Lampiran 1. Mesin dan Peralatan yang Digunakan Pada Proses ...

Lampiran 1. Mesin dan Peralatan yang Digunakan Pada Proses Pengolahan Kelapa Sawit di PT. Perkebunan Nusantara III Pabrik Kelapa Sawit Sei Mangkei. Tabel 1. Tabel Mesin/Peralatan Stasiun Penerimaan TBS & Loading Ramp No 1

Mesin / Peralatan Timbangan TBS

Merk

Kapasitas

Avery Barkel L-225

30 Ton / TBS

Loading Ramp No. I

Kesco

125 Ton / TBS

Power Peck

Mannesman Rexrot

E. Motor

Teco

Loading Ramp No. II

Kesco

Power Peck

Mannesman Rexrot

E. Motor Transfer Carriage (Pemindahan Lori) Power Peck

Teco

Keterangan

Computer Printer Travo Arus/UPS 2

3

4

5

5,5 hp/4kw/rpm 1490 125 Ton / TBS

Kesco

5,5 hp/4kw/rpm 1490 3 Lori

Mannesman Rexrot

E. Motor Transfer Carriage (Pemindahan Lori) Power Peck

Teco PT.Garuda Mas Sakti

E. Motor

Teco

5,5 hp/4kw/rpm 1490 3 Lori

Mannesman Rexrot 5,5 hp/4kw/rpm 1490

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 2. Tabel Mesin/Peralatan Stasiun Perebusan/Sterilizer No 1

2

3

4

5 6

7 8 9

Mesin / Peralatan

Merk

Capstand No. I Gear Bok Bollard E. Motor Capstand No. II Gear Bok Bollard E. Motor Capstand No. III Gear Bok Bollard E. Motor Capstand No. IV Gear Bok Bollard E. Motor Rail Track dan Lori Sterilizer No. I Sterilizer No. II Sterilizer No. III Compressor di Sterilizer Mobile Centilever Blow Down Chamber

Benzlers Benzler Kesco Electricm Benzlers Benzler Kesco Electricm Benzlers Benzler Kesco Electricm Benzlers Benzler Kesco Electricm Kesco Kesco Kesco Kesco Threa Phase Swan Kesco

Kapasitas

Keterangan

6 Lori

Kw:15/rpm:1500/Hp:20 6 Lori



Kw:15/rpm:1500/Hp:20 6 Lori 6 Lori 6 Lori 6 Lori Rpm :1500 1 Lori

Kesco



Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty Bunch Hopper No 1 2 3 4 5 6

7

8

9

10

11

12

Mesin / Peralatan H. Crane No.I Gear Box H. Crane No.II Gear Box E. Motor ( Lifting Motor ) Gearbox E. Motor ( Travel Motor ) Gearbox E. Motor ( Pembalik Lori ) Auto Feeder No.I Gear Box E. Motor Auto Feeder No.II Gear Box E. Motor Thressing No.I Gear Box E. Motor Thressing No.II Gear Box E. Motor Conv. Below Thresser No : I Gear Box No.1 E. Motor No.1

Merk Mhe Demag Mhe Demag Mhe Demag Mhe Demag Mhe Demag Mhe Demag Mhe Demag Mhe Demag Mhe Demag Kesco Spaggiari ABB Motor Kesco Spaggiari ABB Motor Kesco Benzlers Electricm Kesco Benzlers Electricm Kesco Benzlers Electricm

Conv. Below Thresser No : II

Kesco

Gear Box No.2

Benzlers

E. Motor No.2 Bottom Cross Fruit Conveyor

Electricm Kesco

Gear Box

Benzlers

E. Motor

Electricm

Kapasitas 6.5 ton

Keterangan

6.5 ton 3.5 Ton 3.5 Ton 3.5 Ton 30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

3 Kw/4Hp/Rpm1500


Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty Bunch Hopper (Lanjutan) No 13

Mesin / Peralatan

Merk

Kapasitas

Top Cross Fruit Conv.

