Industrial IT, 800xA - System, Automated Installation - AoteWell

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IndustrialIT 800xA - System System Version 4.1

Automated Installation

IndustrialIT 800xA - System System Version 4.1

Automated Installation

NOTICE The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 72/23/EEC. Copyright © 2003-2005 by ABB. All rights reserved. Release: Document number:

June 2005 3BSE034679R4101

TRADEMARKS All rights to trademarks reside with their respective owners.

TABLE OF CONTENTS About This Book General ..............................................................................................................................9 Intended User.....................................................................................................................9 Use of Warning, Caution, Information, and Tip Icons ......................................................9 Document Conventions ...................................................................................................10 Applicable Specifications ................................................................................................11 Related Documentation ...................................................................................................11

Section 1 - Introduction Product Overview ............................................................................................................13 System Checker ...............................................................................................................14 Prerequisites and Requirements ......................................................................................14 Principal Workflow..........................................................................................................15 Setup Packages.....................................................................................................15 Software Distribution ...........................................................................................16 Manual Procedures ..........................................................................................................16 Visual BASIC 6 ....................................................................................................16 Oracle

.............................................................................................................17

Microsoft Office FrontPage..................................................................................17 User Account Privileges for Building Graphic Displays .....................................17 800xA for Harmony or 800xA for Melody Installation.......................................18

Section 2 - Work Flow Overview..........................................................................................................................19 Basic Steps.......................................................................................................................20 Preparation ...........................................................................................................21 System Planning...................................................................................................21 System Installation ...............................................................................................22 3BSE034679R4101

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Table of Contents

Section 3 - Preparation System Overview ............................................................................................................ 26 Applications ......................................................................................................... 26 Node Types .......................................................................................................... 27 Basic Node Types ............................................................................... 27 Combined Node Types........................................................................ 28 Configuration Rules ............................................................................................. 29 Generic Configuration Rules .............................................................. 29 Domains Versus Workgroups.............................................................. 31 Windows XP Professional Versus Windows Server (2000 or 2003) .. 32 Optimized System Configurations...................................................... 33 Engineering Systems........................................................................... 33 Network Setup ..................................................................................................... 34 Installation Preparations.................................................................................................. 36 Removable Media ................................................................................................ 36 Pre-Installed Computers ...................................................................................... 37 Acquiring Installation Data.................................................................................. 38

Section 4 - System Planning System Planning.............................................................................................................. 41 Installing the System Installer.............................................................................. 42 Media Type .......................................................................................................... 44 Use the Installation CDs or DVDs...................................................... 45 Set Up a New File Server.................................................................... 45 Use an Existing File Server................................................................. 46 System Details ..................................................................................................... 46 Set the Option for Using Pre-Installed Computers ............................. 47 Select the Number of Workplaces (Clients)........................................ 47 Select Remote Client Server Options ................................................. 48 Select the Number of Connectivity Servers........................................ 48 Specifying Connectivity Server Options............................................. 49 Select Fieldbus Integration Options.................................................... 50

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Table of Contents

Set PC, Network and Software Monitoring Options...........................50 Set Production Management Options..................................................51 Set Information Management Options ................................................52 Set Production Management and Information Management Combinations................................................................53 Set Asset Optimization Options ..........................................................54 Set Engineering Options for the Engineering Workplaces..................55 Aspect Server Redundancy .................................................................55 Set Aspect Server Options...................................................................56 Set AC 800M Connect Combinations .................................................56 Select the System Network Options....................................................56 Summary of Selected Nodes ...............................................................57 System-Wide Settings ..........................................................................................57 Specify General System-Wide Settings ..............................................57 Enter User Names and Passwords, and Add Users to User Groups....59 Name the System Nodes .....................................................................60 Define Network Redundancy and Control Network Areas.................61 Define Computer IP Addresses ...........................................................62 Summary of System Configuration Parameters ..................................63 Setup Package Generation....................................................................................63 View Fact Sheets .................................................................................64

Section 5 - System Installation Setting up a Node ............................................................................................................66 Node Order...........................................................................................................66 Installing Windows...............................................................................................67 Installing the System Installer ..............................................................................68 Configuring Windows ..........................................................................................69 Selecting Netset File ...........................................................................69 Configuring Network Setup ................................................................70 Configuring Windows Components ....................................................70 Domain or Workgroup ........................................................................71 Joining Workgroup..............................................................................71

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Table of Contents

Joining Domain................................................................................... 71 Creating Domain................................................................................. 72 Configuring Service Account ............................................................. 72 Configuring User Groups.................................................................... 72 Configuring Users............................................................................... 72 Verifying Base System (Installing Third Party Software) ................................... 73 Using System Checker........................................................................ 73 Finishing System Checker .................................................................. 74 Installing Industrial IT 800xA ............................................................................. 75 Configuring Industrial IT 800xA ......................................................................... 76 Using Aspect Configuration Wizard................................................... 76 Generating System Report ................................................................................... 77

Appendix A - Third Party Software Introduction ..................................................................................................................... 79

Appendix B - File Server Setup Introduction ..................................................................................................................... 87 File Server Structure........................................................................................................ 88

Appendix C - System Configurations Introduction ..................................................................................................................... 91 System Configurations .................................................................................................... 91

INDEX

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About This Book General This book describes how to install and set up the Industrial IT 800xA System software using the System Installer, a semiautomated installation program. The person performing these procedures must have Windows ® administrator privileges.

Intended User This book is intended for software administrators with experience with process control systems and Microsoft ® Windows operating systems. In general, Microsoft Windows functions are not described in this instruction.

Use of Warning, Caution, Information, and Tip Icons This publication includes Warning, Caution, and Information where appropriate to point out safety related or other important information. It also includes Tip to point out useful hints to the reader. The corresponding symbols should be interpreted as follows: Electrical warning icon indicates the presence of a hazard which could result in electrical shock. Warning icon indicates the presence of a hazard which could result in personal injury. Caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment/property.

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Document Conventions

About This Book

Information icon alerts the reader to pertinent facts and conditions. Tip icon indicates advice on, for example, how to design your project or how to use a certain function. Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.

Document Conventions The following conventions are used for the presentation of material:

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The words in names of screen elements (for example, the title in the title bar of a window, the label for a field of a dialog) are initially capitalized.



Capital letters are used for the name of a keyboard key if it is labeled on the keyboard. For example, press the ENTER key.



Lowercase letters are used for the name of a keyboard key that is not labeled on the keyboard. For example, the space bar, comma key, and so on.



Press CTRL+C indicates that you must hold down the CTRL key while pressing the C key (to copy a selected object in this case).



Press ESC E C indicates that you press and release each key in sequence (to copy a selected object in this case).



The names of push and toggle buttons are boldfaced. For example, click OK.



The names of menus and menu items are boldfaced. For example, the File menu. –

The following convention is used for menu operations: MenuName > MenuItem > CascadedMenuItem. For example: select File > New > Type.



The Start menu name always refers to the Start menu on the Windows Task Bar.

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About This Book



Applicable Specifications

System prompts/messages are shown in the Courier font, and user responses/input are in the boldfaced Courier font. For example, if you enter a value out of range, the following message is displayed: Entered value is invalid. The value must be 0 to 30.

You may be told to enter the string TIC132 in a field. The string is shown as follows in the procedure: TIC132

Variables are shown using lowercase letters. sequence name

Applicable Specifications This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 72/23/EEC.

Related Documentation The following is a listing of documentation related to the 800xA System that is referred to in this instruction. Category Installation

Other

Title

Description

Industrial IT, 800xA - System, Installation

3BSE034678R4101

Industrial IT, 800xA - System, Post Installation

3BUA000156R4101

Industrial IT, 800xA - System, System Checker

3BSE041447R4101

Industrial IT, 800xA - System, Automation System Network, Design and Configuration

3BSE034463R4101

Industrial IT, 800xA - System, Administration and Security

3BSE037410R4101

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Related Documentation

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About This Book

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Section 1 Introduction Product Overview A new system installation can be executed either semiautomatically using the System Installer as described in this instruction, or manually as described in Industrial IT, 800xA - System, Installation, and Industrial IT, 800xA - System, Post Installation. The System Installer is more efficient since it performs many of the of the timeconsuming and difficult tasks, making sure the software in installed in the correct order, the desired configurations are supported, etc. The System Installer is a collection of tools to ease the planning, installation, and post installation of the 800xA System. The System Installer makes it possible to: •

Specify system details: Plans the desired system configuration.



Install and Configure the Windows Operating System.



Verify Base system: Control if hardware and software requirements are fulfilled, and install missing software.



Install the Industrial IT 800xA System software.



Configure the Industrial IT 800xA System software. Perform a post installation of the installed 800xA System software.



Generate System Report: Provides a comprehensive installation report.

The icons in the installation program change appearance depending on installation progress. Initially, they are gray. When you use a wizard or tool, its icon turns green. When completed, the icon turns blue.

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System Checker

Section 1 Introduction

System Checker The System Checker delivered with 800xA System Version 4.1 has more features than those described in this instruction. It is designed for the purpose of checking, verifying, documenting, and troubleshooting an 800xA System. It includes the following: • • • •

Node Report tool. System Checker tool. System Information Collector tool. System Report tool.

The System Checker supports 800xA System Versions 3.x and 4.x. It also supports System Baseline 2.x with some limitations. Those limitations, as well as the installation and use of the System Checker is described in Industrial IT, 800xA System, System Checker.

Prerequisites and Requirements Refer to Third Party Hardware Products Verified for Industrial IT System 800xA for a list of hardware verified for use with the 800xA System. This document can be accessed from ABB Solutions Bank at: http://solutionsbank.us.abb.com/ Appendix A, Third Party Software details the third party software (including hot fixes and service packs) that has been evaluated for use with the 800xA System. The 800xA System has been found to be fully compatible and functional with this software as of the date of this document. Refer to ABB Solutions Bank for an up-todate, comprehensive listing of all software that has been evaluated including service packs and hot fixes released following the 800xA System release. The complete list of software can be found at: http://solutionsbank.us.abb.com/ Microsoft service packs and hot fixes can be downloaded from: www.microsoft.com

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Section 1 Introduction

Principal Workflow

Principal Workflow The basic steps in the workflow are outlined in Section 2, Work Flow. The workflow is divided into three major steps: •

Preparations: Section 3, Preparation provides information on the necessary system preparations, requirements, and considerations.



System planning: Section 4, System Planning describes how to use a computer to specify the system configuration. Based on this information, setup packages are generated for each node in the planned system.



System installation and configuration (post installation): Section 5, System Installation describes how to distribute the relevant setup package to a node, where it is used to control the installation and configuration of the necessary software. This step is repeated for each node in the system.

Setup Packages Setup packages are distributed to each node in the system using removable media, such as floppy disks or a USB flash memory stick. A file server can also be used to load the 800xA System portion of the installation. Generated setup packages can be stored on a network share on a file server instead of removable media; however, each setup package must be copied to a floppy disk or all setup packages must be copied to a USB flash memory stick. This is necessary for the Windows installation and configuration portion of the installation. The setup packages must be on floppy disks to install Windows. If Windows is preinstalled, either floppy disks or a USB flash memory stick may be used during Windows configuration.

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Software Distribution

Section 1 Introduction

Software Distribution The setup package will also contain information on which media the software is distributed. You can use either: •

DVDs or CDs: DVD is the recommended media type, so that it is not necessary to handle a large number of CDs.



