'eternal' life cycle solutions. ⢠Highly flexible and self-organising value chains which enable different ways of organising production systems, including related ...
IMS 2020 Roadmap for Sustainable Manufacturing Research
IMS 2020 Roadmap for Sustainable Manufacturing Research
Professor Asbjorn Rolstadas Norwegian University of Science and Technology Department of Production and Quality Engineering
Professor Asbjorn Rolstadas Norwegian University of Science and Technology Department of Production and Quality Engineering
Abstract
Abstract
A roadmap for research on manufacturing has been developed by the IMS 2020 research project sponsored by the European Union. It contains five key technology areas: sustainable manufacturing, energy efficient manufacturing, key technologies, standards, and education. In sustainable manufacturing five research actions have been defined: technologies for sustainability, scarce resources management, sustainable lifecycle of products and production systems, sustainable product and production, and sustainable businesses.
1.
Introduction
A roadmap for research on manufacturing has been developed by the IMS 2020 research project sponsored by the European Union. It contains five key technology areas: sustainable manufacturing, energy efficient manufacturing, key technologies, standards, and education. In sustainable manufacturing five research actions have been defined: technologies for sustainability, scarce resources management, sustainable lifecycle of products and production systems, sustainable product and production, and sustainable businesses.
1.
Introduction
IMS2020 is a research project sponsored by the European Commission. The purpose is to develop a set of roadmaps for research on sustainable manufacturing.
IMS2020 is a research project sponsored by the European Commission. The purpose is to develop a set of roadmaps for research on sustainable manufacturing.
The IMS2020 vision describes a realistic and desirable future for manufacturing which can be achieved if the identified IMS2020 research topics and their supporting actions are put in place through international collaboration. The main elements of IMS2020 vision can be summarised as follows.
The IMS2020 vision describes a realistic and desirable future for manufacturing which can be achieved if the identified IMS2020 research topics and their supporting actions are put in place through international collaboration. The main elements of IMS2020 vision can be summarised as follows.
x x x
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Rapid and adaptive user-centred manufacturing which leads to customised and 'eternal' life cycle solutions. Highly flexible and self-organising value chains which enable different ways of organising production systems, including related infrastructures, and reduce the time between engaging with end users and delivering a solution. Sustainable manufacturing possible due to cultural change of individuals and corporations supported by the enforcement of rules and a proper regulatory framework co-designed between governments, industries and societies.
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Rapid and adaptive user-centred manufacturing which leads to customised and 'eternal' life cycle solutions. Highly flexible and self-organising value chains which enable different ways of organising production systems, including related infrastructures, and reduce the time between engaging with end users and delivering a solution. Sustainable manufacturing possible due to cultural change of individuals and corporations supported by the enforcement of rules and a proper regulatory framework co-designed between governments, industries and societies.
The IMS2020 roadmaps describe a number of research topics and supporting actions which need to be fostered through international cooperation. These are critical research topics which - when implemented - will allow the achievement of the defined IMS2020 vision and thus the shaping of manufacturing systems by the year 2020 and beyond.
The IMS2020 roadmaps describe a number of research topics and supporting actions which need to be fostered through international cooperation. These are critical research topics which - when implemented - will allow the achievement of the defined IMS2020 vision and thus the shaping of manufacturing systems by the year 2020 and beyond.
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IMS 2020 Roadmap for Sustainable Manufacturing Research
IMS 2020 Roadmap for Sustainable Manufacturing Research
Professor Asbjorn Rolstadas Norwegian University of Science and Technology Department of Production and Quality Engineering
Professor Asbjorn Rolstadas Norwegian University of Science and Technology Department of Production and Quality Engineering
Abstract
Abstract
A roadmap for research on manufacturing has been developed by the IMS 2020 research project sponsored by the European Union. It contains five key technology areas: sustainable manufacturing, energy efficient manufacturing, key technologies, standards, and education. In sustainable manufacturing five research actions have been defined: technologies for sustainability, scarce resources management, sustainable lifecycle of products and production systems, sustainable product and production, and sustainable businesses.
1.
