ICS-62 & ICS-102 Manual

CLEAR-COM ECLIPSE ICS-102/62 INTERCOM PANEL INSTRUCTION MANUAL

ICS-102/62 Intercom Panel Instruction Manual © 1998, 2000, 2004, 2005, 2009 Vitec Group Communications Ltd. All Rights Reserved. Part Number 810302Z Rev. 3 Vitec Group Communications LLC 850 Marina Village Parkway Alameda, CA 94501 U.S.A Vitec Group Communications Ltd 7400 Beach Drive IQ Cambridge Cambridgeshire United Kingdom CB25 9TP The Vitec Group plc Beijing Representative Office Room 706, Tower B Derun Building, YongAn Dongli A No.3 Jianwai Ave., Chaoyang District Beijing, P.R.China 100022 ® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of The Vitec Group plc. Website: www.clearcom.com

CONTENTS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Front-Panel Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Communication-Error Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Speaker/Headset Level Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Intercom Volume Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Page Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Mute Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Listen Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Talk/Listen Selectors and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Selector Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Talk and Listen Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Monitoring/Eavesdropping Indicators . . . . . . . . . . . . . . . . . . . . . . 1-3 Call-Waiting Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 In-Use Tally Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Telephone Off-Hook Tally Indicator . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Radio Receiver Active Tally Indicator . . . . . . . . . . . . . . . . . . . . . . 1-4 Panel Connected Tally Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Audio Presence Tally Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer-Back Facility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer Back Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer-Back Label Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Removing Labels from the Answer-Back Stack . . . . . . . . . . . . . . 1-5 Function Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Panel Mic Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Speaker On Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Mic On Selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Listen Level Selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Listen-Level Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Listen Level Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Call Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Remote Telephone Line Release . . . . . . . . . . . . . . . . . . . . . . . 1-7 Rear-Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Miscellaneous Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Logic Inputs #1 and #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Programmable Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual

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Mute Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 OPT-100 Auxiliary Audio Option . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Hot Mic Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Studio/Stage Announce Audio and Relay Outputs . . . . . . . . . . 1-9 Auxiliary Audio Line Level Output . . . . . . . . . . . . . . . . . . . . . . 1-10 Expansion Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Mounting Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Analog Matrix Frame to Panel Wiring . . . . . . . . . . . . . . . . . . . . . . 2-2 Digital Matrix Frame to Panel Wiring. . . . . . . . . . . . . . . . . . . . . . . 2-3 Single-Pair Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Coax Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Matrix Panel Miscellaneous Connector Wiring . . . . . . . . . . . . . . . 2-4 External Program Feed Input. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Logic Input #1 and #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Mute Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Programmable Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 OPT-100 Auxiliary Audio I/O Option . . . . . . . . . . . . . . . . . . . . . . . 2-8 Hot Mic Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Studio/Stage Announce Audio and Relay Outputs . . . . . . . . . . 2-8 Auxiliary Audio Line Level Output . . . . . . . . . . . . . . . . . . . . . . . 2-9 Mains AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Headset Sidetone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Panel Microphone Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Speaker Mute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Page Volume Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Panel-to-Matrix Card Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Panel Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Technical Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Bill of Materials for the ICS-102/102T . . . . . . . . . . . . . . . . . . . . . . 3-3 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 ICS-102/102T Main PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Bill of Materials for ICS-102 Selector Switch PCB . . . . . . . . . . . . . 3-20

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Bill of Materials for ICS-102/102T Selector Switch LED PCB. . . . . 3-23 Bill of Materials for COM-20 Communication PCB (Part No. 710435) . 3-30

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ICS-102/62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 OPT-100 Auxiliary Audio I/O Option . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Accessory Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Eclipse Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Software Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Hardware Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . W-I TECHNICAL SUPPORT & REPAIR POLICY. . . . . W-V TECHNICAL SUPPORT POLICY . . . . . . . . . . . . . . . . . . . . . . . . . . W-v RETURN MATERIAL AUTHORIZATION POLICY . . . . . . . . . . . . . W-vi REPAIR POLICY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-viii


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IMPORTANT SAFETY INSTRUCTIONS For your safety, it is important to read and follow these instructions before operating an ICS-102/62 intercom station: (1) WARNING: To reduce the risk of fire or electric shock, do not expose an ICS-102/62 intercom station to rain or moisture. Do not operate an ICS-102/62 intercom station near water, or place objects containing liquid on it. Do not expose an ICS-102/62 intercom station to splashing or dripping water. Please read and follow these instructions before operating an ICS-102/62 intercom station.

(2) For proper ventilation, make sure ventilation openings are not blocked. Install the ICS-102/62 according to the directions in the Installation Chapter of this manual. (3) Do not install an ICS-102/62 intercom station near a heat source such as a radiator, heat register, stove, or other apparatus (including amplifiers) that produces heat. Do not place naked flame sources such as candles on or near an i-station. (4) Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades, with one blade wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. (5) Protect the power plug from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the i-station’s chassis. (6) Only use attachments/accessories specified by Clear-Com Communication Systems. (7) Unplug the ICS-102/62 station during lightning storms or when unused for long periods of time. (8) Refer all servicing to qualified service personnel. Servicing is required when: • The ICS-102/62 station has been damaged in any way, such as when a power-supply cord or plug is damaged. • Liquid has been spilled or objects have fallen into the ICS-102/62 station’s chassis. • The ICS-102/62 station has been exposed to rain or moisture. • The ICS-102/62 station does not operate normally. • The ICS-102/62 station has been dropped. Please familiarize yourself with the safety symbols in Figure 1. When you see these symbols on an ICS-102/62 intercom station, they warn


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you of the potential danger of electric shock if the station is used improperly. They also refer you to important operating and maintenance instructions in the manual.

CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN

This symbol alerts you to the presence of uninsulated dangerous voltage within the product's enclosure that might be of sufficient magnitude to constitute a risk of electric shock. Do not open the product's case.

This symbol informs you that important operating and maintenance instructions are included in the literature accompanying this product.

Figure 1: Safety Symbols

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1

OPERATION INTRODUCTION This manual describes how to use the ICS-102 and ICS-62 intercom panels and their digital equivalents, the ICS-102T and ICS-62T intercom panels. Panel operators can use this manual after the Eclipse System has been correctly installed and configured.

DESCRIPTION This chapter describes how to operate the ICS-102 and ICS-62 intercom panels and the ICS-102T and ICS-62T digital panels.

The ICS-102/102T and ICS-62/62T intercom panels are each assembled in a small, 1-RU high (1.75 in. or 44.45 mm) chassis. The ICS-102/102T has ten selectors while the ICS-62/62T has six. Each panel has the following features: • Individually adjustable listen levels • Fits in one rack unit (1.75 inches or 44.45 mm) of a standard equipment rack • Built-in speaker and optional plug-in panel microphone • Front-panel headset connector • Call signalling capability • Answer Back facility • Local program input without front-panel control • Programmable relay • Mute relay • Two logic inputs for external control of selected panel functions The panel can both be equipped with the following options: • XPL-12 and XPL-22 Expansion Panels • OPT-100 Auxiliary Audio Output.


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FRONT-PANEL CONTROLS AND INDICATORS The front-panel controls and indicators include: • Communication-error indicator • Talk/listen selectors and indicators • Answer Back facility • Function buttons

COMMUNICATION-ERROR INDICATOR If the panel should lose data communication with the matrix frame, all of the red lights on the front of the panel will flash slowly. When data communication is restored, the panel will automatically return to normal operation.

SPEAKER/HEADSET LEVEL CONTROLS To adjust the speaker or headset volume, use the knob labeled “intercom,” as described below. The speaker volume can also be affected by three software-controlled functions: Page Override, Mute Level, and Listen Level Adjustment.

INTERCOM VOLUME CONTROL The “intercom” volume control sets the overall level of all signals coming from the matrix frame, except for the page mode, which is controlled by an internal software function (see the next section “Page Override”).

PAGE OVERRIDE Page Override is a special function in the panel in which the intercom volume defaults to a preset to a value when commanded to by the central matrix. Any fixed group can be assigned the page override function through the configuration program. The configuration program determines preset value for each panel. If the preset value is lower than the setting of the front-panel volume control, the volume will be controlled by the front panel control.

MUTE LEVEL This turns down the speaker level when any talk is active at the panel. The amount of muting (measured in dB) is set by the configuration program for each panel. This function helps prevent possible feedback. The maximum amount of muting is 15 dB below full volume. If the front panel control is set below that level, then muting will have no effect.

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LISTEN LEVEL ADJUSTMENT The level of any active listen path can be adjusted individually. Refer to “Listen-Level Mode” later in this chapter.

TALK/LISTEN SELECTORS AND INDICATORS The following section describes the operation of the talk/listen selectors and their associated indicators.

SELECTOR OPERATION The selectors operate as both talk and listen selectors; they also work as volume controls when the panel is in listen-level mode (see “Listen Level Mode” later in this chapter). Pressing a selector down accesses a talk label; pushing it up accesses a listen label. Pushing the talk selector down and quickly releasing it will “latch” the selector and the talk path will stay active until it is pressed again. Pressing and holding a talk selector causes the talk path to stay active only for as long as it is held down. Listen selectors operate in the same manner. To prevent the selector on the panel from latching in the talk position (local latch disable), or to prevent any panel from latching a talk to the panel (global latch disable) use the configuration program.

TALK AND LISTEN INDICATORS When a talk path is active, the red LED above the selector lights continuously. When a listen path is active, the green LED above the selector lights continuously.

MONITORING/EAVESDROPPING INDICATORS If any other panel begins monitoring a panel, a beep (the monitoring-alert tone) will sound at the panel. To inhibit the monitoring-alert tone, use the configuration program.

CALL-WAITING INDICATOR If a panel calls another panel with a selector programmed for that label, the LED will rapidly flash red. This flashing is a call-waiting tally. To answer the incoming call, push the indicated talk selector. The call-waiting tally clears when the call is answered, or after the call is terminated and the answer-back time-out lapses. If another panel calls a panel without a button programmed for that label, it will be placed in the answer-back stack (see “Removing Labels from the Answer-Back Stack”).


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IN-USE TALLY INDICATOR If a selector is assigned to a label and another panel is currently using that label, the LED will double-flash once per second to indicate the label is in use. This tally must be enabled from the configuration software.

TELEPHONE OFF-HOOK TALLY INDICATOR When a telephone interface is assigned to a talk selector, the talk LED will flash once per second if that telephone is off the hook. This tally must be enabled from the configuration program.

RADIO RECEIVER ACTIVE TALLY INDICATOR When a two-way radio interface port is assigned to a talk selector, the LED will flash once per second when that radio’s receiver is active. This tally must be enabled from the configuration program.

PANEL CONNECTED TALLY INDICATOR This tally is used when a panel is connected to the frame by a high-speed data line (such as an ISDN or T1 line) that might be inactive periodically. The red LED of any talk selector associated with that panel will flash once per second when the panel is on-line. This tally must be enabled from the configuration program.

AUDIO PRESENCE TALLY INDICATOR When a label is assigned to a listen selector, the LED will flash once per second to indicate someone is talking on that channel. This tally must be enabled from the configuration program.

ANSWER-BACK FACILITY The primary function of the answer-back facility is to answer calls from other panels or interfaces not assigned to a panel’s selectors. The following sections describe the use of the answer-back facility.

ANSWER BACK SELECTOR You use the Answer Back selector to answer calls from panels and interfaces that are not assigned to your panel. When a call from a panel or interface not assigned to the panel arrives: • The calling panel’s label will be placed in the answer-back stack. • The red LED will flash. These two conditions will continue until the call is answered, or until the answer-back time-out period lapses and the caller’s label is

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automatically removed. To answer the call, push the Answer Back selector. The red LED will turn off and the green LED will turn on, indicating an active talk path to the caller. The talk path is active for as long as the selector is held. Note: The Answer Back selector cannot be latched; it is a momentary-only function. Calls from panels or interfaces assigned to panel selectors will only be indicated by their associated LEDs.

ANSWER-BACK LABEL SELECTION If another call comes in while using the answer-back selector: • The user will hear the caller’s voice. • The label will be placed in the answer-back stack. To answer the next caller: 1. Push up on the Answer Back selector to remove the current caller’s label. 2. Press down on the Answer Back selector to talk to the next caller.

REMOVING LABELS FROM THE ANSWER-BACK STACK Any label will be automatically removed from the stack if it is not answered within a certain time interval, which is set by the answer-back auto-clear time in the configuration program. To manually remove the current caller’s label from the answer-back stack, push up on the Answer Back selector.

FUNCTION SELECTORS Two dual-function toggle switches allow you to choose among the following four functions: • Panel Mic • Speaker On • Mic On • Listen Level

PANEL MIC SELECTOR This selector selects the panel or headset microphone. If a headset is plugged in, the panel will automatically switch to headset microphone operation. If the headset is unplugged, the panel will automatically switch back to panel microphone operation. The LED will be on when the panel microphone is active.


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SPEAKER ON SELECTOR This selector functions only when a headset is plugged into the panel. To toggle the speaker on and off, push the Speaker On selector. The LED indicates when the speaker is on.

MIC ON SELECTOR This selector activates the panel or headset microphone, whichever has been selected. The LED indicates when the microphone is on. If a talk is activated while the microphone is off, it will turn on.

LISTEN LEVEL SELECTOR The Listen Level selector has four functions: • Activating the listen-level mode • Resetting the listen-level settings • Sending call signals • Releasing auto-answered telephone lines

Listen-Level Mode To use the listen-level adjust mode, push (for less than 1 sec.) and quickly release the Listen Level selector. The LEDs of all active listen selectors will begin to flash to indicate the function is on. Note: Only active selectors can be adjusted in listen-level mode. Use the selector associated with the intended label to increase (up) or decrease (down) the volume. To exit, push the Listen Level selector or wait for the 3 sec. time-out. Note: If the active listen path is pushed higher than the maximum value, the other paths will be driven down so that the desired path has more emphasis.

Listen Level Reset To reset the Listen Level to default settings: 1. Press (for less than 1 sec.) and quickly release the Listen Level selector. 2. Press and hold the Listen Level selector for 3 sec. 3. Release the Listen Level selector.

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Call Signals To activate a call signal: 1. Push and hold (for at least 1 sec.) the Listen Level selector until the panel indicates it is in Call Signal mode. 2. Push down the talk selector with the desired label. The call signal will be sent each time the selector with that label assignment is pushed down and will remain so until the call-signal mode times out (about 5 sec.). Call signals can be issued to any talk label assigned to a panel’s talk/listen selectors. If more than one label is assigned to a selector, all labels will receive the signal. If a label is a fixed group, the entire group will receive the call signal. If the label is a party line, then every panel listening on the party line will receive the call signal.

Remote Telephone Line Release This function is available only if specifically enabled in the configuration program. To hang up a telephone interface left off the hook: 1. Push and hold the Listen Level selector for at least 1 sec. to activate the call-signal mode. 2. While holding the Listen Level selector, press the talk selector of the desired telephone’s label. 3. Release the Listen Level selector. Note: In addition to hanging up the telephone interface, this will deactivate any talk/listen selector set to the interface from anywhere in the system.

REAR-PANEL CONNECTORS This section describes only those rear-panel functions directly affecting normal panel operation. These include the functions available through the “Miscellaneous” connector and those added by the use of the “OPT-100 Auxiliary Audio” connector. The actual functions these inputs and outputs perform depend on the installation of the individual panel. This section only describes the general use of these functions. For a more complete description, see the Installation chapter.

