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Materials and Structures Characterization of Particle Size, Surface Area, and Shape of Supplementary Cementitious Materials --Manuscript Draft-Manuscript Number: Full Title:

Characterization of Particle Size, Surface Area, and Shape of Supplementary Cementitious Materials

Article Type:

Original Research

Keywords:

Supplementary cementitious materials; particle size measurement; laser diffraction; Blaine; BET; image analysis

Corresponding Author:

Nele De Belie BELGIUM

Corresponding Author Secondary Information: Corresponding Author's Institution: Corresponding Author's Secondary Institution: First Author:

Eleni C. Arvaniti

First Author Secondary Information: Order of Authors:

Eleni C. Arvaniti Maria C.G. Juenger Susan A. Bernal Josée Duchesne Luc Courard Sophie Leroy John L. Provis Agnieszka Klemm Nele De Belie

Order of Authors Secondary Information: Abstract:

The physical characterization of supplementary cementitious materials (SCMs) is of great importance in optimizing the use of these materials in concrete in order to minimize cost and maximize performance. Techniques that are currently used for the determination of particle size, specific surface area and shape of cementitious materials are described and critically evaluated in this paper. Recommendations for testing using air permeability, sieving, laser diffraction, BET, image analysis and MIP are also provided, representing an output from the work of the RILEM Technical Committee on Hydration and Microstructure of Concrete with Supplementary Cementitious Materials (TC-238-SCM).

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Manuscript Click here to download Manuscript: paper_RILEM_TC_SCM_WG1_final.docx Click here to view linked References

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Characterization of Particle Size, Surface

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Area, and Shape of Supplementary

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Cementitious Materials

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Eleni C. Arvaniti1, Maria C.G. Juenger2, Susan A. Bernal3, Josée Duchesne4, Luc

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Courard5, Sophie Leroy5, John L. Provis3, Agnieszka Klemm6, Nele De Belie1

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Magnel Laboratory for Concrete Research, Department of Structural Engineering, Faculty of Engineering and Architecture, Ghent University, Technologiepark Zwijnaarde 904, B-9052 Ghent, Belgium University of Texas at Austin, Department of Civil, Architectural and Environmental Engineering, 301 E. Dean Keeton St. C 1748, Austin, Texas 78712, USA Department of Materials Science and Engineering, University of Sheffield, Sir Robert Hadfield Building, Mappin St, Sheffield S1 3JD, United Kingdom Département de géologie et de génie géologique, Université Laval, Pavillon Adrien-Pouliot, local 4507, 1065, ave de la Médecine Québec, Qc, Canada, G1V 0A6 GeMMe research group, ArGEnCo Department,University of Liege, Liege, Belgium Department of Construction and Surveying / School of Engineering and Built Environment, Glasgow Caledonian University, Cowcaddens Road, Glasgow, G4 0BA, UK

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Abstract

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The physical characterization of supplementary cementitious materials (SCMs) is

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of great importance in optimizing the use of these materials in concrete in order to

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minimize cost and maximize performance. Techniques that are currently used for

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the determination of particle size, specific surface area and shape of cementitious

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materials are described and critically evaluated in this paper. Recommendations

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for testing using air permeability, sieving, laser diffraction, BET, image analysis

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and MIP are also provided, representing an output from the work of the RILEM

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Technical Committee on Hydration and Microstructure of Concrete with

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Supplementary Cementitious Materials (TC-238-SCM).

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Keywords: Supplementary cementitious materials, particle size measurement,

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laser diffraction, Blaine, BET, image analysis

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1 Introduction

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The use of supplementary cementitious materials (SCMs) in the production of

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concrete has increased worldwide over the past few decades [1,2]. These materials

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can enhance the mechanical and durability properties of concrete, and contribute

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to mitigation of the environmental impact associated with the construction

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industry. SCMs are used as a partial replacement for Portland cement in concrete

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reducing the fraction of Portland cement required to produce concrete with desired

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performance. SCMs are mostly by-products of industrial processes such as fly

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ashes derived from the coal-burning processes, blast furnace slags from the iron-

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making industry, and silica fume from ferro-silicon industries [3]. However, in

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recent years, greater attention has been given to natural materials with pozzolanic

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activity such as calcined shales and clays along with metakaolin. Calcined clays

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and shales are used as cement replacements, while metakaolin is more often used

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as an additive to the cement.

