 35 2.5mm
32
ENDPLAY min.
03
28 4 3
ID0181830
85
HEADSHAFT ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
TS25010006 TS40106012 QTY
DESCRIPTION
8285TS4 1 TST00500002 1 106-234 4 106-388 4 35027TS5006 2 TS82848 1 TS82847 1 TS3502715002 2 TS2004312001 1 TS82849 1 106-340 28 TS40118061 4 106-344 3 TS36400209 1 TS42111050 24 TS2009300002 24 TS3502715009 2 TS82852 1 TS05201701 107-322 2 TS05201481 TS05201194 TS25012017 28 TS25012021 3 TS25012006 2 TS25012019 4 TS05201652 TS83868 TS25010054 2 TS200-2714-009 1 TS25410100 1 TS31000014 8 TS30516102 16 TS31000000 1 TS34020011 8
HEADSHAFT FLANGE BEARING HHCS M6X12 UNI5737 8.8 FLAT WASHER D.6.4 UNI6592 SPLIT RETAINER PIVOT BEARING PIVOT BEARING WEAR RING END CAP COVER HHCS M16X50 UNI5737 10.9 HHCS M18X60 UNI5737 10.9 HHCS M20X40 UNI5739 10.9 SAFETY WIRE HHCS M22 X 50 UNI 5737 10.9 HEX WASHER SHIM NUT, LOCKING, MODIFIED TUBE R1 6X500 O1/1 K1/4 SHCS M6X25 UNI5931 10.9 TUBE R1 6X700 O1/1 K1/4 TUBE R1 6X1100 O1/4 K1/4 LOCK WASHER D.17 UNI 1751 LOCK WASHER D.21 UNI 1751 LOCK WASHER D.6.4 UNI 1751 LOCK WASHER D.19 UNI 1751 TUBE R1 6X300 O1/4 K1/4 GREASE PANEL FLAT WASHER D.54 UNI6592 ECCENTRIC BUSHING COTTER PIN D.10X100 UNI1336 GREASE FITTING 1/4 GAS WASHER, COPPER D.12 GREASE FITTING M10X1 UNI7663 BOLT, PIERCED M12 X 1.25
REMARKS
TS42116050 TS40320041 USE 1 @ 0.5mm
TS42506025
NOT SHOWN:
TS44908010
8
FHSS M8 X 15 UNI 5923
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY: 36. INNER SHROUD BEARING 37. PILOT PLATE 38. TAB, LOCKING 39. OUTSIDE SHROUD 40. INSIDE SHROUD 41. FLYWHEEL GEARBOX SRF41 42. TORQUE POST TESMEC REF: 828801
03
ID0181830
86
HEADSHAFT ASSEMBLY-SINGLE CHAIN HT220 BEGINS WITH S/N CMWHT220J80000012
1 17 MAINFRAME (REF)
A
TYP 1/4
A
7 17
1
8
MAIN FRAME (REF)
C
C
02
ID0213538
87
HEADSHAFT ASSEMBLY-SINGLE CHAIN HT220 BEGINS WITH S/N CMWHT220J80000012
SEE VIEW B
8
35 19 30
6
7
SEE VIEW E
6
D
9 34
D
13
2
5
4
3
SECTION A-A
25
1
5
6
10 29
22
21 MAIN FRAME (REF)
12 11
23
31 SECTION C-C
2 VIEW B
6
1
4
11 12 13
29 10 12 11 27
1516 14
32 24 26
20 18
VIEW D-D
2 02
VIEW E
33 28 ID0213538
88
HEADSHAFT ASSEMBLY-SINGLE CHAIN HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
QTY
TS713-001 TS2715-004 TST00-5500-046 TS2715-005 TS350-2715-003 TS350-2715-006 TST00-5708-065 TST00-6000-586 106-616 TS200-9300-002 105-302 105-385 TS200-5100-900 TS200-9000-002 105-197 105-197 TS02-6600-012 106-129 105-367 106-611 TS200-2714-009 107-413 TST00-5300-401 105-389 TS2714-003 TST00-5000-002 TS2715-006 TS2004312-001
DESCRIPTION
1 1 1 1 1 1 4 24 24 24 1 1 2 2 2 3 12 3 1 1 1 4 1 1 1
INNER SHROUD WELDMENT, HT220 HEADSHAFT, MACHINING SPROCKET, 4.5P, 13 TOOTH PIVOT BRG & BRG SUPPORT PIVOT BEARING SPLIT RETAINER SRF-41 FLYWHEEL BEARBOX MOTOR, 107CC, REXROTH HHCS (M16-2 55mm) GR 10.9 HEX WASHER HHCS (5/8-11 UNC X 2") GR8 LOCK WASHER (5/8") NUT, MOD., LOCKING A26 LOCKING TAB, AN26 HHCS (1/4-20 UNC X 1") GR8 LOCK WASHER (1/4") LUBE PLATE, PIVOT BEARING LOCK WASHER (M20) LOCKNUT (1-8 UNC) HHCS (M20-2.5 40mm) GR10.9 ECCENTRIC BUSHING ROLL PIN (1/2" X 4") GREASE FITTING (1/8NPT) LOCK WASHER (3/4") TORQUE POST, HT220 PILOTED FLG BEARING, LB END CAP, HEADSHAFT END CAP
REMARKS
FOR HEADSHAFT
NOT SHOWN:
TST00-8600-090 -
TEMP SENDER, 120°-350°F
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REF. ONLY: 29. HHCS (7/8-9 UNC X 5-1/2") GR8 (24X) 30. FLAT WASHER (HARDENED) F436 (24X) 31. FLAT WAHSER (2") (2X) 32. HHCS (3/4-10 UNC X 2-1/2") GR8 (4X) 33. SAFETY WIRE, SSX 10" (1X) 34. LOCK WASHER (M16) (1X) 35. HHCS (1-8 UNC X 5-1/2") GR8 (12X) TESMEC REF: 285-2715-000
02
ID0213538
89
90
TAILWHEEL ASSEMBLY HT220
1
(SEE NOTE)
34
2
SECTION
6
5
"A-A"
POSITION HUB AS SHOWN TO DRAIN OIL
A
A
NOTE: 1) TORQUE TO 695FT-LB/957Nm LUBRICATED
03
ID0182575
91
TAILWHEEL ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6.