MISCELLANEOUS CONNECTOR The Miscellaneous connector includes the following functions: • Logic input #1 • Logic input #2 • Programmable relay • Mute relay


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Logic Inputs #1 and #2 Each input can control one of several functions, determined through the configuration program. Typically, these inputs are connected to an external foot switch, a panel-mounted switch, or the logic output of another device. The following functions are available: • Mic On/Off—toggles the panel’s microphone on and off. • Mute Mic Output To Frame—turns off the audio from the panel to the frame. It does not turn off the Hot Mic output • Mic Off —momentarily turns off the panel’s microphone. • Answer Back Talk/Clear—functions the same as the panel’s “Answer Back” selector. Holding down the switch activates a talk to a label in the answer-back stack. To clear the label, quickly press and release the switch. • Studio Announce—sends the output of the panel’s selected microphone (panel or headset) to the panel’s Studio Announce (SA) audio output, and activates the SA relay. The microphone output is not sent to the frame. The SA output and relay are only present if the panel has the OPT-100 Auxiliary Audio I/O Option installed. • Speaker OFF—turns off the panel speaker, disabling all audible output from the panel. • PTT: Activate All Talk Keys—implements a push-to-talk function for all talk selectors. When the logic input is active, the panel operates normally. When the logic input is deactivated, all active talk selectors are disabled. Any controls (relays, etc.) assigned to the labels are activated or deactivated along with their assigned labels. The LED indicators associated with the active talk selectors operate normally regardless of the PTT status. This input only controls latched talks. • Activate Talk Switch #1— equivalent to pressing the panel’s first (leftmost) talk selector; a momentary and latching activation. • Activate Talk Switch #2—equivalent to pressing the panel’s second talk selector; a momentary and latching activation. • Activate Listen Labels Button—equivalent to pressing the “Listen Labels” button to display listen labels on any display expansion panel (XPL-12 or XPL-22) connected to the panel. • PTT: Activate Two-Way Radio Keys—implements a push-to-talk function for all two-way radio talk selectors. When the logic input is active, the panel operates normally. When the logic input is deactivated, all active two-way radio talk selectors are disabled. Any controls (relays, etc.) assigned to the labels are activated or deactivated along with their assigned labels. The LED indicators

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associated with the active two-way radio talk selectors operate normally regardless of the PTT status. This input only controls latched talks.

Programmable Relay Each Eclipse system panel includes a relay controlled by the system program and independent of the local panel function. This relay can be assigned to any label(s) in the system, which will activate whenever a talk or listen is set to that label(s). If activating the relay is the only action desired, assign the relay to a “control” label. See the Eclipse Configuration System Manual for more details. The relay can activate an external device, such as an applause light in a studio, a cue light, or a security door lock. Any programmable relay in the system can be activated from any panel in the system, including a direct-inward-access caller.

Mute Relay The mute relay is activated whenever any talk selector is activated at the panel. The mute relay is commonly wired such that whenever it is activated, the volume of the monitor speaker in that room is decreased (muted).

OPT-100 AUXILIARY AUDIO OPTION The OPT-100 Auxiliary Audio option provides the following features: • Hot Mic output • SA audio and relay outputs • Auxiliary audio line level output.

Hot Mic Output The Hot Mic output is a balanced, line-level, transformer-isolated feed of the signal from the currently selected microphone (panel or headset). The Hot Mic output is active regardless of whether the panel has talk paths set and regardless of the front-panel’s control settings.

Studio/Stage Announce Audio and Relay Outputs The SA output is a balanced, line-level, transformer-isolated feed with the same signal sent to the Hot Mic output, except it is only active when the SA button on the panel’s front panel is pressed or when activated by Logic Input #1 or #2, which is configured for the Studio Announce Function.


1-9

Auxiliary Audio Line Level Output The Auxiliary Audio Line Level output is a balanced, line-level, transformer-isolated feed of the input to the panel’s internal speaker. For example, this output could be used to feed an external amplifier connected to loudspeakers.

EXPANSION PANEL OPERATION Optional expansion panels provide additional selectors that operate the same way as a panel’s selectors, including talk, listen, tally, and error indication. The XPL-12 expansion panel provides 10 additional keys, while the XPL-22 provides 20 additional keys. Each expansion panel offers illuminated 5-character labels for every key. Only one rack unit (1RU) of a standard Electronics Industry Association equipment rack is required for each expansion panel. The panels’ compact size makes them ideal for use in TV control rooms, edit suites, mobile OB vans, and any other location where many talk/listen keys are necessary but space it at a premium.

1-10


2

INSTALLATION INTRODUCTION This chapter describes the installation of the ICS-102/ICS-102T and ICS-62/62T intercom panels, including: • Panel placement • Wiring • Mains AC power • Adjustments • Configuration • Accessory panels

MOUNTING PANELS Locate all intercom panels at comfortable heights for operation and leave at least 2 inches (51 mm) of clearance behind the rear of the panel’s chassis to allow for cable connectors. Accessory panels, that are intended to expand or enhance panel operation, are usually mounted next to or near the panel with which they are associated. Leave at least 2 inches (51 mm) of clearance behind the rear of the panel to allow for cable connectors. Accessory panels can be located as far as 25 ft. (7.6 m) away from the panel. A 6-ft. (1.8 m) cable is supplied to connect them.

WIRING This section provides detailed wiring diagrams for all panels’ wiring systems. Eclipse uses either a twisted, 4-pair transmission, a single-pair twisted, or a coax scheme between the panel and the frame using the industry standard RJ-45 connector. Refer to Installing an Eclipse Matrix System: An Overview for RJ-45 connector installation and use, and the type of cable needed for connection between panels and frames. Most panels have a DB-15M and an RJ-45 connector to connect them to the frame. Panels with only a DB-15M connector include a kit containing one DB-15F/RJ-45 adapter. The adapter allows the use of RJ-45 connectors on both ends of the connection between the frame and the panel.


2-1

Connections to external devices via the Miscellaneous connector, use the included DB-15M connector to construct one or more cables to connect external devices to the panel. The following sections describe connecting the panel to the matrix frame, and all the connections between the panel and local devices. Each of the following sections describes cable and panel connector wiring: • Analog matrix frame to panel wiring • Digital matrix frame to panel wiring • Matrix panel Miscellaneous connector wiring • OPT-100 Auxiliary Audio I/O option • Binaural headset wiring

ANALOG MATRIX FRAME TO PANEL WIRING The analog audio RS-422 data communications module (COM-10) uses a 4-pair wiring scheme between the frame and panels. This module requires an MVX-A16 card in the frame. Although some Matrix Panels have a DB-15M (male) connector for connection to the Matrix frame, most have a built-in RJ-45 connector. For those panels with a DB-15 male connector, Clear-Com provides a properly wired DB-15F (female) to RJ-45 adapter for direct connection with RJ-45 terminated cables. Additionally, panels configured for digital communication are equipped with a BNC. Four-pair analog wiring is typically wired with shielded CAT5 RJ-45 cable. • Pair 1 transmits analog audio from the matrix port to the panel. • Pair 2 transmits RS-422 data from the panel back to the matrix card port. • Pair 3 transmits analog audio from the panel to the matrix card port. • Pair 4 transmits RS-422 data from the matrix port back to the panel.

2-2


ATT-T568B (Modular Jumpers Wired One to One) Panel End

Matrix Frame End Pair 2

RS-422 eRceive +

1

RS-422 eRceive -

2

Audio Receive + Audio Send + Audio Send Audio Receive -

3

1 2 Pair 1

4 5

4 Pair 3

6

RS-422 eSnd +

7

RS-422 eSnd -

8

3

5 6

Pair 4

7 8

Figure 2-1: Matrix Frame to Panel Wiring

DIGITAL MATRIX FRAME TO PANEL WIRING The ICS-102T and ICS-62T panels differ from the ICS-102 and ICS-62 panels because they contain an internal digital audio/data communications module (COM-20) that works in conjunction with the DIG-2 digital interface module to connect digital panels to the matrix. The DIG-2 digital interface module offers two options for wiring the frame to intercom panels. One option is a single pair of double shielded (braid and foil) 24 AWG conductor CAT-6 Enhanced STP cable with RJ-45 connectors. The second option, available because only one pair is required, is 75-ohm (RG59) braid shielded coax cable. For this option, a BNC-16 adaptor is required. In addition, each panel may require other connector wiring, depending on what options and accessories are installed. Note: For more information on the DIG-2 digital interface and the DIF-102 frame which houses it, refer to the DIF-102/DIG-2 manual (part no. 810312Z) in the Eclipse set of manuals.

Single-Pair Digital Single-pair digital wiring requires double-shielded 24 AWG conductor CAT-6E enhanced STP cable with RJ-45 connectors. Pair 1 transmits and receives multiplexed audio or data between the matrix port and the panel. Note: Ensure that the Select switch on the panel’s rear panel is in the correct position for the intended use.


2-3

ATT-T568B (Modular Jumpers Wired One to One) Panel End

Matrix Frame End

No Connection (NC)

1

No Connection (NC)

2

1 2 Pair 1

3

No Connection (NC)

3

Multiplexed Data/Audio

4

4


5

5

No Connection (NC)

6

6

No Connection (NC)

7

7

No Connection (NC)

8

8

Figure 2-2: Matrix Frame to Digital Panel Wiring Using RJ-45

Coax Digital Coax digital wiring requires double-shielded 24 AWG conductor CAT-6 Enhanced STP cable connected to a 75-ohm (RG59) braid- shielded coax cable with a BNC-16 adaptor. Pair 1 transmits and receives multiplexed digital and analog between the matrix port and the panel. Note: Ensure that the Select switch on the panel’s rear panel is in the correct position for the intended use.

Matrix Frame End

BNC-16

No Connection (NC)

1

1

No Connection (NC)

2

2

No Connection (NC)

3

3


4

4


5

5

No Connection (NC)

6

6

No Connection (NC)

7

7

No Connection (NC)

8

8

Panel End Pair 1

Figure 2-3: Matrix Frame to Digital Panel Wiring Using BNC-16 and Coax

MATRIX PANEL MISCELLANEOUS CONNECTOR WIRING Most local devices connect with the panel via the Miscellaneous connector.

2-4


The following sections discuss how to wire the various functions available on the “Miscellaneous” connector.

1

+ Program Input 9

2

- Program Input Audio Ground

10 3

Second Ear Gr ound Second Ear Output

11 4

Logic Ground Logic Ground

12

Logic Input #2

13

Mute Relay Normally Closed

14

Mute Relay Wipe

5

Logic Input #1

6

Panel Rela y Normally Closed

7

Panel Rela y Wipe 15

8

Mute Relay Normally Open Panel Rela y Normally Open

Figure 2-4: Miscellaneous Connector Pinout

External Program Feed Input The external program feed input allows the panel operator to simultaneously monitor audio from an external source and intercom audio. The input is designed to accept a balanced, line-level audio feed at a nominal level of 0 dB. The program feed input passes through the panel’s “Program” volume control before being mixed with the audio at the panel. The program feed (program audio) can be heard on the panel’s speaker and headset; it cannot be heard by other panels in the Matrix system. To connect an external program feed to the panel: 1. Connect the balanced audio pair to pins 1 and 9. 2. Connect a shield or ground connection if available to the connector’s pin 2 (see Figure 8).

Logic Input #1 and #2 Each input can control one of several functions, determined through the configuration program. Typically, these inputs are connected to an external foot switch, a panel-mounted switch, or the logic output of another device. The following functions are available: • Mic On/Off—toggles the panel’s microphone on and off.


2-5

• Mute Mic Output To Frame—turns off the audio from the panel to the frame. It does not turn off the Hot Mic output (described in “OPT-100 Auxiliary Audio I/O Option” on page 2-8). For an example of how to use this option, see “External Program Feed Input” on page 2-4). • Mic Off —momentarily turns off the panel’s microphone. • Answer Back Talk/Clear—the same functions as the panel’s “Answer Back” key. Holding down the switch activates a talk to a label in the answer-back stack. To clear the label, quickly press and release the switch. • Studio Announce—sends the output of the panel’s selected microphone (panel or headset) to the panel’s Studio Announce (SA) audio output, and activates the SA relay. The microphone output is not sent to the frame. The SA output and relay are only present if the panel has the OPT-100 Auxiliary Audio I/O Option installed. (The SA options are described in “OPT-100 Auxiliary Audio I/O Option” on page 2-8). • Speaker OFF—turns off the panel speaker, disabling all audible output from the panel. • PTT: Activate All Talk Keys (Push To Talk)—when enabled from the configuration program and the logic input is active, the panel behaves normally. When this function (logic level) is deactivated, it disables activation of all talk labels, implementing a push-to-talk function for the panel. Any controls (relays, etc.) assigned to the labels are activated or deactivated along with their assigned labels. The LED indicators associated with the active labels behave normally regardless of this input’s activity. This input controls momentary and latched talks. • Activate Talk Switch #1—equivalent to pressing the panel’s first (leftmost) talk selector; a momentary and latching activation. • Activate Talk Switch #2—equivalent to pressing the panel’s second talk selector; a momentary and latching activation. • Activate Listen Labels Button—equivalent to pressing the “Listens” button on the keypad; all modes of the “Listens” button are supported. • PTT: Activate Two-Way Radio Keys—implements a push-to-talk function for all two-way radio talk selectors. When the logic input is active, the panel operates normally. When the logic input is deactivated, all active two-way radio talk selectors are disabled. Any controls (relays, etc.) assigned to the labels are activated or deactivated along with their assigned labels. The LED indicators associated with the active two-way radio talk selectors operate normally regardless of the PTT status. This input only controls latched talks.

2-6


Use normally open type switches to activate the logic inputs. Connect the switches as follows (see Figure 8): • Logic input #1—pins 4 to 5 (pin 4 = ground) • Logic input #2—Pins 11 to 12 (pin 11 = ground) Note: Do not apply external voltage to the logic inputs.

Mute Relay Contacts The mute relay is activated whenever any talk selector is activated at the panel. The mute relay is commonly wired such that whenever it is activated, the volume of the monitor speaker in that room is decreased (muted). See Figure 2-4. Both normally open and normally closed contacts are provided. They are rated at 1 Amp at 24 VDC. This relay is not designed for switching mains AC line voltage. To switch an external device running on mains AC line voltage, use an external relay (or other switching mechanism) activated by this relay.

Programmable Relay Contacts Each panel includes a relay controlled by the system program and independent of the local panel function. This relay can be assigned to any label(s) in the system, which will activate whenever a talk or listen is set to that label(s). If activating the relay is the only action desired, assign the relay to a Control label. See the Eclipse Configuration System Manual for more details. The relay can activate an external device, such as an applause light in a studio, a cue light, or a security door lock. Any programmable relay in the system can be activated from any panel in the system, including a direct-inward-access caller. Figure 2-4 shows the wiring of the relay contacts to the Miscellaneous connector. Both normally open and normally closed contacts are provided. They are rated at 1 Amp at 24 V DC. This relay is not designed for switching mains AC line voltage. To switch an external device running on mains AC line voltage, use an external relay (or other switching mechanism) activated by this relay.


2-7

OPT-100 AUXILIARY AUDIO I/O OPTION The OPT-100 Auxiliary Audio option provides the following features: • Hot Mic output • SA audio and relay outputs • Auxiliary audio line level output Figure 2-5 shows the pinout for the intercom panel’s DB-15F Auxiliary Audio I/O connector. Following are descriptions and wiring information for the OPT-100 Auxiliary Audio I/O option.

"Auxiliary I/O" Connector DB-15F

1 9

+ SA Output - SA Output

2

Audio Ground

3

SA Relay Normally Open

4

SA Relay Wiper

10

Audio Ground

Ground

11

12

Ground 5

13

SA Relay Normally Closed - Aux Line Level Out

6 14

+ Aux Line Level Out Ground

7 15

Ground - Hot Microphone Out

8

+ Hot Microphone Out

Figure 2-5: Auxiliary I/O Connector

Hot Mic Output The Hot Mic output is a balanced, line-level, transformer-isolated feed of the signal from the currently selected microphone (panel or headset). The Hot Mic output is active regardless of whether the panel has talk paths set and regardless of the front-panel’s control settings. Connect to pins 8 and 15 for a balanced output. Pin 7 is available as a shield or ground source (see Figure 2-5).

Studio/Stage Announce Audio and Relay Outputs The SA output is a balanced, line-level, transformer-isolated feed with the same signal sent to the Hot Mic output, except it is only active when the SA button on the panel’s front panel is pressed or when activated by Logic Input #1 or #2, which is configured for the Studio Announce Function.

2-8


Connect to pins 1 and 9 for a balanced SA audio output. Pin 2 is available as a shield or ground source (see Figure 2-5). Both normally open and normally closed contacts are provided. They are rated at 1 Amp at 24 VDC. This relay is not designed for switching mains AC line voltage. To switch an external device running on mains AC line voltage, use an external relay (or other switching mechanism) activated by this relay (see Figure 2-5). The following table shows the pins available for the SA relay.

