MEDICAL DEVICES PRODUCT. Source: Isa C.T. Santos. .... 2) ISA-95-1 Standard: Enterprise-Control System Integration. Part 1: Models. andTerminology 2000.
Integrated Production as Strategic Production Planning and Scheduling System Use D Minus 1 Production Model (Case PT Mega Andalan Kalasan)
Student Visiting Factory Program Joint Program of Economic and Business Faculty of Gajah Mada University and University Sri Jayawerdanepura Srilangka By : Ir. Susanto Sudiro, M.Sc. Ph.D Yogyakarta Kamis, 24 April 2018 Inspiration for Indonesia
One Stop Shoping Factory With Save, Effective and Reliable Product
The Production Problem For serve hospital beds demand of global market with tight delivery schedules, on the production line is often found the uncertain availability of inventory and work in process (WIP) and also to achieve production target has been used excessive resource with the worst case is company failure to deliver product to customer on time. It is also mean the company losing its competitiveness.
Objective 1. Building an inventory, work-in process (WIP) and finish inventory buffer control model using the new method D minus 1 (day minus 1) for integrated production management at multiproduct hospital beds manufacturing plant 2. Develop a production planning and monitoring of an integrated, systematic and valid production schedule for production use 3. Executing integrated production on production line.
NEW PRODUCT DEVELOPMENT OF MEDICAL DEVICES PRODUCT
Source: Isa C.T. Santos. (2013). Poduct Development Methodologies:the Case Of Medical Devices.
WATERFALL SYSTEM OF MDNPD
Source: ISO 13485 – 2003.
Hospital Bed Value Chain Suppliers
Tier N Suppliers
OEMs
Tier 1 Suppliers and Sub-assemblers Hospital Beds Manufacturers (OEMs) Distribution Hubs/Centers
System Integrators Post Production Assembly
Dealerships
MAK E-BUSINESS SUITE
BUILT ON A UNIFIED INFORMATION ARCHITECTURE • Common data model
Develop Contracts Projects HR Finance
enables a single source of truth
Market Sell Order
Customers, Suppliers,
Plan
Products, …
Maintain
Procure
• Comprehensive suite of
applications designed to work together
• Robust set of integration services based on open standards
• Modular deployment by business flow
Service
Make Fulfill
• Single global instance implementations
INFORMATION SYSTEM MODEL FOR E-MANUFACTURING
Integrated Production Process
HOW TO INTEGRATED ?
INTEGRATION SCHEME Enterprise Information Plant Production Scheduling, Operational Management, etc
Production Product Capability Definition Information Information (What is available for use)
(How to make a product)
Production Schedule (What to make and use)
Production Performance (What was made and used)
Manufacturing Control Information
Area Supervision, Production Planning, Reliability, Assurance, etc
12
Maintenance Definitions
Maintenance Capability
Maintenance Definitions
Maintenance Request
Maintenance Capability
Maintenance Response
Maintenance Request
Maintenance Response
Detailed Maintenance Scheduling Detailed
Maintenance Scheduling
Maintenance Resource Maintenance Management
Maintenance Tracking
Maintenance Tracking
Resource Management
Maintenance
Maintenance Maintenance Dispatching
Maintenance Analysis Analysis
Dispatching
Maintenance Maintenance Definition Definition Management Management
Maintenance Maintenance Data Data Collection Collection
Maintenance Maintenance Execution Execution
Level 1 and 2 Equipment
Level 1 and 2 Equipment
D MINUS 1 PRODUCTION MODEL
SEQUENCE DIAGRAM OF D MINUS 1 PRODUCTION MODEL
Source: Sudiro et.al, 2017
D MINUS 1 PRODUCTION MODEL
16
D MINUS 1 WITH 2 JOB
MATHEMATICS MODEL OF D MINUS 1 PRODUCTION SCHEDULE
18
OUTPUT OF PRODUCTION SCHEDULE
19
OPEN LOOP PRODUCTION CONTROL MODEL
20
MATHEMATICS MODEL OF WIP
21
MATHEMATICS MODEL OF PRODUCTION OUTPUT
22
MATHEMATICS MODEL OF PRODUCTION OUTPUT
OUTPUT SIMULATION
24
OUTPUT SIMULATION
25
PRODUCTION RESPONSE FOR ONE CYCLE
26
TWO-STAGE PRODUCTION CONTROL SYSTEM
Source : Fong (2005)
D MINUS 1 PRODUCTION SCENARIO FOR 120 BEDS, ST 5 DAY, DD 40 UNITS, IAT 0.01DAY
D Minus 1 Production Scenario For 120 Beds, ST 5 Day, Dd 40 Units, WAT 0.05 Day And FAT 0.1 Day
MODEL PHYSIC OF SIMULATION DASHBOARD
30
CONCLUSION 1. Production Strategy for fullfill market demand is used Model D minus 1 use systematic production planning and scheduling (PPS). PPS program base on Heaviside function which is created in Matlab environtment programing. This PPS system can be used for simulation or to setup PPS activity in shop floor. 2. The PPS is standalone program not integrated in the SAP system yet. The future research is conduct to integrate this PPS system in the SAP to implement production best practice from shop floor level to enterprise level.
REFERENCESS 1) Isa C.T. Santos. (2013). Product Development Methodologies:the Case Of Medical Devices. Unpublished Doctoral Dissertation, the Faculdade de Engenharia da Universidade do Porto, Portugal 2) ISA-95-1 Standard: Enterprise-Control System Integration. Part 1: Models andTerminology 2000. ISA (International Society of Automation). 3) ISA-95.00.03 Entreprise – Control System Integration part 3: Activity Models ofmanufacturing Operation Management 2005. ISA (International Society ofAutomation). 4) ISO 13485 – 2003. Medical Devices – Quality Management System – Requirement forRegulatory Purposes. Switzerland ISO (The International Standardization forOrganization) 5) Sudiro, S., Mohd Yusof, S., Revino. (2017), Design Concept of Day Minus 1 Production Model Using SystemsModeling Language: a Case Study of Hospital Beds, Proceedings of the International Conference on Industrial Engineering and Operations Management Rabat, Morocco, 2017.
REFERENCESS 6) Sudiro, S., Mohd Yusof, S., Revino. (2017), Design Production Schedule and Simulation of D Minus 1Production Scenario Using Heaviside Function and Classical Control Theory : A Case Study of Hospital Beds Production, Proceedings of of the Asia Pacific Industrial Engineering & Management Systems Conference , Yogyakarta 2017. 7) Sudiro, S., Mohd Yusof, S., Revino. (2018), Influence of Inventory and Work In Process Adjustment Timeon Production Target Achievement of D Minus 1 Production Scenario: A Case Study of Hospital Bed Production, Proceedings of the International Conference on Industrial Engineering and Operations Management Bandung, Indonesia, March 6-8, 2018.
THANKYOU
