Innovative technology meets modern design.

CITY AND TRAVEL BUSES PRODUCT OVERVIEW

Innovative technology meets modern design.

Intro Individuality – makes you unique! The modular front and rear systems from HELLA open up unique opportunities: More technological freedom, more styling freedom and high efficiency – even for limited production series.

HELLA Support – for over one hundred years. HELLA and modern bus production – a permanently successful relationship. Modern lighting technologies and integrated electric and electronic components at a level of quality that has been setting standards for decades. We don’t only see ourselves as a quality supplier, but also as a development partner. If required, our developers and engineers can work on the optimum solution for your application with your teams on your premises.

Depth of innovation. Modular concepts. Technological leadership. More safety due to innovations in lighting technology: e.g. LED low beam More efficiency due to integrated electric and electronic components, e.g. battery sensors. A deep product range gives you diversity in terms of equipment – due to our modular systems in particular! Comprehensive product portfolio for all market requirements, e.g. ECE, SAE, Japan. Maximum quality and performance due to synergies from our developments for the international car industry. As technology leader, we have 23,000 employees at 70 locations in more than 30 countries working every day for you!

02 | 03

CONTENTS Introduction

Page

02 – 03

One LED is not the same as any other

Page

04 – 05

LED indicators

Page

06 – 07

Halogen, Xenon, LED

Page

10 – 11

Customer-specific headlights

Page

12 – 13

DynaView® Evo2

Page

15

Daytime running lights

Page

16 – 21

90 mm modules

Page

22 – 24

50 mm and 60 mm Premium

Page

25

Fog lights

Page

26

Indicator lights

Page

27 – 28

Position lights

Page

28 – 32

Page

33

Side markers

Page

34 – 35

Auxiliary indicators

Page

36

Combination rear lights

Page

36 – 52

Clearance lights

Page

53

Reflectors

Page

54 – 55

Stop and auxiliary stop lights

Page

56

Licence plate lights

Page

57

Ceiling lights

Page

58 – 61

Ambient lighting

Page

61

Reading and surface-mounted lights

Page

62

LED orientation lights

Page

63

Intelligent Battery Sensor

Page

64 – 65

HELLA relays

Page

66 – 74

Plugs / connector sockets

Page

75

Acoustic signal devices

Page

76 – 77

Mirrors

Page

78 – 79

Microswitches

Page

80

Water reservoir

Page

81

Industrial packaging item list

Page

82 – 83

FRONT LIGHTING

UNIVERSAL WARNING LIGHTS Beacons and light bars

SIDE LIGHTING

REAR LIGHTING

INTERIOR LIGHTING

Electrics / electronics

Reduction of lifecycle costs by using LED products Service life

3750

7500

11250

15000 LED

Energy consumption The higher purchase costs of high-quality LED products reduce the lifecycle costs and offer high saving potential for fleet operators in particular. Energy consumption is increasingly in the spotlight of customers. With our LED products, energy consumption is reduced by up to 50% in headlights and 90% in headlights compared to conventional lights.

Xenon

Halogen

Lower fuel costs can finance the majority of the additional investment costs for LED products. The LED modules do not require maintenance or light source replacement, and have an average service life of 20,000 hours. Ongoing operating and failure costs are reduced to a minimum.

Extremely low-maintenance = extremely cost-saving! High-quality LED products are extremely cost-effective in the medium- and long-term due to long replacement intervals.

Lifecycle costs incl. fuel costs Lighting function: Headlights Halogen compared to LED

– LED – Halogen

Lifecycle costs incl. fuel costs Lighting function: Tail lights/stop lights with indicators Halogen compared to LED

– LED – Incandescent lamp

Years

Years

Service life of halogen light source: 600 h*, Replacement time for halogen light source: 15 min, Repair costs: 50 EUR/h, Drive time with lighting per year: 2,100 h, Fuel costs: 1.35 EUR per litre

P21W bulb service life: 300 h*, Replacement time for light source: 15 min, Repair costs: 50 EUR/h, Drive time with lighting per year: 2,100 h, Fuel costs: 1.35 EUR per litre

After 10 years, around 1,000 EUR per vehicle is saved in fuel costs!

After 10 years, around 650 EUR per vehicle is saved in fuel costs!

* The service life data are based on the B3 value (3% of the light source has failed). Manufacturers often give the Tc (63% of the light source has failed), which is too high for a realistic calculation.

04 | 05

One LED is not the same as any other With HELLA LED products you are opting for high-quality technology, but the considerable reductions in follow-on costs and longer, trouble-free service lives also add up to your advantage. The widespread use of LEDs is the best indication of their clear benefits. However, certain factors must be taken into account. If you want to get the best out of LED technology, thermal management is essential!

With thermal management

Without thermal management

Thermal management dissipates heat away from the LEDs and transfers it to the surroundings.

If heat is not dissipated away from the LEDs, hotspots develop. Hotspots reduce the service life of the LEDs significantly and can even cause failure.

The LEDs only achieve their extremely long service life with appropriate thermal management. HELLA takes thermal management into account in all developments.

If no reliable thermal management is implemented, the LEDs are overload and, in the worst case, can even fail.

Thermal management is an absolute must to protect LEDs LEDs are sensitive to heat. If the temperature of the LED gets too high, the diodes can lose their luminous intensity and, in extreme cases, may even be destroyed. HELLA achieves an effective heat flow by choosing thermally conductive materials and by aligning components effectively. Thermal Management dissipates heat away from the LEDs. This means we can guarantee the long service life of our products!

LED lighting: Failure control and electrical connection Operation of LED lights / LED headlights with AC voltage or synchronised DC voltage is not permitted. In the ECE R48 area of application, by law, it is necessary to ensure failure control for LED lights / LED headlights in the vehicle's electrical system through suitable measures. Due to the low power consumption of LED lights, which are distinctly different from a bulb version, the proper functioning of bulb failure control must be checked when they are integrated into vehicle electrical systems. As indicators must be checked by law, we recommend operating the lights only in conjunction with an indicator control unit.

06 | 07

LED indicators and the patented failure check

Legal requirement in all ECE states The indicators on vehicles registered for use on public roads must be monitored. An indicator failure must be communicated to the driver visually or acoustically. In all ECE states, the following holds: A potential failure of the indicator must therefore be monitored by the vehicle. Manufacturers use different control methods for this purpose.

Safe conversion to LED indicators using patented HELLA electronics HELLA supplies electronic ballasts for all HELLA LED indicators which makes it possible to implement the indicator failure display in a diverse range of vehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure control via the vehicle's electrical system.

However, the failure controls in use today cannot detect simple LED lights and display an error when they are used. Many HELLA LED indicators have integrated failure control electronics. The indicators monitor themselves. They generate an impulse that is evaluated by the electronic ballast. This ballast simulates a 21W bulb which allows them to be used with conventional indicators.

The method is patented by HELLA. There are currently three different ballasts and several different LED indicators available.

Even if a single LED fails, the light will be shown as faulty and the pulse will no longer be generated. In this case, the ballast switches off the bulb simulation and the indicator reports the fault to the driver.

LED indicator control unit

LED flasher unit

Simulation device for cold checking

The right solution for your vehicle electronics

Yes

Is a flasher relay installed in the vehicle?

Start

VEHICLE

No

Turn on the vehicle ignition and remove the bulb of an indicator without pressing the signal switch.

Yes

Any failure of the flasher unit is displayed.

No

Press the signal switch

Yes

Any failure of the flasher unit is displayed.

No

Vehicle not ECE-compliant

TRAILER

Solution 1: LED flasher unit

Solution 2: Simulation device for cold checking

24 V

24 V

Operating voltage

18 – 32 V

Operating voltage

18 – 32 V

Functional voltage

20 – 28 V

Nominal current

1.5 A

Operating temperature Protection class

– 40 °C to + 85 °C P 53 (contacts below)

LED flasher units 3+1 3 Indicators on the vehicle/traction vehicle 1 Indicator on optional trailer

Protection class

– 40 °C to + 85 °C IP 54 (contacts below)

Simulation device 4DW 009 492-011

LED flasher units 2+1 2 Indicators on the vehicle/traction vehicle 1 Indicator on optional trailer

Operating temperature

4DM 009 492-001

for cold checking 24 V

5DS 009 602-001

08 | 09

2BA 959 070-631 Solution 1: Replace the existing device with an LED flasher unit from HELLA with ISO pin basis One flasher unit is required per vehicle. Any possible combination of bulbs and HELLA LED indicators is permitted: from a full package with bulbs through mixed versions to a full package with LED lights. Bulbs or HELLA LED indicators are also permitted on trailers.

2BA 050-401 A 959 050-

2BA 959 822-601

Failure pulse

Solution 2: With simulation device for cold checking

One simulation device is required per LED light.

Solution 3: By LED indicator control unit

2BA 344.20 344.200-...

2BA 343 39 390-...

Two LED indicators can be monitored per vehicle using one simulation device. (Only one simulation device can be used per vehicle.)

2SD 343 910-... Solution 3: By LED indicator control unit

Solution 3: Indicator control unit

Solution 4: Light control device with integrated failure pulse

24 V Operating voltage Reverse-polarity protection voltage

18 – 32 V - 28 V

On-board voltage input Flasher unit left/right

24 V


–40 °C to +50 °C

Extended operating temperature*

–40 °C to +80 °C

Storage temperature

–40 °C to +90 °C

With female contacts

5DS 009 552-011

For EasyConn connectors

5DS 009 552-001

* Above 50 °C, simulation of the bulb is deactivated for thermal reasons.

In future, light control devices can query the failure pulse. Hence, interim solutions 1-3 will not be necessary and communication will take place directly with the indicators.

Halogen

Xenon

Halogen, Xenon, LED The most important benefits of LED technology for headlights

New LED module

Safety: Our LED headlight provides excellent light output – using the latest technology! Light colour: Daylight-like light prevents eye fatigue and improves the driver's view of traffic. Energy savings: Due to lower levels of current consumption, fuel consumption is decreased and the load on the alternator is reduced. Service life: LEDs have service lives which are several times longer than standard light sources. Maintenance costs due to lightsource replacement are thus a thing of the past.

We develop in response to current trends! Dispersion, light colour, light distribution and light homogeneity – a lot can be simulated and calculated. But nothing can replace the actual experience of light. That is when we use our light tunnel in Lippstadt. It is the largest of its kind in Europe: 140 metres long and 11 metres wide. The light pattern has to pass its first test here in almost natural surroundings and get through more tests/tuning during headlight development. Test vehicles are in some cases in our light channel a year before they come onto the market.

HELLA light tunnel

L

10 | 11

LED

OneLED Patented production technology and process reliability for LED products without printed circuit board The use of conductive plastic and injected LEDs allows us to use 100% automation. The frame is “injected” around the housing and the lens. This significantly increases air-tightness compared with conventional welding or gluing methods. OneLED

This production technology guarantees a high degree of quality in terms of air-tightness and fault rate. Process faults are excluded, from injection moulding through testing to packaging.

Side marker lamp from HELLA

Appealing night design The large-area, homogeneous illumination of the whole lens from all viewing angles results in optimum visibility and thus maximum safety. New "glowing edges" technology emphasis all contours of the light, generating an impressive, innovative night design for side marker-, position- and clearance light functions.

OneLED from HELLA: Optimum visibility, large illuminated area, including contour lighting

Customer-specific headlights We understand that individuality is important to you! Customer-specific headlights – with a modular design – reduce development costs and make more design freedom an option – even for small numbers of units. The solution: The building block or module. Everything you need is included: The freedom of the design. The logic of the economical series. The latest advanced lighting technology. The security of real HELLA quality.

Design proposal

You start by defining the lighting functions you want. Based on your requests, our designers develop proposals – or your designers prepare enquiries or specifications. The shape and colour can of course be customised.