Pin Description

Pin Number

N.O. (normally open) WIPER (common) N.C. (normally closed)

3 4 5

Table: 2-1 Studio Announce Pins Availability

Auxiliary Audio Line Level Output The Auxiliary Audio Line Level output is a balanced, line-level, transformer-isolated feed of the input to the panel’s internal speaker. For example, this output could be used to feed an external amplifier connected to loudspeakers. Connect to pins 6 and 13 for a balanced output. Pin 14 is available as a shield or ground source (see Figure 2-5).

MAINS AC POWER The ICS-102/ICS-102T panels and ICS-62/ICS-62T panels can be powered by any source supplying between 12 and 16 V RMS AC at 750 mA. The panels are shipped with a wall-mountable transformer that provides 14 V RMS AC to the panel. Two types of transformers are available: one operates on a mains AC input power of 117 V (part number 730166) and the other operates on a mains AC input power of 220 V (part number 820049). Make sure to specify the proper transformer when ordering the panel. To connect the transformer, route the cord from the transformer’s secondary to the panel’s “AC Power Input” connector on the rear panel. This is a 2.1 mm coax connector. When routing the cord make sure to use the stress relief on the rear panel. The power input to the panel is internally protected with a 0.9 a “poly fuse,” a self-healing fuse that will recover when the fault is removed.


2-9

ADJUSTMENTS The following panel parameters are adjustable either internally on the panel’s main PCB, or externally by selecting options in the configuration program: • Headset sidetone (main PCB) • Panel microphone gain (main PCB) • Speaker mute (configuration program) • Page volume level (configuration program) • Panel-to-matrix card baud rate (configuration program) All these parameters are set to factory defaults. Most panels should operate at these default settings; however, some applications may require readjustment.

HEADSET SIDETONE Sidetone is the sound of the user’s voice in his headset. To adjust sidetone: 1. Remove the panel cover. 2. Find the sidetone control (marked “P2 Sidetone”) on the main PCB. See Figure 10. 3. Connect a headset to the panel. 4. While speaking into the headset microphone, use a small screwdriver to turn the sidetone control until the sidetone is at the desired level. 5. Re-install the panel cover.

Figure 2-6: Sidetone and Panel Microphone Gain Adjustment Controls

PANEL MICROPHONE GAIN You can adjust the preamplifier gain of the panel microphone over a range of 0 to 10 dB; the maximum is the panel microphone gain’s default setting. However, if two panels are talking to each other at the

2-10


same time with the panel microphone gain set to maximum, feedback may occur even if the speaker mute (see the “Speaker Mute” section, next) is set to maximum. In this case, it will be necessary to turn the panel microphone gain down. Similarly, in some noisy environments it may be necessary to turn the panel microphone gain down and have the operator talk more closely into the microphone. To adjust the panel microphone gain: 1. Remove the panel cover. 2. Use a small screwdriver to adjust the control marked “P1” on the Main PCB. See Figure 10. 3. Reinstall the panel’s cover.

SPEAKER MUTE When a panel microphone and a speaker are used together, feedback is possible. To reduce this possibility, the panel software will mute (turn down) the speaker level by some predetermined amount when both the microphone and speaker are enabled. The speaker mute can be adjusted from 0 to 15 dB; its default setting is 6 dB. Refer to the Eclipse Configuration System Instruction Manual for instructions on muting the speaker.

PAGE VOLUME LEVEL When Page Override is assigned to a label, the audio level at the destination panel(s) is predetermined. This function allows talking to someone even if his panel’s volume control is off. Two things will happen when a panel activates such a label: • If the destination speaker was off, it will turn on. • The panel’s speaker output will be at the predetermined level regardless of the “Intercom” volume control setting, unless this control is set higher than the predetermined level. The page volume level can be adjusted within a range of 0 to 10, equivalent to the front-panel control settings of 0 equals off and 10 equals full pot. The page volume level’s default setting is 5. Refer to the Eclipse Configuration System Instruction Manual for instructions on using Page Override.

PANEL-TO-MATRIX CARD BAUD RATE The RS-422 serial data communication between a panel and other devices can operate at standard (19.2 k baud, the default) and long-line (9600 baud) baud rates. Use long-line only if encountering problems with the standard baud rate. The baud rate is set from the configuration program and the panel automatically adapts.


2-11

2-12


3

MAINTENANCE INTRODUCTION This chapter provides panel microprocessor resetting instructions, troubleshooting guidelines, schematics, assembly drawings, and component lists for the ICS-102/ICS-102T intercom panel. The panel operates at 14 VAC, supplied from an external transformer. Transformers can be ordered for either 117 VAC or 220 VAC.

PANEL RESET The panel’s microprocessor has a reset button located in an unmarked hole just below the “Intercoms” knob on the left side of the unit’s front panel. If the panel is acting erratically, try resetting it by doing one of the following: • Insert a small screwdriver or a stiff piece of wire (such as a bent paper clip) into the hole and push the reset button. • Unplug the panel from AC power and reconnect.

Troubleshooting When experiencing the symptoms listed below, attempt the following solutions in the order outlined. The solutions are listed in order of difficulty with the first being the most simple and easy. • The panel’s LEDs and push-button lights fail to light. 1. Check mains AC power into the panel. 2. Ensure the external power supply is properly connected to the panel. 3. Replace the panel. • The LED indicator above a selector key does not light when the key is pressed. 1. Ensure the selector key has a label assigned to it (the LED indicator will not light without an assigned label). 2. Reset the panel. 3. Replace the panel. • The panel appears to activate talk paths, but other panels can’t hear the panel operator. 1. Check “Mic On/Off” and “Panel Mic” buttons to ensure the intended microphone is selected and on.


3-1

2. If the correct microphone is turned on, ensure the panel audio has not been muted externally through the logic inputs. 3. Make sure the panel has not been defined as a nearby panel. 4. Activate the Matrix Loopback mode from the panel’s Maintenance menu to check the audio paths to the matrix. 5. Enable eavesdropping on the panel. 6. Test the integrity of the panel’s audio path by temporarily setting a forced listen to it. 7. Reset the panel. 8. Replace the panel. • The panel is inoperative and all red LEDs flash slowly. 1. Wait 60 sec. If the matrix frame has just been powered up, it is possible it is still downloading the configuration to the port cards. 2. Ensure the cable connecting the panel to the matrix is plugged in at both ends. 3. Check the integrity of the data paths, especially the polarity for panels using a COM-10 communication module. 4. Check the configuration program to ensure the panel has been assigned the correct port type. 5. Confirm the port card or interface type matches the panel. Panels with COM-10 communication modules should have MTX-A16 cards. Panels with COM-20 communication modules connect to DIG-2 interfaces. 6. Reset the panel’s port card in the matrix frame. 7. Replace the panel’s port card in the matrix frame. 8. Reset the panel. 9. Replace the panel. • No audio from the panel’s speaker. 1. Ensure the Intercom knob on the panel’s front panel is turned up. 2. Ensure the Speaker On/Off button is on. 3. Check whether audio can be heard in a headphone. 4. Use the configuration computer or an ICS-2003 panel’s programming feature to test the integrity of the panel’s audio path by temporarily setting a forced listen to it. 5. Reset the panel’s port card in the Matrix frame. 6. Replace the panel’s port card in the Matrix frame. 7. Reset the panel. 8. Replace the panel. • The operator cannot hear another panel’s page or call signal tones. 1. Adjust the “Page Volume” control of the panel using the configuration program (refer to the Eclipse Configuration System Manual).

3-2


2. Check the panel’s configuration to see if page override is enabled. • Announce tones (eavesdropping indication, change tones, etc.) aren’t heard at the panel. 1. Adjust the panel’s “Page Volume” control in the configuration program (refer to the Eclipse Configuration System Manual). 2. Check the panel’s Configuration menu to see if page override is enabled. • Accessory panel keys do not function. 1. Check the accessory panel’s connection on the panel’s rear panel. 2. Ensure the external AC power transformers are correctly connected to the accessory panels. 3. Check the configuration program to ensure the correct number of keys are configured.

TECHNICAL REFERENCE BILL OF MATERIALS FOR THE ICS-102/102T Device Cable Cable Cable Clamp Flash ROM Speaker Transformer Transformer


Description 10-PIN FLAT CABLE 16-PIN FLAT CABLE 34-PIN FLAT CABLE CABLE CLAMP, 3/16IN PLASTIC ICS-102 PROGRAM 41 X 71MM, SMALL MAGNET POWER PLUG-IN 117/14VAC POWER PLUG-IN 220/14VAC

Part # 770001 770008 730181 640054 710416 500138 400008 400011

3-3

Figure 3-7: Digital Block Diagram—ICS-102/102T Main PCB

3-4


SERIAL BUS TO XP PANELS

AUX RELAY

MUTE RELAY

DATA IN

DATA OUT

CLOCK

RESET

DATA

DUAL DIGITAL POTS

FOOT SWITCH INPUT EXTRA LOGIC INPUT HEADPHONE SENSE INPUT

DUAL DIGITAL POTS

STROBE

FRONT PANEL TALK/LISTEN KEYS & LEDS

8-BIT SHIFT REGISTER

CLOCK

CLOCK OSC

MICROPROCESSOR

RESET

A/D BUS

A8-A15

LO PASS FILTER

A8-A15

ADDRESS DECODER

CONTROL BUS

RAM MEMORY 16K BYTES

A/D BUS

ADDRESS BUS A0-A15

ADDRESS LATCH A0-A7

PROGRAM MEMORY 32K BYTES

A/D BUS

ANNOUNCE TONES OUTPUT TO AUDIO

ICS-102 DIGITAL BLOCK DIAGRAM

A/D BUS

PORT ’E’ INPUTS

LATCH

FRONT PANEL

PROGRAM VOLUME

INTERCOM VOLUME

COM MODULE


2365

2176

2059

1841

ECO#

A

REV

DESCRIPTION

RELEASE

ADD C82

8

FLASH ROM ADDITION

REVISED

04/28/97

12/20/95

DATE

6/16/93

10/12/93

CM

BY

BH

MP

BH

CHK

1N5401

C21 +

0 ohm

R35

4700uF

C22 +

4700uF

6.8V ZD

D14

2.2K

R33 10K R32

2.2K R25 10K

R24

6.8V ZD

D3

2

2

D4

4050 8

4050

4050

4050

D5

Q5 MPSA05 D13

1 7

3

14

5

11

7

9

Q4 MPSA55

3

D16

4700uF

C23 +

+

R36 0 ohm

IC7A 2

IC7F 15

IC7B 4

IC7E 12

4050

4050

3

C

2

4700uF

C24

1N5401

D17

R34 22 1W

220

R41

220

R40

IC7C 6

IC7D 10

1 D12

D6

XP RESET

D11

XP/AUDIO CLOCK

C19

VO

D9

R30 240

+ 220uF 25V

1N4001

R29 2.4K

220uF 25V

R27 240

R28 2.4K

+

D8 1N4001

LM337T D10 1N4001

IC10 VI

100

R31

100

1N4001 LM317T OUT 1

C20

IN IC9

D7

R26

3

XP/AUDIO DATA OUT

GND

D

14 VAC

F1

.90A POLY

22 1W

R37

R38 22 1W

R39 220

GND 2

B

UNUSED

EXTERNAL POWER TRANSFORMER

9

10

UNUSED

J4 1

8

GND.

6

GND.

7

5

RESET

KEY DATA

4

3

SER CLOCK

+ SUPPLY

2

+ SUPPLY

1 6 2 7 3 8 4 9 5

GND 4 6

-15V

-15V SOURCE

100uF 25V

+ C17

100uF 25V

AGND

+15V SOURCE

+ C16

+15V

XP/AUDIO DATA OUT XP/AUDIO CLOCK AUDIO RESET

POT SERIAL DATA OUT POT SERIAL CLOCK POT SERIAL RESET

HEAD SENSE INPUT

ANNOUNCE TONE OUTPUT

C12 1uF MONO

PD0 PD1 PD2 PD3 PD4 PD5

7

ANALOG GROUND SOURCE

1000uF

C15 +

SER DATA SER CLK SER RESET

POT DATA POT CLK. POT RESET

HEAD SENSE

BEEP

14

D15

3

VI IC11

42 41 40 39 38 37 36 35

09 10 11 12 13 14 15 16

5

DIGITAL GROUND SOURCE

7805T

VO

AS 04 E 05 R/W 06 43 PE0 45 PE1 47 PE2 49 PE3 44 PE4 PE5 46 PE6 48 PE7 50

A8 A9 A10 A11 A12 A13 A14 A15

A/D0 A/D1 A/D2 A/D3 A/D4 A/D5 A/D6 A/D7

1N4001

IC3A 2 74HC00

1

+5D

ANALOG CIRCUITS

TO SHEET 2

C25 .1uF

52 VRH 51 VRL

20 21 22 23 24 25

XP/AUDIO DATA OUT XP/AUDIO CLOCK XP RESET AUDIO RESET AUX. RELAY OUTPUT XP PANEL DATA RETURN R17 +5D 1K

IC1 68HC11

R2 3.3K

GND

A

B

FRONT PANEL SELECT KEYS

J3 1

SER DATA

J2

C3 .1uF

R11 100K

1

1

+5D

Q2

R12 2 10K

3

R16 10K

MPSA13

R9 100K

PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7

18 /NMI 19 /IRQ

07 XTAL

34 33 32 31 30 29 28 27

Y1 8.000MHz

08 TAL

EXTRA LOGIC INPUT FOOT SW INPUT HEAD SENSE INPUT MUTE RELAY OUTPUT ANNOUNCE TONE OUT POT SERIAL DATA OUT POT SERIAL CLOCK POT SERIAL RESET

27pF

27pF C2

R1 10M 26 VDD 17 /RES

XP PANEL DATA OUT----XP PANEL UNREG +VOLT.XP PANEL CLOCK OUT---XP PANEL UNREG +VOLT.XP PANEL RESET OUT---XP PANEL GND. -------XP PANEL KEY DATA----XP PANEL GND. -------NO CONNECT------------

TO EXTRA KEY PANELS DB-9

1 (AUX. RELAY) R19 47

2

R8 3.3K

C1

C14 .1uF

VSS 01

R15 2.2K

3

K1

Q1

MPSA13

TP1

IRQ

47

R10 10K

C11 .01uF

+5D

TP3 C9 .1uF 02 MODB 03 MODA

+5D

1 (MUTE RELAY) R18

R13 100K

IC6 TL7705AP

3.3K

R3

+5D

C18

PE2 PE3 PE4 PE5 PE6 PE7

PE0

AS E R/W

R/W

E

AS

DGND

+5D

+5V DIGITAL SOURCE

A15

100uF 25V

+

A8 A9 A10 A11 A12 A13 A14 A15

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

A6 A4 A2 A0 A1 A3 A5 A7

IC3C 10 74HC00

9

IC3D 13 74HC00

12

IC2 74HC373 20 2 3 D0 4 5 Q0 Q1 D1 7 6 Q2 D2 8 9 D3 12 Q3 D4 13 15 Q4 D5 14 16 Q5 Q6 D6 17 19 Q7 D7 18 OC 1 G 11 10

C26 .1uF

C81 D19 F1 IC24 J2

16

G1 G2A G2B 8

A B C

+5D

O0 O1 O2 O3 O4 O5 O6 O7


C5 .1uF

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 D0 D1 D2 D3 D4 D5 D6 D7

IC5 62C256L

11 12 13 15 16 17 18 19

14

(H2000-H27FF)

7

IC24C 10 74HC00

9

(E) +5D

8

28

+5D

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1

C6 .1uF

3

(E)

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

6

C81 .1uF

3 4 7 8 13 14 17 18

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

2 5 6 9 12 15 16 19

+15A

R4

10K

22 A3

21 A2

COMMUNICATIONS MODULE

3

3

IC24B 4 74HC00

5

LISTEN AUDIO

TALK AUDIO

IC12 74HC374 AD0 AD1 AD2 AD3 AD4 AD5 AD6

20

1 11 OC CLK 10

D0 D1 D2 D3 D4 D5 D6 D7

RP-1 10K

2

537642

PE7

PE6

PE5

PE4

PE3

PE2

PE0

1

DATE

DATE

SCALE

--------

PLOT SIZE -

D

SW-1

SW-2

SW-3

SIZE

05/12/93

D

CW

P1

CLEAR-COM INTERCOM SYSTEMS SCHEMATIC

1

710304-SCH-D-

ICS-102 MAIN BOARD SHEET #1 DWG NO.