QTY
TS82858 TS82882 TS40124071 TS25012025 TS82859 108-038
1 1 8 8 -
DESCRIPTION
OUTER RING CAP, BEARING HOUSING HHCS M24 X 70 UNI 5737 10.9 LOCK WASHER D.25 UNI 1751 CAP, BEARING HHCS M24 X 90 UNI 5737 10.9
REMARKS
TS43124090
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 828810
03
ID0182575
92
TAILWHEEL, HUB ASSEMBLY HT220
A
3
SECTION A-A 1 4 8
2
A 6
5
9
7
02
ID0182576
93
TAILWHEEL, HUB ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9.
QTY
TS365271002 TS82084 TS82860 TST005100311 TST005300025 TST009000023 TST005300024 TS36400037 TS44908012
2 2 1 2 2 2 2 2 2
DESCRIPTION
REMARKS
BEARING HOUSING CAP, BEARING HOUSING HUB, TAIL WHEEL BEARING SEAL SNAP RING O-RING PLUG 1/2-NPT BOLT S.T.E.I. M8X12 UNI 5923 12.9
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 828820
02
ID0182576
94
TAILWHEEL ASSEMBLY, BOLT-ON RIM, SINGLE CHAIN HT220 BEGINS WITH S/N CMWHT220J80000012
A
SEE TORQUE NOTES
3
2
5 64
1
SEE TORQUE NOTES
A SECTION A-A
02
ID0213537
95
TAILWHEEL ASSEMBLY, BOLT-ON RIM, SINGLE CHAIN HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5.
QTY
TS285-2710-101 TS365-2710-501 105-935 105-374 TS365-2711-007
REMARKS
DESCRIPTION
1 1 8 -
TAILWHEEL RIM, BOLT-ON HUB ASSEMBLY HHCS (1-8 UNC X 3-1/2") GD8 LOCK WASHER (1") TAILWHEEL MOUNTING BLK
TORQUE TO 695 ft.-lbs., LUBED
NOT SHOWN:
FOOTNOTES:
PARTS DISPLAYED FOR REFERENCE ONLY: 6. HHCS (1-8 UNC X 2-3/4") GD 8
(8X)
TORQUE TO 695 ft.-lbs., LUBED
NOTE:
REF. 285-2710-100
02
ID0213537
96
INSIDE SHROUD HT220
11 (2+2) 7
X
12 OPPOSITE SIDE 13
54 10 8 9
14
15
1
36
3
2
DETAIL VIEW "X"
9
8
11 03
7 ID0182581
97
INSIDE SHROUD HT220
REF PART NO. NUMBER
QTY
DESCRIPTION
1. TS82933 1 2. TS82877 2 3. TS43124090 24 4. 108-038 5. TS82936 6. TS25010024 12 7. TS83570 2 8. TS25010054 6 9. TS25410100 6 10. TS82935 2 11. TS82932 4 12. TS83542 1 13. TS83541 1 14. TS83639 15.TS365-2711-010 6
INSIDE SHROUD SLIDE BARS HHCS M24X90 UNI5737 10.9 HHCS M24X90 UNI5737 10.9 CLAMP WASHER FLAT WASHER D.25 UNI 6592 PIN ø50 X 174 FLAT WASHER D.54 UNI 6592 COTTER PIN PIN ø50 X 288 BUSHING CYLINDER CYLINDER HHCS M30X200 UNI5737 10.9 BOOM SPACER
REMARKS
TS43124090
NOT SHOWN:
TS83272 TS83273 106-079 106-390
1 1 7 7
GUARD, RUBBER CLAMP PLATE HHCS M10 X 30 UNI 5737 8.8 FLAT WASHER D.10.5 UNI 6592
NOT NOT NOT NOT
SHOWN SHOWN SHOWN-TS40310030 SHOWN-TS25010010
FOOTNOTES:
NOTE:
REF. 834561
03
ID0182581
98
CROSS CONVEYOR INSTALLATION HT220
SYMMETRICAL 17 18 10 11 12
SYMMETRICAL 13 10 11 12
8 9 10 11 12
34 57
MAINFRAME (REF)
19 20 5 67
21 21
2
14
15 16 11 12
1
03
ID0182577
99
CROSS CONVEYOR INSTALLATION HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
QTY
TS84084 TS84085 TS82996 TS42716055 106-077 TS25010017 TS25012017 TS99T3 TS82992 106-345 106-627 TS25012021 TS82999 TS82998 TS83092 108-217 TS82994 TS82995 TS82997 106-340 TS36400500
1 1 1 5 27 5 10 1 1 20 28 28 2 2 4 8 1 1 1 5 2
DESCRIPTION
CONVEYOR ASSEMBLY CONVEYOR SHIFT ASSEMBLY ROCK GUARD, REAR FHSCS M26 X 55 UNI 5933 10.9 HEX NUT M16 UNI 5588 FLAT WASHER D.17 UNI 6592 LOCK WASHER D.17 UNI 1751 CONVEYOR GUARD CONVEYOR GUARD HHCS M20 X 50 UNI 5737 8.8 FLAT WASHER D.21 UNI 6592 LOCK WASHER D.21 UNI 1751 CLAMP BAR RUBBER PROTECTION WINDOW RUBBER GUARD HHCS M20 X 75 UNI 5737 8.8 CONVEYOR GUARD CONVEYOR GUARD ROCK GUARD, FRONT HHCS M16 X 50 UNI 5737 8.8 GREASE FITTING 1/8" NPT
REMARKS
TS26200116
TS40120050 TS25010021
TS40116050
NOT SHOWN:
TS83992
1
GR. INSTALL., CONVEYOR CROSSSECTION
FOOTNOTES:
NOTE:
REF. 840830
03
ID0182577
2
1030
317.5
03
560
481
350
870 (REF)
4 1440 (REF)
MAINFRAME (REF)
100
SCOOP ASSEMBLY HT220
3
1
65
7 5
ID0182580
101
SCOOP ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7.