Introduction
A roadmap for research on manufacturing has been developed by the IMS 2020 research project sponsored by the European Union. It contains five key technology areas: sustainable manufacturing, energy efficient manufacturing, key technologies, standards, and education. In sustainable manufacturing five research actions have been defined: technologies for sustainability, scarce resources management, sustainable lifecycle of products and production systems, sustainable product and production, and sustainable businesses.
1.
Introduction
IMS2020 is a research project sponsored by the European Commission. The purpose is to develop a set of roadmaps for research on sustainable manufacturing.
IMS2020 is a research project sponsored by the European Commission. The purpose is to develop a set of roadmaps for research on sustainable manufacturing.
The IMS2020 vision describes a realistic and desirable future for manufacturing which can be achieved if the identified IMS2020 research topics and their supporting actions are put in place through international collaboration. The main elements of IMS2020 vision can be summarised as follows.
The IMS2020 vision describes a realistic and desirable future for manufacturing which can be achieved if the identified IMS2020 research topics and their supporting actions are put in place through international collaboration. The main elements of IMS2020 vision can be summarised as follows.
x x x
Rapid and adaptive user-centred manufacturing which leads to customised and 'eternal' life cycle solutions. Highly flexible and self-organising value chains which enable different ways of organising production systems, including related infrastructures, and reduce the time between engaging with end users and delivering a solution. Sustainable manufacturing possible due to cultural change of individuals and corporations supported by the enforcement of rules and a proper regulatory framework co-designed between governments, industries and societies.
x x x
Rapid and adaptive user-centred manufacturing which leads to customised and 'eternal' life cycle solutions. Highly flexible and self-organising value chains which enable different ways of organising production systems, including related infrastructures, and reduce the time between engaging with end users and delivering a solution. Sustainable manufacturing possible due to cultural change of individuals and corporations supported by the enforcement of rules and a proper regulatory framework co-designed between governments, industries and societies.
The IMS2020 roadmaps describe a number of research topics and supporting actions which need to be fostered through international cooperation. These are critical research topics which - when implemented - will allow the achievement of the defined IMS2020 vision and thus the shaping of manufacturing systems by the year 2020 and beyond.
The IMS2020 roadmaps describe a number of research topics and supporting actions which need to be fostered through international cooperation. These are critical research topics which - when implemented - will allow the achievement of the defined IMS2020 vision and thus the shaping of manufacturing systems by the year 2020 and beyond.
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economic, ecological and social performance of product/process/service systems. The following research topics are included: x x x x
Quality Embedded Manufacturing Additive forming processes for manufacturing Sustainable Data Management Integrative Logistics Tools for Supply Chain Improvement
Scarce Resources Management Manufacturing is strictly dependent on continuous flows of materials and energy. These materials are not infinite. Enterprises aim not only to survive, but also to grow in the market; the population and its consumptions are growing as well, but that means evidently a further growth of consumption of energy and materials. This situation requires a new way of thinking where one sees the end of the “first life” of products not as a problem but as a resource. Today a lot of reusing technologies have been investigated but we strongly need a reference model for material reuse optimization. Recycling is the second feasible option: waste materials should return to supply chains to be used as raw materials, sources of energy or to replace un-renewable natural resources (minerals and fossil fuels). The following research topics are included in this research action: x x
Material Re-use Optimization. Resource Recovery from Alternative Fuels and Raw Materials.