HELLA has deliberately packed its front light system with the finest technology. Small, but powerful. On request, we can also support you in developing the design of exterior elements - including covers and lenses. Cover lens Decorative finisher Static cornering light module Bi-Xenon module Fog module High-beam module

12 | 13

This is what an impressive solution might look like, for example:

! " # $

Auxiliary high beam Fog light Bi-Xenon® (dipped and high beam) Static cornering light and position light

SELECTABLE FRONT MODULES FROM THE HELLA MODULE KIT:

Bi-Xenon

Bi-Halogen

Halogen

Static cornering light and position light

High beam

High beam with daytime running light

Fog light with daytime running light

Direction indicator module with LED PO light

Fog light

Daytime running light with LED position light

LED indicator

LEDayFlex, the flexible daytime running light

The use of the latest lighting technology, such as LED and Xenon, guarantees trend-setting and high light output. We can also implement customer-specific headlights in low numbers of units.

Front lighting More flexibility in the selection of 90 mm headlight due to a new retaining frame standard (HELLA item No. Frame 9AH 169 580011) The new retaining frame makes it possible to attach 4 generations of headlights. You can choose between Halogen, Bi-Halogen, Xenon, Bi-Xenon and LED headlights with a high degree of flexibility.

Premium carrier frame – the new HELLA standard

Classic

Performance

Premium

Premium LED

14 | 15

DynaView® Evo2 A new lighting era DynaView® Evo2 combines the cornering light and fog light safety functions in compact round auxiliary lights which can be universally installed in many different vehicles. When the low beam is switched on, the right or left cornering light is activated automatically and immediately when the indicator is actuated or when the vehicle drives round a bend at a speed of less than 40 km/h. A yaw rate sensor measures the vehicle's angular acceleration and triggers the turn-on signal when the car drives through a curve. At the end of the curve, a dimmer softly fades the extra light. If the reverse gear is engaged, both cornering lights are switched on and ensure broad and bright illumination of the areas along the left and right of the vehicle.

“The cornering light is switched off during normal driving situations on a straight stretch of road.”

“When turning a corner or driving slowly through a curve (up to a speed of 40 km/h), the cornering light is turned on automatically.”

“When driving round a bend up to a speed of 40 km/h, the respective headlight is switched on automatically.”

“In foggy conditions, the cornering light can be switched on manually (both sides) as a fog light.”

DYNAVIEW® EVO2 incl. H7 bulb, with holding bracket, 12 V Set incl. control electronics and harness

1N0 009 295-801

individual left

1N0 009 295-011

individual right

1N0 009 295-021

incl. H7 bulb, with carrier frame 12 V, individual left

1N0 009 295-031

12 V, individual right

1N0 009 295-041

24 V, individual left

1N0 009 295-057

24 V, individual right

1N0 009 295-067

Type approval ECE

1951 / SAE

ACCESSORIES IntelliBeam® control electronics

5DF 009 244-007

Connector plug set for 20 headlights

8JD 156 151-807

Harness set

8KB 163 160-801

The world's first flexible daytime running lights: LEDayFlex Design A current trend in vehicle design is the customisation of headlight design for daytime and night-time driving. The lighting technology that we have further developed with our “LEDayFlex” daytime driving lights is the foundation for exciting design solutions.

Technology “LEDayFlex” light chains with 5 to 8 firmly connected LED light modules can be integrated into an almost infinite number of configurations in the vehicle front-end. In the process, they follow the shape of the vehicle's contours in depth. “LEDayFlex” allows for many different design options as long as they comply with legal regulations. Designs can include a powerful daylight-like light signal during the day and, if desired, in versions with the option to switch over to position lighting, also at night. This gives the designer a powerful system.

Design Designing a vehicle-specific lens set.

16 | 17

Daytime running lights

max. 400 mm

max. 1500 mm

max. 1500 mm

min. 250 mm*

min. 350 mm*

min. 600 mm**

Only daytime running lights

min. 600 mm**

Daytime running lights including position lights

SET INCLUDING ELECTRONIC MODULES 5 LED light modules for daytime running light

2PT 010 458-801

5 LED light modules for daytime running light with position light

2PT 010 458-811

6 LED light modules for daytime running light

2PT 010 458-821


2PT 010 458-831


2PT 010 458-841


2PT 010 458-851


2PT 010 458-861


2PT 010 458-871

ACCESSORIES Connecting cable set including mating connector

8KA 165 959-001

2-wire extension cable 500 mm in length

8KB 178 139-001

AMP mating connector (1 set)

8KW 744 807-801

AMP mating connectors (10 units)

8JA 746 184-032

Connector contacts (50 units)

8KW 744 837-002

Individual seals (50 units)

9GD 746 185-002

Electronic module for 12/24 V

5DS 010 668-001

Electronic module for position light version 12/24 V

5DS 010 668-011

FRONT LIGHTING

LED daytime running lights LED DAYLIGHT RUNNING LIGHT SET, RECTANGULAR LED daytime running light set with silver-grey aluminium housing and integrated electronics. Bracket for upright and suspended installation in or on the front apron. Power output: 24 V/11 W. Set includes: 2 lights each with 3 LEDs, professional cable set with AMP Superseal connector, bracket. Daytime running light set

2PT 009 496-801

Single light with PO function with attached cable and 3-pin AMP plug

2PT 009 496-007

OPTIONAL ACCESSORIES Connecting cable set including mating connector

8KA 165 959-001

3-pin AMP mating connector (1 set)

8KW 744 807-801

LED DAYLIGHT RUNNING LIGHT SET, ROUND with integrated electronics including cable set, universal bracket, 3 powerful LEDs per light, multivoltage 9–33 V, 24 V /11 W, current consumption = approx. 2.18 A Set for surface-mounting

2PT 009 599-811

SINGLE LIGHT without bracket, left

2PT 009 599-111

without bracket, right

2PT 009 599-121

without bracket, with PO function, left

2PT 009 599-131

without bracket, with PO function, right

2PT 009 599-141

OPTIONAL ACCESSORIES Mounting plate, front screw connections

9AH 165 968-101

Bracket for suspended mounting, 3-pin plug

8GH 165 967-001


8KW 744 807-801

18 | 19

LED daytime running lights LEDAYLINE®® LED daytime running lights LED daytime running light set with integrated relay in black plastic housing and fastening springs for mounting in the front apron. Set includes: two lights each with 5 LEDs, professional cable set with AMP Superseal connector, fastening springs. Power consumption 8 W. SET with position light, 12 V incl. professional cable set

2PT 010 043-801

with vehicle-specific cover*

2PT 010 043-811

SINGLE LIGHT Daytime running light with position light, 12 V, left

2PT 010 043-011

Daytime running light with position light, 12 V, right

2PT 010 043-021

Daytime running light with position light, 24 V, left

2PT 010 043-031

Daytime running light with position light, 24 V, right

2PT 010 043-041

OPTIONAL ACCESSORIES Connecting cable set including mating connector

8KA 165 959-001


8KW 744 807-801

LEDAYLINE®® LED daytime running lights

LEDayLine 15

LEDayLine 15 and LEDayLine 30 daytime running light sets for horizontal installation, with 2.5 m connecting cable and separate changeover relay for automatically turning daytime running lights on and off or for switching over to position light. Set includes: 2 lights each with 8 LEDs, changeover relay, comes with mounting frame. LEDayLine SET 15** 12 V daytime driving light

2PT 980 860-801

12 V daytime running light with position light

2PT 980 860-811

24 V daytime driving light

2PT 980 860-851


2PT 980 860-861

LEDayLine SET 30**

LEDayLine 30


2PT 980 850-801


2PT 980 850-811


2PT 980 850-851


2PT 980 850-861

* In black (can be painted), suitable for Fiat Ducato, Citroen Jumper and Peugeot Boxer. ** Available as of the 4th quarter 2011

FRONT LIGHTING

LED daytime running lights LED DAYTIME RUNNING LIGHT, ROD-SHAPED LED daytime running light set for horizontal installation, with 2.5 m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 powerful LEDs, attachment screws and changeover relay. SET 12 V daytime running light set

2PT 980 680801

24 V daytime running light set

2PT 980 680-851

SINGLE LIGHT 12 V

2PT 980 680-001

24 V

2PT 980 680-501

LED DAYTIME RUNNING LIGHT, ROD-SHAPED LED daytime running light set for horizontal installation, with 2.5 m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 powerful LEDs, attachment screws and changeover relay. Delivery includes mounting frame. SET 12 V daytime running light set

2PT 980 680821

24 V daytime running light set

2PT 980 680-861

SINGLE LIGHT 12 V

2PT 980 680-101

24 V

2PT 980 680-601

LED MULTI-FUNCTION LIGHT 83 mm LED 3 functional lights: Indicator, position light, daytime running light The integrated electronic circuitry is set up such that the daytime running lights dim when indicating, pre-wired with 2.5 metre sheathed four-core cable. SINGLE LIGHT 12 V, 83 mm LED 3 functional lights

2BE 980 691101

24 V, 83 mm LED 3 functional lights

2BE 980 690-101

OPTIONAL ACCESSORIES The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. Adapter ring 90 mm

9GD 980 696-001

20 | 21

Daytime running lights with light bulbs 90 MM DAYTIME RUNNING LIGHT WITH HIGH BEAM 90 mm daytime running light and spotlights or fog lights Module headlights with optic-free glass cover with H15, light bulb, with carrier frame. SINGLE LIGHT Daytime running light / high beam, 12 V, 15 W/55 W

1F0 010 293-001

Daytime running light / high beam, 24 V, 20 W/60 W

1F0 010 293-011

OPTIONAL ACCESSORIES Plug set, 3-pin

8JD 162 581-802

90 MM DAYTIME RUNNING LIGHT WITH FOG LIGHT 90 mm daytime running light and spotlights or fog lights Module headlights with optic-free glass cover with H15, light bulb, with carrier frame. SINGLE LIGHT Daytime running light / fog light, 12 V, 15 W/55 W

1N0 010 294-001

Daytime running light / fog light, 24 V, 20 W/60 W

1N0 010 294-011

OPTIONAL ACCESSORIES Plug set, 3-pin

8JD 162 581-802

90 MM DAYTIME RUNNING LIGHT WITH LED POSITION LIGHT 90 mm daytime running light and LED position light Lights with optic-free glass cover, with P21W long-life light bulb and Kartoval LED. SINGLE LIGHT Daytime running light / LED position light, 12 V 24 V on request

2BE 010 102-101


9AH 165 968-001

Plug set, 3-pin

8JD 162 581-802

20 x around the world without having to replace the bulb! The new 90 mm Premium LED headlight.

90 mm Premium LED module The new 90 mm LED module with low-beam light function fits into the series of 90 mm halogen- and xenon headlight modules which means the LED technology is now available.

Go 20 x around the world without having to replace the lamp! The new LED headlights from HELLA are designed for maximum service life and lighting performance in any bus. Bulb replacement is a thing of the past. No maintenance due to passive cooling. No moving parts such as a fan are necessary. Lower fuel consumption and a reduction of CO2 emissions. After 10,000 hours, around 370 litres of fuel have been saved. LED headlights increase safety. The day-like illumination means drivers see significantly better and do not get tired as quickly.

90 MM LED MODULE Lighting function On-board voltage

Low-beam Multivolt

Right-hand traffic

1BL 010 820-001

Left-hand traffic

1ML 010 820-011

Type approval ECE ES

3159 and ECE LES

3160

90 MM BI-LED MODULE* Lighting function On-board voltage

Low beam and high beam Multivolt

Right-hand traffic

1AL 010 820-021

Left-hand traffic

1LL 010 820-031

Type approval ECE * Available from 2012

In the ECE R48 area of application, by law it is necessary to ensure failure control for a LED headlight in the vehicle's electrical system through suitable measures.