QTY
TS82948 2 TS82945 2 TS82946 1 TS82947 1 106-345 27 TS25012021 14 106-627 13
DESCRIPTION
SCOOP PLATE CLAMP PLATE CLAMP PLATE RUBBER GUARD HHCS M20 X 50 UNI 5739 FLAT WASHER D.21 UNI 1751 LOCK WASHER D.21 UNI 6592
REMARKS
TS40320050 TS25010021
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 828870
03
ID0182580
102
SCOOP PLATE INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012
2 5 6 8 69 3 32.81
67 6 7 4
MAIN FRAME (REF)
2
VIEW A-A (SOME ITEMS NOT SHOWN FOR CLARITY)
69 2
4
UNDERCARRIAGE (REF)
69
1
SECTION B-B (SOME ITEMS NOT SHOWN FOR CLARITY)
B
A
A MAIN FRAME WELDMENT (REF)
UNDERCARRIAGE WELDMENT
TRACK AND PAD ASSY (REF)
(REF)
GROUND LINE
1
B
3
56.75 76.84
02
ID0213539
103
SCOOP PLATE INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7.
QTY
TS2718-004 TS2718-001 TS2718-003 TS2715-005 105-961 105-389 105-1176
1 2 1 1 5 27 14
REMARKS
DESCRIPTION
DIRT/ROCK SHIELD, SCOOP SCOOP SIDE PLATE PIVOT BRG & BRG SUPPORT HHCS (3/4-10 UNC X 2" LOCK WASHER (3/4") HHCS (3/4-10 UNC X 1-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY: 8. FLAT WASHER (3/4") HARDENED, F436 9. HHCS (3/4-10 UNC X 1")
(5X) (8X)
TESMEC REFER: 285-2718-000
02
ID0213539
104
CROSSOVER ASSEMBLY HT220
1950
A
28
V IE
349
258
W
A 12
13 9
23 9
3 24 28
2
7
20 21 8
25 22
6 26 27 5 1
4
19
17 18 10 11 14
15
11 14 16
SECTION A-A
VIEW "W"
03
W
ID0182582
105
CROSSOVER ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
QTY
DESCRIPTION
TS84086 1 TS83039 2 TS84304 2 TS13100084 TS82573 2 TS82567 2 TS84087 1 TS84088 2 TS84305 2 105-247 8 106-391 16 108-050 16 TS42710045 40 106-685 16 TST00-5000-022 2 106-334 8 106-089 8 106-030 8 TS31000000 2 106-390 40 106-175 40 106-232 18 TS84089 2 TS42708030 18 TS25012008 18 TS40306012 2 TS25012006 2 TS85078 1
CONVEYOR FRAME PULLEY SUPPORT ANGLE MOTOR MOTOR SUPPORT BEARING SUPPORT CONVEYOR BELT FLASHING SIDE PLATE HHCS M12X35 UNI 5737 FLAT WASHER ø12 UNI 6592 HEX NUT M22 UNI 5589 FHSCS M10X45 UNI 5933 10.9 HEX LOCK NUT M12 BEARING HHCS M12X50 UNI 5737 8.8 HEX NUT M12 UNI 5588 8.8 LOCK WASHER ø12 UNI 1751 GREASE FITTING M10X1 UNI 7663 FLAT WASHER ø10 UNI 6592 HEX LOCK NUT M10 HHCS M8X16 UNI 5739 8.8 CLAMP PLATE FHSCS M8X30 UNI 5933 10.9 LOCK WASHER ø8.4 UNI 1751 HHCS M6X15 UNI 5739 8.8 LOCK WASHER D. 6,4 UNI 1751 MOUNT
REMARKS
TS40112035 TS25010012 TS26200522 TS26000042 TS40112050 TS26200112 TS25012012 TS25010010 TS26000029 TS40308016
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 840840
03
ID0182582
106
CONVEYOR SHIFT ASSEMBLY HT220
560
8 9
1
2
10 11 13 14 3
10 11 15 26
4 8
5
27 16 17 18 21 22 23
11 25 24
03
22 23 21
19 20
6
12 7
ID0182583
107
CONVEYOR SHIFT ASSEMBLY HT220
SEEN FROM OPPOSITE SIDE
1950
122.5
555
840
555
° 40.3 4.2°
295.6
823.6