TITLE:

5K

LISTEN LEVEL

FUNCTION SWITCH PWB P/N 710306

7103041D.ORC

DATE

ORCAD P/N -

CHK

16

DWN Clark McCoy

+5VD

SPEAKER ON

PANEL MIC

LISTEN LEVEL

MIC ON

ANS BACK DW

CALL WAITING

SW-4

R1 1K

1K

1K

RESET SWITCH

D2 D1

R3 1K D3 PANEL MIC SPEAKER ON

R4 D4 LISTEN LEVEL

R2

R5

D6 D5 MIC ON

1K

EXTRA KEYS & LEDS ON FRONT PANEL R6 1K

1

ANS BACK DW

CALL WAITING

APP

C7 .01uF

15

10

12

11

9

1

3

6

5

14

8

7

13

2

J6 4

34 A GND.

33 LISTEN AUDIO

32 A GND.

31 TALK AUDIO

30 -15V ANALOG SUPPLY

29 +15V ANALOG SUPPLY

28 A GND.

27 A GND.

26 D GND.

25 D GND.

24 /LIST. EN

-15A

E

20 A1

19 A0

18 AS

17

16 /RST

15 R/W

14 /CE1

13 /CE0

12 AD7

11 AD6

10 AD5

9 AD4

8 AD3

7 AD2

6 AD1

5 AD0

4 IRQ

3 +5D

2 +5D

J5 1 +5D

23 /TALK EN

A3

A2

A1

A0

AD7

AD6

AD5

AD4

AD3

AD2

AD1

AD0

+5D

/LIST EN

+5D

AS

E

/RST

R/W

IRQ

2

/TALK EN

(/H3800-H3FFF)

(/H3000-H37FF)

20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o

(/WR)

14


IC24A 2 74HC00

1

(H4000-H7FFF RAM SPACE)

IC4 74HC138

15 14 13 12 11 10 9 7

6

IC8 29C256

11 12 13 15 16 17 18 19

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7

ANALOG CIRCUITS

TO SHEET 2

6 4 5

A13 A14 A15

4

11

(/RD)

(CONTROL BUS)

1 2 3

K2 P2 R105 Y1

28

IC3B 5 74HC00

4

IC24D 13 74HC00

12


20 %%oCE%%o 22 %%oOE%%o 1 VPP 14

10 9 8 7 6 5 4 3 25 24 21 23 2 26 27

+5D

(A0-A7)

(A8-A15)

(AD0-AD7)

A11 A12

A14

A8 A9 A10 A11 A12 A13 A14

A0 A1 A2 A3 A4 A5 A6 A7

LAST USED DESIGNATORS

8

11


C4 .1uF

4

GND

D1 1N4001

D2 1N4001

K2

R14 10K

+ C10 47uF 16V

+5D TP2

+5D

GND

+15A

+15A

R21 470K

+5D

R7 3.3K

/RST

C13 .022uF

220K

3 Q3 MPSA13

CT

RO 6 /RO 5 REF 1

+5D

(CONTROL BUS)

5

VCC

MISC. CONNECTOR DB-15F

1 9 2 10 3 11 4 12 5 13 6 14 7 15 8

2

3

RIN

R6 3.3K

6

VCC

LOGIC GND.-----LOGIC GND.-----EXTRA LOGIC IN-FOOT SWITCH IN-MUTE RELAY N.C.AUX. RELAY N.C.MUTE RELAY WIPEAUX. RELAY WIPEMUTE RELAY N.O.AUX. RELAY N.O.-

J1

R22

R20 10K

2

C8 .1uF

+5D

SEN

JP2

+5D

R5 10K VCC

7

+PROGRAM INPUT--PROGRAM INPUT-AUDIO GND.------

+PRG-IN -PRG-IN

R23 4.7K

+5D

7

8 GND

C

D

8

/RST VCC

Figure 3-8: ICS-102 Main PCB Schematic Rev D (part 1)

3-5

REV D

R

A

B

C

D

Figure 3-9: ICS-102 Audio Block Diagram

3-6


MICROPHONE

HEADSET

MICROPHONE

PANEL

RS-422 COM MODULE

LISTEN

4-WIRE

TALK

4-WIRE

OUT

FEED

SPEAKER

OUTPUT

SA

OUTPUT

HOT MIC

AUX. AUDIO OPTION

EQ

EQ

Local Sidetone Adjust

LIMITER

ANNOUNCE TONE FROM MICROPROCESSOR

MICROPROCESSOR CONTROLLED AUDIO SWITCH

MICROPROCESSOR CONTROLLED GAIN BLOCK

ICS-102 AUDIO BLOCK DIAGRAM

-

+

INPUT

PROGRAM

BALLANCED

HEADPHONE

SPEAKER


8

-PRG-IN

+PRG-IN

7

.22uF

.22uF C46

C45

R62 39.2K*

R79 39.2K*

R80 39.2K*

C44 100pF

C71 .1uF

3

2

4

-15A

IC18A NE5532

1

100pF

C59

R78 39.2K*

+15A

8

A

FROM SHEET 1

QS 9 10 %%oQS%%o

(SA ENABLE)

C70 .1uF

IC13D 16 DG211

14

6

15

-15A

+15A

5

6

C48 .1uF

R93 10K

1uF NP

IC18B NE5532

7

P2 5K POT

R96 1M

Q8

2N2222

R84 470K

+15V 2.2M

R89

C80 .1uF

IC15A NE5532

C62

R92 56K

3 J174 Q6

-15A

(SIDETONE) (ADJUST)

S

D

3

2

.1uF

C61

C82 200pF

Q7

7

5

2

IC15B NE5532

2N2222

5

R85 3.3K

6

R94 10K R83 10K

10K

R81

R86 3.3K

R82 10K

.1uF C57 .0047uF

R95

3K

10K R73

FROM SHEET 1

3

2

TO SHEET 1

-15A

IC16A NE5532

1

100pF

C72

R105 10K

+15A

IC16B NE5532

7

100pF

C54

R71 10K

POT DATA POT CLK. POT RESET

TALK AUDIO

6 5

C76 .1uF

C74 .1uF

(TALK BUS)

10K

R104

C63

4

5.1V .1uF ZD

D19

R68 10K

IC19A DS1267-10 10K POT

R65 10K

H

W

H

W

R63 2.7K

+15A

L

12 10

22uF

C51

-15A

R64 2.7K

5.1V ZD

D18

IC19B DS1267-10 10K POT 4 3

L 6 CLK 8 13 DIN 5 9 DOUT /R

11

2

7

8

C69 .1uF

+5D

2 13 4

R87 10K

22K C56 .047uF

4.7K (BEEP FILTER)

1

(PANEL SEL) (HEADSET SEL) (HEAD SIDETONE SEL) (PRG ENABLE) (/LIST. EN) (/TALK EN)

5

.1uF

C47

IC13A DG211

7

10

BEEP

R90 10K

R72 150K

5

6

C52

+ C50 22uF

3

2

.1uF

C49

IC23B NE5532

7

100pF

C53

3

-15A

3

IC23A NE5532

1

100pF

+15A

4

IC14 4094

4 5 6 7 14 13 12 11

1

3

(SIDETONE SW)

12

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

7 IC20B LM833

IC13B DG211

IC13C DG211

1

24K

R91

200pF 5%

C58

8

16

C27

100 R60 1K .01uF

5

6 R45

R54 4.02K* .0068uF

8

6

9

11

2

C60

R77

R76

4

C73 .1uF

C75 .1uF

33K

C35 .1uF R75

C67 .22uF

5.1K

3

2

2

22

R48

R47 22

7

IC17B NE5532

+

IC21 LM384

C28

DATE

DATE

SCALE

--------

PLOT SIZE -

D

R42 22K

SIZE

05/12/93

+ C33 4.7uF

7103042D.ORC

DATE

ORCAD P/N -

CHK

22uF

D

+15A

-15A

J10

X

Y

1 4 2 3

HEADPHONE CONNECTOR

FRONT PANEL SPEAKER

OPT-2 AUXILLIARY INTERFACE MODULE

SCHEMATIC

CLEAR-COM INTERCOM SYSTEMS

26 LINE OUTPUT

25

24 DIGITAL GND.

23 DIGITAL GND.

22 DIGITAL GND.

21 DIGITAL GND.

20 DIGITAL GND.

19 DIGITAL GND.

18 DIGITAL GND.

17 DIGITAL GND.

16

15

14

13 SA CONTROL

12

11

10 ANALOG GND.

9 ANALOG GND.

8 +15 SUPPLY

7 +15 SUPPLY

6 -15 SUPPLY

5 -15 SUPPLY

4

3 TALK BUS

2 ANALOG GND.

J11 1 ANALOG GND.

3

2

1

3

2

J9 1

3

2

J8 1

1

1

710304-SCH-D-

ICS-102 MAIN BOARD SHEET #2 DWG NO.

TITLE:

+15V

+15V

TO MIC PREAMP

.1uF +

C64

R101 2.2

5.1

R99 +

R43 15K

+5VD

220uF

C85

,4,5,10, 11,12,13

8

C68 1000uF

DWN Clark McCoy

TO SHEET 1 HEAD SENSE

5

6

2

6

APP

.1uF

C36

IC17A NE5532

-15V

R100 8.2K

47pF R74 150K 1

C55

+15V

C77 1uF NP

R103 0

-15V

C65 .0039uF

R97

2

4

1 STR 2 D 3 15 CLK OE

1uF NP

C34

82

C31 4.02K* C41

.002uF

22uF TANT R58 47 -15A

R59

1

C39

IC20A LM833

R88 1.2K

LISTEN AUDIO

5

4

+5D

Y

R49 47K

+

22uF

R46

3 C40 .002uF

R44 220 R53 4.02K* + 2

FROM HEADSET CONNECTOR

C29

C42

.1uF

R51

.002uF

FROM SHEET 1

3

x

+ C43 22uF

C30 R52 4.02K* 4.02K* C32 .0047uF

R57 47

4 1 3

HEADSET MIC.

R50 22K

100 2

22uF TANT

R56

+15A

4 8

8

SER DATA SER CLK. SER RESET

/TALK EN /LIST EN

R61

C38

8

4.7K

22uF TANT

500 CW

C79 .1uF

8 14

+

B

2

3

R55 10K

P1

+15A

6

7

FROM SHEET 1

S

J7 1

C37 +

T

TO PANEL MICROPHONE R

+15A

+

3

C

D

7

1

+

8

14

1

1

Figure 3-10: ICS-102 Main PCB Schematic Rev D (part 2)

3-7

REV D

R

A

B

C

D

BLANK PAGE

3-8


Figure 3-11: Main PCB


3-9

BILL OF MATERIALS ICS-102/102T MAIN PCB Capacitors Designator

Description

C1 C2

27 PF CERAMIC 50V 5%

2

C55


1

C44 C52 C53 C54 C59 C72 100 PF CERAMIC 50V 10%

6

C60 C82


2

C41


1

C65 C66

.001 UF CERAMIC 30V 20%

2

C30 C31 C40

.0022 UF MYLAR 100V 5%

3

C32

.0047 UF MYLAR 50V 5%

1

C57


1

C7 C11 C27


3

C13

.022 UF MYLAR 100V 10%

1

C56

.047 UF MONO 50V 10%

1

C9 C14 C25 C26 C35 C36 .1 UF MONO 50V 10% C47 C48 C49 C58 C61 C63 C3 C4 C5 C6 C8 C76 C79 C80 C81 C64 C67 C69 C70 C71 C73 C74 C75

29

C42

.1 UF MONO 100V 10%

1

C45 C46

.22 UF MYLAR 100V 20%

2

C12 C18

1 UF CERAMIC 50V 10%

2

C3 C62 C77 C78

1 UF ALUMINUM NP 50V 10% 4

C33

2.2 UF ALUMINUM NP 50V

1

C38 C39

22 UF TANT. 16V

2

C28 C29 C37 C43 C50 C51 22 UF ALUMINUM 16V 20%

3-10

Qty

6

C84 C83

33 UF ALU LOW ESR 35V 20% 2

C10

47 UF ALUMINUM 16V 20%

1

C16 C17

100 UF ALUMINUM 25V 20%

2

C19 C20

220 UF ALUMINUM 25V

2

C68

1000 UF ALUMINUM 35V

1

C21 C22 C23 C24

4700 UF ALUMINUM 25V

4


Resistors & Resistor Packs Designator


Description

Qty

R99 R103

1 OHM 1/4W CARBON FILM 5%

2

R101

2.2 OHMS 1/4W CARBON FILM 1 5%

R47 R48

22 OHMS 1/4W CARBON FILM 2 5%

R38

22 OHMS 1W CARBON FILM 5%

R18 R19 R57 R58


R46


R26 R31 R45 R56

100 OHMS 1/4W CARBON FILM 5%

4

R39 R40 R41 R44


4

R27 R30


2

P1

5 OHMS TRIM POT

1

R17 R60

1K OHMS 1/4W CARBON FILM 2 5%

R88

1.2 OHMS 1/4W CARBON FILM 1 5%

R15 R24 R32

2.2K OHMS 1/4W CARBON FILM 5%

3

R28 R29


2

R63 R64


2

R73


1

R2 R3 R6 R7 R8 R85 R86


7

R51 R52 R53 R54 R59

4.02K OHMS 1/8W METAL FILM 1%

5

R23 R61 R76


3

P2

5K OHMS TRIM POT

1

1

3-11

Designator R100 R102

3-12

Description 8.2K OHMS 1/4W CARBON FILM 5%

Qty 2

R4 R5 R10 R12 R14 R16 10K OHMS 1/4W CARBON R20 R25 R33 R55 R65 R68 FILM 5% R71 R81 R82 R83 R87 R90 R93 R94 R95 R104 R105

23

RP1

1 OHM X 9 R-PACK

1

R43

15K OHMS 1/4W CARBON FILM 5%

1

R42 R50 R77 R97 R98 R106 R107 R108 R109


9

R91


1

R75


1

R62 R78 R79 R80

39.2K OHMS 1/8W METAL FILM 1%

4

R49


1

R92


1

R9 R11 R13


3

R72 R74


2

R22


1

R21 R84


2

R96

1M OHM 1/4W CARBON FILM 5%

1

R89

2.2M OHMS 1/4W CARBON FILM 5%

1

R1

10M OHMS 1/4W CARBON FILM 5%

1


Diodes and Transistors Designator


Description

Qty

D3 D14

DIODE 1N957B ZENER 6.8V .4W 5%

2

D1 D2 D7 D8 D9 D10 D15

DIODE 1N4003 RECT 1A 200PIV

7

D4 D5 D6 D11 D12 D13

DIODE 1N4148 SIGNAL 10MA 6 75PIV

D18 D19

DIODE 1N5231B ZENER 5.1V .5W 5%

2

D20

DIODE 1N5339 ZENER 5.6V 5W

1

D16 D17

DIODE 1N5401 RECT 3A 100PIV

2

Q7 Q8 Q9 Q10 Q11 Q12

TRANSISTOR 2N2222 NPN 30V

6

Q6

TRANSISTOR J174 JFET PCHAN 8V VGS

1

Q5

TRANSISTOR MPS-A05 NPN 60V

1

Q1 Q2 Q3

TRANSISTOR MPS-A13 NPN 30V DARL

3

Q4

TRANSISTOR MPS-A55 PNP 60V

1

3-13

Integrated Circuits Designator

3-14

Description

Qty

IC7

4050B CMOS HEX BUFFER

1

IC14

4094B CMOS 8 BIT SHIFT REGISTER

1

IC1

68HC11A CMOS MCU 52 PIN PLCC FP

1

IC3 IC24

4HC00 CMOS QUAD NAND

2

IC4

74HC138 CMOS 3 TO 8 LINE DECODER

1

IC2

74HC373 CMOS OCTAL D LATCH

1

IC12

74HC374 CMOS OCTAL D FL/FLOP

1

IC13

DG211CJ CMOS QUAD ANALOG SWITCH

1

IC5

GM76C256L CMOS SRAM 32K 1 X 8 100NS

IC19

DS1267-10 DIGITAL POT, DUAL 10K

1

IC21 IC22

LM384 OPAMP, POWER 4W

2

IC20

LM833N OPAMP, DUAL LO NOISE

1

IC15 IC16 IC17 IC18 IC23

NE5532 OPAMP, DUAL LO NOISE

5

IC25

78SR105HC REGULATOR, 5V 1 SWITCHER 1A

IC9

LM317T REGULATOR, POS ADJ 1.5A

1

IC10

LM337T REGULATOR, NEG ADJ 1.5A

1

IC6

TL7705AP RESET SUPERVISOR IC

1


Miscellaneous Designator


Description

Qty

J4

CONNECTOR 2.1MM CO-AX PC MTG POWER

1

J2

CONNECTOR DB-9F RT ANG PC MTG

1

J1

CONNECTOR DB-15F RT ANG 1 PC MTG

Y1

CRYSTAL 8.000MHZ PARALLEL CRYSTAL

1

F1

FUSE 0.90A POLY SWITCH

1

JP2

JUMP JACK JUMP JAX

1

K1 K2

RELAY SPDT 12V PC RELAY ITT#SZ12

2

3-15

3-16


Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual DATE

6/16/93 BY

BH

BH

7

CHK

VO

4.7uF 16V

C2 +

13

14

C3

6

.1uF

7

IC5D 4001

C4 .1uF

J3-3

J1-3

R

IC3 4094

(2.2K) (20 PLACES) R20

RED & GREEN LED PAIRS D20

G

(GND. SOURCE)