Kesco

Gear Box

Benzlers

E. Motor

Electricm

Fruit Elevator No.I

Kesco

Gear Box

Benzlers

E. Motor

Electricm

Fruit Elevator No.II

Kesco

Gear Box

Benzlers

E. Motor

Electricm

16

Fruit Distributing Conveyor

Kesco

30 Ton/TBS

17

Fruit Over Flow Conveyor

Kesco

30 Ton/TBS

Gear Box

Benzlers

E. Motor

Electricm

14

15

Keterangan

30 Ton/TBS 3 Kw/4Hp/Rpm1500 30 Ton/TBS

30 Ton/TBS

STASIUN E.B HOPPER

18

E.B.Conv.Horizontal

Kesco

Gear box

Benzlers

E. Motor

Electricm

E.B.Conveyor Inclined

Kesco

Gear box

Benzlers

E. Motor

Electricm

E.B. Conveyor Distributing

Kesco

Gear box

Benzlers

E. Motor

Teco

21

Hopper

22

Hydraulic Hopper

Kesco Manesmann Rexroth Electricm

19

20

E. Motor

30 Ton/Jam 5,5 Kw/7,5 Hp 30 Ton/Jam 5,5 Kw/7,5 Hp 30 Ton/Jam 4 Kw/5,5 Hp



Tabel 4. Tabel Mesin/Peralatan Stasiun Pressing No 1

2

3

4

5

6

7

8

Mesin / Peralatan

Merk

Digester No. I

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Digester No. II

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Digester No. III

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Digester No. IV

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. I

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. II

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. III

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. IV

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Kapasitas

Keterangan

3,200 Liter 22Kw/30Hp/rpm 1500 3,200 Liter 22Kw/30Hp/rpm 1500 3,200 Liter 22Kw/30Hp/rpm 1500 3,200 Liter 22Kw/30Hp/rpm 1500 10-12 Ton/Jam 22Kw/30Hp/rpm 1500 10-12 Ton/Jam 22Kw/30Hp/rpm 1500 10-12 Ton/Jam 22Kw/30Hp/rpm 1500 10-12 Ton/Jam 22Kw/30Hp/rpm 1500



Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel No 1

2

3 4 5 6 7

8

9

10

11 12

13

Mesin / Peralatan Nut Transport Fan Fan E. Motor Nut Grading Drum Gear Cox E. Motor Nut Silo No : I Nut Silo No : II Ripple Mill No. I E. Motor Ripple Mill No. II E. Motor Ripple Mill No. III E. Motor Cracked Mixture Conveyor Gear Box E. Motor Cracked Mixture Elevator Gear Box E. Motor LTDS No : I Gear Box Air Lock E. Motor Cracked Mixture Dry Separator No : 1 Fan E. Motor LTDS No : II Cracked Mixture Dry Separator No : II Gear Box Air Lock E. Motor Fan E. Motor Clay Bath Pump E. Motor Agitator E. Motor

Merk Kesco Phoenix Eletricm Kesco Benzlers Eletricm Kesco Kesco Rotopac Electricm Rotopac Electricm Hendra Jaya Electricm Kesco Benzlers Electricm Kesco Benzlers Electricm Kesco Benzlers Electricm

Kapasitas 30 Ton/TBS

Keterangan

30 Ton/TBS

30 m3 30 m3 6 Ton nut/Jam 6 Ton nut/Jam 6 Ton nut/Jam 30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

Kesco

30 Ton/TBS

Phoenix Electricm Kesco

30 Ton/TBS

Kesco

30 Ton/TBS

Benzlers Electricm Phoenix Electricm Kesco MTP Electricm Electricm


Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan) No 14 15

16

17

18

19

20

21

22

23 24

25

Mesin / Peralatan E.Motor Vibrating Screen Transport Pneumatic Dried Kernel Fan E. Motor Transport Pneumatic Wet Kernel Fan E. Motor Tranport Pneumatic Cangkang Fan E. Motor Kernel Distributing Conveyor Gear Box E. Motor Kernel Silo No : I Fan E. Motor Heater Kernel Silo No : II Fan E.Motor Heater Kernel Transfer Conveyor Gear Box E.Motor Tranport Pnuematic Kernel To Bulk Silo Fan E.Motor Kernel Storage Bulk Conv. Inti Masak Horizontal Gear Box E. Motor Conv.Inti Masak Inclened Gear Box