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The performance of SCMs in concrete is strongly dependent on their physical and

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chemical characteristics, which vary depending on the nature and source of the

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SCM. In general, the fineness is one of the most important physical properties

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controlling the reactivity of SCMs and the subsequent strength development of

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blended binders [4]. Reducing the average particle size increases the rate of

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dissolution of the SCM, raising the pozzolanic activity and thus the development

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of more strength-giving hydration products that enhance the long-term

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performance of the concrete. Small particles can also facilitate nucleation and

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growth of cement hydration products on the SCM surfaces, speeding up the early

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cement hydration and therefore the strength development. However, reducing the

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particle size of SCMs beyond an optimal value usually leads to an increased water

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demand of the concrete mixtures to achieve a desired workability, which can

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negatively affect both strength and its durability [5]. Further, if particle size is

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decreased by grinding, this requires additional energy costs.

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For most industrial control purposes, the primary characteristics measured in

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powders are specific surface area, particle size distribution, particle shape, and

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density. The specific surface area (defined on a mass basis) is the most common

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property used to describe the fineness of Portland cement [6]. This surface area is

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an integral parameter and gives no information about details of the actual particle 2

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size distribution, which is probably of greater importance in defining concrete

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performance. The description of particle shape encompasses information about the

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sphericity and angularity, which affect workability and also the physical

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phenomena utilized for particle-size measurement [7].

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Even though SCMs are widely used by the construction industry, their physical

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characterization is challenging. As the most used SCMs are industrial by-

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products, in most cases the quality of these materials cannot be controlled during

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their production, resulting in materials with varied characteristics [8]. There are

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standard methods used to determine particle characteristics for cement that may

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not be as accurate when applied to SCMs. For instance, the air permeability test

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for specific surface area (Blaine), which is widely used for characterizing Portland

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cements [9], is based on the principle of resistance to air flow through a partially

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compacted sample of cement. This method relies on the assumptions that there is

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a relatively limited range of particle sizes in the material, with consistent inter-

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particle interactions, and that there are available and internationally accepted

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reference powders with properties similar to the material of interest. These

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conditions may not apply for all SCMs.

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Deviations from expected results in physical characterization of powders are

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associated with instrument limitations, improper sample preparation procedures

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(e.g. inadequate dispersion), operator errors (e.g. improper instrument set-up or

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poor calibration), or incorrect sampling [10]. Although numerous techniques for

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the measurement of the physical characteristics of powders have been developed,

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most of the techniques are unsatisfactory in some respect, and there is no general

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method that may be applied with a reasonable confidence to a wide range of

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materials spanning several orders of magnitude in particle size, and with diverse

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particle shapes.

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The key consideration for the proper and accurate determination of physical

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properties of SCMs lies in the selection of the adequate instruments and methods.

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This paper presents a critical overview of the techniques that are currently used

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for the determination of the particle size, specific surface area and shape of

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cementitious materials. The aim is to systematize the existing knowledge on this

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subject and to identify the most suitable techniques and methods that can be

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applied to characterize SCMs. The most important criteria that should be 3

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considered as a starting point for method validation are also outlined. This paper

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first discusses the methods of sample preparation prior to characterization, such as

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sampling and dispersion, and then describes the standard methods for testing

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specific surface area, particle size distribution, and particle shape, as well as tests

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for properties such as

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supporting information for the other tests. Finally, selected SCMs are

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characterized with these methods in order to identify the factors that induce

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variations in the results obtained from different techniques.

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2 Methods for Sample Preparation

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2.1 Sampling

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Sampling is a very important step in the characterization of any material, as the

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specimen selected has to be representative a large batch of material and provide

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sufficient and accurate information to enable decisions on handling and use.

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Sampling is one of the factors which can introduce the largest errors in particle

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size, shape, and density measurements of a powder [11]. Whenever a powder is

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analyzed, whether for physical or chemical assay, the quality of the measurement

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depends on how representative the sample is of the bulk from which it is drawn.

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Taking a sample of a few milligrams from a bulk of many tons, the chances of

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measuring a non-representative sample are increased considerably. The

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International Standard ISO 14488 [12], the American standards ASTM C 183-08

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[13] and ASTM C311/C311M-13 [14] provide useful information on the

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requirements for sampling of particulate materials.