ACCESSORIES Surplus supply LED AMP Superseal, 3-pole

Further details on failure control of the 90 mm Premium LED headlight are available in the Highlights section at: http://www.hella.com/bus

Housing, 10 units

8JA 746 184-032

Socket contact, 50 units

8KW 744 837-002

Individual seal, 50 units

9GD 746 185-002

22 | 23

90 mm Premium 90 MM PREMIUM LOW BEAM Bulb type H7 Right-hand traffic, 24 V

ECE

2486

1BL 009 999-041

Left-hand traffic, 24 V

ECE

2487

1ML 009 999-051

Right-hand traffic, 12 V

SAE

1BL 009 999-021

90 MM PREMIUM BI-HALOGEN LOW-BEAM AND HIGH-BEAM HEADLIGHT Right-hand traffic, 24 V, H7

ECE

2484

1AL 009 998-041

Left-hand traffic, 24 V, H7

ECE

2485

1LL 009 998-051

Right-hand traffic, 12 V, H9

SAE

1AL 009 998-021

90 MM PREMIUM BI-XENON LOW-BEAM AND HIGH-BEAM HEADLIGHT Bulb type D2S Right-hand traffic, 24 V

ECE

2484

1AL 009 997-041

Left-hand traffic, 24 V

ECE

2485

1LL 009 997-051

Right-hand traffic, 12 V

SAE

1AL 009 997-021

ACCESSORIES FOR 90 MM PREMIUM

a)

b)

a) Control element, headlight aiming

6NM 008 299-501

b) Plug housing for H7 / Xenon

8JD 156 151-807

b) Plug housing for H9

8JD 158 175-807

d) Carrier frame

9AH 169 580-011

Toggle high beam AMP Superseal, 2-pole

c)

Housing, 10 units

8JA 746 184-022

Socket contact, 50 units

8KW 744 837-002

Individual seal, 50 units

9GD 746 185-002

d)

FRONT LIGHTING

90 mm Performance 90 MM PERFORMANCE LOW BEAM Bulb Type On-board voltage

H1 24 V

Right Hand Drive for Premium fixing

1BL 247 042-197

Left Hand Drive for Premium fixing

1ML 247 042-207

Right Hand Drive classic fixing

1BL 247 042-157

Left Hand Drive classic fixing

1ML 247 042-167

Type Approval ECE

2397 und

2398

90 MM PERFORMANCE HIGH BEAM AND POSITION LIGHT Bulb type On-board voltage

H1 24 V

for Premium fixing

1K0 247 043-137

for Classic fixing

1K0 247 043-097

Type approval ECE

2397

90 MM PERFORMANCE HIGH BEAM Bulb type On-board voltage

H1 24 V

for Premium fixing

1K0 247 043-147

for Classic fixing

1K0 247 043-107

Type approval ECE

2397

ACCESSORIES

a)

b)

c)


6NM 008 299-501

b) Plug housing for H1

8JD 156 151-807

b) Plug housing for position light

8JD 156 150-807

24 | 25

50 mm and 60 mm Premium 50 MM PREMIUM LOW BEAM XENON Bulb type Light aperture On-board voltage Right-hand traffic, ECE

D2S (gas discharge bulb) 44 mm 24 V 1903

Right-hand traffic, SAE

1BL 009 071-067 1BL 009 071-091

50 MM PREMIUM LOW BEAM Bulb type Light aperture On-board voltage Right-hand traffic, ECE Left-hand traffic, ECE

H7 44 mm 24 V 1903 1904

Right-hand traffic, SAE

1BL 009 071-027 1ML 009 071-037 1BL 009 071-081

50 MM PREMIUM DRIVING LIGHT XENON Bulb Type On-board voltage

D2S (Gas-discharge bulb) 24 V 1F0 008 390-327

Type Approval ECE

1120 and SAE

ACCESSORIES FOR 50 MM PREMIUM

a)

b)

c)


6NM 008 299-501

b) Frame for luminous range regulation

9AH 161 784-017

c) Frame

9AH 161 786-017

60 MM PREMIUM DRIVING LIGHT Bulb Type On-board voltage

H9 12 V 1KL 009 486-001

Type Approval ECE

2198 and SAE

FRONT LIGHTING

Fog lights MICRO DE PREMIUM Bulb type On-board voltage

H3 24 V 1NL 008 090-327

Type approval ECE

877, R 19 B series 03 and SAE

ACCESSORIES

a)

b)

a) Cap, Fog light, rubber

9GH 147 009-007

b) Cap, Fog light, plastic

9HD 149 253-007

Plug housing for cap b)

8JD 156 150-807

FOG LIGHT 80 MM Bulb type On-board voltage

H3 24 V

with bulb, cap, cable, cover

1NL 007 186-047

Type approval ECE

20, R 19 B series 03

FOG LIGHT 90 MM Bulb type On-board voltage

H7 24 V

with bulb and 4-point fixing

1N0 008 582-037

Type approval ECE

1342, R 19 B series 03

with bulb and 4-point fixing

1N0 008 582-042

Type approval SAE ACCESSORIES Rubber caps

9GH 158 051-007

26 | 27

Indicator lights INDICATOR Lens Connection Bulb type On-board voltage

glass-clear with 6.3 mm flat plug or 2-pole AMP Superseal connector PY21W 24 V

with 6.3 mm flat plug

2BA 965 039-147

Connection with 2-pole AMP Superseal connector

2BA 965 039-187

Type approval ECE

10215 and SAE

INDICATOR WITH LED POSITION LIGHT Flush-mounted side Connection Bulb type On-board voltage

front with 3-pole connector PY21W 24 V 2BE 010 102-011

Type approval

2586, ECE and SAE


9AH 165 968-001

Plug set, 3-pin

8JD 162 581-802

LED INDICATOR Connection Assembly type On-board voltage

200 mm cable Flush-mounting Multivolt

Amber

2BA 959 932-011

glass-clear

2BA 959 932-051

glass-clear, with position light

2BE 959 932-131

Type approval

5851, ECE and ADR / GGVS

AGROLUNA INDICATOR Flush-mounted side Attachment position Assembly type On-board voltage

front left and right horizontal / vertical Break out the water drain holes! Attachment and flush-mounting 12 and 24 V 2BE 343 130-007

Type approval

10202

FRONT LIGHTING

Indicator lights INDICATOR Lens Connection Bulb type On-board voltage

glass-clear with 2.8 mm flat plug PY21W 24 V 2BA 009 001-167 6546

Type approval ECE

ACCESSORIES

Bracket

8HG 162 530-002

Cover, chrome-plated

9HB 161 122-012

Plug housing

8JD 156 150-807

Cover, comet silver

9HB 164 168-002

Cover, silver

9HB 161 122-007

Bracket

9XD 161 119-007

MODULAR LED LIGHT Lens Flush-mounted side Connection

Assembly type On-board voltage Indicator failure control

glass-clear front left and right 500 mm long cable open-ended LED, 1:1 replacement of bulb version 008 221 Flush-mounting 24 V with/without pulse

Indicator, without pulse

2BA 011 172-401/-407

Indicator, with pulse

2BA 011 172-411/-417

Bulb type

Type approval ECE

INDICATOR Lens Bulb type Connection On-board voltage

glass-clear PY21W with 2.8 mm flat plug 12 and 24 V

without bulb

2BA 008 221-001

Type approval ECE

878

ACCESSORIES Decorative trim

8XU 008 405-031

28 | 29

Indicator and position lights INDICATOR Lens Flush-mounted side Bulb type On-board voltage

glass-clear rear and front, left, right PY21W 12 and 24 V

without bulb

2BA 008 805-051

Type approval ECE

10151

INDICATOR Lens Flush-mounted side Bulb type On-board voltage

Amber rear and front, left, right P21W 12 and 24 V

without bulb

2BA 008 805-187

Type approval ECE

10151 and SAE

LED POSITION LIGHT Colour of the LEDs Attachment position Assembly type On-board voltage Electronic circuit

white horizontal / vertical Mounting 24 V with passive thermal management

500 mm cable

2PG 008 645-971

5,000 mm cable

2PG 008 645-961

Type approval

1395,

1398 and ECE

LED POSITION LIGHT Flush-mounted side Connection Assembly type On-board voltage

front left and right 2-pole connector Flush-mounting 24 V 2PF 009 001-521

Type approval ECE

12390 and SAE

FRONT LIGHTING

Position lights LED POSITION LIGHT Colour of the LEDs Attachment position Connection Assembly type On-board voltage Electronic circuit

white horizontal Flat plug Flush-mounting 24 V with passive thermal management

Position/degree 10-20

2PF 009 514-001

Position/degree 20-30°

2PF 009 514-011

Type approval

2300 and ECE

POSITION LIGHT Flush-mounted side Connection Assembly type On-board voltage

front left and right with 2.8 mm flat plug Flush-mounting 12 and 24 V 2PF 008 221-011

Type approval ECE

879

ACCESSORIES Decorative trim, chrome-plated

8XU 008 405-031

LED POSITION LIGHT Colour of the LEDs Connection Assembly type On-board voltage Electronic circuit

white EasyConn 2-pole connector Flush-mounting 24 V with passive thermal management 2PF 340 825-001

Type approval

11371

30 | 31

Position lights POSITION LIGHT Lens Flush-mounted side Bulb type Connection Assembly type On-board voltage

glass-clear front PY21W with 2.8 mm flat plug Flush-mounting 24 V

with bulb

2PF 009 001-177 7613 and SAE

Type approval ECE

Accessories, see Page xx

POSITION LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

glass-clear front left and right with 6.3 mm flat plug Flush-mounting 24 V

with bulb

2PF 965 039-151

Type approval ECE

10215 and SAE

LED POSITION LIGHT Number/colour of LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Amperage rating Electronic circuit

2/white left and right horizontal 500 and 5,000 mm cable Mounting 24 V/Multivolt 0.02 A with passive thermal management

500 mm cable

2PG 963 639-401

5,000 mm cable

2PG 963 639-411

Type approval

0002

FRONT AND WARNING LIGHTS

Position lights LED POSITION LIGHT Colour of the LEDs Attachment position Connection Assembly type On-board voltage Electronic circuit

white horizontal 5,000 mm cable Mounting 24 V with passive thermal management 2PG 964 295-111

Type approval

0301

LED POSITION LIGHT Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage

glass-clear front left and right horizontal / vertical 160 mm open-ended cable Flush-mounting 24 V 2PF 008 405-051

Type approval ECE

1696

LED SIDE MARKER LIGHT Colour of the LEDs Attachment position Connection On-board voltage Electronic circuit

amber horizontal 5,000 mm cable Multivolt with passive thermal management 2PS 959 660-207

Type approval SAE

32 | 33

Universal warning lights KLED FO Light source On-board voltage Assembly type Electronic circuit

LED (flashing) Multivoltage DIN 14620, fixed attachment with active and passive thermal management 2XD 010 311-001

Type approval TA

002738 and

03 35517

KLX 7000 Light source On-board voltage Assembly type

Xenon (flashing) 24 V DIN 14620, fixed attachment 2RL 008 181-111

Type approval A

001399 and

03 1889

KL 7000 Light source On-board voltage Assembly type

Halogen (rotating) 24 V DIN 14620, fixed attachment 2RL 008 061-111

Type approval A

001241 and

03 1740

OWS 1600 Light source On-board voltage Length

Halogen (rotating) 24 V 1,600 mm 2RL 007 900-611

Type approval A

00817 and

03 1309

OWSX 1600 Light source On-board voltage Length

Xenon (flashing) 24 V 1,600 mm 2RL 007 900-631

Type approval A

006517 and

03 021309

SIDE LIGHTING

Side marker lighting SIDE MARKER LIGHT WITH REFLECTOR Number/colour of LEDs Attachment position Connection On-board voltage Approval