(+5V SOURCE)

+5V

J3-6

J1-6

G

5

+5V

J3-7

J1-7 +5V

S2 #2

SWITCH P.C.B. ASSY# 710253

7

D Q 13 11 CLKIC4B 4013 12 %%oQ%%o

9

14

+5V

J3-8

J1-8

C3 .1uF

S1 #1

4

IC5C 4001 9

8

10

S5 #5

S4 #4

+5V

IC1 4094

S3 #3

S6 #6

D6

6

5

IC5B 4001

3

4

IC2 4094

S7 #7

D7

16

8

DESCRIPTION

RELEASE

1841

ECO#

A

REV

7/13/93

IC6

3

J3-5

C2 .1uF

J3-1

8 J1-5

11

IC2 4094

R

ASSY# 710308

10

C5 WAS 100pF

J1-10 N/C

.1uF

C1

7805L VI

G

D5

D4

+5V

+5V

3

5

S8 #8

D8

S9 #9

D9

C5 .001 Q 1 IC4A CLK 4013 2 %%oQ%%o D

S10 #10

D10

IC3 4094

2

2

TITLE:

10

9

8

6

4

2

5

3

7

1

1

SIZE DWG NO. C June 28, 1999 720147-SCH-C0 Date: Monday, Sheet 1

of

SCHEMATIC ICS-102 SELECTOR SWITCH ASY.


LOGIC GND. OUT

UNREGULATED +5VDC OUT

RESET OUT

CLOCK OUT

SW DATA INPUT

LED DATA OUT

OUTPUT TO NEXT EXPANSION I/O PANEL

Document Number

04/05/93

Size C

1:1 PLOT SIZE SCALE

720147SB.ORC

DATE

CHK

J2-8

J2-6

J2-4

J2-2

J2-5

J2-3

J2-7

J2-1

J2-9 N/C

D11

J2-10 N/C

+5V

ORCAD P/N -

DATE DATE

DWN Clark McCoy

100

R8

R7 10K

APP

4

2028

B

10

J1-9 N/C

J1-8

J1-6

J1-4

R

15 3 2 1

9

8

6

4

2

G

15 3 2 1

A

LOGIC GND. INPUT

UNREGULATED +5VDC INPUT

R

16

J1-1

12

G

+5V

R

D3

R

J1-2

2

IC5A 4001

15 3 2 1 1

G

D2

S

B

J3-2

N/C J3-4

8 J1-2

SW1 R

4.7K

SW2 16

J1-4

R

SW5

R5 4.7K

SW3

10 %%oQS%%o 9 QS 11 Q8 12 13 Q7 14 Q6 7 Q5 OE 6 Q4 CLK 5 Q3 Q2 D 4 Q1 STR C1 .1uF

IC1 4094

SW4 15 3 2 1 S

R6

G

SW6

R4 100K

R

8

R3 100K

G

8

+5V

R

SW7

10 %%oQS%%o 9 QS 11 12 Q8 Q7 13 Q6 14 Q5 7 Q4 OE 6 Q3 CLK 5 Q2 D 4 Q1 STR 16

N/C

G

8

J1-5

R

SW8 15 3 2 1

J1-3

G

D1

DOWN

3

6

5

R2 4.7K

R

UP

4

8

3

+5V

R1

D1

LED Printed Circuit Board

(DATA OUT)

SW9

R1 100K

J1-7

(DATA IN)

5

SW10 10 %%oQS%%o 9 QS 11 Q8 12 Q7 13 Q6 14 Q5 7 Q4 OE 6 CLK 5 Q3 D 4 Q2 Q1 STR

16

RESET IN

7

SW. DATA OUT

J1-1

6

10 %%oQS%%o 9 QS 11 Q8 12 13 Q7 14 Q6 7 Q5 OE 6 Q4 CLK 5 Q3 Q2 D 4 Q1 STR 15 3 2 1

CLOCK IN

1

LED DATA IN

7

10 %%oQS%%o 9 QS 11 Q8 12 Q7 13 Q6 14 Q5 7 Q4 OE 6 Q3 CLK 5 D 4 Q2 Q1 STR

C

D

8

INPUT FROM STATION or PREVIOUS EXPANSION PANEL

10 %%oQS%%o 9 QS 11 12 Q8 13 Q7 14 Q6 7 Q5 OE 6 Q4 Q3 CLK 5 Q2 D 4 Q1 STR

8

16

GND

Figure 3-12: ICS-102/ICS-102T Selector Switch PCB Schemtatic Rev B

3-17

Rev REV B 0

R

A

B

C

D

BLANK PAGE

3-18


Figure 3-13: ICS-102/102T Selector Switch PCB


3-19

BILL OF MATERIALS FOR ICS-102 SELECTOR SWITCH PCB Capacitors Designator

Description

Qty

C5

0.001 uF Ceramic Disc 30 20% 1

C1 C3 C4

0.1 uF Monolithic 50 10%

3

C2

4.7 uF Aluminum 50

1

Resistors & Resistor Packs Designator

Description

Qty

R8

100 OHM 1/4 Carbon Film 5%

1

R2 R5 R6

4.7K OHM 1/4 Carbon Film 5% 3

R7

10K OHM 1/4 Carbon Film 5%

R1 R3 R4

100K OHM 1/4 Carbon Film 5% 3

1

Diodes and Transistors Designator

Description

D1 D2 D3 D4 D5 D6 D7 D8 Diode 1N4148 SIGNAL 10MA D9 D10 D11 75PIV

Qty 11


3-20

Description

Qty

IC5

Logic Chip 4001 CMOS 4 2 IN NOR GATE

1

IC4

Logic Chip 4013 CMOS DUAL D 1 FF

IC1 IC2 IC3

Logic Chip 4094B CMOS SHIFT 3 REGISTER

IC6

Regulator 7805L POS 5V REG. 1 TO-92 PKG


Miscellaneous Designator S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S10


Description SWITCH SP3T MOM-OFF-MOM PC MTG

Qty 11

3-21

Figure 3-14: Assembly Drawing ICS-102/102T Selector Switch LED PCB

3-22


BILL OF MATERIALS FOR ICS-102/102T SELECTOR SWITCH LED PCB Capacitors Designator C1 C2 C3

Description 0.1 uF Monolithic 50V 10%

Qty 3

Resistors & Resistor Packs Designator R1-R20(20)

Description 1K OHM 1/4 Carbon Film 5%

Qty 20

Integrated Circuits Designator IC1 IC2 IC3

Description

Qty

Logic Chip 4094B CMOS SHIFT 3 REGISTER


Description

D2 D4 D6 D8 D10 D12 D14 LED GREEN, ROUND, FLAT D16 D18 D20 TOP LED D1 D3 D5 D7 D9 D11 D13 D15 D19


Qty 10

LED RED, ROUND, FLAT TOP 9 LED

3-23

3-24


Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual DATE

6/16/93 BY

BH

BH

7

CHK

4.7uF 16V

C2 +

14

C3

6

.1uF

7

IC5D 4001

C4 .1uF

IC3 4094

(2.2K) (20 PLACES) R20

RED & GREEN LED PAIRS D20

G

(GND. SOURCE)

(+5V SOURCE)

+5V

J3-3

J1-3

R

5

+5V

J3-7

J1-7 +5V

S2 #2

D2

SWITCH P.C.B. ASSY# 710253

7

D Q 13 11 CLKIC4B 4013 12 %%oQ%%o

9

14

+5V

J3-8

J1-8

C3 .1uF

S1 #1

D1

4

9

8

10

S5 #5

S4 #4

IC5C 4001

D5

D4

+5V

IC1 4094

S3 #3

D3

S6 #6

D6

6

5

IC5B 4001

3

4

IC2 4094

S7 #7

D7

16

8

DESCRIPTION

RELEASE

1841

ECO#

A

REV

7/13/93

IC6

VO

13

G

10

C5 WAS 100pF

J1-10 N/C

.1uF

C1

7805L VI

3

J3-6

J3-5

J3-1

C2 .1uF

J1-6

8

J1-5

11

IC2 4094

R

ASSY# 710308

+5V

+5V

3

5

S8 #8

D8

S9 #9

D9

C5 .001 Q 1 IC4A CLK 4013 2 %%oQ%%o D

S10 #10

D10

IC3 4094

2

2

TITLE:

10

9

8

6

4

2

5

3

7

1

1

SIZE DWG NO. C June 28, 1999 720147-SCH-CDate: Monday, Sheet 0 1

of

SCHEMATIC ICS-102 SELECTOR SWITCH ASY.


LOGIC GND. OUT

UNREGULATED +5VDC OUT

RESET OUT

CLOCK OUT

SW DATA INPUT

LED DATA OUT

OUTPUT TO NEXT EXPANSION I/O PANEL

Document Number

04/05/93

Size C

1:1 PLOT SIZE SCALE

720147SB.ORC

DATE

CHK

J2-8

J2-6

J2-4

J2-2

J2-5

J2-3

J2-7

J2-1

J2-9 N/C

D11

J2-10 N/C

+5V

ORCAD P/N -

DATE DATE

DWN Clark McCoy

100

R8

R7 10K

APP

4

2028

B

10

J1-9 N/C

J1-8

J1-6

J1-4

G

15 3 2 1

9

8

6

4

R

15 3 2 1

A

LOGIC GND. INPUT

UNREGULATED +5VDC INPUT

G

16

J1-1

12

R

R

J1-2

2

IC5A 4001

15 3 2 1

1

G

+5V

R

3

S

2

J3-2

N/C

J3-4

8

J1-2

SW1 R

4.7K

SW2 16

J1-4

SW5

R5 4.7K

SW3


C1 .1uF

G

SW6 15 3 2 1

R6

SW4

IC1 4094

R

SW7

10 %%oQS%%o 9 QS 11 Q8 12 Q7 13 Q6 14 Q5 7 Q4 OE 6 Q3 CLK 5 D 4 Q2 Q1 STR S

J1-5

G

SW8

R4 100K

R

8

R3 100K

G

8

+5V

R

SW9 16

N/C

G

DOWN

8

J1-3

R

10 %%oQS%%o 9 QS 11 Q8 12 Q7 13 Q6 14 Q5 7 Q4 OE 6 Q3 CLK 5 D 4 Q2 Q1 STR 15 3 2 1

5

R2 4.7K

G

UP

4

6

3

+5V

R1

D1

R

LED Printed Circuit Board

(DATA OUT)

SW10

R1 100K

J1-7

(DATA IN)

5

8

RESET IN

7

SW. DATA OUT

J1-1

6

10 %%oQS%%o 9 QS 11 Q8 12 Q7 13 Q6 14 Q5 7 Q4 OE 6 Q3 CLK 5 Q2 D 4 Q1 STR 16

CLOCK IN

1

LED DATA IN

7

10 %%oQS%%o 9 QS 11 Q8 12 Q7 13 Q6 14 Q5 7 Q4 OE 6 Q3 CLK 5 D 4 Q2 Q1 STR 15 3 2 1

B

C

D

8

INPUT FROM STATION or PREVIOUS EXPANSION PANEL


8

16

GND

Figure 3-15: ICS-102/102T Selector Switch PCB Schematic

3-25

Rev REV B 0

R

A

B

C

D

BLANK PAGE

3-26



DESCRIPTION

Release to production

2573

ECO#

B

DATE

04-07-99

A

BY

JEG

MAS

CHK

C32

C42 .1uF (IC6)

C41 .1uF (IC6)

C40 .1uF (IC6)

.1uF (IC6)

C33

.1uF (IC6)

C10

.1uF (IC1)

DSP56004

.1uF (IC1)

C34

C35

C45 .1uF (IC6)

.1uF (IC6)

.1uF (IC1)

C44

.1uF (IC1)

C23

C37

10uF (IC7)

.1uF (IC6)

B

C26 .1uF (IC3)

C27 .1uF (IC4)

VCC

.1uF (IC7)

C48

R30 2.2

+5A0

10uF (IC7)

+ C25 .1uF (IC7)

.1uF (IC8)

C50

OP Amp

.1uF (IC9)

C3

VCC

C49

C47 .1uF (IC5)

VCC

Filtered CODEC Power +5D0

C38 .1uF (IC2)

VCC

+ C24

VCC L1

.1uF (IC1)

VCC

C46

.1uF (IC1)

C36

.0047uF

Serial Audio 51 SCKR57 SDI0 56 SDI1 50 WST SCKT 49 47 SDO0 46 SDO1 45 SDO2 55 WSR

\\\

\\\

\\\ (Jitter)

10uF .1uF

5

6

7 IC8B LMC6482

.33uF

C21

TP3 LISTEN

(Second of four SSYNC pulses)

Next Frame

.47uF

.47uF

VREF

+ C18

C14 .001uF*

BAV99

Top View SOT-23

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Shown 4-times life size

Pinout for 80-Pin QFP Package

DSP560004

Digital Ground Plane Region

3

CDOUT SMODE3 SDIN SDOUT SCLK SSYNC /RESET CLKIN VD DGND n/c

Note: Talk and Listen amplifier gain issues.

2

1

AGND /MSC0 MA15/MCS3 MA14 MA13 AVCC MA12 AGND QVCC QGND MA11 MA10 MA9 MA8 AGND MA7 AVCC MA6 MA5 MA4

TEST LIN VDD n/c LOUT VBias VRef

34 35 36 37 38 39 40 41 42 43 44


Pinout for 44-Pin TQFP Package

CS4218

26 27 28 1 2 3 4

MT8971BP Pinout for 28-Pin PLCC Package Shown 2-times life size

DSCK/OS1 DSI/OS0 DSO SDI0 SDI1 WSR SGND QVCC QGND SCKR WST SCKT SVCC SDO0 SDO1 SDO2 SGND /HREQ /SS/HA2 MOSI/HA0

18 17 16 15 14 13 12

22 21 20 19 18 17 16 15 14 13 12

n/c /F0o DSTi/Di DSTo/Do VSS CDSTo/CDo CDSTi/CDi

LIN2 LIN1 RIN2 RIN1 VA AGND REFGND REFBYP REFBUF n/c n/c

Analog Ground Plane Region

60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41

Test1 Test0 /CODECRES FSYNC SCLK C8

CPUA0 CPUA1 CPUA2 CPUA3 Test4 Test3 Test2

(gnd) CPUA4 Test5

/CPURES CPUEClk

CPUD4 CPUD5 CPUD6 (J4) CPUD7 CPUCE0 CPUCE1 CPUR/W

DSP Program

Write and Read FRAMER data.

Right Xmit ISR (Sync and restart ISR states) Update ISR buffers

Interrupt ISRs Right Rcv ISR

Left Xmit ISR

C

DI1

Mute

Ver

G3 G2 G1 G0 1

ADV DI1 --

D

1

OF: SCALE -----------------------

SHEET:

ORCAD P/N 710435SC.DSN

APP

1

DATE

E

SIZE D

DATE

ADV

DATE 04-07-99 DO1 A4 A3 A2 A1 A0 MSK

CHK

SPMISO

SPMOSI

DWN J.E.Galbraith

PC Board #170264

Schematic

INTERCOM SYSTEMS

CLEAR-COM

DWG No.