Sustainable Lifecycle of products and production systems Sustainability of manufacturing is more and more affected by lifecycle considerations (Design, Production, Use, Retirement and EOL of products). Sustainable manufacturing is not only “Green Machining” or “Environmental Benign Manufacturing”. Manufacturing must be sustainable, but not only in terms of sustaining a certain level of environmental parameters. It must be sustainable in terms of performance and quality of both products (including services) and processes, safety of people (workers and other people affected by the manufacturing process or facilities and their products) and the related facilities and infrastructure. Maintenance of manufacturing facilities is important to sustain the quality of processes and safety. The following research topics are included in this research action: x x x x
Real-time Life Cycle Assessment Cost Based Product Lifecycle Management (PLM) Maintenance Concept for Sustainability Predictive maintenance
economic, ecological and social performance of product/process/service systems. The following research topics are included: x x x x
Quality Embedded Manufacturing Additive forming processes for manufacturing Sustainable Data Management Integrative Logistics Tools for Supply Chain Improvement
Scarce Resources Management Manufacturing is strictly dependent on continuous flows of materials and energy. These materials are not infinite. Enterprises aim not only to survive, but also to grow in the market; the population and its consumptions are growing as well, but that means evidently a further growth of consumption of energy and materials. This situation requires a new way of thinking where one sees the end of the “first life” of products not as a problem but as a resource. Today a lot of reusing technologies have been investigated but we strongly need a reference model for material reuse optimization. Recycling is the second feasible option: waste materials should return to supply chains to be used as raw materials, sources of energy or to replace un-renewable natural resources (minerals and fossil fuels). The following research topics are included in this research action: x x
Material Re-use Optimization. Resource Recovery from Alternative Fuels and Raw Materials.
Sustainable Lifecycle of products and production systems Sustainability of manufacturing is more and more affected by lifecycle considerations (Design, Production, Use, Retirement and EOL of products). Sustainable manufacturing is not only “Green Machining” or “Environmental Benign Manufacturing”. Manufacturing must be sustainable, but not only in terms of sustaining a certain level of environmental parameters. It must be sustainable in terms of performance and quality of both products (including services) and processes, safety of people (workers and other people affected by the manufacturing process or facilities and their products) and the related facilities and infrastructure. Maintenance of manufacturing facilities is important to sustain the quality of processes and safety. The following research topics are included in this research action: x x x x
Real-time Life Cycle Assessment Cost Based Product Lifecycle Management (PLM) Maintenance Concept for Sustainability Predictive maintenance
Sustainable Product and Production A sustainable product and production system will contribute to the modernisation of industry by improving the quality of product information and ease of access to information at the design, production, utilization and end of life stages. Such a system will give us a less resource intensive society and a more competitive industry. Material re-cycling can be significantly improved when origin information is embedded in the products More knowledge-intensive products make it possible to optimise utilisation of resources (especially energy) during the product lifecycle. Improved product traceability, which is important for discovering manufacturing errors and other quality-related issues, will help
Sustainable Product and Production A sustainable product and production system will contribute to the modernisation of industry by improving the quality of product information and ease of access to information at the design, production, utilization and end of life stages. Such a system will give us a less resource intensive society and a more competitive industry. Material re-cycling can be significantly improved when origin information is embedded in the products More knowledge-intensive products make it possible to optimise utilisation of resources (especially energy) during the product lifecycle. Improved product traceability, which is important for discovering manufacturing errors and other quality-related issues, will help
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economic, ecological and social performance of product/process/service systems. The following research topics are included:
economic, ecological and social performance of product/process/service systems. The following research topics are included:
x x x x
Quality Embedded Manufacturing Additive forming processes for manufacturing Sustainable Data Management Integrative Logistics Tools for Supply Chain Improvement
Scarce Resources Management Manufacturing is strictly dependent on continuous flows of materials and energy. These materials are not infinite. Enterprises aim not only to survive, but also to grow in the market; the population and its consumptions are growing as well, but that means evidently a further growth of consumption of energy and materials. This situation requires a new way of thinking where one sees the end of the “first life” of products not as a problem but as a resource. Today a lot of reusing technologies have been investigated but we strongly need a reference model for material reuse optimization. Recycling is the second feasible option: waste materials should return to supply chains to be used as raw materials, sources of energy or to replace un-renewable natural resources (minerals and fossil fuels). The following research topics are included in this research action: x x
Material Re-use Optimization. Resource Recovery from Alternative Fuels and Raw Materials.