1/amber or red horizontal / vertical 1,500 mm cable 24 V/1 W for vehicles as per ADR / GGVS

Horizontal fixing amber

2PS 008 645-007

red

2TM 008 645-951

Type approval

1395 and

1396

Vertical fixing, amber

2PS 008 645-991

Type approval yellow ECE / SAE, red SAE

SIDE MARKER LIGHT WITH REFLECTOR Number/colour of LEDs Connection Assembly type On-board voltage

2/amber 195 mm cable self-adhering 24 V/1 W

Horizontal fixing

2PS 009 226-037

Vertical fixing

2PS 009 226-087

Type approval

10236

LED SIDE MARKER LIGHT Number/colour of LEDs Attachment position On-board voltage Amperage rating

2/amber horizontal 24 V/ 1.3 W 0.05 A

5,000 mm cable

2PS 963 639-137

1,500 mm cable

2PS 963 639-177

Type approval ECE

9605

LED SIDE MARKER LIGHT Number/colour of LEDs Attachment position Connection On-board voltage

2/amber or red horizontal / vertical 500 mm cable Multivolt / 0.8 W

amber

2PS 959 660-207

red

2PS 959 660-407

Type approval SAE

34 | 35

Side marker lighting OneLED WITH FLAT PLUG Attachment position Connection On-board voltage

horizontal / vertical 6.3 mm flat plug 24 V/ 1 W

white

2PS 343 690-011

white

2PS 343 690-017

black

2PS 343 690-031

black

2PS 343 690-037

amber

2PS 343 690-057

Type approval

5853 and ECE/SAE

OneLED WITH AMP TIMER Attachment position On-board voltage

horizontal / vertical 24 V/ 1 W

white

2PS 343 690-407

black

2PS 343 690-411

amber

2PS 343 690-427

Type approval ECE

OneLED WITH AMP SUPERSEAL Attachment position On-board voltage

horizontal / vertical 24 V/ 1 W

black

2PS 343 690-627

Type approval ECE

LED SIDE MARKER LIGHT Colour of the LEDs Attachment position Connection On-board voltage

amber horizontal 500 mm cable 24 V

Screw attachment

2PS 964 295-057

self-adhesive

2PS 964 295-077

Type approval ECE

0202

SIDE AND REAR LIGHTING

Auxiliary indicators and combination rear lights AUXILIARY INDICATORS Lens Flush-mounted side Connection Assembly type On-board voltage

amber left and right 6.3 mm flat plug Mounting 12 or 24 V

left

2BM 006 692-011

right

2BM 006 692-021

Type approval ECE

0152621

AUXILIARY INDICATORS Lens Attachment position Bulb type

Assembly type On-board voltage

amber or glass-clear horizontal amber lens, P21W Glass-clear lens, PY21W Delivery without bulb Mounting 24 V

amber, P21W

2BM 008 355-001

Type approval ECE

1059

Glass-clear, PY21W Type approval ECE

2BM 008 355-011 1848

LED TAIL LIGHT / STOP LIGHT Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage

red rear left and right horizontal Open-ended cable Flush-mounting 24 V 2SB 008 982-001

Type approval ECE 10880 and SAEd SAE

LED INDICATOR Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control

glass-clear rear left and right horizontal Open-ended cable Flush-mounting 24 V active 2BA 008 982-041

Type approval ECE

10880

36 | 37

Combination rear lights REVERSE LIGHT Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage

glass-clear rear left and right horizontal Open-ended cable Flush-mounting 24 V 2ZR 008 805-041


REAR LIGHT Lens Flush-mounted side Attachment position Assembly type On-board voltage

red rear left and right horizontal Flush-mounting 12 and 24 V

Tail light

2SA 008 805-001*

Stop light

2DA 008 805-011*

Tail light and stop light

2SB 008 805-021*

Rear fog light

2NE 008 805-031

Type approval ECE 10151 and *SAE *SAE

INDICATOR Lens Flush-mounted side Attachment position Connection Bulb type Assembly type On-board voltage

glass-clear rear and front, left, right horizontal Open-ended cable PY21W Flush-mounting 12 and 24 V 2BA 008 805-051

Type approval ECE

10151

INDICATOR Flush-mounted side Attachment position Connection Assembly type On-board voltage

rear and front, left, right horizontal Open-ended cable Flush-mounting 12 and 24 V 2BA 008 805-187


REAR LIGHTING

Combination rear light LED COMBINATION REAR LIGHT Lens Flush-mounted side Connection Assembly type Indicator failure control On-board voltage

glass-clear rear left and right with 2.8 mm flat plug Flush-mounting with/without pulse 24 V

Tail light/stop light

2SB 009 001-501


2BA 009 001-511


2BA 009 001-531

Type approval ECE

12390

REAR LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

red rear left and right with 2.8 mm flat plug Flush-mounting 24 V

Tail light

2SA 009 001-137

Stop light

2DA 009 001-147

Tail light/stop light

2SB 009 001-157

Type approval ECE

7613

REAR FOG LIGHT Lens Flush-mounted side Connection Bulb type Assembly type On-board voltage

red rear left and right with 2.8 mm flat plug H21W Flush-mounting 24 V 2NE 009 001-127

Type approval ECE

3917 and SAE

INDICATOR Lens Flush-mounted side Connection Bulb type Assembly type On-board voltage

glass-clear rear left and right with 2.8 mm flat plug PY21W Flush-mounting 24 V 2BA 009 001-107

Type approval ECE

6546

38 | 39

Combination rear light REVERSE LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

glass-clear rear left and right with 2.8 mm flat plug Flush-mounting 24 V 2ZR 009 001-117 23255 and SAE

Type approval ECE

REFLECTOR Lens

red 8RA 009 001-031 3189 and SAE

Type approval ECE

ACCESSORIES

Bracket

8HG 162 530-002

Cover, silver-coloured

9HB 161 122-007

–

Plug housing

8JD 162 581-802

Cover, chrome-plated

9HB 161 122-012

–

Plug housing

8JD 156 150-807

Cover, comet silver

9HB 164 168-002

Tail light cover

8XU 009 362-101

Bracket

9XD 161 119-007

Tail light cover

8XU 009 362-111

Do not use covers for series 2 LED versions. 009 001-...

LED TAIL-STOPLIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

red rear left and right 3-pole connector Flush-mounting 24 V 2SB 009 362-011

Type approval ECE

7748

REFLECTOR Lens

red 8RA 009 362-001

Type approval ECE

3302

REAR LIGHTING

Combination rear light LED TAIL-STOPLIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Electronic circuit

red rear left and right horizontal 500 mm cable Attachment and flush-mounting 24 V/Multivolt with active and passive thermal management

with active thermal management Multivolt, glass-clear

2SB 344 200-027

Multivolt, red

2SB 344 200-081/-087

with passive thermal management 24 V, glass-clear

2SB 344 200-321/-327

24 V, red

2SB 344 200-331/-337

Type approval


LED INDICATOR Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control Electronic circuit

amber rear left and right horizontal 500 mm cable Attachment and flush-mounting 24 V/Multivolt with/without pulse with active and passive thermal management

with pulse and active thermal management Multivolt, glass-clear

2BA 344 200-037

without pulse and passive thermal management 24 V, glass-clear Type approval

2BA 344 200-341/-347 12658, ECE and ADR / GGVS

LED REAR FOG LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage

red rear left and right horizontal 500 mm cable Attachment and flush-mounting Multivolt

glass-clear

2NE 344 200-061/-067

red

2NE 344 200-091/-097

Type approval


40 | 41

Combination rear light LED REVERSE LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage

white rear left and right horizontal 500 mm cable Attachment and flush-mounting Multivolt

glass-clear

2ZR 344 200-051/-057

Type approval


TAIL LIGHT/STOP LIGHT/DIRECTION INDICATOR Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control Electronic circuit

amber and red rear left and right horizontal 500 mm cable Attachment and flush-mounting 24 V/Multivolt with/without pulse Active/passive thermal management

with pulse and active thermal management Multivolt, red/glass-clear

2SD 344 200-071/-077

24 V, glass-clear

2SD 344 200-001/-007

without pulse and passive thermal management 24 V, red/glass-clear Type approval

12371,

2SD 344 200-311/-317 12658, ECE and ADR/GGVS

LED “OVAL” TAIL-STOP-INDICATOR LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control

amber and red rear left and right horizontal / vertical 500 mm cable Attachment and flush-mounting Multivolt with pulse

Tail light/stop light/indicator

2SD 343 390-011

Type approval

11785

Rear indicator Type approval

2BA 343 390-071 12381

Tail light/stop light Type approval

2SB 343 390-091 12381

REAR LIGHTING

Combination rear light “OVAL” REVERSE LIGHT Flush-mounted side Attachment position Assembly type On-board voltage

rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 24 V 2ZR 343 130-041 / -047

Type approval

23257, ECE and SAE

“OVAL” TAIL-STOP-INDICATOR LIGHT Flush-mounted side Attachment position Assembly type On-board voltage

rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 24 V 2SD 343 130-011 / -017

Type approval

10203

"OVAL" COMBINATION REAR LIGHT Flush-mounted side Attachment position Assembly type On-board voltage

rear left and right Horizontal / vertical, break out the water drain hole! Attachment and flush-mounting 12 and 24 V

Tail light/stop light, red

2SB 343 130-021 / -027

Type approval

7698, ECE and SAE

Rear fog light, red Type approval

2NE 343 130-031 / -037 3919

Direction indicator Type approval

2BA 343 130-051 / -057 6550, ECE and SAE

42 | 43

Combination rear light LED TAIL LIGHT/STOP LIGHT/INDICATOR Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control

amber and red rear left and right horizontal / vertical 500 mm cable 4-pin AMP plug Mounting Multivolt with pulse

with cable

2SD 343 910-001/-007

with 200 mm cable and 4-pin AMP plug

2SD 343 910-017

with integrated 4-pin AMP plug

2SD 343 910-027

Type approval

12393 and ECE

LED TAIL-STOPLIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Electronic circuit

red rear left and right horizontal 500 mm cable Attachment and flush-mounting 24 V with passive thermal management 2SB 964 169-301/-307

Type approval


LED TAIL LIGHT/STOP LIGHT/INDICATOR Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control Electronic circuit

amber and red rear left or right horizontal 500 mm cable Attachment and flush-mounting 24 V without pulse with passive thermal management

left

2SD 964 169-331/-337

right

2SD 964 169-421

Type approval


REAR LIGHTING

Combination rear light LED REAR FOG LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Electronic circuit

red rear left and right horizontal 500 mm cable Attachment and flush-mounting 24 V with passive thermal management 2NE 964 169-341

Type approval


LED REVERSE LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Electronic circuit

white rear left and right horizontal 500 mm cable Attachment and flush-mounting 24 V with passive thermal management

left

2ZR 964 169-351

right

2ZR 964 169-361

Type approval


LED INDICATOR Colour of the LEDs Flush-mounted side Attachment position Assembly type On-board voltage Indicator failure control Electronic circuit

amber rear left and right horizontal Attachment and flush-mounting 24 V without pulse with passive thermal management 2BA 964 169-317

Type approval


44 | 45

Combination rear light EUROLED COMBINATION REAR LIGHT Flush-mounted side Attachment position Connection Assembly type On-board voltage

rear left or right horizontal 2,500 mm cable Mounting Multivolt 9-33 V 2SB 959 821-601

Type approval

10208

EUROLED REAR FOG LIGHT Flush-mounted side Attachment position Connection Assembly type On-board voltage

rear left or right horizontal 2,000 mm cable Mounting Multivolt 9-33 V 2NE 959 821-201

Type approval

10208

EUROLED REVERSING LIGHT Flush-mounted side Attachment position Connection Assembly type On-board voltage

rear left or right horizontal 2,500 mm cable Mounting Multivolt 9-33 V 2ZR 959 820-601