710435 - SCH - D -

COM-20 Digital Subscriber Station

TITLE:

"0 dBu" reference level is 0.775 Vrms (impedence not specified).

CODEC output Listen amplifier gain is set to +9dB.

CODEC output attenuation is set to -13.5dB.

"LISTEN_AUDIO" level should be the same as "TALK_AUDIO".

Input Talk amplifier gain is set to -36dB.

SPCLK

Right Xmit ISR (next ISR state)

The MATRIX+III sets a +10dBu headroom above maximum audio level. CODEC nominal input gain is set to +12dB and can be adjusted between 0dB and +22.5dB.

GPIO0

--

Right Rcv ISR Audio Conversion \\\ Wait for next FRM8KHz/Right Xmit ISR sync

Left Rcv ISR

LSBMSB

LSBMSB CSDO - TP23

LSBMSB

REV C

®

CODEC input clipping level is +2dBu (REFBUF voltage + 1.0Vrms).

LSBMSB

LSBMSB CSDI - TP22

SCLK (1MHz) - TP20

DSP Serial Command Interface to CODEC timing (Typical Transaction) Sync on falling edge of GPIO0. (Interrupt Mask=1, Mute is off, Gain (G(3..0)) is 8 (+12dB), Attenuation (A(4..0)) is 9 (-13.5dB), Mute=0, DO1=0, ADV=1, DI1=1.)

DSP/CODEC

R25 4.75K* + C17

47pF R18 75.0K*

(DSP/EPROM)

(CODEC)

VCC

GND

VCC GCLK/1 I VCC ACLK/I I

MODE /CPUIRQ CPUD0 CPUD1 CPUD2 CPUD3

"TALK_AUDIO" input level is limited in the station to +6dBu.

Right Word Bits

+ C19

C20

R22 0

C11

R18,C14=75uS Deemphasis

GND


Pinout for 144-Pin TQFP Package

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

The COM20 input and output gains are set to match those of a COM10 4-wire interface in a typical station.

CS4218

NC 13

8 NC 11 NC 12 NC 16 REFGND

REFBUF14 REFBYP15

C12 .0047uF

Gain Adjust, R17 +600 Ohms R17 R16 0 7.50K* TP5 LOUT

CGND

BNC

J5

RJ-45

Listen Amplifier

4.75K* 4.75K* +5D0 SM4 Mode +5D0 Slave 32 BPF

TP4 ROUT

32 BPF TS 1

R9 R10

FOR COAX

2 1

FOR RJ-45 S1 3

5 4

6

J2 1 2 3 4 + 2-Wire Data 5 - 2-Wire Data 6 7 8

DB-15M

I ACLK/I VCC I GCLK/1 VCC

GND

GND

SSYNC (32KHz) - TP21

Left Word Bits

DSP Serial Audio Interface to CODEC timing

\\\

DNIC/FPGA/PLL clock timing

4.75K*

40 /RESET 34 33 CDOUT CDIN 29 CCLK 30 /CCS

32 /INT

10 LOUT 9 ROUT NC 44 NC 1 NC 2 NC 3 NC 4 NC 5 NC 6

DO1 31

35 SMODE3 26 SMODE2 23 SMODE1 MF6 28 MF7 25 MF8 24

MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7

.47uF

+ C6

+ 2-Wire Data - 2-Wire Data

710451 FPGA

FRM8KHz/Sync - TP27

SCLK Period = 977 nS

\\\

C16 Period = 61 nS

+5D0

R32

GPIO0

4.75K*

21 19 LIN1 RIN1 22 LIN2 20 RIN2

27 DI1

2 1 /TW

3 TW

5 6

4 T1

VCC

/F0 (8KHz) - TP12

Ref, SSYNC

SCLK (1MHz) - TP20

SSYNC (32KHz) - TP21

FRM8KHz/Sync - TP27

/F0 (8KHz) - TP12

C4_DNIC - IC9,Pin14

/C4 - IC9,Pin3

C8/CLKIN - IC7,Pin41

C16 - IC9,Pin4

R24

SPMISO SPMOSI SPCLK

/CODECRES

+5D0

4.75K*

Note: TP1 indicates the DSP internal program activity (including interrupt ISRs). Sync on either TP12 or rising edge of TP27.

DSP program - TP1

FPGA/DSP/CODEC

DNIC

FPGA/DSP/CODEC

DNIC

PLL/FPGA

Sync on /F0 or rising edge of FRM8KHz.

DSP56004

R13

604* C13 .0047uF

+5D0 R19

CSDO

11 12 13 15 16 17 18 19

IC7

+5A0

62256

20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o

/BOOTRAMCE /MRD /MWR

IC5 D0 D1 D2 D3 D4 D5 D6 D7

BAV99

3

D1

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

Boot RAM

TP20 SCLK TP21 SSYNC +5D0 TP22 CSDI TP23 CSDO Short TP23 to TP22 for CODEC audio loop-back C8 41 CLKIN SCLK 38 SCLK SSYNC 39 SSYNC CSDI R43 1.0K 36 SDIN CSDO 37 SDOUT 7 /PDN R12 4.75K* +5D0

SSYNC SCLK CSDI

4.75K* VCC

.47uF

+ C5

.022uF VCC

MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14

VCC

.47uF

IC3 MT9171BP

VREF 4 VBIAS 3 25 NC 20 NC 18 NC

392* R4 47.5*

+ C4

1 2 3 4 5 6 7 DSI/OSO 8 DSCK/OS1 9 DSO 10 DR 11 n/c 12 n/c 13 n/c 14 15 n/c 16 gnd 17 gnd 18 19 C16In 20 n/c 21 22 SPCLK 23 SPMISO 24 SPMOSI 25 HA2 26 HREQ 27 GPIO0 28 GPIO1 29 30 GPIO2 31 GPIO3 32 DSPRES 33 MODA/IRQA 34 MODB/IRQB 35 MODC/IRQC 36

n/c DSTo DSTi CDSTo CDSTi F0

11 n/c 10 /F0/CLD 9 RegC 8 MS0 7 MS1 6 n/c 5 MS2

REV

4/22/99

C31 .1uF (IC1)

C39

VCC

C29

604*

R29

OnCE Serial 59 DSI/OS0 60 DSCK/OS1 58 DSO 61 %%oDR%%o

Gen Purpose I/O 73 GPIO3 74 GPIO2 75 GPIO1 76 GPIO0

R11

22 OSC1 1 6 NC 11 NC NC

DSTI DSTO F0/CLD LIN 27 C4/TCK F0O/RCK REGC LOUT DIS24 PRECAN OSC2

1 9 2 10 3 11 4 12 5 13 6 14 7 15 8

/C4/TCK 19 n/c 20 OSC2 21 OSC1 22 Precan 23 LOUT DIS 24 n/c 25

.1uF (IC1)

IC8A LMC6482

1

+5A0

COM3A FRAMER

VREF

3

2

VCC

C10

VCC

C2

n/c LOUT ROUT n/c /PDN n/c n/c n/c n/c n/c n/c

C28

.001uF*

R28 4.99K*

VCC

R42 R44 R45 4.75K* 4.75K* 4.75K*

S/W TP1

OUT 3

VCC 4

IC4

OSC 10.24MHz

GND

OE

R3

(DNIC)

11 10 9 8 7 6 5 4 3 2 1

.1uF (IC1)

VCC

TP18

C22

R27 4.75K*

DSI/OSO DSCK/OS1 DSO /DR

GPIO3 FRM8KHz GPIO1 GPIO0

Boot CE Sync TP46 TP27

.1uF

C52

R38 301*

R37 2.74K*

R6 4.75K*

.0033uF C9 C43 IC6 R41 .1uF PCAP 32 4.75K* (IC6) PGND31 MD0 PINIT 30 MD1 MD2 MD3 C10 MD4 EXTAL 27 EXTAL=10.24 MHz MD5 PLL MF=5 MD6 DSP Clock=51.2 MHz MD7 Ext Memory 78 77 %%oMWR%%o TP14 DSP Reset %%oMRD%%o 25 MA0 24 36 /DSPRES %%oRESET%%o 23 MA1 22 MA2 20 MA3 37 MODA/IRQA MODA/IRQA MODB/IRQB 19 MA4 38 MODB/IRQB 18 MA5 39 MODC/NMI MODC/NMI 16 MA6 MA7 14 MA8 13 MA9 12 MA10 R33 4.75K* 11 MA11 VCC 7 5 MA12 Serial Host Interface SPCLK 4 MA13 26 SCK/SCL35 SPMISO 3 MA14 MISO/SDA SPMOSI 80 MA15/MCS3 41 MOSI/HA0 /HA2 79 MA16/MCS2 42 MA17/MCS1 SS/HA243 2 %%oMCS0%%o %%oHREQ%%o HREQ 71 69 68 67 65 64 63 62

VCC

74HCT4046

10 DEMO15 ZEN

VCOIN9

2

1

TEST 26

LOUT 2

J1

23 24 25 26 27 28 29 30 31 32 33

.33uF

R26 75.0K*

1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K*

/MCS

604* 1.0K*

MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 R58 R59 R60 R62 R63 R64 R65 R67 R68 R69 R70 R71 R72 R73 R74

/MWR R55 /MRD R56

MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7

R39 3.24K*

7 CX 5 11 INH 12 R1 R2

Phase Locked Loop IC9 14 SIN PP 1 3 CIN P1 2 13 4 VCOUT P2 6 CX

16 15 10 19 17 9 23 21

C1 .0015uF

E

SMODE1 MF8 MF7 SMODE2 DI1 MF6 CCLK /CCS DO1 /INT CDIN

C16

47pF

Gain Adjust, R27

Talk Amplifier R26,C22=75uS Preemphasis C15

R75 0

Out for: ICS52 ICS62 ICS92 ICS102 ICS1502

In for: ISC2003 ICS2110

MA0 CPU Interface MA0 37 MA1 107 MA1 39 MA2 106 %%oCPUIRQ%%o CPUD0 MA2 40 MA3 105 CPUD1 MA3 41 MA4 104 CPUD2 MA4 43 103 MA5 MA5 44 MA6 101 CPUD3 45 CPUD4 MA6 MA7 100 CPUD5 MA7 46 99 CPUD6 47 MA8 MA8 98 CPUD7 MA9 MA9 48 97 /CE0 MA10 MA10 49 MA11 96 /AS--/CE1 51 MA11 52 95 /OE--R/W MA12 MA12 93 MA13 MA13 53 MA14 92 /WEL--/RST MA14 55 89 /RES--E 86 A1--AS 57 /BOOTRAMCE %%oBootRamCE%%o /MCS 85 A2--A0 59 %%oMCS%%o 84 A3--A1 60 /MWR %%oMWR%%o /MRD 83 A4--A2 61 A5--A3 %%oMRD%%o 62 MD0 MD0 Sel) MD1 108(CPU MODE MD1 63 MD2 MD2 64 MD3 MD3 65 MD4 MD4 67 MD5 MD5 68 MD6 MD6 69 MD7 MD7 70 129 DSI/OSO 127 Test7 8 DSI/OSO9 DSCK/OS1 88 Test6 DSCK/OS1 DSO 82 Test5 10 DSO 11 /DR 81 Test4 DR 80 Test3 78 Test2 21 R40 0 GCLK/I 18 77 Test1 R35 0 Test0 ACLK/I R36 0 ACLK/I 90 R34 0 I 17

47pF

C51

C4_DNIC

TP12 /F0

VCC

(RAM)

SVCC MODC/NMI MODB/IRQB MODA/IRQA /RESET MISO/SDA SGND PVCC PCAP PGND PINIT QGND QVCC EXTAL SCK/SCL MA0 MA1 MA2 MA3 AGND

ADJUST TALK GAIN; R27

TP24

TP45

4.75K*

TP30 and TP45 are installed as a two pin jumper jack to select processor type.

TP30

VCC

R1

220* 220* 220* 220* 220* 220* 220* 220* 220*

100uF

.1uF

R46 R47 R48 R49 R50 R51 R52 R53 R54

+ C7

C8

C8 SCLK SSYNC

/C4 C16

DSTi DSTo /F0

CDSTi CDSTo

MA0

TP25

/IRQ AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 /CE0 /CE1 R/W /RST E AS A0 A1 A2 A3

L3

71 72 38 143 109 110

73 C8Out 74 CODECSClk 75 CODECFSync

DSTi 3 DSTo 2 F0 6 /C4Out 56 C16In 20

5 CDSTi 4 CDSTo n/c 12 n/c 13 n/c 14 n/c 16 n/c 1

/CODECRES 76 %%oCODECReset%%o /DSPRES 33 %%oDSPRES%%o 34 MODA/IRQA MODA/IRQA 35 MODB/IRQB MODB/IRQB 36 MODC/NMI MODC/NMI %%oRAMCS%%o %%oRAMOE%%o SPCLK 23 %%oRAMWE%%o SPCLK24 SPMISO SPMISO25 SPMOSI SPMOSI26 /HA2 JTAG Port %%oHA2%%o HREQ TRSTB HREQ27 TMS GPIO0 TDI GPIO0 28 GPIO1 TDO GPIO1 29 FRM8KHz TCK GPIO2 31 GPIO3 STM GPIO3 32

RAMA0 RAMA1 RAMA2 RAMA3 RAMA4 RAMA5 RAMA6 RAMA7 RAMA8 RAMA9 RAMA10 RAMA11 RAMA12 RAMA13 RAMA14

RAMD0 RAMD1 RAMD2 RAMD3 RAMD4 RAMD5 RAMD6 RAMD7

MA3 MA2 MA1

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

2581

C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

VCC

131 125 113

136 134 132 124 121 119 117 115 118 120 128 123 112 116 111

FR0A0 FR0A1 FR0A2 FR0A3 FR0A4 FR0A5 FR0A6 FR0A7 FR0A8 FR0A9 FR0A10 FR0A11 FR0A12 FR0A13 FR0A14

/FR0CS /FR0OE /FR0WE

139 141 144 142 140 137 135 133

FR0D0 FR0D1 FR0D2 FR0D3 FR0D4 FR0D5 FR0D6 FR0D7

D

TDI

MA10 MA9 MA8 MA7 MA6 MA5 MA4

TP29

J4

L2

62256

11 12 13 15 16 17 18 19

C

VCC

MA13 MA12 MA11

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

1

VCC VCC VCC /IRQ /AD0 /AD1 /AD2 /AD3 /AD4 /AD5 /AD6 /AD7 /CE0 /AS--/CE1 /OE--R/W /WEL--/RST COM-20 /RES--E OPTIONAL PIN A1--AS A2--A0 ASSIGNEMNTS A3--A1 A4--A2 A5--A3 XMIT REC DGND DGND AGND AGND +12A -12A TALK_AUDIO AGND LISTEN_AUDIO AGND

IC2 D0 D1 D2 D3 D4 D5 D6 D7

20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o

RAM

/FR0CS /FR0OE /FR0WE


10 9 8 7 6 5 4 3 25 24 21 23 2 26 1

FR0A0 FR0A1 FR0A2 FR0A3 FR0A4 FR0A5 FR0A6 FR0A7 FR0A8 FR0A9 FR0A10 FR0A11 FR0A12 FR0A13 FR0A14

B

IC1 710451

6 AVCC 9 QVCC AVCC 17 QVCC28 SVCC 40 SVCC 48 QVCC53 DVCC 70

8

VCC

PVCC 33

CDSTO13 MSO

VCC 7 19 VCC 22 VCC 42 VCC VCCIO58 VCC 79 91 VCC 94 VCC VCC 114 VCCIO130 15 GND 30 GND 50 GND 54 GND 66 87 GND 102 GND 122 GND GND 126 GND 138 GND