Network share on a file server: Either set up a new file server or use an existing one. Refer to Appendix B, File Server Setup for more information. It is recommended to set up a new file server, since it must have exactly the same folder names and folder structure as the distribution DVDs. Refer to File Server Structure on page 88 for more information.

Manual Procedures Not all installations and procedures can be completed with the System Installer. Manual procedures that must be performed, if necessary, are: • • • • •

Visual BASIC 6. Oracle. Microsoft Office FrontPage. User Account Privileges for Building Graphic Displays. 800xA for Harmony or 800xA for Melody Installation.

Visual BASIC 6 All nodes that use the Graphics Builder, and the Primary Aspect Server node need a Professional or Enterprise Edition of Visual BASIC 6.0 with Service Pack 6. Visual BASIC 6.0 must be purchased from ABB or from another vendor and manually installed. Visual BASIC Service Pack 6 will be installed by the System Checker as described under Verifying Base System (Installing Third Party Software) on page 73. Follow the installation procedure provided with Visual BASIC. It is recommended to use the typical installation alternative for Visual BASIC 6.0. It is also recommended to use the default values when installing the Service Pack via the System Checker.

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Section 1 Introduction

Oracle

Oracle Oracle 9 server software is required for the Information Management historical services. Oracle 8 Client software is required if the IM Server (Version 4.1) will interact with History Services on a Unix-based Enterprise Historian 2.2/n server. This is because Enterprise Historian is based on Oracle 7, and Oracle 9 can not communicate directly with Oracle 7. If the IM Server (Version 4.1) will interact with History Services on a Unix-based Enterprise Historian 2.2/n server, then the Oracle 8 Client must be installed before Oracle 9. The Oracle 8 Client can not be installed after Oracle 9. Therefore, if there is any intention of using the Oracle 8 Client, install it before Oracle 9. Refer to Industrial IT, 800xA - System, Installation for instructions on installing Oracle software.

Microsoft Office FrontPage Microsoft Office FrontPage must be installed on every node to be used to develop Manufacturing Management IForms. The IForm Developer node is used for the engineering of Intelligent Forms (IForms) and other configuration functions. This software is available from any Microsoft reseller. Follow the installation procedure described in the documentation provided by Microsoft. For hot fixes related to Microsoft software that the 800xA System software has been found to be fully compatible and functional with at the time of system release, refer to Appendix A, Third Party Software.

User Account Privileges for Building Graphic Displays Any user that will build Graphic Displays on a node in a domain must belong to the Power User local user group. This is not described in the Aspect Configuration Wizard. Instead, refer to Industrial IT, 800xA - System, Administration and Security for information on how to add users to this group.

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800xA for Harmony or 800xA for Melody Installation

Section 1 Introduction

800xA for Harmony or 800xA for Melody Installation A local service account must be created and used for the installation of SQL Server and 800xA for Harmony or 800xA for Melody. This account is required on all 800xA for Harmony or 800xA for Melody Connectivity Server nodes in the system. For information on how to create the accounts, and for further prerequisite installation requirements, refer to Industrial IT, 800xA - System, Installation. When installing 800xA for Harmony or 800xA for Melody using the local service account, there is a possible error when creating the system. If the User software Settings are set during installation, IndustrialITAdmin and IndustrialITUser are created as local groups and this sets the permissions on the folders. When creating a system logged onto the domain, certain import files will not load due to permission errors. Security settings must be rerun after joining the domain, via Configuration Wizard > User Software Settings.

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Section 2 Work Flow Introduction This section outlines the basic steps in the workflow when using the System Installer. These steps are described in more detail in Section 3, Preparation, Section 4, System Planning, and Section 5, System Installation.

Overview Figure 1 and Figure 2 show an overview of system planning and system installation.

TC08006A

Figure 1. System Planning

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Basic Steps

Section 2 Work Flow

TC08007A

Figure 2. System Installation

Basic Steps The basic steps in the workflow are: • • •

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Preparation on page 21. System Planning on page 21. System Installation on page 22.

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Section 2 Work Flow

Preparation

Preparation 1.

Determine the size and scope of the system being set up, including the number of nodes and clients.

2.

Plan the network and domain topology.

3.

Obtain all installation media.

4.

Decide whether or not to use computers with the Windows operating system already installed.

5.

Acquire all the information needed for installation and setup with regard to network parameters, software keys, etc.

6.

Confirm that all required hardware is in place and meets the system requirements.

System Planning 1.

Move to the computer where the system planning will be done, and log on with Administrator privileges.

2.

Install the System Installer.

3.

Select the media type for the setup packages.

4.

Specify the system configuration, including specifying:

3BSE034679R4101

a.

Whether or not to use computers with the Windows operating system already installed (refer to Pre-Installed Computers on page 37).

b.

Number of ordinary clients, and the number of engineering clients in the system.

c.

Number of remote (thin) clients in the system.

d.

Desired Connectivity Servers.

e.

AC 800M options.

f.

800xA for Advant Master options.

g.

800xA for DCI options.

h.

PLC Connectivity options.

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System Installation

Section 2 Work Flow

i.

Fieldbus options.

j.

Whether or not to use Batch Management.

k.

Whether or not to use Manufacturing Management.

l.

Whether or not to use Information Management.

m. Desired Batch and Information Management server combinations.

5.

n.

Whether or not to use Asset Optimization.

o.

Engineering options.

p.

Whether or not the Aspect Server will be redundant.

q.

Whether or not Aspect Servers should be combined with clients.

r.

What to combine the AC 800M Connectivity Server with in the same node.

s.

Whether to use a domain or workgroup, and connected system options.

Specify general system-wide settings, including specifying: a.

Basic node settings.

b.

User settings.

c.

Node names.

d.

(Optionally) Change the default network configuration settings.

e.

(Optionally) Change the default IP address settings.

6.

Generate setup packages for each node in the system.

7.

View fact sheets.

System Installation

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1.

Move to a node in the system. Make sure to set up the nodes in the recommended order (refer to Node Order on page 66).

2.

If the Windows operating system is not already installed, make a silent Windows installation using the relevant setup package. For this step, setup packages must be on floppy disks.

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Section 2 Work Flow

System Installation

3.

From now on, setup packages can be either on floppy disks or a USB flash memory stick.

4.

Log on with Administrator privileges.

5.

Install the System Installer software.

6.

Configure Windows, including: a.

Configuring network setup.

b.

Configuring Windows components.

c.

Joining a Workgroup or domain.

d.

Configuring user groups, users, and the service account.

7.

From now on, setup packages residing on a file server can be used instead of removable media.

8.

Verify that the node fulfills the necessary hardware and software requirements.

9.

Install missing third party software.

10. Install the 800xA System software. 11. Make a post installation of the installed software. This step is supported from the System Installer by its Aspect Configuration Wizard. 12. Generate a system report. 13. Repeat Step 1 to Step 12 for each other node in the system.

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System Installation

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Section 2 Work Flow

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Section 3 Preparation Introduction Before starting the system installation, determine and prepare the following: 1.

Determine the size and scope of the system being set up, including the number of nodes and clients. This is based on what node types you want to have in the system and how many, and also how many standalone clients and remote clients you want to have. For more information, see also: – – – –

2.

System Overview on page 26. Configuration Rules on page 29. Appendix C, System Configurations. Industrial IT 800xA System - System Guide.

Plan the network and domain topology. The network is an integrated part of the 800xA System. The network components depend on fast and reliable communication. For more information, see also: – – –

3.

Domains Versus Workgroups on page 31. Network Setup on page 34. Industrial IT 800xA System - Automation System Network - Design and Configuration.

Make any other necessary preparations. This involves acquiring all the information needed for installation and setup with regard to network parameters, software keys, etc. All installation media must be obtained, and it must be confirmed that all required hardware is in place and meets the system requirements. For more information, refer to Installation Preparations on page 36. After installation, load the license file purchased from ABB.

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System Overview

Section 3 Preparation

System Overview The 800xA System is a distributed set of server and client nodes that reside on a network. Server classes are deployed on nodes - a node is an addressable machine (a PC) in a network. For very small installations, one single node can carry all server categories as well as the client parts of the products. For medium sized systems, certain server functions may be combined on a single node, for example, combined Aspect and Connectivity Server. As installations grow larger, one or several Application Servers may be added to run server parts of the products. Aspect and Connectivity Servers may be redundant.

Applications In an 800xA System, you can install the following: • • • • • • • • • • • • • • • • •

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Process Portal A (always installed). Batch Management. Manufacturing Management. Asset Optimization. Information Management. Engineering Studio. HART Device Integration. FOUNDATION Fieldbus Device Integration. PROFIBUS Device Integration. AC 800M Connect. 800xA for Advant Master. 800xA for Safeguard. 800xA for Harmony. 800xA for Melody. 800xA for MOD 300. 800xA for DCI. PLC Connect.

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Section 3 Preparation

Node Types

Node Types Node types can be broken down into the following categories: • •

Basic Node Types. Combined Node Types.

The maximum number of nodes of each type per 800xA System are listed in Generic Configuration Rules on page 29. Basic Node Types

Basic node types include: •

Domain Server node (not required for single-node systems, or those using workgroups): Runs the Domain Controller and Domain Name System (DNS). Contains matching copies of the user accounts in a given domain.



Aspect Server node: Runs the aspect directory and other services related to object management, object names and structures, security, etc. Redundant Aspect Servers may be implemented on an optional basis. This is also the Domain Controller and DNS when separate Domain Servers are not used.



Connectivity Server node: Runs connect services, providing access to controllers and other data sources. Redundant (parallel) Connectivity Servers may be implemented on an optional basis.



Application Server node: Application servers run the services related to a specific functional area, for example: Batch Management, Information Management, or Asset Optimization. Application Servers require Windows Server 2003 or Windows 2000 Server. Application Servers include: – – – – –

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Batch Server: runs Batch Management. MM Server: runs Manufacturing Management (Windows Server 2003 only). IM Server: runs Information Management. AO Server: runs Asset Optimization. Other applications: such as large SoftPoint and Calculation Server applications, 800xA for Harmony Configuration Server, 800xA for Melody Configuration Server, integrated third party applications, etc.

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Node Types

Section 3 Preparation



Remote Client Server node: Provides terminal server functionality to connect to remote workplaces.



Client node: Runs workplace functionality, such as operator and engineering workplaces, including Batch, MM, IM, and AO Clients. All node types except the Domain Server node include client functionality. These clients are referred to as server based clients.



Information Management Consolidation node: The Information Management Consolidation node allows for consolidating historical data from IM Servers in other systems on one node.

Combined Node Types



In order to optimize the cost/performance ratio for a particular installation, certain server functions can be combined in the same node. Depending on what functions are combined, there are different limitations to system sizes. Approved combinations are: – – – –

AS + CS: Aspect and Connectivity Server. AS + CS + AO: Aspect, Connectivity, and AO Server. Batch + IM + MM: Batch, IM, and MM Server. Single node engineering system.

Other elements of the 800xA System include: •

Controllers: Run applications for real-time process control. Controllers connect to the control network.



I/O Systems: Provide the interface to process transducers. I/O stations connect to controllers, either directly, or via fieldbuses.