Type approval

10208

EUROLED INDICATOR Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control

rear left or right horizontal 2,500 mm cable Mounting 12 and 24 V with pulse 2BA 959 822-601

Type approval

10208

REAR LIGHTING

Combination rear light LED TAIL-STOP-INDICATOR LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage Indicator failure control

amber and red rear left or right 2,500 mm cable Flush-mounting 24 V with pulse 2SD 959 010-401/-407

Type approval ECE

1538 and ADR / GGVS

LED TAIL LIGHT / STOP LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

red rear left or right 2,500 mm cable Flush-mounting 24 V 2SB 959 010-301/-307

Type approval ECE

12373 and ADR / GGVS

LED REVERSE LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

glass-clear rear left or right 2,500 mm cable Flush-mounting Multivolt 9-33 V 2ZR 959 010-501/-507

Type approval ECE


LED INDICATOR Lens Flush-mounted side Connection Assembly type On-board voltage Indicator failure control

amber rear left or right 2,500 mm cable Flush-mounting 24 V with pulse 2BA 959 011-301/-307

Type approval ECE


46 | 47

Combination rear light LED REAR FOG LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

glass-clear rear left or right 2,500 mm cable Flush-mounting Multivolt 9-33 V 2NE 959 011-501/-507 11391 and ADR / GGVS

Type approval ECE

ADAPTER RING 90 MM The adapter ring is used to replace a 90 mm light with the 83 mm light. This means that vehicles that have come equipped with a HELLA 90 mm light can be easily converted to 83 mm lights. 9GD 980 696-001

COMBINATION REAR LIGHT Flush-mounted side Assembly type On-board voltage

rear left and right Attachment and flush-mounting 12 and 24 V


816

2SB 964 169-537

Rear fog light, red

3809

2NE 964 169-527

Reversing light, glassclear

2312

2ZR 964 169-517

Indicator, amber*

653

2BA 964 169-507

Type approval ECE and SAE * also for front surface-mounting

COMBINATION REAR LIGHT Flush-mounted side Connection Bulb type Assembly type On-board voltage

rear left and right with 6.3 mm flat plug PY21W (grey indicator) Flush-mounting 24 V


2SB 965 039-137

Rear fog light, red

2NE 965 039-117

Reversing light, grey

2ZR 965 039-127

Tail light, red

2SA 965 039-087

Indicator, grey

2BA 965 039-107

Stop light, red

2DA 965 039-091

Type approval ECE

10215 and SAE

REAR LIGHTING

Combination rear light MODULAR LED LIGHT Lens Flush-mounted side Connection

Assembly type On-board voltage Indicator failure control

glass-clear rear left and right 500 mm long cable open-ended LED, 1:1 replacement of bulb version 008 221 Flush-mounting 24 V with/without pulse


2BA 011 172-421/-427


2BA 011 172-431/-437

Tail light

2SA 011 172-441/-447

Stop light

2DA 011 172-461/-467

Rear fog light

2NE 011 172-481/-487

Reversing light

2ZR 011 172-501/-507

Bulb type

Type approval ECE

TAIL-STOPLIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

red rear left and right with 2.8 mm flat plug Flush-mounting 12 and 24 V

Tail-stoplight

2XA 008 221-021/-027

Also can be used as just tail light or just stop light Type approval ECE

1048 = tail light 1049 = stop light

REAR FOG LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

red rear left and right with 2.8 mm flat plug Flush-mounting 12 and 24 V 2NE 008 221-037

Type approval ECE

1050

48 | 49

Combination rear light INDICATOR Lens Flush-mounted side Connection Bulb type Assembly type On-board voltage

grey rear left and right with 2.8 mm flat plug PY21W Flush-mounting 12 and 24 V 2BA 008 221-041/-047

Type approval ECE

1051

REVERSE LIGHT Lens Flush-mounted side Connection Assembly type On-board voltage

grey rear left and right with 2.8 mm flat plug Flush-mounting 12 and 24 V 2ZR 008 221-057

Type approval ECE

1052 and SAE only for double attachment

LED-REAR LIGHT Lens Colour of LEDs Flush-mounted side Connention Assembly type On-board voltage

glass-clear red rear left and right 160 mm cable with open ends Flush mounted 24 V

Rear light

2SA 008 405-017

Type approval ECE

1197

Tail Stop Light Type approval ECE

2SB 008 405-091 1892

REFLECTOR 8RA 008 405-001/-007 Type approval ECE

1196

REAR LIGHTING

Combination rear light LED TAIL LIGHT / STOP LIGHT Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage

red rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V

Horizontal fixing

2SB 980 606-201

Vertical fixing

2SB 980 606-701

Type approval ECE

5850 and ADR / GGVS

LED REVERSE LIGHT Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage

glass-clear rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V

Horizontal fixing

2ZR 980 605-201

Vertical fixing

2ZR 980 605-701

Type approval ECE

5850 and ADR / GGVS

LED INDICATOR Lens Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control

amber rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 9-33 V with pulse

Horizontal fixing

2BA 980 607-201

Vertical fixing

2BA 980 607-701

Type approval ECE

5850 and ADR / GGVS

50 | 51

Combination rear light LED TAIL LIGHT/STOP LIGHT/INDICATOR Flush-mounted side Attachment position Connection Assembly type On-board voltage

rear left and right horizontal / vertical 2,500 mm cable Mounting Multivolt 8 – 28 V 2SD 959 050-401

Type approval ECE

1076 and ADR / GGVS

FULL LED COMBINATION REAR LIGHT Flush-mounted side Attachment position Connection Assembly type On-board voltage Indicator failure control Electronic circuit

rear left or right horizontal 1.550 mm cable Mounting 24 V with pulse with active thermal management 2VP 340 950-051

Type approval ECE

2376 and ADR / GGVS

REAR LIGHTING

Combination rear light LED TAIL LIGHT Colour of the LEDs Attachment position Connection Assembly type On-board voltage Electronic circuit

red horizontal 5,000 mm cable Mounting 24 V with passive thermal management 2TM 963 639-317

Type approval

9808

LED TAIL LIGHT Colour of the LEDs Attachment position Connection Assembly type On-board voltage Electronic circuit

red horizontal / vertical 5,000 mm cable Mounting 24 V with active thermal management 2TM 964 295-097

Type approval

0302

LED CLEARANCE LIGHT Colour of the LEDs Attachment position Assembly type On-board voltage Electronic circuit

red horizontal Mounting Multivolt 8 – 28 V with passive thermal management

500 mm cable

2XA 959 560-401

5,000 mm cable

2XA 959 560-411

Type approval

7574

LED SIDE LIGHT Colour of the LEDs Flush-mounted side Attachment position Assembly type On-board voltage Electronic circuit

red Surface-mounting horizontal / vertical Mounting 24 V with passive thermal management

5,000 mm cable

2TM 008 645-941

500 mm cable

2TM 008 645-951

Type approval

1395 and

1398

52 | 53

Clearance lights LED CLEARANCE LIGHT Colour of the LEDs Attachment position Additional info Assembly type On-board voltage

red horizontal / vertical with seal Flush-mounting Multivolt 8 – 28 V

500 mm cable

2XA 959 790-401

5,000 mm cable

2XA 959 790-411

Type approval

7597

C5W CLEARANCE LIGHT Flush-mounted side Attachment position Connection Assembly type On-board voltage

left and right vertical with flat plug Mounting 24 V

Left flush-mounting side, side attachment, with bulb

2XS 008 479-041

Right flush-mounting side, side attachment, with bulb

2XS 008 479-051

Left flush-mounting side, side attachment, without bulb

2XS 008 479-061

Right flush-mounting side, side attachment, without bulb

2XS 008 479-071

Type approval

1201

LED CLEARANCE LIGHT Colour of the LEDs Attachment position Connection Assembly type On-board voltage Electronic circuit

red horizontal / vertical with flat plug Mounting 24 V with passive thermal management 2XS 008 078-001

Type approval

0515

REAR LIGHTING

Reflector REFLECTOR Flush-mounted side Assembly type

rear self-adhesive

red

8RA 002 014-081

white

8RA 002 014-091

amber

8RA 002 014-101

Type approval

3535

REFLECTOR Flush-mounted side Additional info 2 Assembly type

rear with plastic lens, with attachment material fixing screws Mounting 8RA 002 015-001

Type approval

31291

REFLECTOR Flush-mounted side Assembly type

rear fixing screws 8RA 002 015-021

Type approval

31291


rear with plastic lens, with attachment material fixing screws 8RA 002 015-031

Type approval

31291

54 | 55

Reflector REFLECTOR Flush-mounted side Additional info 2 Assembly type

front with plastic lens, with attachment material fixing screws

white

8RA 002 016-101

red

8RA 002 016-111

Type approval

31290


rear with plastic lens, with attachment material fixing screws 8RA 002 016-121

Type approval

339, E-type approved, SAE approved

REFLECTOR Flush-mounted side Assembly type

rear self-adhesive

red

8RA 343 160-007

white

8RA 343 160-017

amber

8RA 343 160-027

Type approval

3190

REAR LIGHTING

Stop and auxiliary stop lights LED STOP LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage

red rear horizontal 500 mm cable Mounting 24 V 2DA 343 800-047

Type approval

7714, ECE

LED AUXILIARY STOP LIGHT Number of LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Electronic circuit

10 rear horizontal / vertical 3,000 mm cable Mounting 24 V with passive thermal management

red

2DA 343 106-011

smoky grey

2DA 343 106-031

self-adhesive, red

2DA 343 106-211

smoky grey, self-adhesive

2DA 343 106-231

Type approval

7696

LED AUXILIARY STOP LIGHT Colour of the LEDs Flush-mounted side Attachment position Connection Assembly type On-board voltage Electronic circuit

red rear horizontal / vertical 500 mm cable Flush-mounting 24 V with active thermal management

glass-clear

2DA 959 071-237

red

2DA 959 071-737

Type approval

7547

56 | 57

Licence plate lighting LED LICENCE PLATE LIGHT Number of LEDs Flush-mounted side Connection Assembly type On-board voltage

2 above 2,500 mm cable Flush-mounting Multivolt 10 – 33 V 2KA 959 640-102

Type approval

4068

LED LICENCE PLATE LIGHT Number of LEDs Flush-mounted side Connection Assembly type On-board voltage

4 above 6.3 mm flat plug Flush-mounting 24 V 2KA 010 278-011/-017

cast with 1,000 mm cabling Type approval

2KA 010 278-607

2609, ECE and ADR/GGVS

C5W LICENCE PLATE LIGHTING Flush-mounted side Connection Additional info Assembly type On-board voltage

above 6.3 mm flat plug with bulb Flush-mounting 24 V 2KA 005 049-017

Type approval

22871


4 Side mounting, left or right 6.3 mm flat plug Attachment, screwed 24 V

Flat plug

2KA 010 278-021

Flat plug and 2,000 mm cable

2KA 010 278-031

Type approval

2609, ECE and ADR/GGVS


2 left and right of 520 mm licence plate 2,500 mm cable Mounting Multivolt 10 – 33 V 2KA 959 640-607

Type approval

4068

Customer-oriented solutions In addition to standard lights, HELLA also offers development partners customeroriented lighting concepts.

These include: Ambient lighting in the form of light transmitters and LED modules Comprehensive lighting systems/modules for ceiling systems Service sets (control units) for coaches Step lighting For any queries, please contact our field service or our customer service centre.