Merk Electricm Kesco

Kapasitas

Keterangan

30 Ton/TBS


30 Ton/TBS


30 Ton/TBS

Phoenix Electricm Kesco Benzlers Electricm Kesco Phoenix Electricm

30 Ton/TBS

40 m3

Kesco Phoenix Electricm

40 m3

Kesco Benzler Electricm

30 Ton/TBS

Kesco

30 Ton/TBS


400 Ton

Kesco Benzler Electricm Kesco Benzler


Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan) No 26

27 28

29

30 31

Mesin / Peralatan E. Motor Cake Braker Conveyor Gear Box E.Motor Depericarper Nut Polishing Drum Gear Box E. Motor Conveyor Under Nut Polishing Drum Gear Box E. Motor Air Lock Fibre Cyclone Gear Box Air Lock E. Motor Fan E. Motor

Merk Electricm Kesco Benzlers Eletriem Kesco Kesco Benzlers Eletricm Kesco Benzlers Eletricm Kesco Benzlers Eletricm Phoenix Eletricm

Kapasitas

Keterangan

30 Ton/TBS

30 Ton/TBS 30 Ton/TBS

5 Ton biji/Jam

38.150 m3/Jam 30 Ton/TBS 30 Ton/TBS



Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification No 1

2 3 4 5

6

7

8

9

10

11

Mesin / Peralatan Sand Trap Tank Vibro Separator No : I E,Motor Vibro Separator No : II E,Motor Vibro Separator No : III E,Motor Vibro Separator No : IV Crude Oil Tank Pump No : 1 E.Motor Pump No : II E.Motor Waste Conveyor Gear Box E. Motor Pump E. Motor Continious Tank Clarifier Continous Tank Agitator Gearbox E. Motor Sludge Tank Pump No. I E. Motor Sludge Tank Pump No. II E. Motor Oil Tank Pump No. I E. Motor Pump No. II E. Motor Pump No. III E. Motor Oil Purifier No.I E. Motor Oil Purifier No.II

Merk Kesco Amcko Electricm Amcko Electricm Amcko Electricm Electricm Kesco MTP Electricm MTP Electricm Kesco Benzlers Electricm MTP Electricm Kesco Kesco Kesco Benzlers Electricm Kesco MTP Electricm Kesco MTP Electro Kesco MTP Electricm MTP Electricm MTP Electricm Alva Laval ABB Motor Alva Laval

Kapasitas 10 m3

Keterangan

8 m3 90 m3

24 m3

24 m3

24 m3

5000 Liter/Jam 5000 Liter/Jam


Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification (Lanjutan) No

12

13 14

15

16

17

18

Mesin / Peralatan E. Motor Oil Purifier No.III E. Motor Hot Well Water Tank Pump No. I E.Motor Pump No. II E.Motor Hot Water Tank Low Speed Separator No.I E. Motor Low Speed Separator No.II E. Motor Low Speed Separator No.III E. Motor Low Speed Separator No.IV E. Motor Low Speed Separator No.V E. Motor Low Speed Separator No.VI E. Motor Sludge Drain Tank Pump No. I E. Motor Pump No. II E. Motor Vacum Oil Dryer Pump E. Motor Oil Transfer Pump Pump No. I E. Motor Pump No. II E. Motor

Merk ABB Motor Alva Laval ABB Motor Kesco Grendfos Ebara Grendfos Ebara Kesco Chap Ngea Electricm Chap Ngea Electricm Chap Ngea Electricm Chap Ngea Electricm Chap Ngea Electricm Chap Ngea Electricm Kesco MTP Electricm MTP Electricm Kesco Sihi Electricm Kesco Sihi Electricm Sihi Electricm

Sand Cyclone

West Falia

Kapasitas

Keterangan

5000 Liter/Jam 6 m3

6 m3 3000 Liter/Jam 3000 Liter/Jam 3000 Liter/Jam 3.000 Liter/Jam 3.000 Liter/Jam 3.000 Liter/Jam 15 m3

8 m3

30.000 Liter/Jam
