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Two types of sampling errors are possible [10]. First, statistical errors arising from

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sample heterogeneity cannot be prevented, but can rather be estimated beforehand

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and reduced by increasing the sample size. Even for an ideal random mixture, the

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quantitative particle distribution in samples of a given magnitude is not constant

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but is subject to random fluctuations. Second, there are errors that occur due to the

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segregation of the bulk and depend on the previous history of the powder. Dry

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powders tend to separate if they are stored for some time or they are vibrated

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during storage. The larger particles tend to rise to the top and the smaller particles

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collect at the bottom of the container. If the sample is taken from the top of the

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container it will not contain the smaller particles, giving a biased measurement.

density and refractive index that are used to provide

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This error can be minimized by suitable mixing and building up a sample from a

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large number of increments.

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There are several different techniques of sampling that have been evaluated in

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multiple studies (Table 1). The spinning riffle is the most reproducible method for

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obtaining a representative sample for powdered materials when compared with

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other techniques such as scoop sampling, table sampling, cone and quartering and

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chute riffling [10].

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Table 1 Methods of powder sampling and associated error (data from [10] and [15])

Method Cone & Quartering Scoop Sampling Table Sampling Chute Riffling Spin Riffling

Relative Standard Deviation (%) 6.81 5.14 2.09 1.01 0.125

Estimated maximum sample error (%) 22.70 17.10 7.00 3.40 0.42

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2.2 Dispersion

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The term ‘dispersion’ has a variety of meanings, but in this context it makes

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reference to the process of separating solid particles from each other to measure

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the physical characteristics of a given powder. For the characterization of SCMs,

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dispersion is particularly important in accurate determination of particle size

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distribution; however, if the natural, agglomerated state is of interest, this should

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be taken into account during the sample preparation to avoid the break-up of

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agglomerated particles. In either case, the dispersion medium, whether air or

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liquid, should not cause irreversible changes to the particle size through processes

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such as dissolution, grinding or aggregation.

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The overall process of dispersion of a powder in liquid media comprises three

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main stages: (1) wetting of the powder, (2) breakdown of particle clusters and (3)

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flocculation of the dispersed particles [16]. The wetting of the particles depends

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on different factors including the nature of the liquid phase, the character of the

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surface, and the dimensions of the interstices in the clusters. The wetting

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effectiveness is influenced by the existing forces between individual particles in

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the clusters. The major difficulty during the dispersion process is achieving the

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breakup of agglomerates to finer particles after the powder has been wetted, as 5

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particles tend to adhere together by weak forces unless the wetting is very strong

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(i.e. contact angle is very low). In such cases, the penetration of liquid into the

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particles can generate sufficient pressure to promote the dispersion.

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Dispersibility is then defined as the ease with which a dry powder can be

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dispersed in a particular liquid medium, which is essentially a measure of the

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effectiveness of the first two stages of the dispersion process. The dispersability is

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dependent on lyophilicity, particle size, specific gravity and ionic charges on the

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surface (zeta-potential) of the material [17]. Dispersability is especially important

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when characterizing SCMs because there are situations (e.g. silica fume) in which

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the particles are highly agglomerated in the dry state, and therefore must be

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properly dispersed in order to determine the “true” particle size distribution

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(PSD). There are no accepted standard methods for dispersing SCM particles prior

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to analysis, and therefore the degree of dispersion will vary depending on the

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method that is used. This could potentially introduce a large source of variation at

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the sample preparation stage [18].

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2.3 Outgassing

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Outgassing involves the heating of the powder at a given temperature in helium or

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nitrogen flow. Outgassing strongly influences the measurement of specific surface

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area; testing partially moist particles covered with molecules of previously

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adsorbed gases or vapor, can lead to reduced or variable specific surface values

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[19]. There are no established outgassing conditions to assure accurate

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measurements of specific surface of powders. Most laboratories use their own

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standard protocol at an established temperature, gas pressure and time of

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outgassing, independent of the chemistry and structure of the material to test.