45. 8° 4.2°
293
03
824.6
ID0182583
108
CONVEYOR SHIFT ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
QTY
DESCRIPTION
TS84084 - CONVEYOR ASSEMBLY TS83114 2 CLEVIS TS83115 1 PIVOT ARM TS83116 2 BEARING BLOCK TS83117 2 END CAP TS83540 1 CYLINDER TS83119 1 PIVOT MOUNT TS31000034 4 GREASE FITTING-A M8X1 YBI 7663 TS83120 2 PIN TS25404040 6 COTTER PIN-4X40 UNI 1336 106-627 10 FLAT WASHER-D.21 UNI 6592 108-217 2 HHCS M20X75 UNI 5737 8.8 TS83128 2 BUSHING TS83121 2 PIN TS83129 2 BUSHING TS83130 2 BUSHING 107-692 8 HHCS M5X20 UNI 5739 8.8 106-429 8 LOCKWASHER D.5.3 UNI 1751 TS40320035 8 HHCS M20X35 UNI 5739 8.8 TS25012021 8 LOCKWASHER D.21 UNI 1751 TS83122 2 PIN TS25405060 4 COTTER PIN 5X60 UNI 1336 TS25010030 4 FLAT WASHER D.31 UNI 6592 106-347 2 HHCS M20X90 UNI 5737 8.8 106-665 4 HEX LOCKNUT M20 TS45305012 2 SET SCREW M5X12 UNI 5925 TS05701014 2 GREASE FITTING 1/4" GAS
REMARKS
TS25010021 TS40120075
TS40305020 TS25012005
TS10420090 TS26000080
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 840850
03
ID0182583
109
110
CONVEYOR SHIFT ASSEMBLY HT220
560
8 9
1
2
10 11 13 14 3
10 11 15 26
4 8
5
27 16 17 18 21 22 23
11 25 24
03
22 23 21
19 20
6
12 7
ID0182583
111
CONVEYOR SHIFT ASSEMBLY HT220
SEEN FROM OPPOSITE SIDE
1950
122.5
555
840
555
° 40.3 4.2°
295.6
823.6
45. 8° 4.2°
293
03
824.6
ID0182583
112
CONVEYOR SHIFT ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
QTY
DESCRIPTION
TS84084 - CONVEYOR ASSEMBLY TS83114 2 CLEVIS TS83115 1 PIVOT ARM TS83116 2 BEARING BLOCK TS83117 2 END CAP TS83540 1 CYLINDER TS83119 1 PIVOT MOUNT TS31000034 4 GREASE FITTING-A M8X1 YBI 7663 TS83120 2 PIN TS25404040 6 COTTER PIN-4X40 UNI 1336 106-627 10 FLAT WASHER-D.21 UNI 6592 108-217 2 HHCS M20X75 UNI 5737 8.8 TS83128 2 BUSHING TS83121 2 PIN TS83129 2 BUSHING TS83130 2 BUSHING 107-692 8 HHCS M5X20 UNI 5739 8.8 106-429 8 LOCKWASHER D.5.3 UNI 1751 TS40320035 8 HHCS M20X35 UNI 5739 8.8 TS25012021 8 LOCKWASHER D.21 UNI 1751 TS83122 2 PIN TS25405060 4 COTTER PIN 5X60 UNI 1336 TS25010030 4 FLAT WASHER D.31 UNI 6592 106-347 2 HHCS M20X90 UNI 5737 8.8 106-665 4 HEX LOCKNUT M20 TS45305012 2 SET SCREW M5X12 UNI 5925 TS05701014 2 GREASE FITTING 1/4" GAS
REMARKS
TS25010021 TS40120075
TS40305020 TS25012005
TS10420090 TS26000080
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 840850
03
ID0182583
113
114
CROSS CONVEYOR ASSEMBLY HT220 BEGINS WITH S/N CMWHT220J80000012
A
12
No
B U LIC RA D R HY TO MO
HY D MO RA TO U LIC R
No
.
.
A B
19
10
18
21 11 23
3
9
1
4
VIEW B B (TYP) SEE NOTE 1
1.50
11 23
6 SEE NOTE 1
8
2
1 7
24 5
20 13 17
15 16 22
VIEW A-A
14 15 16
NOTES: 1. ITEM #24 TO BE INSTALLED @ ASSEMBLY BY TESMEC, USING DIMENSION SHOWN. AFTER INSTALLATION WELD IT FROM THE BACK SIDE & GRIND SMOOTH.