Network and Network Devices: Support communication between the various system nodes, as well as communication outside the system (via plant intranet, or the Internet). The 800xA System uses three networks: – – –

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Control network. Client/server network. Plant network (intranet).

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Section 3 Preparation

Configuration Rules

Configuration Rules Configuration rules that must be taken into account when planning the system are: • • • • •

Generic configuration rules. Domains versus workgroups. Windows XP Professional versus Windows Server (2000 or 2003). Optimized system configurations. Engineering systems.

Generic Configuration Rules



Refer to Table 1 for the maximum number of nodes of each type per system. Table 1. Maximum Node Types Per System1 Node

Class Servers

Type Domain Servers Aspect Servers Connectivity Servers AC 800M PROFIBUS Device Integration HART Device Integration FF Device Integration PLC Connect 800xA for Advant Master 800xA for Harmony 800xA for Melody 800xA for MOD 300 800xA for SafeGuard 800xA for DCI

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Max Per System

Out of Which

1 (2) 1 (2 or 3) 12 (24)

— — — 8 (16) 8 (16) 8 (16) 8 (16) 8 (16) 6 (12) 3 (6) 8 (16) 3 (6) — 4 (8)

Comment — — — — — — — — Maximum 2 (4) per MB300 Network. — — — Refer to 800xA for Advant Master. —

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Configuration Rules

Section 3 Preparation

Table 1. Maximum Node Types Per System1 (Continued) Node Class Servers (continued)

Type Application Servers Batch IM AO MM

Max Per System

Out of Which

10

— 1 (2) 6 4 1

Other applications Remote Client Servers Combined AS + CS AS + CS + AO

Clients

Remote Clients AC 800M Controllers Nodes per network area

Batch + IM + MM Rich Clients Operator Workplaces Batch Workplaces MM Workplaces IM Workplaces Engineering Workplaces Remote Clients Per Remote Client Server Per system Per Connectivity Server Client/Server network Control network Combined system network

2 2 — 1 (2)

— — —

1 (2)



1 40

— — 40 40 40 40 10 — 8

15 — 75

All Programs > ABB Industrial IT 800xA > System > System Installation Shell > Setup a new System If using the Start menu, a prompt will appear asking to create a new setup package. Make sure to deselect the I have created a setup package already, I want to run it to setup this computer check box and continue. Besides the Setup a new system option, there are shortcuts to Continue system installation and System utilities. If an ongoing installation is cancelled, it can be continued from where it left off by selecting Continue system installation. Do not start an activity from the tools supplied as submenu items in the System utilities folder.

6.

Continue with Media Type.

Media Type The following options are available for selecting the media type as shown in Figure 8:

TC08140A

Figure 8. Media Selection

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Section 4 System Planning

Media Type



Use the Installation CDs or DVDs: Select I want to use CD/DVD to install my system to use the installation CDs or DVDs.



Set Up a New File Server: Select I want to set up this server to distribute the installation software to set up a new file server.



Use an Existing File Server: Select I want to use an existing server to distribute the installation software to use an existing server; that is, a file server has already been set up. The appearance of the next dialog to appears depends on the selection in this dialog. For more information on file server options, refer to Appendix B, File Server Setup.

Use the Installation CDs or DVDs

1.

Select I want to use CD/DVD to install my system.

2.

Click CD if using CDs or DVD if using DVDs (DVD is the preferred installation media).

3.

Continue with System Details on page 46.

Set Up a New File Server

1.

Select I want to set up this server to distribute the installation software.

2.

Click CD if using CDs or DVD if using DVDs (DVD is the preferred installation media).

3.

A Browse for Folder dialog appears asking for a folder location. Browse to a folder on the local hard disk. Do not use a folder on a mounted disk, since it will be regarded as an existing file server. The selected folder must also be public; that is, no specific user privileges or passwords can be required for access.

4.

The System Installer will copy the complete software distribution to the specified folder, and create the correct folder structure.

5.

Continue with System Details on page 46.

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System Details

Section 4 System Planning

Use an Existing File Server

When using an existing file server, it must have exactly the same folder names and folder structure as the distribution DVDs (refer to File Server Structure on page 88. The network share where the file server resides must be public; that is, no specific user privileges or passwords can be required for access. 1.

Select I want to use an existing server to distribute the installation software.

2.

Click Server as media type.

3.

A Browse for Folder dialog appears asking for the file server location. If it is not possible to browse to the file server share, then enter a Universal Naming Convention (UNC) path manually. Do not use a previously mapped network drive. A UNC path has the following syntax: \\\ For example: \\PC123\File Server

4.

The System Installer will check that the complete software distribution exists in the specified folder, otherwise a warning will appear.

5.

Continue with System Details on page 46.

System Details Use the System Planner to specify the desired system configuration. The wizard consists of a series of dialogs in which relevant information is specified. It then generates setup packages for each node in the planned system. If setting up a system with a single engineering node, not all dialogs described here will be shown. Some will be merged with fewer options.

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Section 4 System Planning

System Details

Set the Option for Using Pre-Installed Computers

Use the Use computers with Windows pre-installed check box in the Set the Option for Using Pre-installed Computers dialog to select whether or not computers with the Windows Operating System already installed will be used. For more information on pre-installed computers, refer to Pre-Installed Computers on page 37. The installation sequence will differ depending on whether or not Windows is preinstalled in the computers. If the selection is not to use pre-installed computers, bootable Windows installation media must be available, and any required drivers, such as video and network drivers. Select the Number of Workplaces (Clients)

Use the Select the Number of Workplaces dialog (Figure 9) to specify the number of Operator Workplaces, and also the number of Engineering Workplaces in the system.

TC08141A

Figure 9. Select the Number of Workplaces Dialog

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System Details

Section 4 System Planning



Include Server-Based Workplaces. When a Workplace is combined with a Server in a node, then that Workplace is referred to as a Server-Based Workplace.



Exclude remote (thin) clients. Those will be selected in the next dialog. The number of Workplaces depends on how many Server nodes will be set up in the system, how many of those that will be combined with clients (Server-Based Workplaces), and how many standalone Workplaces are desired (refer to Section 3, Preparation for more information).

The system can also be set up with a Single Engineering node. It will include an Engineering Workplace. Select Remote Client Server Options

Use the Select Remote Client Server Options dialog to specify the number of remote (thin) clients in the system. Each remote client requires one Windows 2003 Terminal Server. Select the Number of Connectivity Servers

Use the Select the Number of Connectivity Servers dialog (Figure 10) to specify the desired Connectivity Servers.

TC08142A

Figure 10. Select the Number of Connectivity Servers Dialog

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System Details



If the system is being set up with a Single Engineering node, then it is only necessary to select which types of Connectivity Servers to have in that node.



Each type of Connectivity Server is used to connect to a certain type of controller. The exception is the PLC Connect Connectivity Server. It can be used to connect to a wide range of controllers.



Select how many of each type of Connectivity Server the system will have and whether the selected Connectivity Servers are to be redundant. Some Connectivity Server types can be combined in a node. This will be specified later. Depending on how many Connectivity Servers are selected of a certain type, more or fewer of the other types can be selected. Not all types can be mixed. For information on supported combinations, refer to Configuration Rules on page 29. If 800xA for Safeguard will be installed, then Advant Master Connectivity Servers must be selected, as 800xA for Safeguard is dependant on 800xA for Advant Master.

Specifying Connectivity Server Options

For each of the following Connectivity Servers selected, a dialog with possible options will appear. •

AC 800M. Select the purchased options. If Use Base Software for Soft Control is selected in the Set AC 800M Options dialog, an extra Connectivity Server will be generated, because this option should not be part of any other nodes.

• • • •

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800xA for Advant Master. Select the purchased options. 800xA for Safeguard. Select the purchased options. 800xA for DCI. Select a unique node number. PLC Connect. Select the purchased options.

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Section 4 System Planning

Select Fieldbus Integration Options

Use the Set Fieldbus Integration Options dialog (Figure 11) to select which Fieldbus options there will be in the system.

TC08143A

Figure 11. Set Fieldbus Integration Options Dialog

Available are: • • •

HART Device Integration PROFIBUS Device Integration FOUNDATION Fieldbus Device Integration. When selected, specify the number of desired FOUNDATION Fieldbus OPC servers. If desired, these can be combined with the AC 800M Connectivity Server later.

Set PC, Network and Software Monitoring Options

Use the Set PC, Network and Software Monitoring Options dialog to (Figure 12) select whether or not the PC, Network and Software Monitoring Server will run on an existing Connectivity Server or if it requires its own server. If PC, Network and Software Monitoring Runs on Connectivity Server is chosen, select the Connectivity Server from the drop-down list box.

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System Details

TC08144A

Figure 12. Set PC, Network and Software Monitoring Options Dialog Set Production Management Options

Use the Set Production Management Options dialog (Figure 13) to select whether or not to use Batch Management and/or Manufacturing Management in the system.

TC08145A

Figure 13. Set Production Management Options Dialog

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If Batch Management is selected, then set relevant options. Available are: • • • •

Single Server, that is, a non-redundant Batch Server. Redundant Server, that is, a Batch Server with 1 out of 2 redundancy. Specify that Batch Management must run in its own server. Specify the disk partition for the Batch Management Runtime Database.

If Manufacturing Management is selected, then set relevant options. Available are: • •

Use Manufacturing Management. Specify that Manufacturing Management must run in its own server.

Set Information Management Options

Use the Set Information Management Options dialog (Figure 14) to select whether or not to use Information Management in the system.

TC08146A

Figure 14. Set Information Management Options Dialog

If Information Management is selected, then set relevant options. Available are:

52



Redundant Servers (Dual History check box). When selected, choose the number of additional Information Management Servers.



IM Engineering options. Select any purchased options. They will be installed on Engineering nodes.

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Section 4 System Planning

System Details

Set Production Management and Information Management Combinations

The Batch Management Server, Manufacturing Management Server, and Information Management Server can be combined in the same node. Use the Set Production Management and Information Management Combinations dialog (Figure 15) to combine them.

TC08147A

Figure 15. Set Production Management and Information Management Combinations Dialog

Possible combinations include: •

Combine Batch Server with Information Management Server.



Combine Batch Server Manufacturing Management Server.



Combine all Batch Server, Information Management Server, and Manufacturing Management Server.



Operator Workplace in this node: An Operator Workplace will be combined with the Batch Server, Manufacturing Management Server, and/or Information Management Server in the same node (referred to as a Server-Based Client).

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Engineering Workplace in this node: An Engineering Workplace will be combined with the Batch Server, Manufacturing Management Server, and/or Information Management Server in the same node These options may not be available depending on previous selections.

Set Asset Optimization Options

Use the Set Asset Optimization Options dialog (Figure 16) to select whether or not to use Asset Optimization in the system.

TC08148A

Figure 16. Set Asset Optimization Options Dialog

If Asset Optimization is selected, then set relevant options. Available are:

54



Number of Asset Optimization Servers: Select the number of multiple Asset Optimization servers.



Asset Optimization must run in its own server: Choosing this will mean it can not be combined with any AC 800M Connectivity Server.



Asset Optimization options. Select the purchased options.

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Section 4 System Planning

System Details

Set Engineering Options for the Engineering Workplaces

Use the Set Engineering Options for the Engineering Workplaces dialog (Figure 17) to specify Engineering options.

TC08149A

Figure 17. Set Engineering Options for the Engineering Workplaces Dialog



Select which set of Engineering Tools (Basic, Standard, or Professional) were purchased with the system. The selected set will be installed on Engineering nodes.