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The ideal practice for determining the outgassing conditions should involve the

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study of the potential impact of different outgassing conditions on the physical

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and chemical properties of the tested material, to make sure that the original

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surface of the particles evaluated is preserved after this treatment. For most

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purposes, the outgassing temperature can be selected within the range where the

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thermogravimetric trace of the tested powder exhibits a minimum slope [20].

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Outgassing can be conducted at room temperature (20 - 25C) when the powder is

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treated with a combined purge of a non-reactive, dry gas flow under vacuum, or 6

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when the specimens are subjected to desorption-adsorption cycles. These methods

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of outgassing are strongly recommended when analyzing materials that can suffer

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structural changes when exposed to elevated temperatures.

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The effect of the outgassing conditions on the specific surface measurements of

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the minerals goethite, quartz, calcite and kaolinite has been evaluated by Clausen

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and Fabricius [19], where it was observed in goethite that increased outgassing

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temperatures promoted a rise in the specific surface area, reaching a maximum

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value at temperatures between 150C and 250C. This is associated with the phase

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changes from a ferrihydrite to disordered hematite. Conversely for quartz, calcite

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and kaolinite after dry heating above 100C the BET values are close to stable.

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BET values calculated in these mineral by heating the specimens between 20C

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and 250C do not promote significant changes in the values obtained. This

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indicates that outgassing at room temperature of materials containing oxide

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minerals, such as SCMs, can enable measurement of reliable specific surface

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areas, as long as the outgassing time is prolonged (2h).

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3 Methods for Particle Size Characterization of

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SCMs

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The classical techniques for determining fineness and particle size distribution in

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cementitious materials include sieving, air permeability testing (Blaine), gas

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adsorption (BET), laser light scattering, and image analysis. Mercury intrusion

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porosimetry (MIP) for particle size analysis is also considered in this study, even

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though it is not a widely used technique.

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3.1 Sieving analysis

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The simplest means of assessing the fineness of SCMs is through a sieve analysis

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since it does not require the specialized instrumentation used in other methods.

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However, the information obtained from sieve analysis of a fine powder is more

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limited than that obtained through more sophisticated methods, as the most

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commonly used sieve analysis procedures for powders utilize only one sieve size.

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For example, ASTM C618 [21] specifies a maximum of 34% by mass retained on

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the no. 325 sieve (45 μm opening size) for fly ash and natural pozzolans when

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wet-sieved. Like density testing, the standard method used is one for portland 7

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cement, ASTM C430 “Standard Test Method for Fineness of Hydraulic Cement

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by the 45-μm (No. 325) Sieve” [22]. The test standardizes the material mass to be

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tested, the water pressure and nozzle type, and sieve calibration procedures. As

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long as the material is in contact with water does not react. Sources of error in this

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test can arise if the pozzolans are not adequately dispersed, as in densified silica

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fume for example; agglomerated particles will not pass the sieve opening under

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the low water-pressure specified.

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An alternative to the wet sieving process is to use a dry, forced-air process to

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sieve SCMs as described in EN196-6. This process can be more rapid than a wet

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process since the sample does not need to be dried after testing. For example,

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Hooton and Buckingham [23] demonstrated that an air-jet sieve using forced air

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from a pressure-controlled vacuum measured the percent fly ash retained on the

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no. 325 sieve in approximately 2 minutes. The values obtained are necessarily

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slightly different than those obtained using the wet-sieve process, tending to be

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slightly lower [33], but can be corrected using empirically-determined calibration

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factors.

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3.2 Air permeability test (Blaine)

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Air permeability methods measure the resistance of flow of air through a packed

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bed of cement of known dimensions and porosity. The time taken for a fixed

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quantity of air to flow through a compacted material bed of specified dimension

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and porosity is measured. Under standardized conditions, the specific surface of

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the material, commonly referred to as the Blaine fineness, is proportional to t,

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where t is the time for a given quantity of air to flow through the compacted bed.

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The number and size range of individual pores in the specified bed are determined

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by the particle size distribution, which also influences the time for the specified

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air flow.

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In 1939, Lea and Nurse introduced the constant flow-rate method that forms the

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basis of British Standard BS 4550 [24]. A simpler, constant volume method that is

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widely used in USA, UK and many other countries was developed by Niesel [25].