Sustainable Lifecycle of products and production systems Sustainability of manufacturing is more and more affected by lifecycle considerations (Design, Production, Use, Retirement and EOL of products). Sustainable manufacturing is not only “Green Machining” or “Environmental Benign Manufacturing”. Manufacturing must be sustainable, but not only in terms of sustaining a certain level of environmental parameters. It must be sustainable in terms of performance and quality of both products (including services) and processes, safety of people (workers and other people affected by the manufacturing process or facilities and their products) and the related facilities and infrastructure. Maintenance of manufacturing facilities is important to sustain the quality of processes and safety. The following research topics are included in this research action: x x x x
Real-time Life Cycle Assessment Cost Based Product Lifecycle Management (PLM) Maintenance Concept for Sustainability Predictive maintenance
x x x x
Quality Embedded Manufacturing Additive forming processes for manufacturing Sustainable Data Management Integrative Logistics Tools for Supply Chain Improvement
Scarce Resources Management Manufacturing is strictly dependent on continuous flows of materials and energy. These materials are not infinite. Enterprises aim not only to survive, but also to grow in the market; the population and its consumptions are growing as well, but that means evidently a further growth of consumption of energy and materials. This situation requires a new way of thinking where one sees the end of the “first life” of products not as a problem but as a resource. Today a lot of reusing technologies have been investigated but we strongly need a reference model for material reuse optimization. Recycling is the second feasible option: waste materials should return to supply chains to be used as raw materials, sources of energy or to replace un-renewable natural resources (minerals and fossil fuels). The following research topics are included in this research action: x x
Material Re-use Optimization. Resource Recovery from Alternative Fuels and Raw Materials.
Sustainable Lifecycle of products and production systems Sustainability of manufacturing is more and more affected by lifecycle considerations (Design, Production, Use, Retirement and EOL of products). Sustainable manufacturing is not only “Green Machining” or “Environmental Benign Manufacturing”. Manufacturing must be sustainable, but not only in terms of sustaining a certain level of environmental parameters. It must be sustainable in terms of performance and quality of both products (including services) and processes, safety of people (workers and other people affected by the manufacturing process or facilities and their products) and the related facilities and infrastructure. Maintenance of manufacturing facilities is important to sustain the quality of processes and safety. The following research topics are included in this research action: x x x x
Real-time Life Cycle Assessment Cost Based Product Lifecycle Management (PLM) Maintenance Concept for Sustainability Predictive maintenance
Sustainable Product and Production A sustainable product and production system will contribute to the modernisation of industry by improving the quality of product information and ease of access to information at the design, production, utilization and end of life stages. Such a system will give us a less resource intensive society and a more competitive industry. Material re-cycling can be significantly improved when origin information is embedded in the products More knowledge-intensive products make it possible to optimise utilisation of resources (especially energy) during the product lifecycle. Improved product traceability, which is important for discovering manufacturing errors and other quality-related issues, will help
Sustainable Product and Production A sustainable product and production system will contribute to the modernisation of industry by improving the quality of product information and ease of access to information at the design, production, utilization and end of life stages. Such a system will give us a less resource intensive society and a more competitive industry. Material re-cycling can be significantly improved when origin information is embedded in the products More knowledge-intensive products make it possible to optimise utilisation of resources (especially energy) during the product lifecycle. Improved product traceability, which is important for discovering manufacturing errors and other quality-related issues, will help
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to improve competitiveness. Traceability in logistics makes it possible to optimise stock utilisation, thus reducing material waste and transport costs. The following research topics are included in this research action: x x x x x x x x x