Select how many Engineering Clients will use AutoCAD.

Aspect Server Redundancy

Use the Aspect Server Redundancy dialog to select whether the Aspect Server will be redundant or not. Available options are: • • •

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Single Server: A nonredundant Aspect Server. Redundant, 1 out of 2: A redundant Aspect Server with 1-out-of-2 redundancy. Redundant, 2 out of 3): A redundant Aspect Server with 2-out-of-3 redundancy.

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Section 4 System Planning

Set Aspect Server Options

Any Aspect Server can be combined with a Workplace in the same node (referred to as a Server-Based Client.) Use the Set Aspect Server Options dialog to select to combine them. This option may not be available depending on previous selections, especially the number of workplaces. Set AC 800M Connect Combinations

Use the Set AC 800M Connect Combinations dialog to select will be combined with the AC 800M Connectivity Server in the same node. Possible combinations include: •

Combine with Aspect Server.



Workplace (Operator/Engineering) in this node: A Workplace will be combined with the AC 800M Connectivity Server in the same node (referred to as a Server-Based Client).



Combine with Asset Optimization Server.



Combine with a PLC Connect.



Combine with the Fieldbus Builder FF OPC Server. Some options may not be available depending on previous selections; for example, the number of clients.

Select the System Network Options

Use the Select the System Network Options dialog (Figure 18) to select whether to use a domain or workgroup for the computers in the system. Available options are: •

Set up a new domain: If selected, select also whether or not to use a redundant domain controller.



Use an existing domain.



Use a workgroup. When deciding on a domain or workgroup, consider the restrictions (refer to Domains Versus Workgroups on page 31 for more information). If selecting an existing domain, it will be necessary to have administrator privileges on the domain in order to join.

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System-Wide Settings

TC08013A

Figure 18. Select the System Network Options Dialog Summary of Selected Nodes

Use the Summary of Selected Nodes dialog to view a list of the system nodes to be set up. If not satisfied, go back and change the selections. After clicking Next, the subsequent set of dialogs is used to specify system-wide settings.

System-Wide Settings System-wide settings are those such as network and node parameters. These will be used later to properly configure Windows. Specify General System-Wide Settings

Use the Specify General System-Wide Settings dialog to specify basic node settings.

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System-Wide Settings



Section 4 System Planning

Enter which domain or workgroup the nodes in the system should belong to. If it was previously selected to create a new domain, this will be the new domain name. If using an existing domain with a domain controller, make sure to enter the correct domain name as well as the hostname of the domain controller.



Enter the service account name and password. This account is used when the system is up and running, and must not be used for installation. The service account must be created by the System Installer; that is, make sure not to use a manually created account. The password must meet complexity requirements. For more information, refer to: http://www.microsoft.com/resources/documentation/WindowsServ/2003/sta ndard/proddocs/enus/Default.asp?url=/resources/documentation/WindowsServ/2003/standard/ proddocs/en-us/504.asp

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Enter the system name, and optionally a short description. (Currently for information purposes only).



Enter the product identification for the Windows installation media. It will be required during the silent installation (only valid when the selection was made to use computers where Windows is not pre-installed).

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Section 4 System Planning

System-Wide Settings

Enter User Names and Passwords, and Add Users to User Groups

Use the Enter User Names and Passwords, and Add Users to User Groups dialog (Figure 19) to specify the user settings. Make sure not to change the Service Account settings.

TC08151A

Figure 19. Enter User Names and Passwords, and Add Users to User Groups Dialog



Add the desired users.



Add relevant user groups.



For each user, enter their passwords and what groups they should belong to. The password must meet complexity requirements. For more information, refer to: http://www.microsoft.com/resources/documentation/WindowsServ/2003/sta ndard/proddocs/enus/Default.asp?url=/resources/documentation/WindowsServ/2003/standard/ proddocs/en-us/504.asp

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The users and user groups will be added to Windows later on during configuration. User information can be copied from the dialog to Excel, edited, and then pasted back into the dialog. To paste the information back to the dialog: 1. Hold down the SHIFT key while clicking in the left edge of each row to select it. 2. Press CTRL+V. When prompted, select whether to add or replace users. Add means to append the new user information to the table, while replace means to update the table with the new information. To make the system secure, it is recommended to require users to change their passwords at first logon. Name the System Nodes

Use the Name the System Nodes dialog to enter the node names (computer names) in the system. If using existing computers where node names and IP addresses are already set, make sure to enter their correct names. Further, the installation procedure depends on each setup package having the same name as the actual node name. Besides node names, it is also possible to enter advanced network settings; that is, change the default network and IP address settings. If the default settings are accepted, continue with Summary of System Configuration Parameters on page 63. Change the advanced settings only if it is necessary to change the defaults and all implications are known. The default setting is a nonredundant combined client/server network and AC 800M control network.

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System-Wide Settings

Define Network Redundancy and Control Network Areas

Use the Define Network Redundancy and Control Network Areas dialog (Figure 20) to change the default network configuration settings. Before changing the default settings, refer to Industrial IT, 800xA - System, Automation System Network - Design and Configuration for details on planning and physical setup for networks and domains.

TC08153A

Figure 20. Define Network Redundancy and Control Network Areas Dialog •

Select whether or not to use a redundant client server network.



Select desired control networks. For each control network, select whether or not to use redundancy, and also the number of connected connectivity servers.

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System-Wide Settings

Section 4 System Planning

Define Computer IP Addresses

Use the Define Computer IP Addresses dialog (Figure 21) to change the default IP address settings for the nodes in the system. Before changing the default settings, refer to Industrial IT, 800xA - System, Automation System Network - Design and Configuration for details on planning and physical setup for networks and domains. Make sure to use the drop-down list boxes to change any settings. Do not manually change individual IP addresses in the table.

TC08154A

Figure 21. Define Computer IP Addresses Dialog

62

1.

Enter the base IP address. All IP addresses will be automatically updated to have the same two leading (left most) fields as the base IP address. The two leading fields of redundant network adapter IP addresses will also be calculated based on the entered base IP address.

2.

For each node type, it is possible to change: a.

Client/Server network area number. The third field in the IP addresses for the node type is calculated based on this number.

b.

Node number. The fourth field in the IP addresses for the node type is based on this number.

c.

Control network area number (if present).

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Section 4 System Planning

Setup Package Generation

Summary of System Configuration Parameters

Use the Summary of System Configuration Parameters dialog to view a list of the network settings to be set up for the nodes in the system. If not satisfied, go back and change the selections. After clicking Next, the subsequent set of dialogs is used to create Setup Packages.

Setup Package Generation After specifying the system configuration, the next part is to create setup packages based on the entered information. For each node, a specific setup package will be generated. These packages will later be used to set up the nodes in the system as specified. Use the Setup Package Generation dialog to select which media type will be used for distributing the setup packages. Available options are: •

Removable media: Floppy disks or a USB flash memory stick. One floppy disk is needed for each setup package. Upon continuing, a prompt will ask for the media location.



Other (browse): The setup packages will be saved on a server share. Upon continuing, a prompt will ask for a folder location on the server share. If previously selected to distribute the system software via a file server, then save the setup packages on the suggested file server location.



Single node: No media is necessary when the system consists of a single node. The setup package will be saved locally on the node.

Media considerations: •

If using a server share, each setup package (the files in a node folder) will need to be copied to a floppy disk or all folders to a USB flash memory stick. This is necessary for the Windows installation and configuration part.



To install Windows in the computers, the setup packages have to be on floppy disks. If Windows is pre-installed in the computers, use either floppy disks or a USB flash memory stick during Windows configuration.

After the media type is selected, the setup packages will be generated.

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Setup Package Generation

Section 4 System Planning

If removable media was selected, make sure to label the media for each node. If the creation of a floppy disk fails, the information can be copied to another floppy disk by going to the: %TEMP%\IIT800xA Setup Package

folder. The information file for the failed floppy disk can be retrieved and copied to a new floppy disk. View Fact Sheets

To help setup the system, a fact sheet will be created for each node. Use this dialog to access and print them. The fact sheets are saved locally on the node used for system planning. It is recommended to back them up to a safe location, such as a server share.

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Section 5 System Installation Introduction After the system is planned setup packages have been created for each node in the system, it is possible to start to install the system. The setup packages now should be on removable media, such as floppy disks or a USB flash memory stick. System installation works as follows: •

Move to a node in the system and use the removable media with the setup package for the node to install and configure the software properly



Repeat this for each node in the system, each time using the relevant setup package. The installation depends on the fact that the setup package has the same name as the actual node name (computer name). Make sure to have the floppy disk or USB flash memory stick inserted during the entire system installation process When installing from a file server and when the setup packages reside on the same server share as the software distribution, it is only necessary to have the floppy disk or USB flash memory stick inserted during the Windows installation and configuration part.

If the system will be set up to be part of an existing domain, administrator privileges on the domain are required to join it. If 800xA for Harmony or 800xA for Melody will be installed, consider the issues described in 800xA for Harmony or 800xA for Melody Installation on page 18. The System Installer can only be used for installation on clean systems. If the program is to be used when upgrading, all ABB software and one Windows component, Windows Internet Information Server, must be uninstalled first.

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Setting up a Node

Section 5 System Installation

Setting up a Node To set up a node: 1.

Move to a node in the system. Make sure to set up the nodes in the recommended order (refer to Node Order on page 66).

2.

If Windows is not pre-installed, then make a silent Windows installation as described in Installing Windows on page 67.

3.

Install the System Installer as described in Installing the System Installer on page 68.

4.

Configure Windows as described in Configuring Windows on page 69.

5.

Verify base system as described in Verifying Base System (Installing Third Party Software) on page 73.

6.

Install the 800xA System software as described in Installing Industrial IT 800xA on page 75.

7.

Make a post installation as described in Configuring Industrial IT 800xA on page 76.

8.

Generate an installation report as described in Generating System Report on page 77.

Node Order Install and configure the nodes in the following order: 1.

Domain controller and DNS.

2.

Aspect Server.

3.

Connectivity Servers.

4.

Workplace Clients.

5.

Engineering Workplaces.

6.

Application Servers.

7.

Information Management Consolidation nodes.

8.

Citrix Server (thin client). Citrix servers can only be installed on Windows 2000 Server nodes.

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Installing Windows

Installing Windows To install Windows: Bootable Windows installation media is required, and any required drivers, such as video and network drivers. 1.

If the computer is not already set to boot from CD/DVD, enter the computer setup and change the BIOS so that the computer will boot from the CD/DVD drive.

2.

To avoid any conflicts with system reboots also change the boot order in the BIOS so that Floppy disk/USB drive is placed after Hard disk.

3.

Insert the Windows media, and also the floppy disk with the relevant setup package.

4.

Restart the computer. Windows installation will automatically start and it will be controlled by the setup package.

5.

During the installation, the computer will reboot. During reboot, remove the floppy disk. Once the reboot process has started, insert the floppy disk again.

6.

When the installation is finished, manually install any required Windows drivers. –

Open the device manager (on Windows XP: Start > Control panel > System > Hardware > Device manager).



Missing drivers are indicated with yellow question marks or red Xs.

To make any change to drivers the password for the Administrator account is required. Windows sets the password to admin. This password can be changed at a later time 7.