58 | 59

Ceiling lights STANDARD LED SPOTLIGHT, ADJUSTABLE Illumination angle: 40° or 20° Voltage: Multivolt (10 – 31 VDC) IP protective class: 3X Power output: 2 W (0.16 A at 12 V) Illuminance in 1 m: 156 lux (20°), 65 lux (40°) Frame colour

20°

40°

white

2JA 343 790-401

2JA 343 790-301

black

2JA 343 790-411

2JA 343 790-311

silver

2JA 343 790-441

2JA 343 790-341

white*

2JA 343 790-601

2JA 343 790-701

black*

2JA 343 790-611

2JA 343 790-711

silver*

2JA 343 790-641

2JA 343 790-741

* with white, ambient CELIS® ring ACCESSORIES Frame, chrome

9AB 343 792-061

Frame, gold

9AB 343 792-071

Ambient CELIS® light guide ring (e.g. blue, red) on request.

STANDARD LED SPOTLIGHT, FIXED Illumination angle: 40° or 20° Voltage: Multivolt (10 – 31 VDC) IP protective class: 3X Power output: 2 W (0.16 A at 12 V) Illuminance in 1 m: 156 lux (20°), 65 lux (40°) Frame colour

20°

40°

white

2JA 344 040-741

2JA 344 040-701

black

2JA 344 040-751

2JA 344 040-711

silver

2JA 344 040-761

2JA 344 040-721

square

round

black

9AB 344 058-001

9AB 344 057-001

white

9AB 344 058-011

9AB 344 057-011

silver

9AB 344 058-021

9AB 344 057-021

chrome

9AB 344 058-061

9AB 344 057-061

gold

9AB 344 058-071

9AB 344 057-071

chrome

gold

9AB 344 045-061

9AB 344 045-071

ACCESSORIES Finisher with angled edges

Round with rounded edges

Stainless metal frame polished

9AB 959 505-501

Metal frame stainless and satined

9AB 959 505-561

Further finisher colours (e.g. real-wood look) or ambient CELIS® light guide ring (e.g. blue, red) on request.

INTERIOR LIGHTING

Ceiling lights MINI OVAL LED Illumination angle: Voltage: IP protective class: Power output: Illuminance in 1 m:

LED equipment

50° 12 V or 24 V 6K9K (without frame/switch), 40 (with frame/switch) Standard = 1.7 Watt (0.14 A at 12 V) Power = 3.6 Watt (0.30 A at 12 V) Standard = 14.5 lux, Power = 54 lux without frame and switches

with frame and switches

4 white power LEDs, 12 V, red

2JA 343 570-011

2JA 343 570-051

4 white power LEDs, 24 V, red

2JA 343 570-001

2JA 343 570-041

4 white power LEDs, 12 V, blue

2JA 343 570-117

2JA 343 570-157

4 white power LEDs, 24 V, blue

–

2JA 343 570-141

4 white standard LEDs, 12 V, red

2JA 343 570-031

2JA 343 570-071

4 white standard LEDs, 24 V, red

2JA 343 570-021

2JA 343 570-061

Other versions are available on request

LED LIGHT LED angle of radiation: Voltage: IP protective class: Power output: Illuminance in 2.5 m:

40° 24 V 6K9K 1.5 W (0.06 A at 24 V) 8 lux (average value/ measuring points: ground level) 2JA 010 838-017

DURALED Illumination angle: Material description: Voltage: IP protective class: Power output: Illuminance:

70° impact-resistant plastic, UV-resistant Multivolt 9 – 33 VDC 6K6 6K7 9 W (0.75 A at 12 V) 720 lux 2JA 959 037-511

60 | 61

Ceiling lights and ambient lighting DURALED OVAL LED angle of radiation: Voltage: IP protective class: Power output: Illuminance in 1 m:

120° Dualvolt 12 and 24 V 6K6 6K7 3 W (0.25 A at 12 V) 60 lux 2JA 959 700-102

CARGOLED Illumination angle Voltage IP protective class Power consumption Illuminance in 1 m

44° Multivolt (9 – 31 VDC) 6K9K 6 W (0.5 A at 12 V) 180 lux

cold white

2JB 343 227-001

warm white

2JB 343 227-041

Accessories Installation frame, grey

9XD 344 118-101

SURFACE-MOUNTED LED LIGHTS Number of LEDs Nominal output Current consumption Illuminance Voltage Light colour 12 LEDs

12 3.5 W approx. 0.30 A at 12 V approx. 0.15 A at 24 V approx. 100 lux at 1 m Multivolt 10 to 30 V 4000 K (neutral white)

24 7W approx. 0.58 A at 12 V approx. 0.29 A at 24 V approx. 200 lux at 1 m Multivolt 10 to 30 V 4000 K (neutral white)

2JA 007 373-151

24 LEDs

2JA 007 373-161

AMBIENT LED SPOTS Voltage: IP protective class: Power output: Illuminance in 1 m: LED light colour

24 V 20 0.3 W (0.02 A at 12 V) 5 lux Frame colours

Part number

red

white, grey, black

2JA 344 170-101

blue

white, grey, black

2JA 344 170-111

white

white, grey, black

2JA 344 170-121

amber

white, grey, black

2JA 344 170-131

INTERIOR LIGHTING

Reading and surface-mounted lights FLEXIBLE LED READING LIGHT Illumination angle Voltage IP protective class Power consumption Illuminance in 0.7 m Cap

38° Multivolt (9 – 31 VDC) 53 2.5 W (0.20 A at 12 V) 110 lux LED light colour

Part number

white

white

2JA 343 720-011

black

white

2JA 343 720-021

silver

white

2JA 343 720-291

150 mm arm length

150 mm arm length with plug for cigarette lighter white

white

2JA 343 720-071

black

white

2JA 343 720-081

silver

white

2JA 343 720-091

white

white

2JA 343 720-111

black

white

2JA 343 720-121

silver

white

2JA 343 720-191

400 mm arm length

FLAT LED SURFACE-MOUNTED LIGHT Illumination angle Voltage IP protective class Power consumption Illuminance in 1 m

34° 24 V 6K9K 2.8 W (0.11 A at 24 V) 7.2 lux 2JA 343 660-117

FLAT LED SURFACE-MOUNTED LIGHT Illumination angle Voltage IP protective class Power consumption Illuminance in 1 m

38° 24 V 6K9K 1.8 W (0.07 A at 24 V) 32 lux

1 unit, white

2JA 343 606-011

30 units, white

2JA 343 606-017

30 units, blue

2JA 343 606-217

62 | 63

LED orientation lights LED ENTRANCE LIGHT for optimum illumination of the step area and door entrance, 4x the light intensity of the bulb version Voltage Power consumption Illuminance in 1 m

Multivolt 9 – 31 V 4.5 W (0.18 A at 24 V) 107 lux 2XT 008 929-011

LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Illumination angle Voltage IP protective class Power consumption Illuminance in 1 m

24° 24 V 6K7 6K9K 2 W (0.08 A at 24 V) 130 lux 2JA 959 073-201

COMPACT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient Illumination angle Voltage IP protective class Power consumption Illuminance in 1 m

30° Multivolt 10 – 33 V 6K6 6K7 0.5 W (0.04 A at 12 V) 15 lux

LED light colour, white

2XT 959 510-427

LED light colour, blue

2XT 959 510-657

Additionally with polished steel frame: LED light colour, white

2XT 959 680-812


2XT 959 680-612

COMPACT LED STEP LIGHT, FLUSH-MOUNTED Waterproof, shockproof, long-life and energy-efficient On-board voltage Power consumption Illuminance in 1 m

Multivolt 8 – 28 V 0.5 W (0.04 A at 12 V) < 10 lux

LED light colour, white

2JA 998 560-017


2JA 998 560-057

Intelligent Battery Sensor – capacity measurement for the battery

IBS battery sensor 1. Shunt on the sensor 2. Connector 3. Sensor module 4. Negative pole terminal 5. Bolt for battery-pole adapter

You need to be able to measure the battery charge status, ageing and any changes to your battery to use the energy in the vehicle electrical system carefully. The Intelligent Battery Sensor (IBS) informs you about the current energy status, allowing you to plan your energy supply. Function The IBS (Intelligent Battery Sensor) sits directly on the negative pole of a battery and records the following data using the integrated shunt and the sensor: The voltage of up to two batteries All incoming/outgoing currents The ambient temperature State of charge/state of health The sensor uses an algorithm specially developed by HELLA and already used for automotive applications to record the state of charge (SOC) and the battery ageing or state of health (SOH). Accurate current measurement Highly accurate measurement of the incoming and outgoing currents in the mA range up to > 1,000 amps is essential for precise evaluation of the SOC/SOH and is possible via automatic selection of different measurement ranges.

Installation on standard battery pole Direct installation on standard battery pole thanks to the integrated shunt on the sensor Very easy plug & play installation thanks to the supplied battery-pole adapter

Low energy demand The sensor responds intelligently to energy demand and enters stand-by mode when the electrical system’s energy demand is low.

Battery types Battery-specific adjustments to the characteristic curves for standard starter, GEL and AGM batteries provide the conditions for high accuracy of SOC evaluation.

64 | 65

Energy management with Intelligent Battery Sensor

Increase in idle speed

Mechanical energy

Engine

Alternator monitoring Energy management

Electrical energy Consumers

LIN bus

Battery

Battery

Battery parameters (voltage, current, temperature, SOC, SOH, ...)

Effect on consumers

Alternator

Intelligent Battery Sensor

Main cause of vehicle failure According to a study by ADAC, weak batteries are the main cause (53%) of all in-the-field failures in vehicle electrical systems.

53 % – battery 19 % – alternator 18 % – other causes 10 % – starter

HELLA relays You can trust our quality relays Production competence: HELLA produces more than 100 million units per year in-house. Due to optimised production, we can do this at an attractive price for customers and with one of the lowest error rates in the industry. Flexibility: Large volumes are produced with full automation, small volumes with semi-automation. And in semi-automatic operation, we can change the set-up quickly. Bespoke equipment customers: HELLA develops and produces relays for AGCO, Claas, Daimler AG, Ford, VW, GM, JCB, Opel/ Vauxhall, Nissan, John Deere, Chrysler, Jaguar/Land Rover, and others. We have decades-long customer relationships. Production sites: Berlin (Germany); Flora, Illinois (USA); Xiamen (China).

Relay applications in buses ABS, starters, audio systems, indicators, stop lights, injection pump, trumpet horns, horns, interior lighting, air conditioning, rear fog lights, washer systems, headlights, heated seating, seat adjustment, hazard warning lights ...