02
ID0213549
115
CROSS CONVEYOR ASSEMBLY HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
QTY
TS4903-001 TS4902-004 TS4900-003 TS365-4903-303 TST00-6000-587 TS4903-006 TS365-4903-105 TST00-4900-159 TS285-4903-008 TS4903-007 105-094 107-655 105-021 105-229 107-065 105-065 105-070 107-368 105-052 TST00-5000-022 105-047 105-048 105-117
REMARKS
DESCRIPTION
1 1 2 2 2 1 2 2 18 16 4 4 24 12 4 40 40 2 40 8 18
CROSS CONVEYOR FRAME WELDMENT DRIVE ROLLER ASSEMBLY FLASHING RETAINER, FRONT FLASHING RETAINER, REAR DRIVE MOTOR, SAUER-DANFOSS MOTOR MOUNT PLATE BEARING MOUNT PLATE CONVEYOR BELT, ENDLESS FLASHING, CROSS CONVEYOR, HT220 BELT SLIDE, CROSS CONVEYOR HHCS (5/16-18 UNC X 1") JAMNUT (7/8-9 UNC) NUT (1/2-13 UNC) HHCS (1/2-13 UNC X 2") FLAT WASHER (1/2") HARDENED F436 LOCKNUT (1/2-13 UNC) LOCK WASHER (1/2") FLAT WASHER (3/8") HARDENED F436 HHCS (3/8-16 UNC X 1-1/4") FLG BEARING,2-BOLT, DODGE SC 1-1/4" LOCKNUT (3/8-16 UNC) HHCS (1/2-13 UNC X 1-1/2") FLAT WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REF. ONLY: 24. ALL THREAD (1/2-13 UNC X 1-3/4")
(4X)
TESMEC REF: 285-4903-000
02
ID0213549
116
CROSS CONVEYOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012
7 9 10 11
8 MAIN FRAME (REF)
3 5 4 16 17
14 15
18
6
OPPOSITE
2 UNDERCARRIAGE (REF)
15 13 12 9 10 11 19 1
02
ID0213547
117
CROSS CONVEYOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
QTY
TS4903-000 TS4902-100 TS4900-001 TS1000-037 TS4900-002 TS1000-036 TS1600-010 TS1600-011 105-320 106-949 105-389 105-385 105-358 105-456 108-222 TS000-046 TS000-045
1 1 2 2 2 2 20 20 20 10 10 5 15 1 1
REMARKS
DESCRIPTION
CROSS CONVEYOR ASSEMBLY CONVEYOR SHIFT ASSEMBLY CONVEYOR GUARD/HOLD DOWN,LH SCOOP PLATE, TOP EDGE, BOLT-ON CONVEYOR GUARD/HOLD DOWN, RH FRONT ROCK GUARD RETAINER, DUST SHIELD, CONV. WINDOW DUST SHIELD, CONVEYOR WINDOW HHCS (3/4-10 UNC X 2-1/4") FLAT WASHER (3/4") HARDENED F436 LOCK WASHER (3/4") LOCK WASHER (5/8") HHCS (5/8-11 UNC X 1-1/2") HHCS (5/8-11 UNC X 1-3/4") FLAT WASHER (5/8") HARDENED F436 ROCK DEFLECTOR, UNDERCARRIAGE, RH ROCK DEFLECTOR, UNDERCARRIAGE, LH
NOT SHOWN:
FOOTNOTES:
NOTE:
18. SFCHCS (5/8-11 UNC X 3") 19. SFCHCS (5/8-11 UNC X 1-3/4")
(5X) (5X)
TESMEC REF: 285-4900-000
02
ID0213547
118
TRUCK CONVEYOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012
1
A
B
A B
2
02
3
8 16 17
ID0213550
119
TRUCK CONVEYOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012
8 16 17
1 6
18 19 7 1
3
CROSS CONVEYOR (REF)
VIEW B-B SOME ITEMS OMITTED FOR CLARITY
13 15 14 5
13 14 15 4 10 11 12
1/8
TO BE INSTALLED @ ASSEMBLY BY TESMEC
3
20 8 9 VIEW A-A TRUCK CONVEYOR IS NOT SHOWN FOR CLARITY
02
ID0213550
120
TRUCK CONVEYOR INSTALLATION HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
TS4907-050 1 TS4907-032 1 TS4907-031 1 TS4907-033 TS4907-034 TS4907-034 1 105-091 2 106-949 18 105-953 10 105-400 3 108-222 3 105-385 3 105-052 4 105-096 8 105-047 4 105-320 8 105-389 8 105-095 2 105-117 2
REMARKS
DESCRIPTION
TRUCK CONVEYOR ASSEMBLY FRT SUPPORT, TRUCK CONVEYOR REAR SUPPORT, TRUCK CONVEYOR REMOVABLE STOP PLATE, FRT SUPPORT MOUNT PLATE, FRT SUPPORT PIN, REAR SUPPORT, TRUCK CONVEYOR LOCK WASHER (5/16") FLAT WASHER (3/4") HARDENED, F436 LOCKNUT (3/4-10 UNC) HHCS (5/8-11 UNC X 1-1/4") FLAT WASHER (5/8") HARDENED, F436 LOCK WASHER (5/8") HHCS (3/8-16 UNC X 1-1/4") FLAT WASHER (3/8") LOCKNUT (3/8-16 UNC) HHCS (3/4010 UNC X 2-1/4") LOCK WASHER (3/4") HHCS (5/16-18 UNC X 1") FLAT WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REF. ONLY: 20. ALL THREAD (3/4-10 UNC X 14-1/2")
(5X)
TESMEC REF: 285-4907-000
02
ID0213550
121
122
STABILIZER ASSEMBLY
51 5
HT220
12
44 3
MOUNTING EAR
705
21
8
23 24
11 12
25 22 18 530
XXX
13
X 11
17 18 25 1 2 x2
20
9 10
23
24
17 18 19
B
B
5
3
"
4
25mm DISTANCE FROM CYL./STAB. TO MOUNT