Reboot the computer so that the newly installed drivers are recognized and properly applied by Windows. Remember to remove and insert the floppy disk.

8.

Install the System Installer as described in Installing the System Installer.

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Installing the System Installer

Section 5 System Installation

Installing the System Installer 1.

Log on to the computer with Administrator privileges.

2.

The System Installer does not create any special installation account. Instead, create a new user account with Administrator privileges manually (User settings in Control Panel). If the node is to be part of a workgroup, create the account on the node. If the node is to be part of a domain, create the account on the domain. If the node is to be part of the domain, use an Administrator account created on the node until the System Installer is installed. Use the domain Administrator account for 800xA System installation and configuration. From now on, use the domain Administrator account for all 800xA installation and configuration procedures.

3.

Log on to the 800xA installation account. (If the node is to be part of a domain, then wait until after the last reboot of the Windows configuration).

4.

Insert the removable media with the relevant setup package.

5.

Insert the CD 800xA SysInstall.

In the Welcome screen, select to install the System Installation Shell. Make sure to also select System Installation Shell in the displayed installation wizard. There are some options on the Welcome dialog. The are:

68



Generate log file: To specify that a log file be generated for this installation (recommended), select the check box.



Copy To Server: Allows the program to be run from a file server. Refer to Appendix B, File Server Setup.



Browse: Allows browsing the contents of the installation media.



Exit: Closes the setup program.



Home: Returns to the original installation screen.

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Section 5 System Installation

6.

Configuring Windows

When the installation of System Installer is complete it may or may not request that the computer be rebooted. After the reboot, the System Installer should start automatically. If the computer is not rebooted, or if the program does not start automatically after rebooting, start the program from: Start > All Programs > ABB Industrial IT 800xA > System > System Installation Shell > Setup a new System If using the Start menu, a prompt will appear asking to create a new setup package. Make sure to select the I have created a setup package already, I want to run it to setup this computer check box and continue.

7.

Next, the Windows configuration will start. Use it to configure Windows as described in Configuring Windows.

Configuring Windows Windows is configured in a series of dialogs where relevant settings are configured first, and then the changes are executed. This is repeated a number of times with reboots in between. During reboot, remove any floppy disk used. Once the reboot process has started, insert the floppy disk again. If you use a USB flash memory stick, let it remain inserted during reboot. The System Installer cannot handle network cards with already assigned IP addresses. Instead, network cards will be configured in the same order as listed in the hardware list. Mostly, this is not a problem when they are not previously configured. However, if the network cards are previously configured, then they will be reconfigured in the same order as they are listed. As a result, network connections can be lost. To restore the connections, switch the cords or manually reconfigure the network cards. (Network settings in Control Panel). Selecting Netset File

Use this dialog to select the netset.inf file in the setup package. •

If the file is found automatically, its location is shown and it is possible to continue.



Otherwise, a prompt appears asking for the file location. Browse to the inserted floppy disk or USB flash memory stick.

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Configuring Windows

Section 5 System Installation

Configuring Network Setup

Use this dialog to view the node name (computer name). Switch to advanced settings to view other network settings found in this node. It is strongly recommended not to change these settings here, unless it is absolutely necessary and all implications are know.

Executing Network Setup

Upon continuing, the next few dialogs will appear: • • •

Settings to be executed. Execution progress. Execution result. Green check marks indicate that those settings have been applied successfully, while red crosses indicate failure.

Configuring Windows Components

Use this dialog to view Windows components. Switch to advanced settings to see a list of the components. For each component, it is then possible to change its value (boolean or raw value) in this node. Have the Windows CD available, as a prompt may appear during this procedure asking for the Windows CD. Executing Components Setup

Upon continuing, the next few dialogs will appear: • • •

70

Settings to be executed. Execution progress. Execution result. Green check marks indicate that those settings have been applied successfully, while red crosses indicate failure.

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Section 5 System Installation

Configuring Windows

Domain or Workgroup

Depending on whether, during system planning, the selection was made to use a workgroup, join a domain, or create a new domain, a different dialog will be shown. Refer to: • • •

Joining Workgroup on page 71. Joining Domain on page 71. Creating Domain on page 72.

Joining Workgroup

When the system is set up to be part of a workgroup, use this dialog to view the workgroup name, and the user name and password that will be used to join the workgroup on each node. It is recommended to accept the defaults and continue. Upon continuing, the next few dialogs will appear: • • •

Settings to be executed. Execution progress. Execution result. Green check marks indicate that those settings have been applied successfully, while red crosses indicate failure.

Joining Domain

When the system is set up to be part of a domain, use this dialog to view the domain name, and the user name and password that will be used to join the domain. To change user name, select to join the domain as another user and then enter the relevant user name and password. The user must have administrator privileges on the domain to join. Upon continuing, the next few dialogs will appear: • • •

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Settings to be executed. Execution progress. Execution result. Green check marks indicate that those settings have been applied successfully, while red crosses indicate failure.

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Section 5 System Installation

Creating Domain

When the system is set up to be part of a domain, use this dialog to view the new domain name. It is recommended to accept the defaults and continue. Refer to Domain Setup Procedure in Industrial IT, 800xA - System, Installation for more information. Upon continuing, the next few dialogs will appear: • • •

Settings to be executed. Execution progress. Execution result. Green check marks indicate that those settings have been applied successfully, while red crosses indicate failure.

Configuring Service Account

Use this dialog to view the service account name. Switch to advanced settings to change the name and password of the service account in this node. The password must meet complexity requirements. For more information, refer to: http://www.microsoft.com/resources/documentation/WindowsServ/2003/sta ndard/proddocs/enus/Default.asp?url=/resources/documentation/WindowsServ/2003/standard/ proddocs/en-us/504.asp

The service account is used when the system is up and running, and must not be used for installation. The service account must be created by the System Installer: that is, make sure not to use a manually created account.

Configuring User Groups

Use this dialog to view the user groups. Switch to advanced settings to add or edit the user groups in this node. Configuring Users

Use this dialog to view the user names. Switch to advanced settings to add or edit the users in this node.

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Section 5 System Installation

Verifying Base System (Installing Third Party Software)

Upon continuing, the next few dialogs will appear: • • •

Settings to be executed. Execution progress. Execution result. Green check marks indicate that those settings have been applied successfully, while red crosses indicate failure.

After the last reboot, the System Checker will start. Use it to verify the base system and install any third party software, as described in Verifying Base System (Installing Third Party Software).

Verifying Base System (Installing Third Party Software) When Windows is installed and configured in a node, the next part is to verify the base system and install any third party software. The System Checker consists of a series of dialogs that check if the node fulfills the necessary hardware and software requirements. The System Checker delivered with 800xA System Version 4.1 has more features than those described in this instruction. Refer to Industrial IT, 800xA - System, System Checker. Using System Checker

The wizard covers one set of requirements in each dialog, refer to Figure 22 for an example.

TC08004A

Figure 22. System Checker Example 3BSE034679R4101

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Verifying Base System (Installing Third Party Software)

Section 5 System Installation

Requirements will either pass or fail the check. Each requirement in a dialog has to pass the check before it is possible to continue with the next dialog. The check can also result in a warning . It is still possible to continue, but node performance or software functionality may be affected. For missing software, either install it directly or view information on how to fulfill the requirement. Visual BASIC 6.0 must be purchased from ABB or from another vendor and manually installed (refer to Visual BASIC 6 on page 16. Visual BASIC Service Pack 6 will be installed by the System Checker. If prompted to reboot the computer, make sure to answer yes and reboot the computer at that time before proceeding with the wizard. •

If using a floppy disk, both the floppy disk and any CD/DVD must be removed from the computer during a reboot. After the reboot is complete, insert the floppy disk first and then the CD/DVD.



If using a USB flash memory stick, the memory stick and any CD/DVD do not need to be removed from the computer during reboot.

Finishing System Checker

When the wizard is complete and the requested software is installed, the node fulfills the necessary requirements. Use the last dialog to view a report of the hardware and software installed in the node. If desired, save it for later reference. Upon continuing, the installation of the 800xA software will start as described in Installing Industrial IT 800xA.

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Section 5 System Installation

Installing Industrial IT 800xA

Installing Industrial IT 800xA When the base system for a node is verified, the next part is to install the 800xA System software. The displayed installation wizard, refer to Figure 23 for an example, lists the products to be installed.

TC08025A

Figure 23. Installation Wizard Example

1.

When the installation is started, the products will be installed in sequence. Once properly installed, green check marks appear over the products in the list. Do not close the System Installer during product installation, even if prompted to do so during the Process Portal A installation. Do not reboot the computer even if prompted to during the product installation. When all products have been installed, the computer will reboot automatically.

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Configuring Industrial IT 800xA

Section 5 System Installation

If the installation fails and the installation is restarted, the last installed product will have a green check mark even though not properly installed. Make sure to select to re-install this product. 2.

During the installation, dialogs may appear prompting for information. Use the default values if possible, but enter additional data when needed.

3.

After rebooting, the Aspect Configuration Wizard will start. Use it to configure the aspect system as described in Configuring Industrial IT 800xA. –

If using a floppy disk, both the floppy disk and any CD/DVD must be removed from the computer during a reboot. After the reboot is complete, insert the floppy disk first and then the CD/DVD.



If using a USB flash memory stick, the memory stick and any CD/DVD do not need to be removed from the computer during reboot.

Configuring Industrial IT 800xA When the 800xA System software has been installed in a node, the next part is the post installation set up of the software. The Aspect Configuration Wizard progresses through the necessary steps. Only tasks relevant to what was specified during system planning are shown. Using Aspect Configuration Wizard

On Windows Server 2003 and Windows XP Professional SP2 computers, the following warning may appear when clicking on a link in the Aspect Configuration page: An ActiveX control on this page might be unsafe to interact with other parts of the page. Do you want to allow this interaction?

If the message appears, click Yes to continue. Each window in the Aspect Configuration Wizard describes how to complete a certain task. Follow the instructions and perform the task. The links in the window can be used to open relevant aspects. Make sure to perform the tasks in the described order; that is, complete the task in one window before continuing with the next.

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Section 5 System Installation

Generating System Report

Figure 24 shows an example of configuration instructions.

TC08026A

Figure 24. Configuration Instructions Example Finishing Aspect Configuration Wizard

When the wizard is complete, the System Report Wizard will start. Use it to generate an installation report as described in Generating System Report. Before continuing, consider the information on necessary user privileges described in User Account Privileges for Building Graphic Displays on page 17.

Generating System Report When the 800xA System software has been installed and configured in a node, the next part is to generate an installation report. It will cover, among other things, installed hardware and software, Windows settings, and 800xA System configuration. 1.

3BSE034679R4101

Use the displayed System Report Wizard to generate a report for the node. If a selection is made to view the generated system report, it will be displayed when finished with the wizard.

77

Generating System Report

2.

Section 5 System Installation

The report is saved locally in the node. It is recommended to back the report up to a safe location, such as removable media.

After the system report is generated, the system installation and post installation of the current node is complete. Repeat the entire procedure for all other nodes in the system. Remember to set up the nodes in the correct order (refer to Node Order on page 66).