GND n/c /C4Out MA14

DR MD7 MD6 MD5 MD4 DGND MD3 MD2 MD1 DVCC MD0 DGND GPIO3 GPIO2 GPIO1 GPIO0 /MRD /MWR MA17/MRAS MA16/MCAS

2

3

4

A

GND

MD3 MD2 MD1 MD0 /MRD /MWR /MCS0

8

GND

MD7 MD6 MD5 MD4

4

VCCIO

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

AGND AGND QGND AGND AGND QGND SGND SGND QGND SGND DGND DGND

GND

1 8 10 15 21 29 34 44 52 54 66 72

CDSTI 12 VDD 28 MS1 7

TDO

5 MS2 14 VSS

GND

2

GND

1

VCCIO

TMS TRSTB

VD 42

VCC

VA 18

TCK STM

17 AGND

109 110 RAMA14 111 RAMA12 112 /RAMWE 113 114 115 116 117 118 119 120 121 122 RAMA11 123 RAMA3 124 /RAMOE 125 126 Test6 127 RAMA10 128 Test7 129 130 /RAMCS 131 RAMA2 132 RAMD7 133 RAMA1 134 RAMD6 135 RAMA0 136 RAMD5 137 138 RAMD0 139 RAMD4 140 RAMD1 141 RAMD3 142 143 RAMD2 144

43 DGND

RAMA7 RAMA13 RAMA6 RAMA8 RAMA5 RAMA9 RAMA4

Figure 3-16: COM-20 Communications PCB Rev C

3-27

1

2

3

4

BLANK PAGE

3-28


OUT 52/92

IN 2003

M1 S1

1

J1 IC2

TP1

J5 D1

C8 L2

J2

C47

L3

JP1 C27

C1

R3

C2

R6

R4

J4

GND

25

C26

IC5

R46

19 18

IC3 26

R2 R47

+

R1 C6 C41

M4

+

IC4

C5

R49 C37

TP46 C4

TP27

4

+ R42

80

C3

60

R56 C40

TP12

R50 109

IC1

R51

108

R44

61

IC6

C36

144

12 11

5

R55

1

R48

C38

FCL1

C7

T1

R52

C28

R45 IC9

R53 C33

R11

C29

C42

R73 C51

C39

R67

R69

R65

R68

C45

20

R36 C35

R33

41

R37

R38

21

R64

C34

R39

C46

R70

C52 73

36 C10

C44

40

C9

X4

R9

R41

R60

R24

R32 R13

R58

TP21

TP20

GND

TP25

C14

33

22

C21

TP29

C16 R75

C50

+

C49

+ C24 L1

L4

+

23

34

TP24

CLEAR-COM

C11 R18 R22 R17

R35 R16 C12

C25 R43

TP23 TP22 FCL2

R34 C32

R10 C23 R29 R19 C13

R59

72

C31

C43

R62

R54

37 TP14

R63

C18

AGND

IC8

R71

R40

R74 R72

R12 FCL3 C48 12

C22

C20

IC7

M3

C19

ASSY# 710435 R30

+

+ C17

TP3

11

TP4

M2

COM-20

TP18

R25 R26 C15 R27 R28 44

TP5

COPYRIGHT (C) 1999

Figure 3-17: COM-20 Communications PCB Rev.A (part no. 710435)


3-29

BILL OF MATERIALS FOR COM-20 COMMUNICATION PCB (PART NO. 710435) Capacitors Designator

3-30

Description

Qty

C14 C22

.001 uF Ceramic Disc SMD 50V 2 1%

C9

.00 33 Ceramic Disc SMD 50V 5%

1

C11 C15 C51

47 pF Ceramic Disc SMD 50V 5%

3

C1

.0015 uF Ceramic Disc SMD 50V 5%

1

C12 C13 C23


3

C2

.022 uF Ceramic Disc SMD 50V 1 10%

C3 C8 C10 C20 C26 C27 .1 uF Ceramic Disc SMD 50V C28 C29 C31 C32 C33 C34 10% C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C52

29

C16 C21


2

C4 C5 C6 C17 C18

.47 uF Tantalum SMD 35V 10% 5

C19 C24 C25

10 uF Tantalum SMD 25V 10%

3

C7

100 uF Aluminum 16V 20%

1


Resistors Designator

Description

Qty

R16 R22 R34 R35 R36 R40 0 OHM 1/10 SMD R75

7

R30

2.2 OHM 1/10 SMD 5%

1

R4

47.5 OHM 1/10 SMD 1%

1

R46 R47 R48 R49 R50 R51 221 OHM 1/10 SMD 1% R52 R53 R54

9

R38

301 OHM 1/10 SMD 1%

1

R3

392 OHM 1/10 SMD 1%

1

R29 R19 R55

604 OHM 1/10 SMD 1%

3

R43 R56 R58 R59 R60 R62 1.00K OHM 1/10 SMD 1% R63R64 R65 R67 R68 R70 R71 R72 R73 R74 R69

17

R37

2.74K OHM 1/10 SMD 1%

1

R39

3.24K OHM 1/10 SMD 1%

1

R1 R6 R9 R10 R11 R12 R13 4.75K OHM 1/10 SMD 1% R24 R25 R32

10

R33 R41 R42 R44 R45 R27 4.75K OHM 1/10 SMD 1%

6

R28

4.99K OHM 1/10 SMD 1%

1

R17

7.50K OHM 1/IO SMD 1%

1

R26 R18

75.0K OHM 1/10 SMD 1%

2

Diodes and Transistors Designator D1


Description Diode BAV99 DUAL DIODE... SMD

Qty 1

3-31


Description

Qty

IC2 IC5

62256 CMOS SRAM 32K X 8

2

IC8

6482 DUAL CMOS OPAMP RAIL/RAIL

2

IC4

0.24MHZ CRYSTAL CLOCK OSCILLATOR

1

IC7

4218 16-BIT 2 CHANNEL CODEC

1

IC9

74HCT4046A CMOS PHASE LOCK LOOP...SOIC16

1

IC3

MT9171AP DIGITAL NETWORK INT

1

IC6

56004 24-BIT DSP 40MHZ

1

IC1

IFPGA DNIC FRAMER, COM 20

1


3-32

Description

Qty

JP1

Connector JUMP JAX

1

JP1(2)

Connector HEADER MULTI PIN 2 HEADER((PER)PIN)

J1

Connector 15 PIN (M) RT ANG 1 PC MTG D TYPE CON

J4

Connector DUAL ROW HEADER 17 POS. .230IN

J2

Connector RJ-45 RT ANG MOD 1 CON 1-PORT SHIELDED

J5

Connector BNC RT ANGLE PC 1 MNT W/THREAD BUSH

L1 L2 L3

Inductor FERRITE EMI SUPPRESSOR 400MA

S1

Switch DPDT MICRO-SUBMIN- 1 IATURE SWITCH

T1

Transformer 2745B 2:1 PULSE 1 TRANSFORMER

1

3


4

SPECIFICATIONS Note: 0 dBu is referenced to 0.775 V RMS

ICS-102/62 Front-Panel Controls and Connectors Talk/Listen Switches: Function Keys Answer Back Switch Volume Controls Headset Connector Panel Mic Connector

10 (ICS-9102, ICS-102T) 6 (ICS-62, ICS-62T) 2 toggle keys; 4 functions 1 1 1 D4M XLR 1-1/4 inch Phone Jack

Rear-Panel Connectors Miscellaneous To Matrix Audio IO (OPT-100)

DB-15F DB-15M DB-15F

Accessory AC Power

DB-9F IEC-320

Panel Microphone Input Type: Input Level Impedance

Electret 40 dBv 200 Ohms

Headset Microphone Input Type Input Level Gain Adjustment Range Impedance

Dynamic -55dBv +/- 5dB 200 Ohms

Local Program Input Type Impedance Level

Electronically Balanced 8k Ohms Bridging 0 dBv will produce full output of speaker when volume control is fully clockwise

Headphone Outputs Impedance Power


50 to 600 Ohms 1/2 W into 50 Ohms

4-1

Speaker Amplifier Output Impedance Power

8 Ohms 4W

Line Input (2 -pair Listen from Matrix) Type Impedance Level Freq. Resp.

Transformer Balanced 8k Ohms Bridging 0 dBv nominal 100 Hz to 15 kHz +/- 2 dB

Line Output (2-pair Talk to Matrix) Type Impedance Level Freq. Resp.

Transformer Balanced 150 Ohms (when talk active) 0 dBv nominal 100 Hz to 15 kHz, +/- 2 dB

Logic Input #1 Type Logic

5 V logic with pull-up resistor True = Short to Ground

Logic Input #2 Type (Option 1) Logic (Option 1) Type (Option 2) Logic (Option 2)

5 V logic with pull-up resistor True = Short to Ground External Voltage Sense Lo = 0 - +2 VDC, Hi = +4 - +30 VDC

Mute Relay Contact Type Contact Voltage Rating Contact Current Rating

1 pair SPDT (single form C) 24 VDC 1 Amp continuous, 2 Amps peak at 24 VDC

Station Relay Contact Type Contact Voltage Rating Contact Current Rating


Power AC Input to Station

Between 12 and 16 VAC at 750 mA Mains AC Power Input to Wall-Mount Transformer 16 W (150 mA at 115 VAC)

Temperature Operating Storage

4-2

Between 0 and 50 C (32 to 125 F) Between 0 and 70 C (32 to 150 F)


Humidity Operation and Storage

Between 20% and 90%, Non-Condensing

Package Dimensions Height Width Depth Weight

1.75 in. (44mm), 1 RU 19.0 in. (483mm) 6.75 in. (171mm) 4.27 lbs. (2.0kg)

OPT-100 AUXILIARY AUDIO I/O OPTION Audio Output Signal Levels Impedance Frequency Response Distortion

0.0 dBv nominal 600 Ohms, transformer balanced 100 Hz to 10 kHz, +/- 2 dB of mic preamp or external program input Less than 0.5% THD

SA Relay Contact Type Contact Voltage Rating Contact Current Rating


ACCESSORY PANELS XPL-12 Height Width Depth Weight Power

1.75 in. (44 mm), (1 RU) 19.0 in. (483 mm) 2.50 in. (64 mm) 1.5 lbs. (0.7 kg) 14 VAC, 0.5 Amps (120 VAC 770 mA wall-mount transformer supplied with unit. 220 VAC version available on special order)

XPL-22 Height Width Depth Weight Power


1.75 in. (44 mm), (1 RU) 19.0 in. (483 mm) 2.50 in. (64 mm) 1.8 lbs. (0.8 kg) 14 V AC, 0.5 Amps (120 V AC 770 mA wall-mount transformer supplied with unit. 220 V AC version available on special order).

4-3

Notice About Specifications While Vitec Group Communications makes every attempt to maintain the accuracy of the information contained in its product manuals, that information is subject to change without notice. Performance specifications included in this manual are design-center specifications and are included for customer guidance and to facilitate system installation. Actual operating performance may vary.

4-4


5

GLOSSARY Analog Port Any of the Eclipse matrix’s analog input/output RJ-45 connectors that are used to connect cable from the matrix to panels and interfaces. Each “port” connects to a separate audio channel in the matrix intercom system. Bus A bus is the channel or path between the components in the matrix along which electrical signals flow to carry information from one component to the next. In the Eclipse matrix the bus is located in the etched surface of the midplane. Call Signal A call signal is an electronic signal sent from one panel or interface to another. A call signal can be audible and/or visual. Typically a call signal is sent to get the attention of a panel operator who may have turned down their intercom speaker’s volume or removed their headset. It can also be sent to activate an electronic relay. Category-5 cable EIA/TIA 568 category specification relating to network cabling. Shielded category-5 cabling is required for Eclipse matrix wiring. CellCom Digital wireless communications product. Sold under the CellCom name in USA and as FreeSpeak in Europe and Asia. Central Matrix The term “central matrix” is used to differentiate the central hardware and software of the intercom system from the connected audio devices. The central matrix consists of: 1. The metal housing for the circuit cards and power supplies. 2. The circuit cards. 3. The power supplies. 4. The rear panel connectors which connect the matrix’s hardware to panels and interfaces. Destination A device such as an intercom panel, beltpack, or interface to which audio signals are sent. The device from which audio signals are sent is called a “source”. Duplex All real-time communication between individuals talking face to face is full duplex, meaning that they can both talk and listen simultaneously. The Eclipse Omega matrix provides full-duplex audio. ECS Eclipse Configuration System. Software program that guides the operation of the central matrix circuit cards and connected panels. EMS Element Management System. Software program that is used to manage the Concert server system resources. Ethernet International standard which describes how information is transmitted across a network. Provides for the efficient organization of network components.

Clear-Com Communication Systems Eclipse Glossary

5-1

Fiber-optic Cable A fiber-optic cable consists of a glass core covered with a reflective material called “cladding” and several layers of buffer coating to protect the cable from the environment. A laser sends light pulses through the glass core to the other end of the cable. FreeSpeak Digital wireless communications product. Sold under the FreeSpeak name in Europe and Asia and CellCom in USA. Full Duplex Refers to transmission of signals in two directions simultaneously. IFB “Interruptible Foldback”. The term “foldback” refers to sending “program” audio, or some other audio mix, back to announcers while they are on the air. Doing so allows announcers to monitor themselves, other announcers, videotapes of commercials, or some mix of sources, while they on the air. This is typically found in television news and live broadcast events. Announcers typically wear a small ear piece so they can hear the selected foldback audio mix. When a director wants to give directions to an announcer on air, or to announce changes in the program, the director must “interrupt” the foldback. To do this, the director uses a channel specifically set up to interrupt the foldback audio. Interface Module A piece of electronic hardware designed to convert the 4-wire signals of a central matrix port to some other form of communication, such as 2-wire party line, telephone, etc. The interface module is connected to a central matrix port. The external non-4-wire device is then connected to the interface module. ISO The ISO function, short for “panel ISOlation”, allows a panel operator to call a destination and interrupt all of that destination’s other audio paths and establish a private conversation. When the call is completed the destination’s audio pathways are restored to their original state before the interruption. IV-R Instant Voice Router. Software that routes digital audio data between Concert users and between Concert users and Eclipse systems. Label A label is an alphanumeric name of up to five characters that identifies a source, destination, or control function accessed by an intercom panel. Labels appear in the displays of the intercom panel. Labels can identify panels, ports interfaced to other external equipment, fixed groups, party lines, and special control functions. Mode A term used to describe a light path through a fiber as in multimode or single mode. Multimode Fiber-optic Cable The glass core of a multimode fiber is larger than the core of a single mode fiber, which causes the transmitted light beam to disperse as it travels through the core. Single mode fiber, with its smaller core, concentrates the light beam so that it carries signals further. Multimode fiber was the first type of fiber offered

5-2


by manufacturers. Single-mode fiber evolved as production methods improved. Multiplexing The process by which two or more signals are transmitted over a single communications channel. Examples include time division and wavelength division multiplexing. Nanometer (nm) Common unit of measure for wavelength. One billionth of a meter. Non-volatile Memory Data stored in the CPU’s firmware (ROM) that is not lost when the power is turned off. Optical Signal A laser at one end of a fiber-optic cable pulses on or off to send a light signal through the glass core of the cable to the other end of the cable. Because the light signals are binary (on or off), the signal is digital. Panel Also referred to as “station” in some cases (usually older manuals). Any intelligent intercom device connected to the rear-panel analog ports of the central matrix. This term does not refer to devices connected through interface modules. Port Any of the input/output connections (RJ-45 connectors) on the back panel of the central matrix. These connectors and the attached cables connect the central matrix to remote intercom devices. The term “port” emphasizes that the connection is a “portal” between the central matrix and the remote intercom devices. Program Any separate audio source that is fed into the intercom channels. In television applications, for example, “program” audio is the audio that is broadcast on air. Rack Unit or RU Standardized unit of mounting space on a rack panel. Each rack unit is 1.75 inches (44.45 mm) of vertical mounting space. Therefore 1 RU is 1.75 inches (44.45 mm) of vertical mounting space, 2 RU is 3.5 inches (88.9 mm), 3 RU is 5.25 inches (133.35 mm), and so on. Remote Panel Any intelligent intercom device connected to the back-panel ports of the central matrix. This term does not refer to devices connected through interfaces. Sidetone The sound of the panel operator’s own voice heard in their own earphone as they speak. Single-mode Fiber-optic Cable The glass core of a single-mode fiber is smaller in diameter than the core of a multimode fiber, so that the light signal transmitted over the core is more concentrated than with multimode fiber, which allows the signal to travel further. Single-mode fiber evolved from multimode fiber as production methods improved. Source In this manual, the term “source” refers to a device—such as an intercom panel, interface, or beltpack —that sends audio into the matrix. The device to which audio is sent is called a “destination”.