66 | 67

Mini 24 V relay MAKE CONTACT WITH SWITCH Make contact

Break contact ●

● Resistive load

15

100

–

–

Inductive load

15

100

–

–

Bulb load

15

100

–

–

Connector diagram

A

Circuit diagram

S10

Coil resistance

315 Ohm

Parallel resistance

–

with 15 A fuse link

4RA 003 530-051

MAKE CONTACT WITH SWITCH Make contact

Break contact ●

● Resistive load

30

250

–

–

Inductive load

16

100

–

–

Bulb load

16

250

–

–

Connector diagram

A

Circuit diagram

S1

Coil resistance

360 Ohm

Parallel resistance

– 4RA 965 400-031


Break contact ●

● Resistive load

20

150

–

–

Inductive load

16

100

–

–

Bulb load

16

135

–

–

Connector diagram

B

Circuit diagram

S2

Coil resistance

305 Ohm

Parallel resistance

1200 Ohm 4RA 007 957-011


Break contact ●

● Resistive load

20

250

–

–

Inductive load

16

100

–

–

Bulb load

16

250

–

–

Connector diagram

B2

Circuit diagram

S6

Coil resistance

350 Ohm

Parallel resistance

–

with dual-output

4RA 933 791-071 ●

Nominal switching current (A) Number of switching operations (thousands)

ELECTRICS / ELECTRONICS

Mini 24 V relay MAKE CONTACT WITHOUT BRACKET Make contact

Break contact ●

● Resistive load

20

250

–

–

Inductive load

16

100

–

–

Bulb load

16

250

–

–

Connector diagram

B

Circuit diagram

S1

Coil resistance

350 Ohm

Parallel resistance

– 4RA 933 332-111

MAKE CONTACT WITHOUT BRACKET Make contact

Break contact ●

● Resistive load

20

150

–

–

Inductive load

16

100

–

–

Bulb load

16

135

–

–

Connector diagram

B

Circuit diagram

S2

Coil resistance

305 Ohm

Parallel resistance

1200 Ohm 4RA 007 957-001


Break contact ●

● Resistive load

20

250

–

–

Inductive load

16

100

–

–

Bulb load

16

250

–

–

Connector diagram

B2

Circuit diagram

S6

Coil resistance

350 Ohm

Parallel resistance

–

with dual-output

4RA 933 791-081

CHANGEOVER CONTACT WITH BRACKET Make contact

Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

8

100

Bulb load

15

135

5

135

Connector diagram

B1

Circuit diagram

W1

Coil resistance

350 Ohm

Parallel resistance

– 4RD 933 332-061 ●


68 | 69

Mini 24 V relay CHANGEOVER CONTACT WITH BRACKET Make contact

Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

10

100

Bulb load

16

135

5

135

Connector diagram

B1

Circuit diagram

W2

Coil resistance

305 Ohm

Parallel resistance

1200 Ohm 4RD 007 903-011

CHANGEOVER CONTACT WITH BRACKET Make contact

Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

8

100

Bulb load

15

135

5

135

Connector diagram

B1

Circuit diagram

W3

Coil resistance

350 Ohm

Parallel resistance

–

with parallel diode

4RD 933 332-081

CHANGEOVER CONTACT WITHOUT BRACKET Make contact

Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

8

100

Bulb load

15

135

5

135

Connector diagram

B1

Circuit diagram

W1

Coil resistance

350 Ohm

Parallel resistance

– 4RD 933 332-071


Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

10

100

Bulb load

16

135

5

135

Connector diagram

B1

Circuit diagram

W2

Coil resistance

305 Ohm

Parallel resistance

1200 Ohm 4RD 007 903-001 ●



Mini 24 V relay CHANGEOVER CONTACT WITHOUT BRACKET Make contact

Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

8

100

Bulb load

15

135

5

135

Connector diagram

B1

Circuit diagram

W2

Coil resistance

350 Ohm

Parallel resistance

1200 Ohm 4RD 933 332-261


Break contact ●

● Resistive load

20

100

10

Inductive load

16

100

10

100

Bulb load

16

135

5

135

Connector diagram

B1

Circuit diagram

W3

Coil resistance

305 Ohm

Parallel resistance

–

with parallel diode

4RD 007 903-021

100


Break contact ●

● Resistive load

20

100

10

100

Inductive load

16

100

8

100

Bulb load

15

135

5

135

Connector diagram

B1

Circuit diagram

W3

Coil resistance

350 Ohm

Parallel resistance

–

with parallel diode

4RD 933 332-091

●


70 | 71

High-performance 24 V relay and accessories MAKE CONTACT WITH SWITCH Make contact

Break contact ●

● Resistive load

60

100

–

–

Inductive load

50

100

–

–

Bulb load

25

50

–

–

Connector diagram

B3

Circuit diagram

S1

Coil resistance

310 Ohm

Parallel resistance

– 4RA 003 437-091


Break contact ●

● Resistive load

60

100

–

–

Inductive load

50

100

–

–

Bulb load

25

50

–

–

Connector diagram

B3

Circuit diagram

S1

Coil resistance

310 Ohm

Parallel resistance

– 4RA 003 437-121

ACCESSORIES suitable for

suitable female contact

4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-...,

8KW 744 819-003, 8KW 701 235-..., 8KW 744 820-003

25,4 Cable sachet housing, 5-pin

22 8JA 715 606-101

ACCESSORIES

37,5 Cable sachet housing, 9-pin, mountable side by side 33,8

suitable for


4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-...,

8KW 744 819-003, 8KW 701 235-..., 8KW 744 820-003

8JA 003 526-001

●



Accessories ACCESSORIES suitable for


4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-...,

8KW 719 874-007


24 8JA 717 291-007

ACCESSORIES suitable for


4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-...,

Pin contacts already populated


24 8JA 733 963-001

ACCESSORIES 41,3 Cable sachet housing, 5-pin 34,7

suitable for


4RA 007 957-..., 4RD 007 903-..., 4RA 003 530-..., 4R.. 933 332-..., 4RA 933 791-...,

With pre-manufactured Line group

8JD 745 801-001

ACCESSORIES

38

33

Cable sachet housing, 9-pin, mountable side by side

suitable for


4RA 003 437-...

8KW 744 819-003, 8KW 701 235-..., 8KW 744 820-003, 8KW 744 822-003 8JA 183 161-002

72 | 73

Overview of relay technical specifications HELLA RELAYS Mini-relay, 24 V

High-performance 24 V relay

4RA 003 530-... 4RA 007 957-... 4RD 007 903-...

4RX 933 332-... 4RA 933 791-... 4RX 965 400-...

4RA 003 437-...

27 V

27 V

27 V

+23 ±5°C

+23 ±5°C

+23 ±5°C

Permissible ambient temperature

-40°C...+125°C

-40°C...+85°C

-40°C...+85°C

Storage temperature

-40°C...+130°C

-40°C...+125°C

-40°C.. +125°C

30

6.3 x 0.8 mm

6.3 x 0.8 mm

6.3 x 0.8 mm

85

6.3 x 0.8 mm

6.3 x 0.8 mm

9.5 x 1.2 mm

86

6.3 x 0.8 mm

6.3 x 0.8 mm

6.3 x 0.8 mm

87

6.3 x 0.8 mm

6.3 x 0.8 mm

9.5 x 1.2 mm

87a

6.3 x 0.8 mm

6.3 x 0.8 mm

–

24 V

24 V

24 V

16 V...30 V

16 V...30 V

16 V...30 V

Pick-up voltage at test temperature

< 17 V

< 15.6 V

< 17 V

Drop-out voltage at test temperature

> 3.5 V

> 3.5 V

>5V

305 / 315 Ohm ± 10 %

350 / 360 Ohm ± 10 %

310 Ohm ± 10 %

Response time

< 10 ms

< 10 ms

< 10 ms

Drop-out time

< 10 ms

< 15 ms

< 15 ms

Insulation resistance Coil circuit/load circuit

> 100 MOhm

> 100 MOhm

> 100 MOhm

Dielectric strength Coil circuit/load circuit

> 1000 VDC

> 1000 VDC

> 1000 VDC

... Make contact in showroom condition

< 10 mV/A

< 15 mV/A

< 3 mV/A

... Break contact in showroom condition

< 10 mV/A

< 15 mV/A

–

... Make contact after life endurance test

< 10 mV/A

< 15 mV/A

< 10 mV/A

... Break contact after life endurance test

< 15 mV/A

< 20 mV/A

–

'10 7

'10 7

'10 7

GENERAL SPECIFICATIONS Test voltage Test temperature

Flat plug (in accordance with ISO 8092)

COIL SPECIFICATIONS On-board voltage Operating voltage range at permissible Ambient temperature

Coil resistance at test temperature without parallel component

CONTACT SPECIFICATIONS Contact voltage drop-out at test voltage ...

Mechanical service life


Connector diagrams

Circuit diagrams

74 | 75

Plugs / connector sockets ADAPTER Adapter from 13-pin socket (ISO 11 446) on the traction vehicle to 7-pin connector (ISO 1724) on the trailer line. Load capacity: max. 16 A at 12 V. 8JA 008 969-001

ADAPTER Adapter from 7-pin socket (ISO 1724) on the traction vehicle to 13-pin connector (ISO 11 446) on the trailer line. 8JA 008 969-001

SOCKET 7-pin in accordance with ISO 1724, plastic version, screw connections 12 V

8JB 001 943-003

SOCKET 13-pin in accordance with ISO 11 446, plastic version, screw connections, with rubber grommet and rubber seal in the cover 12 V

8JB 005 949-001

12 V, with rear fog light switch-off

8JB 005 949-011

CONNECTOR SOCKET AND PLUG 2-pin in accordance with ISO 4165, 6 –24 V Socket with spring-loaded cover, 6.3 mm blade-terminals, Load capacity: max. 16 A

8JB 001 946-082

Connector

8JA 002 262-001

POWER SOCKET AND UNIVERSAL CONNECTOR Power socket 2-pin with cover and clamping sleeve, suitable for cigarette lighter socket, 6.3 mm blade-terminals, Load capacity: max. 16 A 6 –24 V

8JB 008 023-001

Universal connector 2-pin with screwed tension relief and 8 A fuse, suitable for cigarette lighters and standard sockets (ISO 4165), screw connection up to 2.5 mm2 6 –24 V

8JA 007 589-001


Acoustic signal devices SIGNAL HORN B36 Sound pressure level at 2 m distance: 116 dB(A). Power output: 72 W per horn. Galvanised metal housing, black membranes. Bracket on the horn for M8 fastening screw. With 6.3 mm blade-terminals, protected. With Teflon pill to protect against humidity. 24 V, 335 Hz

3BA 002 768-441

24 V, 400 Hz

3BA 002 768-201

SUPERTONE HORN DL50 Sound pressure level at 2 m distance: 114 dB(A). Black, varnished metal housing with protective grid. Bracket on the horn for M8 fastening screw. Power output: 84 W per horn, 24 V, 310 Hz

3CA 004 811-021

24 V, 380 Hz

3CA 004 811-031

SUPERTONE HORN B133 Metal housing and protective grid coated black. Bracket on the horn for M10 fastening screw. With 6.3 mm blade-terminals, protected. With Teflon pill to protect against humidity. With interference-suppression capacitor. Power output: 78 W 24 V, 375 Hz

3AF 003 399-327

24 V, 500 Hz

3AF 003 399-337

BUZZER WITH BRACKET 2 x 6.3 mm blade-terminals. Frequency: 500 Hz. Sound level: 70 dB(A) (1.0 m). Operating temperature: -40°C to +85°C 24 V

3SB 003 985-061

76 | 77

Acoustic signal devices COMPRESSED AIR TRUMPET HORN For vehicles with pneumatic brake system. Suitable for Ø 10 mm compressed air tube. Housing made of stable die cast. Grey sound funnel made of plastic. 2 holes for M10 fastening screws. With 6.3 mm blade-terminals, open. Sound pressure level at 2 m distance: 118 dB(A). Power output: 48 W at 24 V. Compressed air range: 6 – 8.3 bar. 24 V, 400 Hz

3PA 004 206-011

COMPRESSED AIR TRUMPET HORN With rounded sound funnel. Suitable for Ø 8 mm compressed air tube. With Ø 4 mm round connector, and suppression diode. Power output: 108 W. 24 V, 350 Hz

3PA 004 206-031

COMPRESSED AIR TRUMPET HORN For vehicles with pneumatic brake system. With 2 sound funnels. Chrome-plated cap and sound funnel, mat black foot. Compressed air range: 4 – 8.5 bar. 300 Hz (sound funnel 295 mm long), 320 Hz (sound funnel 340 mm long). 24 V

3PB 005 411-001

More information and a comparison of the sounds, horns and trumpet horns is available at www.hella.com/horns.


