more than 400mm in ceiling ( 2 x 26mm x H700mm). In-house ... During intial
testing, EN 1856:2009 and Sg03 European Notified Body standards were
followed.
IKI AIR T600 ASSEMBLY GUIDE
Technical information -
Fire retardant class T600 Safety distance from burnable material to un-insulated parts: 500mm Safety distance from burnable material to visible insulated parts in ventilated space: 50mm Safety distance from burnable marterial to insulated parts: 50mm Inner tube diameter 114mm Outer shell diameter 250mm Inner tubes of refined steel Stainless steel outer shells Ventilated multi-layer insulation Can withstand soot fire Maximum chimney length 35m Maximum unsupported chimney height (above roof) 3.5m Maximum distance to first support 6m Pipe can me installed hanging by own weight for up to 6 meters Weight approximately 10kg / meter
EU Appliance affirmation
Manufacturer Company Härmä Air Oy Address Köykkärintie 418 62310 Voltti Place of manufacture Alahärmä
Product description Product type
Ready-made pipe
Model
IKI AIR T600
Type
Multi-layer, with airgap,ceramic insulation, radiating film and rock wool insulated modular flue gas pipe
Inner tube
Refined steel 0,5-1,5mm
Outer shell
Stainless steel 0,6 0,7mm
Applicance
Wood, coal, peat, pellets, gas, light oil....
Käyttöluokka
T600 (+600 degrees C flue gas temperature)
Safety distance from un-insulated parts to combustible material in ventilated space: 500mm Safety distance from visible insulated parts to combustible material in ventilated space:50mm less than 400mm in ceiling ( 2 x 26mm x H500mm) more than 400mm in ceiling ( 2 x 26mm x H700mm)
In-house quality checks comply to the standards EN 1856-1:2009 and EN 1856-2:2009 During intial testing, EN 1856:2009 and Sg03 European Notified Body standards were followed. CE marked flue gas funnels meet the above mentioned requirements.
Type marking
T600-N1-D/W-Vm-L50(050-150)-G50 T600-N1-D/W-Vm-L20(070-150)-G50
Quality check number
0416-CPD-3447-01
Certificate decision
2004-09-06
IN GENERAL Alumnum sign: - An aluminum sign provides the necessary information, including name of assembler and date of assembly. - The aluminum sign must be placed in the same room as the furnace. -For guarantee to be valid, assembly date and name of assembler needs to be marked on the aluminum sign. -Should this not be the case, we cannot provide guarantee for the product. Assembly card: An assembly card and return envelope is included with the product. Please fill out this card thoroughly and return to the manufacturer for the guarantee to be valid.
Guarantee: Normal guarantee on the flue gas pipe is 8 years. Guarantee covers construction . work of the pipe excluding added parts
Chimney :sweep Chimney sweeping is done following standard procedures Normal sweeping should be performed regurarly as stated by law Plastic brush should be used Damper should be fully opened during sweeping
HELP DESK : 06 4852 900 / 040 5571 554
Chimney lengths on the roof
15. Rain cover - Attached to the sulphur filter. Prevents rain and snow from penetrating the pipe. 14. Sulphur filter Assembled like the modules. The joint goes into the female end. Protects against rain and- snow penetrating the insulation.May not be attached to the outer shell- only to the inner pipe, allowing it to move freely as the material will vary in length depending on the temperature . ATTENTION! The sulphur filter may not be removed or substituted in any way it is an essential part of the ventilated insulated contruction, hence by altering it the air flow is reduced resulting in poorer fire safety. 05. Straight module. The joints to the aluminum and insulation (male and female) should be connected thoroughly to prevent insulation or debris from deteriorating the air flow The joint sealing supports the inner construction as it moves with temperature 09.Fastening collar with screwes Primary sealing rubber for the roof that will prevent water from entering. 12P. Rubber sealing the building. Cut a hole of approximately 12 cm in the rubber. Stretch the rubber onto the pipe so that a few centimeter tall collar is formed Secure the rubber with the provided sealer and . screwes.On tile or felt roofs, the rubber may be attched under the tiles (felt). Secure the collar tightly with large clips. ATTENTION! The pipe may not be covered entirely with sheet metal as this would prevent air flow around the pipe. Only the socket may be covered Suitable sheet metal gaskets are -available from us cold air from flowing down along the pipe and, 85L. Steam sealing This sealing prevents at the same time, hot air from rising upwards, which could cause condensation.Cut an - in the sealing fabric. Stretch the sealing onto the additional approximately 17 cm hole aluminum surfaced sealing and secure with tape. Ceiling sealing Cut a 12 cm hole into. the other sealing fabric. Stretch over the pipe and attach it to the ceiling with tape. ATTENTION! According to regulations,no combustible matertial may be attached to the surface of the pipe, hence the sealing may not be taped to the pipe
Wrap the insulation around the pipe as tight as possible 35. Additional inlet insulation and secure the joint with aluminum tape. For fire safety reasons, safety distance must be taken into account when installing the provided inlet insulation. Safety distance is 50mm for ceilings under 400mm. Whether the ceiling is deeper than 400mm we will provide a 700mm insulation. The provided insulation is 2 x 26mm. In two story buildings, additional insulation is needed for the inlet through the second floor.