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Appendix A Third Party Software Introduction Some third party software may offer a web browser popup blocker. Do not use them with the thin client portions of the integrated applications (specifically Asset Optimization), since these applications open child window browsers to display application data for the user. If a popup blocker is being used on a web browser, disable it during use of these web based applications. This appendix details the third party software that has been evaluated for use with the 800xA System. The 800xA System has been found to be fully compatible and functional with this software as of the date of this document. Refer to ABB Solutions Bank for an up to date, comprehensive listing of all software that has been evaluated including service patches and hot fixes released following the 800xA System release. The complete list of software can be found at: http://solutionsbank.us.abb.com/ Table 3 lists the Microsoft Windows operating system software. Table 4 lists the other Microsoft software programs that have been determined as needed to properly run and interface with 800xA System software. The tables also detail the service packs and hot fixes that the 800xA System software has been found to be compatible with. Table 5 lists other third party programs that may be needed with the various 800xA System software packages. Some of the software is included with the 800xA installation DVDs. In all cases, the affect of any software should be determined for each installation particularly where there may be interfaces external to the 800xA System. Unless otherwise indicated, Microsoft service packs and hot fixes are not included with 800xA System software. They can be downloaded from: www.microsoft.com

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Introduction

Appendix A Third Party Software

Table 3. Microsoft Operating System Software Software

Version

Service Pack

Windows Server 2003

1.0

SP1

Windows 2000 Server

80

1.0

SP4

Hot Fixes MS05-033

MS05-027

MS05-032

MS05-026

MS05-031

MS05-025

MS05-032

MS04-044

MS05-031

MS04-043

MS05-030

MS04-041

MS05-027

MS04-037

MS05-026

MS04-036

MS05-025

MS04-032

MS05-024

MS04-031

MS05-019

MS04-022

MS05-018

MS04-020

MS05-017

MS04-019

MS05-016

MS04-016

MS05-015

MS04-014

MS05-013

MS04-012

MS05-012

MS04-011

MS05-011

MS03-049

MS05-010

MS03-043

MS05-009

MS03-042

MS05-004

MS03-041

MS05-003

MS03-023

MS04-045



Q8252371

KB817478

How Supplied Vendor supplied.

Vendor supplied.

Included with 800xA. 3BSE034679R4101

Appendix A Third Party Software

Introduction

Table 3. Microsoft Operating System Software (Continued) Software Windows XP Professional

Version

Service Pack

1.0

SP2

Hot Fixes

How Supplied

MS05-033

MS05-015

MS05-032

MS05-013

MS05-031

MS05-012

MS05-027

MS05-011

MS05-026

MS05-009

MS05-025

MS05-007

MS05-020

MS05-001

MS05-020

MS04-044

MS05-019

MS04-043

MS05-018

MS04-041

Vendor supplied.

MS05-016 NOTE: 1. Q825237 was replaced by KB835517. Either one can be used.

Table 4. Microsoft Software Version

Service Pack

.Net Framework

1.0

SP3

MS05-004

.Net Framework

1.1

SP1

MS05-004

DirectX

9.0c

Software

3BSE034679R4101

Hot Fixes

How Supplied Software and Service Packs Included with 800xA. Hot fixes are vendor supplied. Installed by Windows XP Professional SP2 and Windows Server 2003 SP1. Included with 800xA and manually installed for Windows 2000 Server.

81

Introduction

Appendix A Third Party Software

Table 4. Microsoft Software (Continued) Version

Service Pack

Internet Explorer

6.0

SP1

Internet Information Server

5.0

Part of Windows XP and Windows 2000 Server.

Internet Information Server

6.0

Part of Windows Server 2003.

MDAC

2.8

Software

Hot Fixes MS04-028

MS04-003

MSXML (Windows 2000 Server SP4)

82

Included with 800xA and manually installed for Windows 2000 Server.

SP1

Included and installed with Windows XP Professional SP2

2.8

SP2

Included and installed with Windows Server 2003 SP1

SP3a

Q823490 MS03-031

MSSOAP1

Internet Explorer 6.0 with SP1 Installed as part of Windows XP Professional SP2 and Windows Server 2003. Included with 800xA and manually installed for Windows 2000 Server.

2.8

MSDE - 2000

MSMQ

How Supplied

Included and installed when Engineering Studio is selected; otherwise, vendor supplied. Q823490 included with 800xA. MS03-031 vendor supplied.

5.0.720

Part of Windows Operating Systems.

DLL Version 1.2.814.0

Included and installed with 800xA

3.0

SP4

Included with 800xA.

3BSE034679R4101

Appendix A Third Party Software

Introduction

Table 4. Microsoft Software (Continued) Version

Service Pack

MSXML (Windows XP Professional SP2)

3.0

SP5

Vendor supplied.

MSXML (Windows Server 2003 SP1)

3.0

SP7

Vendor supplied.

MSXML

4.0

SP2

Included with 800xA.

Office 2003 - Excel

1.0

SP1

Software

Hot Fixes

MS05-023

How Supplied

Vendor supplied.

MS05-012

Office 2003 - Word

KB841532 Office 2003 - FrontPage

1.0

MS05-023 MS05-012 KB841532

Office XP - Excel 2002

1.0

SP3

MS05-023

Vendor supplied.

MS05-012 Office XP - Word 2002

MS05-005 MS04-027

SNMP driver

WMI-SNMP Provider

3BSE034679R4101

Automatically installed with Windows Operating Systems; however, it must be enabled. The Windows CD will be required for Windows 2000 Server. 1.50.1085.5

Included and installed with 800xA.

83

Introduction

Appendix A Third Party Software

Table 4. Microsoft Software (Continued) Software

Version

SQL Server 2000 Personal

Service Pack SP3a

Hot Fixes MS03-031

How Supplied Included with 800xA

SQL Server 2000 Standard SQL Server 2000 Standard Client Visual BASIC Professional

Visual BASIC Runtime DLL Visual C7

6.0

6.0.97.86

SP6

Visual BASIC Professional software purchased separately using 800xA price list or from another vendor. SP6 included with 800xA. Included and installed with 800xA.

7.00.9466.0

Runtime DLL Windows Installer

2.0

Part of Windows 2000 Server and Windows Server 2003 Operating Systems. Will only exist on a node if it is an upgrade.

Windows Installer

3.0

Part of Windows XP Professional SP2.

Windows Installer

3.1

Part of Windows Server 2003 SP1.

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Appendix A Third Party Software

Introduction

Table 5. Other Third Party Software Software

Version

How Supplied

ADO

2.8

Vendor supplied.

Adobe Acrobat Reader

7.0

Included with 800xA

amLite

1.1.1.0

ASP.NET AutoCAD

Included and installed by 800xA. Vendor supplied.

2002

Vendor supplied.

2000i Autodesk VoloView Express

> 2.01

Citrix MetaFrame Presentation Server, Standard Edition Crystal Report1

Vendor supplied. 8.5, 9.0, and 10.0

DMS Server and Client

2.2

Forehelp Premier 2001

5.0.2a

Intergraph INtools

6.0

Intergraph SmartPlant Instrumentation

7.0

Matrikon OPC Server for IEC 60870 Maximo SDK for Business Components Maximo Server

1.0.0.103

Purchased separately using 800xA price list (3BSE037962) if DMS Calibration Integration functionality is selected. Included and installed by 800xA. Purchased separately and installed on non-800xA node if Process Engineering Tool Integration is selected. Included and installed by 800xA.

4.1, 4.11, 5.1 Purchased separately from MRO Software, Inc. if Maximo Integration 4.1, 4.11, 5.1 functionality is selected.

OPC DA Auto 2.02 Merge Module 5.00

2.00.2.20

OPC Core Components 2.00

2.00.2.20

3BSE034679R4101

Included with 800xA

Included and installed by 800xA.

85

Introduction

Appendix A Third Party Software

Table 5. Other Third Party Software (Continued) Software Oracle

Version 9i 8 Client

SAP/PM

Sentinel System Driver (Dongle) Sun JRE

Symbol Factory ActiveX Library Sysinternal - Handle.exe

How Supplied Included with 800xA.

2

4.7

5.41.0 1.4.2-08

2.0 (bld 140)

Purchased separately from SAP, AG if SAP/PM Integration functionality is selected. Included and installed with 800xA. Vendor supplied. Required when Maximo Integration is used with Asset Optimization. Included and installed with 800xA. Included and installed with 800xA.

SysInternal - ListDLLs.exe SysInternal - PSList.exe NOTES: 1. PPA OLE/DB Provider will only work with Crystal Report Version 8.5. IM will work with either Crystal Report Version 9.0 or 10.0. 2. Oracle 8 Client software is required if the IM Server (Version 4.1) will interact with History Services on a Unix-based Enterprise Historian 2.2/n server. This is because Enterprise Historian is based on Oracle 7, and Oracle 9 can not communicate directly with Oracle 7. If required, the Oracle 8 Client must be installed before Oracle 9. Oracle 8 can not be installed after Oracle 9. Therefore, if there is any intention of using the Oracle 8 Client, install it before Oracle 9.

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Appendix B File Server Setup Introduction You can either set up a new file server or use an existing one. It is recommended to set up a new file server, since it must have exactly the same folder names and folder structure as the distribution DVDs, see also File Server Structure on page 88. If you want to install from a file server, there are three alternatives. Set up a new file server on the node used for system planning: 1.

During system planning, select to set up a new file server. Use a folder on the local hard disk. Do not use a folder on a mounted disk, since it will be regarded as an existing file server. The selected folder must also be public, that is, no specific user privileges or passwords can be required for access.

2.

The System Installer will copy the complete software distribution to the specified folder, and create the correct folder structure.

3.

During system installation, the server share will be used as the source of 800xA System software.

Set up a file server manually on a remote server share: 1.

Create a remote server share manually on a computer other than the one used for system planning. This server share must be public, that is, no specific user privileges or passwords can be required for access.

2.

Copy all files manually from the installation CDs or DVDs to the server share. Make sure to create the correct folder structure.

3.

During system planning, select to use the existing server on the remote server share. If you cannot browse to the file server share, then enter an UNC path manually. Do not use a previously mapped network drive.

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87

File Server Structure

Appendix B File Server Setup

An UNC path has the following syntax: \\\. For example: \\PC123\File Server. 4.

During system installation, the server share will be used as the source of 800xA System software.

Set up a new file server on a remote server share: 1.

Create a remote server share manually on a computer other than the one used for system planning. This server share must be public, that is, no specific user privileges or passwords can be required for access.

2.

During system planning, select to set up a new file server on the remote server share. If you cannot browse to the remote server share, then enter an UNC path manually. Do not use a previously mapped network drive. An UNC path has the following syntax: \\\. For example: \\PC123\File Server.

3.

The System Installer will copy the complete software distribution to the specified folder, and create the correct folder structure.

4.

During system installation, the server share will be used as the source of 800xA System software.

File Server Structure If you set up a file server manually, the media contents have to be organized as shown in Table 6. is the name of the parent folder under which all other folders are organized. It is highly recommended that you let the System Installer set up the file server for you. Then you do not have to worry about correct folder structure or folder names.