6
OPPOSITE SIDE
14
x2
16
MOUNTING EAR
15
scavo 24" scavo 20" scavo 18" scavo 10"
7
12
scavo 8"
SECTION
"
scavo 14"
21
555
03
ID0183125
123
STABILIZER ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
TS87941 TS87942 TS87939 TS87940 TS87944 TS31000000 TS88298 TS83844 TS83570 TS82932 TS25010050 106-144 TS87987 TS87988 TS83281 TS87943 105-998 TS25112017 TS25016068 TS25410080 TS25404060 TS41116075 TS87131 TS87130 TS25110016
QTY
1 1 1 1 2 4 2 2 2 4 4 4 1 1 26 42 16 2 2 16 1 1 26
DESCRIPTION
SUPPORT DX SUPPORT SX STABILIZER DX STABILIZER SX DRAG PLATE GREASE FITTING M10X1 PIN, CYLINDER ø25.4 PIN, CYLINDER ø25.4 PIN ø50 BUSHING FLAT WASHER D.52 UNI 6592 FLAT WASHER D 1" 8.8 GUARD DX GUARD SX MOUNT MOUNT, CYLINDER HHCS M16 X 40 5739 8.8Z LOCK WASHER D17 UNI 1751Z FLAT WASHER D 16/48 COTTER PIN 10X80 UNI 1336 COTTER PIN 4X60 UNI 1336 HHCS M16X75 5737 8.8Z CYLINDER DX CYLINDER SX FLAT WASHER D17X30 UNI 6592Z
REMARKS
TSU25010025
TS41316040
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 882990
03
ID0183125
124
STABILIZER INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 MAIN FRAME (REF)
1
3
17 13 16
4
1211 19
16 15 14
6
VIEW A - A SOME ITEMS ARE NOT SHOWN FOR CLARITY
INNER SHROUD (REF)
19 10 21
4 VIEW B - B
SOME ITEMS ARE NOT SHOWN FOR CLARITY
A
A
INNER SHROUD (REF)
B OPPOSITE
4 5
MAIN FRAME (REF)
B
20
18
6 78 9 OPPOSITE
02
1 2
UNDERCARRIAGE (REF)
ID0213536
125
STABILIZER INSTALLATION
HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
QTY
TS2708-001 TS2708-002 TS2708-003 TST00-6500-278 TST00-6500-279 TS9232-001 106-108 105-118 105-047 TST01-9216-030 105-329 TST01-9216-051 105-357 105-385 105-358
REMARKS
DESCRIPTION
1 1 1 1 2 2 4 2 2 4 2 4 4 4
STABILIZER/DRAG WELDMENT,R/H STABILIZER/DRAG WELDMENT,L/H DRAG PLATE, STABILIZER CYL, STABILIZER,R/H CYL, STABILIZER,L/H STABILIZER PIN HHCS (3/8-16 UNC X 4-3/4") GD 8 FLAT WASHER (3/8") LOCKNUT (3/8-16 UNC) PIN, 1"ø X 3-3/4") FLAT WASHER (1") PIN, 1"ø X 6-3/8") LOCKNUT (5/8-11 UNC) LOCK WASHER (5/8") HHCS (5/8-11 UNC X 1-1/2") GD 8
NOT SHOWN:
TST00-6100-114
COMBINATION VALVE
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY: 16. FLAT WASHER (5/8") HARDENED, F436 17. HHCS (5/8-11 UNC X 2-1/4") 18. COTTER PIN (1/2" X 4") 19. COTTER PIN (3/16" X 2-1/2") 20. FLAT WASHER (2") HARDENED, F436 21. FLAT WASHER (1") HARDENED, F436
(12X) (4X) (2X) (8X) (2X) (4X)
TESMEC REF. NO. 285-2708-000
02
ID0213536
126
CRUMBSHOE ASSEMBLY HT220
6
25
1
12 8 2
17
15 16 10
23
7
12 5
13
3 A
17
13 11
REFR TO CUTTING WIDTH CHART
A
19 27
21 20
24 4
26
SECTION
"A-A"
CUT WIDTH 12" 14" 16" 18" 24"
05
13 14
13 9
22
18
PART No. "A" TS83108 TS83123 TS83109 TS83110 TS83112
140-1076 140-1077 140-1078 140-1079 140-1080
ID0182574
127
CRUMBSHOE ASSEMBLY HT220
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
QTY
DESCRIPTION
TS83705 1 TS85523 1 TS85524 1 TSU26201425 8 TS83052 1 TS83056 1 TS83054 1 TS83055 1 TS83057 1 TS83053 1 TS83113 2 TS25010054 4 TS25410100 7 TS25010043 2 106-327 2 TS25112008 2 TS83089 4 TS42136120 2 TSU26205136 2 105-271 10 106-390 10 TS26021010 10 TS83608 1 TS82933 TS3100000 1 TST00-3200-003 8 TSU25015025 8
CRUMBSHOE SPAR CRUMBSHOE MOUNTING BEAM CRUMBSHOE HEX NUT 1-14NF PIN D.50 X 294mm LG. PIN D.50 X 266mm LG. PIN D.40 X 234mm LG. PIN D.40 X 131mm LG. PIN D.40 X 180mm LG. RETAINER BUSHING FLAT WASHER D.54 UNI6592 COTTER PIN D.10 X 100mm LG. FLAT WASHER D.42 UNI6592 HHCS M8 X 30 UNI5737 8.8 LOCKWASHER D.8.4 UNI1751 CLAMP WASHER HHCS M36 X 120 UNI5737 10.9 HEX LOCK NUT M36 10.9 HHCS M10 X 40 UNI 5737 8.8 FLAT WASHER D.10.5 UNI6592 HEX LOCK NUT M10 CYLINDER INSIDE SHROUD FITTING M10 X 1 UNI7663 ROLLER WASHER, FLAT D.1" R80
REMARKS
TS40108030
TS40110040 TS25010010
NOT SHOWN:
WING PLATE
REFER TO FOOTNOTE 1
FOOTNOTES:
1.