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x x x x x x x x x
Green Controller for Machining Sustainability Metrics Sustainability workshops Sustainable Packaging Optimization of Electronic Sustainability Materials re-use optimization Sustainable Supply Chain Design Management of hazardous substances in manufacturing EOL management supporting technologies
Sustainable Businesses Nowadays sustainability is a challenging key business imperative that calls for a new paradigm of thinking and acting. Sustainability is complex to manage due to the holistic nature of sustainability concepts that embed environmental, social and business aspects that are not independent but instead intertwine in tradeoffs. Enterprises must manage all these conflicting aspects of sustainability in an integrated manner, focusing not only on environmental or social performances, but also on sustainability of business. A shift to sustainability will only occur if it will not be costly and disadvantageous, but sound and attractive from an economical point of view. There is a need to reach the so-called triple bottom line objectives: profitable growth, environmental friendliness, social responsibility. Enterprises, especially SMEs, can only achieve this by developing new business models and new methods and tools as well as implementing new working approaches. The following research topics are included in this research action: x x x x x x x x
to improve competitiveness. Traceability in logistics makes it possible to optimise stock utilisation, thus reducing material waste and transport costs. The following research topics are included in this research action:
Sustainable Businesses Nowadays sustainability is a challenging key business imperative that calls for a new paradigm of thinking and acting. Sustainability is complex to manage due to the holistic nature of sustainability concepts that embed environmental, social and business aspects that are not independent but instead intertwine in tradeoffs. Enterprises must manage all these conflicting aspects of sustainability in an integrated manner, focusing not only on environmental or social performances, but also on sustainability of business. A shift to sustainability will only occur if it will not be costly and disadvantageous, but sound and attractive from an economical point of view. There is a need to reach the so-called triple bottom line objectives: profitable growth, environmental friendliness, social responsibility. Enterprises, especially SMEs, can only achieve this by developing new business models and new methods and tools as well as implementing new working approaches. The following research topics are included in this research action: x x x x x x x x
Sustainable SMEs Exploiting Disruptive Innovation for sustainability Integrated Service Supplier Development Product-Service Engineering Alignment of IT and business strategies Multi-dimensional inventory management Lean Management for Service Industries New workplaces for Aging and Disabled Workers
References
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Taisch, M., Cassina, J., Cammarino, B., Terzi, S., Duque, N., Cannata, A., Urgo, M., Garetti, M., Centrone, D., Ibarbia, J. A., Kiritsis, D., Matsokis, A., Rolstadas, A., Moseng, B-, Oliveira, M., Osteras, T., Vodicka, M., Bunse, K., Cagnin, C., Konnola, T., Oedekoven, D., Bauhoff, F., Trebels, J., Hirsch, T., Kleinert, A., Carpanzano, E-, Paci, A., Fornasiero, R., Chiacchio, M., Rusinà, F., Checcozzo, R., Pirlet, A., Brülhart, M., Ernst, F. (2010): Action Roadmap on Key Areas 1, 2 and 3, IMS2020 project report, Milano, March 2010.
Green Controller for Machining Sustainability Metrics Sustainability workshops Sustainable Packaging Optimization of Electronic Sustainability Materials re-use optimization Sustainable Supply Chain Design Management of hazardous substances in manufacturing EOL management supporting technologies
Sustainable SMEs Exploiting Disruptive Innovation for sustainability Integrated Service Supplier Development Product-Service Engineering Alignment of IT and business strategies Multi-dimensional inventory management Lean Management for Service Industries New workplaces for Aging and Disabled Workers
References
Taisch, M., Cassina, J., Cammarino, B., Terzi, S., Duque, N., Cannata, A., Urgo, M., Garetti, M., Centrone, D., Ibarbia, J. A., Kiritsis, D., Matsokis, A., Rolstadas, A., Moseng, B-, Oliveira, M., Osteras, T., Vodicka, M., Bunse, K., Cagnin, C., Konnola, T., Oedekoven, D., Bauhoff, F., Trebels, J., Hirsch, T., Kleinert, A., Carpanzano, E-, Paci, A., Fornasiero, R., Chiacchio, M., Rusinà, F., Checcozzo, R., Pirlet, A., Brülhart, M., Ernst, F. (2010): Action Roadmap on Key Areas 1, 2 and 3, IMS2020 project report, Milano, March 2010.