88

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Appendix B File Server Setup

File Server Structure

Table 6. File Server Structure Parent Folder

Folder AssetOpt

Contents Asset Optimization SMS and E-Mail messaging PC, Network and Software Monitoring

Connects1

AC 400 Connect Melody Connect PLC Connect Safeguard Connect

Connects 2

DCI Connect Harmony Connect MOD Connect

DevMgmt1

PROFIBUS

DevMgmt2

HART

DevMgmt3

FF

Documentation

Documentation

Engineering

Engineering

InfoMgmt1

IM

InfoMgmt2(1)

Oracle 9 (4 Sub-folders below represent a CD each): Disk1(CD name: InfoMgmt3) Disk2 (CD name: InfoMgmt4) Disk3 (CD name: InfoMgmt5) Patches (CD name: InfoMgmt6)

3BSE034679R4101

89

File Server Structure

Appendix B File Server Setup

Table 6. File Server Structure (Continued) Parent Folder

Folder ProdMgmt

Contents Batch Management Manufacturing Management

System1

Core Components (IM) Licensing Diagnostics Collection Tool

System2

Aspect Studio Aspect Express Process Portal A RNRP Legacy Graphics Library

System3

Control

System4

Control IT for AC 800M/C - Firmware

System5

MS SQL Server 2000

System6

MS SQL Server 2000

(1) Not required on a file server. Software is to be installed manually.

90

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Appendix C System Configurations Introduction System Configurations The legend for Table 8 through Table 29 is listed in Table 7. Table 7. Legend for Table 8 through Table 29 Symbol

Definition

A

Alternative configuration (for performance, size, or cost reasons).

E

The software function is installed in all nodes, and enabled in this node.

X

Default configuration. The software function is installed and enabled in this node.

AS

Aspect Server

CS

Connectivity Server

DS

Domain Server

AO

Asset Optimization

IM

Information Management

MM

Manufacturing Management



Table 8 lists the node types and install options for those node types.



Table 9 lists the approved Microsoft operating systems and the node types they can be used on.

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91

System Configurations

Appendix C System Configurations



Table 10 lists third party software, always installed prior to 800xA System installation, and the node types they must be installed on.



Table 11 lists third party software, conditionally installed prior to 800xA System installation, and the node types they must be installed on. Refer to Appendix A, Third Party Software for a complete list of third party software, version information, and how it is supplied.



Table 12 lists the 800xA System and Operations software and the node types they must be installed on.



Table 13 through Table 29 list the various 800xA System functional areas and their node types. Table 8. Computer Types and Install Options Node Type DS AS CS Application Server Batch Management Manufacturing Management Information Management Asset Optimization Other Remote Client Server Client Combined Servers AS + CS AS + CS + AO Batch + IM + MM Single Node Engineering

92

Computer Type Server Workstation X A A A A X X X X X X X A X X

A

X

3BSE034679R4101

Appendix C System Configurations

System Configurations

Table 9. Operating Systems Node Types1,2 Node Type DS AS CS Application Server Batch Management Manufacturing Management Information Management Asset Optimization Other Remote Client Server Client Combined Servers AS + CS 5 AS + CS + AO 5 Batch + IM + MM Combined Servers (continued) Single Node Engineering

Windows 2000 Server A A A

Windows Server™ 2003 A A A

A

A X A A A A

A A A A

Windows XP Professional3 A A4

X A

A A

A A6

X A

A

NOTES: 1. Always install as indicated prior to 800xA System installation. 2. All servers in a redundant group (1-out-of-2 or 2-out-of-3) must use the same operating system. 3. When Windows XP Professional is used in any server the system size is limited. Refer to Windows XP Professional Versus Windows Server (2000 or 2003) on page 35. 4. Certain connectivities require that Windows 2000 Server or Windows Server 2003 be used on the Connectivity Server. Refer to Windows XP Professional Versus Windows Server (2000 or 2003) on page 35. 5. Refer to Generic Configuration Rules on page 29 for limitations on which types of connect services can be combined in the AS + CS and AS + CS + AO combined servers. 6. Only for single node system. Refer to Windows XP Professional Versus Windows Server (2000 or 2003) on page 35.

3BSE034679R4101

93

System Configurations

Appendix C System Configurations

Table 10. Third Party Software Always Installed 1, 2 Node Type Application Server

Software

Batch

MM

IM

AO

Other

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X3

X4

X

X

X

X3,4

X3,4

X

AS

CS

.Net Framework

X

Adobe Acrobat Reader ® ASP .Net

Domain Controller and DNS

DS

Combined Nodes

Remote Client Server

Client

AS + CS

AS + CS + AO

Batch Single + IM + Node Eng MM

X

Citrix ® MetaFrame ® Server

X5

DirectX ®

X

X

X

X

X

X

X

X

X

X

X

X

X

Internet Explorer

X

X

X

X

X

X

X

X

X

X

X

X

X

IIS

X8

X

X

X

X

X

X

X

X8

X8

X

X

MDAC

X

X

X

X

X

X

X

X

X

X

X

X

X

X

MSMQ

X

X

MSDE9

X6

MSXML

X

X6 X

X

X

X

X

X

X

X

X6

X6

X

X

X

X

X7

X7

X X

X

Sentinel ™ System Driver (Dongle) SNMP driver

94

X X7

X

3BSE034679R4101

Appendix C System Configurations

System Configurations

Table 10. Third Party Software Always Installed 1, 2 (Continued) Node Type Application Server

Software

DS

Windows Installer

AS

CS

X

X

Batch

MM

IM

AO

Other

Remote Client Server

X

X

X

X

X

X

Combined Nodes Client

AS + CS

AS + CS + AO

X

X

X

Batch Single + IM + Node Eng MM

X

X

NOTES: 1. Always install as indicated prior to 800xA System installation. 2. Refer to Appendix A, Third Party Software for version information and how the software is supplied. 3. Install only in the node where the Central Licensing Server is installed in a redundant configuration. 4. Required in nodes where 800xA for Harmony or 800xA for Melody Server is installed. 5. Only when Windows 2000 Server is used. 6. Required when used as workplace where Asset Optimization DMS Calibration Integration is used. 7. Included in Windows XP Professional and Windows Server 2003; however, it must be enabled. Requires separate installation on Windows 2000 Server. 8. If using SMS and e-mail Messaging, with the Email Device, the SMTP component of IIS must be installed. 9. MSDE is installed by Engineering Studio as a named instance, EBInstance. It is vendor supplied when used for AO DMS Calibration Integration.

Table 11. Third Party Software Conditionally Installed1,2 Node Type Application Server

Combined Nodes

Batch

MM

IM

AO

Other

Remote Client Server

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

X3

MS Office Pro Excel

X4

X4,5

X4

X4

X4

X4

X4

X4

X4

X4

X4

MS Office Pro Word

X6

X6

X6

X6

X6

X6

X6

X6

X6

X6

X6

Software

DS

AS

CS

AutoCAD ®

X3

Autodesk VoloView Express

MS Office FrontPage ®

3BSE034679R4101

X7

Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X4,5 X4,5 X6

X6

X7

95

System Configurations

Appendix C System Configurations

Table 11. Third Party Software Conditionally Installed1,2 (Continued) Node Type Application Server

Software

Visual BASIC ® 6 + SP6

DS

AS

CS

X8,9

X9

Batch

MM

IM

AO

Other

Remote Client Server

X9

X9

X9

X9

X9

X9

Maximo SDK

Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X9

X10

DMS Server DMS Client

Combined Nodes

X11 X11

X11

X11

X11

®

X11

X8,9 X8,9

X9

X

X10 X11

X11

X11

X12

X11 X11

X11

X12

SQL Server™ 2000 Personal

X13

SQL Server 2000 Standard

X14

SQL Server 2000 Standard Client

X16 X16

X

X15

X

X16

X16

X16

X

X16

X16

X16 X16

NOTES: 1. Conditionally install as indicated prior to 800xA System installation. 2. Refer to Appendix A, Third Party Software for version information and how the software is supplied. 3. Required when used as a workplace where Document Manager - AutoCAD integration is used. 4. Required when used as a workplace where Engineering Tools or Excel based reports is used. 5. Required in Primary and Redundant Connectivity Servers where 800xA for Harmony or 800xA for Melody is used. 6. Required when used as a workplace where Document Manager or Control Builder M is used. 7. Required in nodes where Manufacturing Management IForm Developer is used. 8. Required on the primary Aspect Server node. 9. Required when used as an Engineering Workplace. 10. Required on the Asset Optimization Main Server node if Asset Optimization DMS Calibration Integration is used. 11. Required when used as a workplace if Asset Optimization DMS Calibration Integration is used. 12. Required on the AO Main Server node if Asset Optimization Maximo Integration is used. 13. Required if Batch Management is used. Only Windows XP Professional supports SQL Server 2000 Personal. 14. Required in nodes where 800xA for Harmony Server or 800xA for Melody Server is installed. 15. Required in nodes where 800xA for Harmony or Melody Configuration Servers are installed. 16. Required if Batch Management is used (except where SQL Server is installed).

96

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Appendix C System Configurations

System Configurations

Table 12. 800xA System and Operations Node Type Application Server

Software

RNRP Diagnostics Collection Tool Central Licensing Server Central Licensing Client Aspect Services • Aspect Directory Service • Backup Service • FSD Service • System Message Service • Xref Service • Alarm Manager • Soft Alarms Service • External Alarm Service

DS

AS

CS

X

X

X

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

Batch

MM

IM

AO

Other

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X1

X1

X

X

E

E

X1

X E

3BSE034679R4101

X

X

X

X

X

X

X

X

X

X

X E

97

System Configurations

Appendix C System Configurations

Table 12. 800xA System and Operations (Continued) Node Type Application Server

Software

Connectivity Services • Data Subscription Service • History Service • Alarm Logger Service • Event Collector • Time Sync Service Application Services • SoftPoint Service • Calculation Service • Scheduler Service5 • Property Transfer Service • Service Aspect Controller • Data Direct Service5 • SMS and e-mail Messaging Service

98

DS

AS

CS

E

Batch

E

MM

IM

AO

Other

E

E

E

2

E

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

E

E

2

2

E

E

E

E

E

A3 A3 A3 A3

A3

3BSE034679R4101

Appendix C System Configurations

System Configurations

Table 12. 800xA System and Operations (Continued) Node Type Application Server

Software

DS

PPA Aspects Graphics Builder CLS System Extension

AS

CS

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

Batch

MM

IM

AO

Other

X

X

X

X

X

X

X

X

X

X

X

X

X4

X4

X4

X4

X4

X4

X4

X4

X4

X4

X4

X4

X

X

X

X

X

X

X

X

X

X

X

X

X

X

NOTES: 1. Install on only the one Aspect Server node for which the license file is issued. 2. Enable only on one (redundant pair of) Connectivity Servers. 3. This service is by default enabled in the Aspect Server. If the application size is large, it should be migrated to an Application Server. 4. Required when used as an Engineering Workplace. 5. Required on any node when running reports.

Table 13. 800xA Instructions Node Types Node Type Application Server

Software

DS

AS

CS

X

X

800xA Instructions

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

X

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng AO MM

X

X

X

X

X

Table 14. AC 800M Node Types Node Type Application Server

Software

OPC Server for AC 800M AC 800M Connect

DS

AS

CS

Batch

MM

IM

AO

Other

Remote Client Server

Combined Nodes Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X X

3BSE034679R4101

X

X

X

X

X

X

X

X

X

X

X

X

X

X

99

System Configurations

Appendix C System Configurations

Table 14. AC 800M Node Types (Continued) Node Type Application Server

Software

DS

Control Builder M Base Software for SoftControl

AS

CS

X1

X1

Batch

MM

IM

AO

Other

X1

X1

X1

X1

X1

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X1

X1

X1

X1

X

X

NOTE: 1. When used as an Engineering Workplace.