,
ATTENTION! Only the supplied insulation material may be used, otherwise the the specifications are not fulfilled
25. Cover plate - . The cover plate can be either glued or screwed to the ceiling or attached using the supplied rubber. The supplied plate is made to be used on a horisontal ceiling. For angled ceilings, an oval shape may be cut into the plate, or ready made plates can be ordered from us. 33. Support rubber Using this, the cover plate can be easily attached to the ceiling Attaching the plate this way, you can inspect the insulations without the need of using special tools. In timber houses, the setting of the structure can me adjusted for when necessary. 50M. Anemostat damper.
- This device regulates the airflow and pressure and comes with a
. ATTENTION! Always leave this open when in use to guarantee air flow and avoid over heating 60 Stop plate - Connected to the anemostat. It prevents steam from rising into the pipe construction insulation from dropping out and supports the structure. May not be removed or substituted.
In general - Pay respect to safety distances - Minimum 500mm to combustible material fo un-insulated parts - The pipe may not be modified or altered without written approval from the manufacturer - Do not block the airflow needed to ensure fire safety. - Ensure that the inner pipe and all joints are connected . - The ceiling supports the pipe, however, for longer pipes, make sure additional support . is installed - The outer shell supports the structure, not the inner pipe.
IMPORTANT: Should the pipe or the stove differ from the pictures, we recommend ordering the additional parts 59 and 16.
Assembly instructions: Sauna pipe with anemostat, damper and IKI Original sauna stove A 15mm air gap must be kept in between. Covering is prohibited!
base rubber 12P
support collar
collar 16
Steam sealing rubber 85L To prevent condensation, the upper part is taped tightly with aluminum tape
Moisture sealing plastic or steam sealing rubber is installed tightly onto the surface of the inlet insulation The inner layer of the inlet insulation is brought all the way through the roof construction
Cover plate and support rubber
Make sure that the stove net is 20mm higher than the inner tube (by lifting the net up or shortening the tube). This is to avoid damage to the damper when the material expands. Support plate has anemostat pre-assembled
IKI AIR T600-ASSEMBLY Before installation, make sure you read the instructions carefully. Make sure that when adding stones to the stove, the inner tube will be centered. If the tube is not centered, the trellis and/or the damper might get stuck. The net and the tube are also difficult to join together if the tube is not centered. Attention! Make sure the stove net is 2cm higher than the inner tube.This way temperature induced expansion will not damage the damper.
Cut the hole for the pipe in the ceiling approximatey 3cm wider. This way you can add additional insulation later on.
Protect the stove and the pipe so that debris or insulation will not fall out and down between the . stones
Make sure the inner tube in the trellis connects properly to the flue gas pipe in the stove s Attach the cover plate and support rubber for later installation. Later on it will not be possible to attach them.
Attach the next pipe module and secure the joint with screwes. Make sure the inner tube is inserted all the way and the ends of the insulation connect to each other.Turn the vertical - welding edge towards the wall In confined spaces it may be easier to lower the construction into the sauna from above. Inner tube assembly : Spread heat resistant coumpund on the inner tube joints (male-female) and the aluminum/ insulation where they will meet . Because the inner tubes will move with temperature,adding heat resistant compound will increase stability.
Make sure to remove any debris or leftovers of insulation in joints et.c. that might hinder air flow in the channel. FIRE SAFETY: . Make sure the air flow is unhindered: remove possible debris from within the channel. .