5-3

VOX In the Eclipse system, when audio at a panel exceeds a threshold, a light switches on at the panel’s port card to visually cue the operator. The threshold level is set in the Eclipse Configuration Software. V-Series Communications panels used with Eclipse systems providing advanced facilities. Available in rack mount and desktop formats. Wavelength-division Multiplexing (WDM) A method of multiplexing optical signals developed for use on fiber-optic cable. Each signal is assigned a particular wavelength on the light spectrum and therefore many signals can be transmitted simultaneously without interfering with each other.

5-4


ECLIPSE MANUALS The following manuals are available covering Eclipse products and accessories.

SOFTWARE MANUALS Eclipse Configuration System (ECS) Instruction Manual - 810299Z Eclipse Logic Maestro Instruction Manual - 810414Z Eclipse Production Maestro Quick Start Guide - 810409Z Eclipse Production Maestro Installation and User Guide - 810410Z Eclipse DECTSync Manual - 810412Z Eclipse Host Computer Interface (HCI) Manual - 810413Z

HARDWARE MANUALS Eclipse Omega Matrix Instruction Manual - 810290Z Eclipse Median Matrix Instruction Manual - 810347Z Eclipse PiCo Matrix Instruction Manual - 810348Z Eclipse-32 Matrix Instruction Manual - 810315Z Eclipse Matrix Installation Manual - 810298Z Eclipse Upgrade Reference Manual - 810377Z Eclipse V-Series Panels User Manual - 810365Z Eclipse FOR-22 4-Wire Interface Instruction Manual - 810306Z Eclipse CCI-22 Party Line Interface Instruction Manual - 810307Z Eclipse TEL-14 Telephone Interface Instruction Manual - 810308Z Eclipse GPI-6 General Purpose Inputs Instruction Manual - 810309Z Eclipse RLY-6 General Purpose Outputs Instruction Manual - 810310Z DIG-2 Digital Interface Instruction Manual - 810311Z IMF-3, IMF-102, DIF-102 Interface Module Frame Instruction Manual 810313Z Eclipse AES-6 Digital Interface Instruction Manual - 810383Z Eclipse BAL-8 Isolation Interface Instruction Manual - 810403Z Eclipse V-Series AES-3 Option Card Installation Instructions 810388Z Eclipse V-Series XLR-7M Upgrade Instructions - 810405Z Eclipse V-Series T-Adapter Installation Instructions - 810406Z Eclipse FIM-202D Fiber Interface Instruction Manual - 810385Z

Clear-Com Communication Systems Eclipse Manuals

5-5

Eclipse FIM-102 Fiber Interface Instruction Manual - 810319Z Eclipse FIM-108 Fiber Interface Instruction Manual - 810291Z Eclipse 4000 Series II Panels Installation Guide - STA0530Z Eclipse 4000 Series II Panels User Guide - STA0531Z Eclipse ICS 1008E/1016E Panels Instruction Manual - 810404Z Eclipse ICS 102/62 Panels Instruction Manual - 810302Z Eclipse ICS 2003 Panel Instruction Manual 810303Z Eclipse ICS 92/52 Panels Instruction Manual - 810301Z Eclipse i-Station Instruction Manual - 810305Z Eclipse ICS-21 Speaker Panel Instruction Manual - 810263Z Eclipse ICS-22 Speaker Panel Instruction Manual - 810264Z Eclipse ICS-24 Headset Panel Instruction Manual - 810265Z Eclipse Digital Wireless Beltpack Instruction Manual - 810376Z

5-6

Clear-Com Communication Systems Eclipse Manuals

LIMITED WARRANTY This document details the Clear-Com Standard Limited Warranty for all new products for sale within all regions with the exception of Military, Aerospace, and Government (MAG). EXCEPT AS SET FORTH HEREIN ("LIMITED WARRANTY"), CLEAR-COM MAKES NO OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY, NONINFRINGEMENT OF THIRD PARTY RIGHTS, OR FITNESS FOR A PARTICULAR PURPOSE, ALL OF WHICH ARE EXPRESSLY DISCLAIMED. 1. Standard Limited Warranty. Clear-Com Communication Systems ("Clear-Com") warrants its products, including supplied accessories, against defects in material or workmanship for the time periods as set forth below provided it was purchased from an authorized Clear-Com dealer or distributor. a) Pursuant to this Limited Warranty, Clear-Com will, at its option:

i)

repair the product using new or refurbished parts, or;

ii) replace the product with a new or refurbished product. b) Remedies: In the event of a defect, the rights detailed in 1 (a) are your exclusive remedies. For purposes of this Limited Warranty, "refurbished" means a product or part that has been returned to its original specifications. c) Standard Warranty Period (by Product): i)

All Clear-Com brand systems and products, including belt packs, have a Limited Warranty of two years, with the exception of;

(1) Cables, accessories, components & consumable items have a Limited Warranty of 90 days.

(2) Any Clear-Com product that has been classified as obsolete at the time of sale has a Limited Warranty of 90 days from sales and will be replaced with the same product or a sales credit will be issued, at the sole discretion of Clear-Com.

(3) Headsets, handsets, microphones, and associated spare parts, as well as UHF wireless IFB products, have a Limited Warranty of one year.

(4) UHF WBS Analog wireless intercom systems have a Limited Warranty of three years.

Clear-Com Communication Systems Standard Limited Warranty

i

(5) All software products, including Concert (Client and Server), ECS, Production Maestro and Logic Maestro are warranted for one year and shall substantially conform to published specifications. The media on which the Software is furnished is warranted to be free of defects in material and workmanship (under normal use) for a period of one year.

(6) Any Clear-Com products that are listed within the last time buy period have the same Limited Warranty for their type 1.i 1 - 1.i.5 as above. d) Any Clear-Com product that is repaired or supplied as a replacement under the terms of this Limited Warranty shall inherit the remaining warranty period from the original product. e) Standard Warranty Period Start Date i)

Dealer / Distributor Sales: In view of Dealer or Distributor stocking practices, the Standard Warranty Period for products sold through Dealers or Distributors will commence from the Clear-Com invoice date and will include an automatic extension of three months. Any valid warranty claim within the Standard Warranty Period as determined by the Clear-Com invoice date will be covered without further supporting evidence. All warranty claims after this date must be supported by the Customer's proof of purchase that demonstrates the product is still within the Standard Warranty Period (as detailed in Section 1.c.i above, plus the automatic three month extension) from their purchase date.

ii) Direct Sales: The Standard Warranty Period will commence from the date the product was shipped from Clear-Com to the Customer. The Standard Warranty Period start date for contracts that include commissioning will be the date of the Site Acceptance Test (SAT) or one month from conclusion of the commissioning project, whichever is earlier. f) Invalidation of Warranty i)

This Limited Warranty shall be invalidated if the product's outer case has been opened and internal modifications have been made or damage has occurred, or upon the occurrence of other damage or failure not attributable to normal wear and tear. Authorized modifications with Clear-Com's express written permission will not invalidate the warranty.

g) Software Updates i)

ii

Software Updates are released periodically to correct discovered program bugs. During the Warranty Period, software updates are available to Customers free of charge.


h) Software Upgrades i)

Software Upgrades include new Features and/or Functional Enhancements and are not included as part of the Standard Warranty but may be purchased at the published rates.

ii) Note: In the absence of a Software Update containing a program correction and no available workaround to mitigate the problem, at the discretion of Service, Sales, Engineering, or Product Management, the Customer may be provided a Software Upgrade under warranty. 2. Exclusions. Services do not cover damage or failure caused by any occurrence beyond Clear-Com's reasonable control, including without limitation acts of God, fire, flooding, earthquake, lightning, failure of electric power or air conditioning, neglect, misuse, improper operation, war, government regulations, supply shortages, riots, sabotage, terrorism, unauthorized modifications or repair, strikes, labor disputes or any product failure that Clear-Com determines is not a result of failure in the Services provided by Clear-Com. Further Services excluded from this Agreement include: services required due to errors or omissions in Customer purchase orders; installation or maintenance of wiring, circuits, electrical conduits or devices external to the products; replacement or reconditioning of products which, in Clear-Com's opinion cannot be reliably maintained or properly serviced due to excessive wear or deterioration; Customer's failure to maintain the installation site in accordance with the environmental specifications of the products; or service on products removed from the location originally specified by Customer and/or reinstalled without the prior written approval of Clear-Com. Customer will pay Clear-Com's then current published charges to restore such Covered Products to a condition eligible for further service under this Agreement. Clear-Com shall be excused from and shall not be liable for any failure or delay in performance under this Agreement due to the foregoing or any causes beyond its reasonable control. 3. Limitation of Liability. IN NO EVENT WILL CLEAR-COM BE LIABLE UNDER THIS AGREEMENT FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOST PROFITS), REGARDLESS OF THE FORM OF ACTION, EVEN IF ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. 4. Assignment. Neither party may assign this Agreement or any portion thereof without the prior written consent of the other, except in the event of a merger, sale of all or substantially all of the assets or other corporate reorganization. 5. Ownership of replaced parts or product. All replaced parts or products become the property of Clear-Com. 6. Entire Agreement. This Agreement constitutes the entire agreement between the parties with respect to the subject matter hereof, and supersedes all prior or contemporaneous proposals, oral or written, and all other communications between them relating to the subject matter of this Agreement.


iii

iv


TECHNICAL SUPPORT & REPAIR POLICY NOVEMBER 1, 2008 In order to ensure that your experience with Clear-Com and our World Class products is as beneficial, effective and efficient as possible, we would like to define the policies and share some "best practices" that can accelerate any problem solving processes which we may find necessary and to enhance your customer service experience. Our Technical Support, Return Material Authorization, and Repair Policies are set forth below. These Policies are subject to revision and constantly evolve in order to address our Customers' and the Market's needs. Accordingly these are provided by way of guidance and for information only and may be changed at anytime with or without Notice.

TECHNICAL SUPPORT POLICY a) Telephone, online, and e-mail technical support will be provided by the Customer Service Center free of charge during the Warranty Period. b) Technical support will be provided free of charge for all software products under the following conditions: i)

The application, operating, and embedded software is installed on a product covered by Clear-Com's Limited Warranty, and:

(1) The software is at the current release level; or,

(2) The software is one (1) version removed from current.

ii) Older versions of software will receive "best-effort" support, but will not be updated to correct reported bugs or add requested functionality. c) For Technical Support: i)

North and South America, (inc. Canada, Mexico, and the Caribbean) & US Military: Hours: 0800 - 1700 Pacific Time Days: Monday - Friday Tel: +1 510 337 6600 Email: [email protected]

ii) Europe, the Middle East and Africa: Hours: 0800 - midnight Central European Time

Clear-Com Communication Systems Technical Support & Repair Policy

v

Days: Tel: Email:

iii) Asia-Pacific: Hours: Days: Tel: Email:

Monday - Friday +49 40 853 999 700 [email protected]

0800 - 1700 Pacific Time Monday - Friday +1 510 337 6600 [email protected]

d) Email Technical Support is available for all Clear-Com branded products free of charge for the life of the product, or two years after a product has been classified as obsolete, whichever comes first. e) Support for Distributor and Dealer Sales i)

Distributors and Dealers may utilize the Customer Service Centers once a system has been installed and commissioned. Clear-Com Systems and Applications Engineers will provide support to the Distributor from the pre-sales stage through to satisfactory installation for new system purchases. Customers will be encouraged to contact their Dealer or Distributor with their installation and technical support enquires rather than using the Customer Service Centers directly.

f) Support for Direct Sales i)

Customers may utilize the Customer Service Centers once a system has been installed and commissioned by Clear-Com Systems and Applications Engineers, or in the case of project installations, once the Project Team has completed the hand-over to the Support Centers.

RETURN MATERIAL AUTHORIZATION POLICY a) Authorizations: All products returned to Clear-Com or a Clear-Com Authorized Service Partner must be identified by a Return Material Authorization (RMA) number. b) The Customer will be provided with an RMA number upon contacting Clear-Com Sales Support as instructed below. c) The RMA number must be obtained from Clear-Com via phone or email prior to returning product to the Service Center. Product received by the Service Center without a proper RMA number is subject to return to the Customer at the Customer's expense.

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d) Damaged equipment will be repaired at the Customer's expense. e) Returns are subject to a 15% restocking fee. f) Advance Warranty Replacements (AWRs); i)

During the first 30 days of the Standard Warranty Period: Once the equipment fault has been verified by Clear-Com or its authorized representative, Clear-Com will ship a new replacement product. The Customer will be provided with an RMA number and be required to return the faulty equipment within 14 days of receipt of the replacement or will be invoiced for the list price of a new product.

ii) During days 31-90 of the Standard Warranty Period: Once the equipment fault has been verified by Clear-Com or its authorized representative, Clear-Com will ship a like-new, fully refurbished replacement product. The Customer will be provided with an RMA number and be required to return the faulty equipment within 14 days of receipt of the replacement or will be invoiced for the list price of a new product.

iii) To obtain an RMA number or request an AWR:

(1) North and South America, Asia-Pacific, and US Military: Hours: 0800 - 1700 Pacific Time Days: Monday - Friday Tel: +1 510 337 6600 Email: [email protected]

(2) Europe, the Middle East and Africa: Hours: 0800 - 1700 GMT + 1 Days: Monday - Friday Tel: + 44 1223 815000 Email: [email protected]

iv) Note: AWRs are not available for UHF WBS Analog wireless intercom systems. UHF WBS Analog wireless intercom systems out-of-box failures must be returned to Alameda for repair.

v) Note: Out-of-box failures returned after 90 days will be repaired and not replaced unless approved by Clear-Com Management.

vi) Note: AWRs are not available after 90 days of receipt of product unless an AWR Warranty Extension is purchased at the time of product purchase.


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vii) Note: Shipping charges, including duties, taxes, and insurance (optional), to Clear-Com's factory is the responsibility of the Customer. Shipping AWRs from Clear-Com is at Clear-Com's expense (normal ground or international economy delivery). Requests for expedited shipping (E.g. "Next-Day Air") and insurance are the responsibility of the Customer.

REPAIR POLICY a) Repair Authorizations: All products sent to Clear-Com or a Clear-Com Authorized Service Partner for repair must be identified by a Repair Authorization (RA) number (see above). b) The Customer will be provided with an RA number upon contacting Clear-Com Customer Services as instructed below. c) The RA number must be obtained from Clear-Com via phone or email prior to returning product to the Service Center. Product received by the Service Center without a proper RA number is subject to return to the Customer at the Customer's expense. d) Return for Repair i)

Customers are required to ship equipment at their own cost (including transportation, packing, transit, insurance, taxes and duties) to Clear-Com's designated location for repair.

(1) Clear-Com will pay for the equipment to be returned to the Customer when it is repaired under warranty.

(2) Shipping from Clear-Com is normal ground delivery or international economy. Requests for expedited shipping (E.g. "Next-Day Air") and insurance are the responsibility of the Customer.

ii) Clear-Com does not provide temporary replacement equipment ("loaner") during the period the product is at the factory for repair. Customers should consider a potential prolonged outage during the repair cycle, and if required for continuous operations purchase minimum spare equipment required or purchase an AWR Warranty Extension.

iii) No individual parts or subassemblies will be provided under warranty, and warranty repairs will be completed only by Clear-Com or its Authorized Service Partners.

iv) Customers requesting a non-warranty repair will be provided an estimate of the total repair cost prior to the return of the equipment. In the event that Clear-Com is unable to estimate

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the cost of repair, the Customer may elect to return the product to the factory for an estimate. The Customer is responsible for shipping costs both to and from the factory in the event they choose not to accept the estimate.

v) The Customer must provide either a purchase order for the repair work, or will be required to make an advance payment (as a debit against the Dealer's line of credit, or credit card) prior to the repaired product being returned to the Customer.

vi) For requesting a Repair Authorization number:

(1) North and South America, Asia-Pacific, and US Military: Hours: 0800 - 1700 Pacific Time Days: Monday - Friday Tel: +1 510 337 6600 Email: [email protected]

(2) Europe, the Middle East and Africa: Hours: 0800 - midnight Central European Time Days: Monday - Friday Tel: +49 40 853 999 700 Email: [email protected]

vii) Note: Clear-Com's Limited Warranty does not cover normal wear and tear. The Customer will be charged the full cost of the repair if their equipment has been tampered with by non-approved personnel, or has been subject to damage through electrical failure, liquid damage or mishandling. The Customer Service Center will provide the Customer with a cost estimate for any such repairs prior to undertaking the work.


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