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to improve competitiveness. Traceability in logistics makes it possible to optimise stock utilisation, thus reducing material waste and transport costs. The following research topics are included in this research action: x x x x x x x x x
4.
to improve competitiveness. Traceability in logistics makes it possible to optimise stock utilisation, thus reducing material waste and transport costs. The following research topics are included in this research action: x x x x x x x x x
Green Controller for Machining Sustainability Metrics Sustainability workshops Sustainable Packaging Optimization of Electronic Sustainability Materials re-use optimization Sustainable Supply Chain Design Management of hazardous substances in manufacturing EOL management supporting technologies
Sustainable Businesses Nowadays sustainability is a challenging key business imperative that calls for a new paradigm of thinking and acting. Sustainability is complex to manage due to the holistic nature of sustainability concepts that embed environmental, social and business aspects that are not independent but instead intertwine in tradeoffs. Enterprises must manage all these conflicting aspects of sustainability in an integrated manner, focusing not only on environmental or social performances, but also on sustainability of business. A shift to sustainability will only occur if it will not be costly and disadvantageous, but sound and attractive from an economical point of view. There is a need to reach the so-called triple bottom line objectives: profitable growth, environmental friendliness, social responsibility. Enterprises, especially SMEs, can only achieve this by developing new business models and new methods and tools as well as implementing new working approaches. The following research topics are included in this research action: x x x x x x x x
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Sustainable Businesses Nowadays sustainability is a challenging key business imperative that calls for a new paradigm of thinking and acting. Sustainability is complex to manage due to the holistic nature of sustainability concepts that embed environmental, social and business aspects that are not independent but instead intertwine in tradeoffs. Enterprises must manage all these conflicting aspects of sustainability in an integrated manner, focusing not only on environmental or social performances, but also on sustainability of business. A shift to sustainability will only occur if it will not be costly and disadvantageous, but sound and attractive from an economical point of view. There is a need to reach the so-called triple bottom line objectives: profitable growth, environmental friendliness, social responsibility. Enterprises, especially SMEs, can only achieve this by developing new business models and new methods and tools as well as implementing new working approaches. The following research topics are included in this research action: x x x x x x x x
Sustainable SMEs Exploiting Disruptive Innovation for sustainability Integrated Service Supplier Development Product-Service Engineering Alignment of IT and business strategies Multi-dimensional inventory management Lean Management for Service Industries New workplaces for Aging and Disabled Workers
References
4.
Taisch, M., Cassina, J., Cammarino, B., Terzi, S., Duque, N., Cannata, A., Urgo, M., Garetti, M., Centrone, D., Ibarbia, J. A., Kiritsis, D., Matsokis, A., Rolstadas, A., Moseng, B-, Oliveira, M., Osteras, T., Vodicka, M., Bunse, K., Cagnin, C., Konnola, T., Oedekoven, D., Bauhoff, F., Trebels, J., Hirsch, T., Kleinert, A., Carpanzano, E-, Paci, A., Fornasiero, R., Chiacchio, M., Rusinà, F., Checcozzo, R., Pirlet, A., Brülhart, M., Ernst, F. (2010): Action Roadmap on Key Areas 1, 2 and 3, IMS2020 project report, Milano, March 2010.
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Green Controller for Machining Sustainability Metrics Sustainability workshops Sustainable Packaging Optimization of Electronic Sustainability Materials re-use optimization Sustainable Supply Chain Design Management of hazardous substances in manufacturing EOL management supporting technologies
Sustainable SMEs Exploiting Disruptive Innovation for sustainability Integrated Service Supplier Development Product-Service Engineering Alignment of IT and business strategies Multi-dimensional inventory management Lean Management for Service Industries New workplaces for Aging and Disabled Workers
References
Taisch, M., Cassina, J., Cammarino, B., Terzi, S., Duque, N., Cannata, A., Urgo, M., Garetti, M., Centrone, D., Ibarbia, J. A., Kiritsis, D., Matsokis, A., Rolstadas, A., Moseng, B-, Oliveira, M., Osteras, T., Vodicka, M., Bunse, K., Cagnin, C., Konnola, T., Oedekoven, D., Bauhoff, F., Trebels, J., Hirsch, T., Kleinert, A., Carpanzano, E-, Paci, A., Fornasiero, R., Chiacchio, M., Rusinà, F., Checcozzo, R., Pirlet, A., Brülhart, M., Ernst, F. (2010): Action Roadmap on Key Areas 1, 2 and 3, IMS2020 project report, Milano, March 2010.
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