Table 15. FOUNDATION Fieldbus Device Integration Node Types Node Type Application Server

Software

DS

FIELDBUS Builder FF OPC Server FF ABB FF Device Integration Library

AS

CS

X

X

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

X

Combined Nodes Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Table 16. HART Device Integration Node Types Node Type Application Server

Software

ABB FDT Shared Components ABB FDT Base Container

100

DS

Combined Nodes

Batch

MM

IM

AO

Other

Remote Client Server

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

AS

CS

X

X

Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

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System Configurations

Table 16. HART Device Integration Node Types (Continued) Node Type Application Server

Software

DS

ABB Fieldbus Builder PH HART DTM Builder ABB HART Device Integration Library ABB S800 DTM ABB S900 DTM

AS

CS

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

Batch

MM

IM

AO

Other

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Table 17. PROFIBUS Device Integration Node Types Node Type Application Server

Software

ABB FDT Shared Components ABB FDT Base Container ABB Fieldbus Builder PH ABB PROFIBUS Device Integration Library

DS

AS

CS

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

Batch

MM

IM

AO

Other

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

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Table 17. PROFIBUS Device Integration Node Types (Continued) Node Type Application Server

Software

DS

PROFIBUS DTM Builder ABB S800 DTM ABB S900 DTM

AS

CS

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

Batch

MM

IM

AO

Other

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Table 18. 800xA for Advant Master Node Types Node Type Application Server

Software

DS

800xA for Advant Master

AS

CS

X

X1

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

X

Combined Nodes Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X

X2

X3

X

X

NOTES: 1. Deploy 800xA for Advant Master services and RTA support only in Connectivity Server nodes that are used for 800xA for Advant Master. Do not combine with other connect services on the same Connectivity Server node, except for 800xA for SafeGuard. 2. 800xA for Advant Master can be deployed in node types AS + CS, but only using the manual installation. 3. 800xA for Advant Master connect services must not be deployed in node types AS + CS + AO.

Table 19. 800xA for DCI Node Types Node Type Application Server

Software

800xA for DCI Server 800xA for DCI Client

DS

AS

CS

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X1 X

X

X

X

X

X

X

X

NOTE: 1. Must not be combined with other connect servers on the same Connectivity Server node.

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Table 20. 800xA for Harmony Node Types Node Type Application Server

Software

DS

800xA for Harmony Server 800xA for Harmony Client 800xA for Harmony Configuration Server

AS

CS

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X1,2

X

X

A3

X

X

X

X

X

X

A3

NOTES: 1. Must not be combined with other connect servers on the same Connectivity Server node. 2. A Batch Client must not be installed on the same node as the 800xA for Harmony Server. 3. The 800xA for Harmony Configuration Server should be installed only once either in one separate Application Server, or in one of the Connectivity Servers that run the 800xA for Harmony Server. It must not be combined with other connect servers on the same Connectivity Server node. The 800xA for Harmony Configuration Server must be installed and activated before any 800xA for Harmony Server is installed.

Table 21. 800xA for Melody Node Types Node Type Application Server

Software

800xA for Melody Server 800xA for Melody Client 800xA for Melody Configuration Server

DS

AS

CS

Batch

MM

IM

AO

Other

Remote Client Server

X

X

X

X

X

X

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X1,2 X

X

X

X

X

X

X

X1,3

NOTES: 1. Must not be combined with other connect servers on the same Connectivity Server node. 2. A Batch Client must not be installed on the same node as the 800xA for Melody Server. 3. On one server only. The 800xA for Melody Configuration Server must be installed and activated before any 800xA for Melody Server is installed.

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Table 22. 800xA for MOD 300 Node Types1 Node Type Application Server

Software

DS

800xA for MOD 300 Server and PAS 2 800xA for MOD 300 Client 2

AS

CS

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X3,4

X

X

X

X

X

X

X

X

NOTES: 1. A switch distinguishes between client and server install. 2. 800xA for MOD 300 must not be installed on a Windows 2000 Server node. 3. Must not be combined with other connect servers on the same Connectivity Server node. 4. A maximum of three (redundant pairs of) 800xA for MOD 300 Servers are supported.

Table 23. PLC Connect Node Types Node Type Application Server

Software

DS

PLC Connect1

AS

CS

X

X

Batch

MM

IM

AO

Other

X

X

X

X

X

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X

X

X

X

X

NOTE: 1. The software is installed on all nodes, but the Connectivity Services must only be deployed in Connectivity Servers that are used for PLC Connect.

Table 24. 800xA for Safeguard Node Types1 Node Type Application Server

Software

800xA for SafeGuard

DS

AS

CS

X

Batch

MM

IM

AO

Other

Remote Client Server

X

X

X

X

X

X

Combined Nodes Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X

X

X

X

X

NOTE: 1. Requires 800xA for Advant Master.

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System Configurations

Table 25. Engineering Studio Node Types Node Type Application Server

Software

DS

AS

CS

Batch

MM

IM

AO

Other

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

Always install and enable the following software. Topology X X X X X X X X X X Designer Engineering X X X X X X X X X X Platform Customized MSSQL X X Desktop Engine Install and enable the following software if Standard Engineering Tools is selected. Function X X X X X X X X X X Designer Install and enable the following software if Professional Engineering Tools is selected. Reuse X X X X X X X X X X Assistant Script X X X X X X X X X X Manager Aspect X1 Express Process Engineering X1 X1 X1 Tool Integration2,3

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X X

X

NOTES: 1. Only when used as an Engineering Workplace. 2. Install only on one node per system. 3. Process Engineering Tool Integration installation is not included in this instruction. Refer to Industrial IT, 800xA Engineering, Process Engineering Tool Integration, Installation.

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Appendix C System Configurations

Table 26. Asset Optimization Node Types Node Type Application Server

Software

DS

AS

CS

Batch

MM

IM

AO

Other

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X1,2

AO Server Asset Optimization Client PC, Network and Software Monitoring Server PC, Network and Software Monitoring Client

X

X

X

X

X

X1,3 X

X

X

X4

X

X5

X

X

X

X

X

X

X

X

X1 X

X4

X4

X5

X5

X

X

NOTES: 1. The AO Server installation includes the Asset Optimization Client. 2. Multiple (nonredundant) AO Servers are allowed; however, one and only must be configured as the AO Main Server. 3. Must be configured as the AO Main Server. 4. Run only on one Connectivity Server, nonredundant. 5. Do not install in the node where the server component is installed. The server includes the client.

Table 27. Production Management Node Types Node Type Application Server

Software

Batch Server Batch Client MM Server MM Client

DS

AS

CS

Batch

MM

IM

AO

Other

Remote Client Server

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X1,2 X

X

X

X

X

X X X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X1

X1

X X

X

NOTES: 1. Includes Batch Client. 2. An install option must be selected to identify the Primary and Secondary Batch Server node.

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System Configurations

Table 28. Information Management Node Types Node Type Application Server

Software

DS

IM Server IM Client2 Desktop Tools

AS

CS

X X1

X X1

Batch

MM

IM

AO

Other

X X1

X X1

X X X1

X X1

X X1

Remote Client Server

X X1

Combined Nodes AS + Batch Single Client AS + CS + + IM + Node CS Eng MM AO

X X1

X X1

X X1

X X X1

X X X

NOTE: 1. Information Management Desktop Tools are intended for office desktop clients, and are normally not installed on 800xA System nodes except for engineering. 2. The SoftPoint Server must be installed on all IM Client nodes.

Table 29. 800xA for TRIO Node Types Node Type Application Server

Software

TRIO1 Hardware Definition Files2 Firmware3

DS

AS

CS

X1

X1

Batch

MM

IM

AO

Other

X1

X1

X1

X1

X1

Remote Client Server

X1

Combined Nodes Client AS + AS + Batch Single CS + + IM + Node CS Eng MM AO

X1

X1

X1

X1

X1

NOTES: 1. The AC 800M software must be installed and the AC800M Connect system extension must be loaded prior to installing 800xA for TRIO software and loading its system extension. This instruction does not contain installation procedures for 800xA for TRIO. Refer to Industrial IT - 800xA System, Post Installation Setup for all procedures related to 800xA for TRIO. 2. The hardware definition files must be manually loaded onto each and every Control Builder M project that uses 800xA for TRIO. 3. Before beginning any configuration activities, be sure that the latest firmware is installed on the controller and the CI862.

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Appendix C System Configurations

3BSE034679R4101

INDEX A Application server 27

B Basic node types 27

C CD 67, 74, 76 Combined node types 28 Configuration rules 29 Engineering systems 33 Generic 29 Optimized 33

D Diskette 15, 22 to 23, 36, 63, 65, 67, 69, 74, 76 Domains 31 DVD 16, 67, 74, 76

E

Information management consolidation 28 Media type 44 Post Setup 15 Prerequisites Microsoft FrontPage 17 Visual BASIC 16 Installation data 38 Installation planning Planning and preparation Installation data 38 System overview Basic node types 27 Combined node types 28 Configuration rules 29 Domains and workgroups 31 Engineering systems 33 Generic configuration rules 29 Node types 27 Optimized system configurations 33 System configuration 91

Engineering systems 33

F File Server 15, 45 to 46, 63, 65, 87 Floppy Disk 15, 22 to 23, 36, 63, 65, 67, 69, 74, 76 FrontPage 17

G

M Media 15 Media type 44 Memory Stick 15, 23, 36, 63, 65, 69, 74, 76 Microsoft FrontPage 17 Microsoft software 81 Minimum hardware requirements 14, 36 to 37

Generic configuration rules 29

N I Information management consolidation 28 Installation 15 General Application server 27

3BSE034679R4101

Network Share 15 to 16, 46, 63 to 65, 87 to 88 Node types 27 Basic 27 Combined 28

109

Index

O Operating system software 80 Optimized system configurations 33 Other third party software 85

T Third party software 14, 79 Microsoft 81 Operating system 80 Other 85

P Planning 13, 15, 19, 21, 29, 36, 41, 71, 76, 87 Planning and preparation Installation data 38 Post Installation 13, 15, 23, 66, 76 Preparations 15, 25, 36

U USB Flash Memory Stick 15, 23, 36, 63, 65, 69, 74, 76

V Visual BASIC 16

R Remote Share 15 to 16, 46, 63 to 65, 87 to 88 Removable Media 15

W Workgroups 31

S Selecting media type 44 Server File 15, 45 to 46, 63, 65, 87 Server Share 15 to 16, 46, 63 to 65, 87 to 88 Setup Package 15 to 16, 21 to 22, 44, 63, 67 to 69 Share 15 to 16, 46, 63 to 65, 87 to 88 Stick 15, 23, 36, 63, 65, 69, 74, 76 System checker 14 System configurations 91 System Installation 15 System Installation Shell 43, 68 System installer 13 System overview Basic node types 27 Combined node types 28 Configuration rules 29 Domains and workgroups 31 Engineering systems 33 Generic configuration rules 29 Node types 27 Optimized system configurations 33 System configurations 91 System Planning 13, 15, 19, 21, 29, 36, 41, 71, 76, 87

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3BSE034679R4101

3BSE034679R4101. Printed in Sweden June 2005 Copyright © 2003-2005 by ABB. All Rights Reserved ® Registered Trademark of ABB. ™ Trademark of ABB.

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