Mirrors EXTERIOR MIRRORS Exterior mirrors Attachment type Operating mode Housing colour Housing type Quantity per packaging unit Nominal voltage Radius of curvature

heated hanging, Dovetail connection electrical black Plastic housing 1 24 V 2,100 mm

left

8SB 501 247-812

Type approval

03 0063

EXTERIOR MIRRORS Exterior mirrors Attachment type Operating mode Housing colour Housing type Quantity per packaging unit Assembly type Nominal voltage Radius of curvature

heated Dovetail connection electrical black Plastic housing 1 external 24 V 2,100 mm

left

8SB 501 247-803

right

8SB 501 247-842

Type approval

03 0063

78 | 79

Mirrors EXTERIOR MIRRORS Exterior mirrors Attachment type

Housing colour Housing type Quantity per packaging unit Nominal voltage Radius of curvature

heated, with wide-angle mirror hanging, Dovetail connection Electrical main mirror and manual wide-angle mirror black Plastic housing 1 24 V 2,100 mm and 450 mm

left

8SB 501 247-822

right

8SB 501 247-792

Operating mode

Type approval

03 0063

EXTERIOR MIRRORS Exterior mirrors Attachment type Operating mode Housing colour Housing type Quantity per packaging unit Nominal voltage Radius of curvature

heated Dovetail connection Electrical main mirror black Plastic housing 1 24 V 2,100 mm and 450 mm

left

8SB 501 246-822

right

8SB 501 246-812

left, with wide-angle mirror, manually adjustable

8SB 501 246-834

right, with wide-angle mirror, manually adjustable

8SB 501 246-803

right, with wide-angle and access observation mirror, manually adjustable

8SB 501 246-892

Type approval

03 0062


New generation of module switches: Microswitches Improved energy efficiency The energy system of vehicles is particularly challenged by the increase in control electronics components. As power supply is high cost, there is a trend towards very low control currents that still have to be switched safely.

Maintenance-free The operator expects reliable and maintenance-free functioning for the duration of the vehicle’s life. The definitive parameters are the service life (cycles) of the contact system and the service life of the lighting source.

Our solution: friction-fit snap system and selected contact pairs. The AgNi standard version makes safe switching functions possible even in the mA range.

We supply our customers with the exceptionally wear-resistant “micro-switch system”. The friction-fit snap system minimises wear and tear and accumulation of dirt on the contact surfaces with each switching. The average service life of an LED is up to 100,000 hours.

Highly efficient Power LED light sources also contribute to lowering the power requirements compared to existing switch programs by up to 70% per switch.

TECHNICAL SPECIFICATIONS Rocker material, 2-K

PC, transparent and white

Base plate material

PA, black

Connecting contacts

3 mm Junior Power Timer

Light source

max. 4 LEDs: 2 x orientation lights, green and 2 x functional lights, red

Symbol type

lasered

Service life

5 mA 450,000 cycles 5 A / 24 V inductive, 270,000 cycles 4 A / 24 V bulb, 90,000 cycles 10 A / 24 V resistive, 80,000 cycles

Sealing

IP30


–35°C to +85°C

Storage temperature

–40°C to +100°C

Dashboard thickness

for 2 mm direct installation

ACCESSORIES Individual mounting frames

9AR 168 396-001/-007

Modular mounting frames

Additional information, including order information, is available at www.hella.com/rockerswitch

End frame, left

9AR 169 209-001/-007

Middle frame

9AR 169 208-001/-007

End frame, right

9AR 169 210-001/-007

Connector skirt

8JD 010 076-001/-007

80 | 81

Water reservoir WATER RESERVOIR Contents: 20 l, black, Ø 35 mm pump holder for positions 1-4. with 3 washer fluid pumps, 24 V Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4: Ø 20 mm hole with pump 8TW 004 764-041 Position 5-8: closed 20 units

8BW 007 757-007

with 2 washer fluid pumps, 24 V Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4-8: closed 20 units Example for version -017

8BW 007 757-017

with 2 washer fluid pumps, 24 V Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4-6: closed Position 7-8: Ø 11 mm hole, fill level indicator 20 units

8BW 007 757-027

with 2 washer fluid pumps, 24 V Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3: Ø 11 mm hole with pump 8TW 005 496-051 Position 4: Ø 20 mm hole, grommet with stopper Position 5-8: closed 20 units

8BW 007 757-037

with 1 washer liquid pump, 24 V Position 1: closed Position 2: Ø 11 mm hole with pump 8TW 005 496-051 Position 3-8: closed 20 units

a)

b)

8BW 007 757-067

WASHING FLUID PUMP SPARE PARTS a) Performance: 2 bar, 1 l/min, Ø Input: 7 mm, Ø Output: 6 mm 24 V

8TW 005 496-051

Connector

8JD 008 151-021

b) Performance: 2.5 bar, 7.2 l/min, Ø Input: 10.5 mm, Ø Output: 11 mm 24 V

8TW 004 764-041

Connector

8JD 008 151-021

INDUSTRIAL PACKAGING ITEM LIST

PAGE

PART NUMBER

UNIT PER PACKAGE

PAGE

PART NUMBER

UNIT PER PACKAGE

15

1N0 009 295-057

36

28

9HB 164 168-002

10

15

1N0 009 295-067

36

28

2BA 009 001-167

60

15

5DF 009 244-007

24

28

8JD 156 150-807

20 systems

15

8JD 156 151-807

20 systems

28

9HB 161 122-007

10

17

8JA 746 184-032

10

28

9XD 161 119-007

30

17

8KW 744 837-002

50

28

2BA 011 172-407

20

17

9GD 746 185-002

50

28

2BA 011 172-417

20

18

2PT 009 496-007

20

29

2BA 008 805-187

36

21

8JD 162 581-802

20 systems

31

2PF 009 001-177

60

22

8JA 746 184-032

10

32

2PS 959 660-207

16

22

8KW 744 837-002

50

34

2PS 008 645-007

50

22

9GD 746 185-002

50

34

2PS 009 226-037

300

23

8JA 746 184-022

10

34

2PS 009 226-087

300

23

8KW 744 837-002

50

34

2PS 963 639-137

20

23

9GD 746 185-002

50

34

2PS 963 639-177

20

23

8JD 156 151-807

20 systems

34

2PS 959 660-207

16

23

8JD 156 150-807

20 systems

34

2PS 959 660-407

16

23

8JD 158 175-807

20 systems

35

2PS 343 690-017

96

24

1BL 247 042-197

36

35

2PS 343 690-037

96

24

1ML 247 042-207

36

35

2PS 343 690-057

96

24

1BL 247 042-157

36

35

2PS 343 690-407

96

24

1ML 247 042-167

36

35

2PS 343 690-427

96

24

1K0 247 043-137

36

35

2PS 343 690-627

84

24

1K0 247 043-097

36

35

2PS 964 295-057

80

24

1K0 247 043-147

36

35

2PS 964 295-077

80

24

1K0 247 043-107

36

37

2BA 008 805-187

36

24

8JD 156 151-807

20 systems

38

2SA 009 001-137

60

24

8JD 156 150-807

20 systems

38

2DA 009 001-147

60

25

1BL 009 071-067

12

38

2SB 009 001-157

60

25

1BL 009 071-027

24

38

2NE 009 001-127

60

25

1ML 009 071-037

24

38

2BA 009 001-107

60

25

1F0 008 390-327

12

39

8HG 162 530-002

60

25

9AH 161 784-017

12

39

8JD 162 581-802

20 systems

25

9AH 161 786-017

12

39

9HB 161 122-012

10

26

1N0 008 582-042

24

39

9HB 164 168-002

10

26

1NL 008 090-327

24

39

2ZR 009 001-117

60

26

9GH 147 009-007

30

39

8JD 156 150-807

20 systems

26

9HD 149 253-007

160

39

9HB 161 122-007

10

26

8JD 156 150-807

20 systems

39

9XD 161 119-007

30

26

1NL 007 186-047

30

40

2SB 344 200-027

24

26

1N0 008 582-037

24

40

2SB 344 200-087

24

26

9GH 158 051-007

36

40

2SB 344 200-327

24

27

2BA 965 039-147

24

40

2SB 344 200-337

24

27

2BA 965 039-187

24

40

2BA 344 200-037

24

27

2BE 343 130-007

30

40

2BA 344 200-347

24

28

8HG 162 530-002

60

40

2NE 344 200-067

24

28

9HB 161 122-012

10

40

2NE 344 200-097

24

82 | 83

PAGE

PART NUMBER

UNIT PER PACKAGE

PAGE

PART NUMBER

UNIT PER PACKAGE

41

2ZR 344 200-057

24

56

2DA 959 071-237

10

41

2SD 344 200-077

24

56

2DA 959 071-737

10

41

2SD 344 200-007

24

57

2KA 959 640-102

3

41

2SD 344 200-317

24

57

2KA 010 278-017

196

42

2ZR 343 130-047

30

57

2KA 010 278-607

30

42

2SD 343 130-017

30

57

2KA 005 049-017

42

42

2SB 343 130-027

30

57

2KA 959 640-607

8

42

2NE 343 130-037

30

60

2JA 343 570-117

48

42

2BA 343 130-057

30

60

2JA 343 570-157

48

43

2SD 343 910-007

48

60

2JA 010 838-017

20

43

2SD 343 910-027

50

61

2JA 959 700-102

34

43

2SD 343 910-017

48

62

2JA 343 660-117

30

43

2SB 964 169-307

36

62

2JA 343 606-017

30

43

2SD 964 169-337

36

62

2JA 343 606-217

30

44

2BA 964 169-317

36

63

2XT 959 680-812

99

46

2SD 959 010-407

10

63

2XT 959 680-612

99

46

2SB 959 010-307

10

63

2XT 959 510-427

36

46

2ZR 959 010-507

10

63

2XT 959 510-657

36

46

2BA 959 011-307

10

63

2JA 998 560-017

20

47

2NE 959 011-507

10

63

2JA 998 560-057

20

47

2SB 964 169-537

20

72

8JA 183 161-002

5

47

2NE 964 169-527

20

72

8JA 717 291-007

100

47

2ZR 964 169-517

20

75

8JB 001 943-003

25

47

2BA 964 169-507

20

75

8JB 001 946-082

10

47

2SB 965 039-137

24

76

3AF 003 399-327

24

47

2NE 965 039-117

24

76

3AF 003 399-337

24

47

2ZR 965 039-127

24

78

8SB 501 247-812

1

47

2SA 965 039-087

24

78

8SB 501 247-803

1

47

2BA 965 039-107

24

78

8SB 501 247-842

1

48

2BA 011 172-427

20

79

8SB 501 247-822

1

48

2BA 011 172-437

20

79

8SB 501 247-792

1

48

2SA 011 172-447

20

79

8SB 501 246-822

1

48

2DA 011 172-467

20

79

8SB 501 246-812

1

48

2NE 011 172-487

20

79

8SB 501 246-834

1

48

2ZR 011 172-507

20

79

8SB 501 246-803

1

48

2XA 008 221-027

20

79

8SB 501 246-892

1

48

2NE 008 221-037

20

79

8SB 501 246-834

1

48

2BA 008 221-047

20

80

9AR 168 396-007

200

49

2ZR 008 221-057

20

80

9AR 169 209-007

200

49

2SA 008 405-017

60

80

9AR 169 208-007

200

49

8RA 008 405-007

60

80

9AR 169 210-007

200

52

2TM 963 639-317

20

80

8JD 010 076-007

440

52

2TM 964 295-097

20

81

8BW 007 757-007

20

55

8RA 343 160-007

150

81

8BW 007 757-017

20

55

8RA 343 160-017

150

81

8BW 007 757-027

20

55

8RA 343 160-027

150

81

8BW 007 757-037

20

56

2DA 343 800-047

48

81

8BW 007 757-067

20

www.hella.com/bus HELLA KGaA Hueck & Co. Rixbecker Straße 75 59552 Lippstadt, Germany Tel.: +49 2941 38-0 Fax: +49 2941 38-7133 Internet: www.hella.com HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) 225600 Fax: 0800 7832571 E-mail: [email protected] Website: www.hella.co.uk © HELLA KGaA Hueck & Co., Lippstadt 9Z2 999 131-366 KB/09.11/2.0 Printed in Germany