Assembly of 2 layer inlet isulation
~100 depending on ceiling
Ceiling insulation Inlet insulation height 500mm 2 layers (2 x 26mm) Steam sealant rubber 85L Taped to plastic Ceiling boardings Cover plate Support rubber
Above the ceiling, install the additional 2-layer insulation (2 x 26mm)-safety distance 50mm . See picture on the previous page. Form the insulation into a tube to simplify assembly. The first layer(1 x 26mm) is assembled through the construction. whereafter the second layer is layed down on top of the ceiling boards. . Fire safety: Use only insulation designed for IKI Air pipes and ensure a minimum thickness of 50mm.
The standard width of the insulation is 500mm If the depth of the ceiling exceeds 400mm we can supply 700mm wide insulation instead. Note that the insulation can be depressed approximately 100mm Secure the insulation to the pipe using aluminum tape To minimize heat leakage, also tape the upper part If needed, secure the insulation for example with galvanized iron wire Install the next module (inner tube male end pointing downwards). Make sure that the inner tubes go all the way in and that the insulation edges meet up. Remember to apply. heat resistant compound. Note that the outer shell is connected in reverse with the male end joint facing upwards. The joint is secured with screwes. In 2-story buildings, a cover plate is also attached onto the floor, because the insulation will also go through the floor boards. . Turn the welding edge facing the wall behind.
Notice the inlet insulation!
First layer (26mm) is installed through the construction whereas the second layer is above the ceiling boards Lift up the cover plate you installed earlier. The cover plate will completely cover the insulation, making the seem look nice and tidy.
In the package you will find two pieces of black sealing fabric. One of these will be used as a steam sealer: Cut a hole of approximately 17cm and stretch it over the aluminum surface of the insulation and secure with tape to the plastic. Attention! Regulations state that no combustible material may be in contact with the pipe, hence plastic or ceiling material may not be taped directly to the pipe.
Make a hole through the ceiling boards, taking into account the safety distance.
Make a hole in the other piece of sealing fabric and stretch over the pipe
Put the module in place Remember to secure all joints properly and check that the air can flow unhindered. Remember to add heat resistant compound to the inner joints.
The insulation and aluminum edges should always connect . Secure with screwes
Remember to turn the welding edge to face the wall, should the pipe be visible in the room. Secure the skirts to the ceiling using the supplied tape.
Try to minimize leakage
SEALING THE ROOF WITH 12P RUBBER SEALING Primary rubber sealing for inlet throughly the roof (Rubber mat, sealing compound, screwes, collar) We recommend covering the base with sheet metal (pre-made Härmä Air inlet series or custom made) Cut a 12cm hole in the rubber mat and stretch over the pipe, forming a 5-10cm collar at the base. Lift up the edges and apply the provided sealing compund carefully on all edges and press tightly against the roof surface. For tile roofs and felt roofs you may attach the rubber mat above the tiles or under the felt allowing water to flow over the sealing.
Secure the rubber mat to the roof with the provided screwes . Also fasten the rubber mat to the pipe using the provided collar.
If additional chimney parts are added, it is recommended to use the provided sealings to ensure that water cannot penetrate into the insulation by any means.
Lift up the outer shell and add small sticks to carry the pipe when applying insulation Seal the gap and remove the sticks. Put the module in place and secure with a collar. Note that the sealing will strengthen the pipe.
Finally add the rain cover and the sulphur filter The sulphur filter prevents corrosion on the pipe end and prevents the insulation getting wet. The filter also moves - vertically with temperature, hence it may not be attached to the outer shell. Only the male end of the filter is connected to the female end joint of the inner tube using heat resistant compound. . The rain cover will prevent rain and snow from entering the funnel. The rain cover is attached to the sulphur filter using the pegs on the filter. This way it is easy to remove the rain cover during chimney sweeps. ATTENTION! The sulhur filter may NOT be attached to the outer shell! Connect ONLY to the inner tube using heat resistant compound. . The sulphur filter has to move freely.
Installation with airgap
Rain cover Sulphur filter stop piece for airgap outer shell (shorten if needed) dome
base plate
rubber flue gas pipe module
Assembled on roof:
The individual parts move freely which means that it will not cause problems in timber houses sagging with age.
Air flows freely