FOR WING PLATE CUTTING WIDTH REFER TO CHART ON GRAPHICS PAGE.
NOTE:
REF 855250
05
ID0182574
128
CRUMBSHOE ASSEMBLY, 4'-5' & 6' BOOM HT220 BEGINS WITH S/N CMWHT220J80000012
87 21 25
2
5
13
20 9 3
87 21 25
7
1
17 4 19 INNER SHROUD (REF)
A
A
6 17 12 19
FOOTNOTE 1 26 27 18
12
11
3
14
16
SECTION A-A
22 23 24
15
NOTES: 1. BREAK ALL SHARP EDGES & CORNERS. 2. ITEM #3 IS TO BE POSITIONED PROPERLY ON ITEM #2 BEFORE ADDING PIN ITEM #9 3. WING PLATE IS 1" LESS THEN CUT WIDTH.
CUT WIDTH 12" 14" 16" 18" 24"
02
"A" 140-1076 140-1077 140-1078 140-1079 140-1080
ID0213540
129
CRUMBSHOE ASSEMBLY, 4'-5' & 6' BOOM HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
QTY
DESCRIPTION
TS2752-001 TS2752-003 TS2752-004 TST01-9232-091 TST00-6500-277 TST01-9232-083 TST00-5200-073 TS9225-002 TS9224-001 TS9225-001 TST00-3200-003 TST00-5200-048 TS602-9300-001 TST04-9320-019
1 1 1 1 1 1 8 1 1 1 8 6 2 8
CRUMBSHOE SPAR WELDMENT MOUNTING BEAM WELMENT CRUMBSHOE WELDMENT PIN,ø2" X 11-3/8" CRUMBSHOE HYD. CYL. PIN,ø2" X 10-3/8") SPRING BUSH (40mm X 2"OD X 1") PIN,ø40mm X 6-1/4" CRUMBSHOE STOP PIN PIN,ø40mm X 9-1/4" CAMROLL BEARING SPRING BUSH (2"ID X 2-1/4"X 1") CLAMP WASHER FLAT WASHER(1.010"ID X 1.735"OD)
REMARKS
SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. REFER TO CUTTING WIDTH CHART ON GRAPHICS PAGE FOR WING PLATE SELECTION. NOTE:
PARTS SHOWN FOR REFER ONLY: 15. LOCKWASHER (8X) 16. HEX NUT (1-14NF) (8X) 17. FLAT WASHER (2", HARDENED) F436 (4X) 18. LOCKNUT (1/2-16 UNC) GR8 (10X) 19. COTTER PIN (1/2"OD X 4") (4X) 20. COTTER PIN (3/8"OD X 4") (1X) 21. FLAT WASHER (1-1/2", HARDENED) F436 (4X) 22. HHCS (1-1/2-6 UNC X 4-1/2") GR8 (2X) 23. FLAT WASHER (1-1/2") (2X) 24. LOCKNUT (1-1/2-6 UNC) (2X) 25. COTTER PIN (3/8"OD X 3") (4x) 26. HHCS (1/2-16 UNC X 2") GR 8 (10X) 27. FLAT WASHER (1/2", HARDENED) F436 (20X) TESMEC REFERENCE: 285-2752-100
02
ID0213540
130
CRUMBSHOE ASSEMBLY, 8' BOOM HT220 BEGINS WITH S/N CMWHT220J80000012
2
4
8 17 25 21
17 10 21 25
5
15 B
17
1
B
26 18 31 INNER SHROUD (REF)
20 9 3
A
A
FOOTNOTE 1
6 26 16 31
16
22 30 23 26 16 24 29 28
19 13 7
28
26 11
3 16
1
4 14
30
27
29 VIEW B - B
12 SECTION A-A
NOTES: 1. BREAK ALL SHARP EDGES & CORNERS. 2. ITEM #3 IS TO BE POSITIONED PROPERLY ON ITEM #2 BEFORE ADDING PIN ITEM #9 3. WING PLATE IS 1" LESS THEN CUT WIDTH.
CUT WIDTH 12" 14" 16" 18"
02
"A" 140-1076 140-1077 140-1078 140-1079
ID0213541
131
CRUMBSHOE ASSEMBLY, 8' BOOM HT220 BEGINS WITH S/N CMWHT220J80000012 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
DESCRIPTION
TS2752-001 TS2752-003 TS2752-004 TS2752-002 TST00-6500-277 TST01-9232-083 105-047 TS9225-002 TS9224-001 TS9225-001 TST00-3200-003 105-374 107-368 TST04-9320-019 TS602-9300-001 TST00-5200-048 TST00-5200-073 TST01-9232-091 105-286
1 1 1 1 1 1 10 1 1 1 8 8 20 8 2 8 10 1 10
REMARKS
SEE FOOTNOTE 1 CRUMBSHOE SPAR WELDMENT MOUNTING BEAM WELMENT SEE FOOTNOTE 1 CRUMBSHOE WELDMENT SEE FOOTNOTE 1 SPAR EXTENSION SPRING CRUMBSHOE HYD. CYL. PIN,ø2" X 10-3/8") LOCKNUT (3/8-16 UNC) GR8 PIN,ø40mm X 6-1/4" CRUMBSHOE STOP PIN PIN,ø40mm X 9-1/4" CAMROLL BEARING LOCK WASHER (1") FLAT WASHER (3/8",HARDENED F436 FLAT WASHER(1.010"ID X 1.735"OD) CLAMP WASHER SPRING BUSH (2"ID X 2-1/4"OD X 1" SPRING BUSH (40mm ID X 2"OD X 1" PIN,ø2" X 11-3/8" HHCS (3/8-16 UNC X 1-3/4") GR 8
NOT SHOWN:
FOOTNOTES:
1. REFER TO CUTTING WIDTH CHART ON GRAPHICS PAGE FOR WING PLATE SELECTION.
NOTE:
PARTS SHOWN FOR REFER ONLY: 20. COTTER PIN (3/8"OD X 4") (1X) 21. FLAT WASHER (1-1/2", HARDENED) F436 (4X) 22. HHCS (1-1/2-6 UNC X 4-1/2") GR8 (2X) 23. FLAT WASHER (1-1/2") (2X) 24. LOCKNUT (1-1/2-6 UNC) (2X) 25. COTTER PIN (3/8"OD X 3") (4x) 26. FLAT WASHER (2", HARDENED) F436 (4X) 27. HEX NUT (1-14NF) (8X) 28. HEX NUT (2-4-1/2 UNC (2X) 29. LOCK WASHER (2") (2X) 30. HHCS (2-4-1/2 UNC X 11") (2X) 31. COTTER PIN (1/2"OD X 4") (4X)
02
TESMEC REFERENCE: 285-2752-200
ID0213541
132
NOTES:
ID0134963
133
HYDRAULICS
ID0135071
Y2
Y1
SAME AS AS DIGGING PUMP
1,7 BA R
T
G
M18x1.5
4 bar m ax . contropress .
3/4"
3/ 4"
R
T2
T1
Ps
G
Fe
A
M12x 1. 5
M22x 1. 5
M22x 1. 5
M14x 1, 5
M18x1,5
M18x1,5
SAE 3/4"
M33x 2
1
14
1-1/ 4"
30
1-1/4"
X1
X2
S
36
1,5 BAR
PUMP CRAWLER LEFT (INFERIORE)
28cc/rev
324 bar
8 cc/rev
SAE 3/4"
B
PORTA SUPERIORE
Y2
Y1
T
G
PORTA INFERIORE A
3/ 4"
3/4"
1"1/ 2GAS
1,7 BA R
3/ 4"GAS
3/4"GAS
R
T2
T1
Ps
G
Fe
A
M12x1.5
M22x1.5
M22x1.5
M14x 1, 5
M18x 1, 5
M18x 1, 5
SAE 3/ 4"
3.5 L/m in
SAE 3/4"
300 bar
1/2"GAS
3/ 4"GAS
1"GAS
0.35 bar
1"
PUMP CRAWLER RIGHT (SUPERIORE)
28cc/rev
324 bar
3/4"GAS
24 bar
M33x2
SAE 3/4"
B
PORTA SUPERIORE
8 cc/rev
Mb M12x 1, 5
Ma
M1
B
M12x1,5
55 cc/rev
324 bar
)( max c ontropress . 4 bar (6 a f reddo)
16 bar
SAE 3/4"
2 BAR
X1
X2
S
1"
2 3/8"
3/ 8"
3
3/8"
3/ 8"
1
4
1GAS
1"
1GAS
36
PORTA POSTERIORE
24 bar
300 bar
Mb
M12x1,5
M1
A
U
1GAS
1"
1GAS
26 40 39
1"1/2
PORTA ANTERIORE
3.5 L/min
SAE 3/4"
1
1"1/ 2
Ma
M12x1,5
324 bar
)(
max cont ropres s. 4 bar (6 a freddo)
16 bar
55 cc/rev
A6VE55 EP2/63W
MOT. CRAWLER RIGHT
M18x1.5 4 bar m ax . contropress .
SAE 3/ 4"
)(
A6VE55 EP2 /6 3W
PORTA INFERIORE B
37
)(
Y2
G
1,7 BAR
Y1
M18X1. 5
1"
1"
PORTA ANTERIORE A
b
R
T2
T1
Ps
Fa
Fa1
Fe
SAE 1"
A SAE 1"
M16x1.5
M26x1.5
M26x1.5
M18x 1, 5
M26x 1, 5
M22x 1, 5
M22x 1, 5
M18x1,5
6 bar max . cont ropress .
T2
107 cc/rev
M18x1,5
364 bar
M12x 1, 5
Ma
8 L/m in
MOTOR CHAIN
)(
U
pres. am mes s a: 0. 8 bar (0. 5 a freddo)
25 26 24
A10VG28 EP2DM1/10 L
33 43
T>60°C
M12x 1, 5
max c ontropress . 4 bar (6 a freddo)
PUMP CHAIN
90cc/rev
364 bar
M12x1,5
M42x 2
SAE 1"
B
PORTA POSTERIORE
Mb
B
25 cc/rev
24 bar
340 bar
SAE 1"
T1
X1
X3
X4
X2
MH
S
Fs
1"1/4GAS
1"1/4
1"1/ 4GAS
29
T