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The apparatus (Fig. 1) consists of a U-tube manometer, a plunger, a permeability

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cell and a perforated disc. It is calibrated according to the Lea and Nurse method

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and the results are analyzed using the Carman-Kozeny equation [26] for viscous

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flow through a bed, which involves knowledge of the density of the cement (or of 8

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the SCM). However, this ensures that the bed is uniform (which is very difficult to

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achieve for platy-shaped particles such as those in most metakaolins), and that

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none of the particles are very highly irregular in shape (which is violated for fly

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ashes with punctured cenospheres and/or unburnt coal residues, or rice husk ashes

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retaining some of the geometry of the original plant material).

261 Standard taper – female coupling to fit bottom of cell Valve or clamp

Glass tube

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Fig. 1 Blaine air permeability apparatus

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Today, two updated standards are in widespread use for the analysis of cement by

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this technique, the American standard ASTM C204-07 [27] and the European

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Standard EN 196-6 [28]. The bed of the material is prepared in a special

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permeability cell to porosity e=0.500±0.005. The weight of the sample (m1) is

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calculated from Equation 1:

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[1]

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where ρ is the density of the cement [g/cm3], and V is the volume of the bed [cm3].

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The specific surface area, S, is expressed as:

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[2]

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where K is the apparatus constant, e the porosity of the bed, t the measured time

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[s], ρ the density of the sample [g/cm3], and η is the viscosity of air at the test

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temperature. 9

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The apparatus constant is determined by measuring the permeability of the

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reference material of a known specific surface area. Fine materials other than

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cement may prove difficult to form into a compacted bed of porosity e = 0.500 as

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described in this method. The reason for this may lie in the fact that thumb

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pressure on the plunger cap may fail to bring it in contact with the top of the cell

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or, after making contact and removing the pressure, the plunger may move

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upwards as the bed restores semi-elastically to a larger volume. The porosity of e

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= 0.500 is therefore likely to be unattainable for some materials, and this issue

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will be revisited in section 4.2.

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For such cases, the porosity required for a well-compacted bed needs to be

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determined experimentally. The mass of the material to make the bed (m) then

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becomes, in grams:

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[3]

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The specific surface area, S, is determined by Equation 4.

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[4]

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where e0 is the porosity of the bed of the reference material, S0 is the specific

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surface of the reference material [cm2/g], t0 is the mean of the three flow times

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measured on the reference material [s], ρ0 is the density of the reference material

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[g/cm3], and η0 is the air viscosity at the mean of the three temperatures at which

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the three triplicate measurements for the reference material were collected [Pa·s].

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The air permeability test is a simple and rapid method that is used in the cement

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industry [29]. However, air permeability is an indirect method and suffers from a

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number of weaknesses, including an inability to account for variable particle

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shape and bed tortuosity. The bed porosity is assumed to be close to 0.500, which

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can lead to serious errors with some non-cement materials [30]. A significant

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amount of the surface area of pores and cracks do not contribute to the flow

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resistance, and so a lower result than expected may be obtained.

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The method is comparative rather than absolute and, therefore, a reference sample

305

of known specific surface is required for calibration of the apparatus. The

306

reference material must have similar shape, particle size distribution, and surface 10

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properties to the material of interest or it cannot be a valid comparison. In

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addition, the test is designed for cement, so it becomes extremely unreliable at

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surface areas greater than 500 m2/kg [29]. Its application to fly ash was suggested

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to be of debatable value because of the unknown extent of influence of the

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internal surface of unburned carbon particles present. Kiattikomol et al. [31] came

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to the conclusion that Blaine fineness may not be sufficient to indicate the

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fineness of fly ash, especially for fly ash with spongy phases. The full form of the

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Carman-Kozeny equation includes an explicit sphericity term, which is

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incorporated into the apparatus constant K in the Blaine method, and so it is

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essential that the reference material is of a similar particle shape to the sample to

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be analyzed.

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3.3 Brunauer, Emmett and Teller (BET) Surface Area Analysis

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In contrast to air permeability, the BET technique is a fundamental measurement

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of specific surface area because it makes no assumption about the shape of the

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particles. The BET method is based on the adsorption of a gas on the surface of

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the solid, including any surface pores and cracks that the gas molecules can

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access, and calculating the amount of adsorbed gas corresponding to a

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monomolecular layer on the surface. Nitrogen is the most commonly used gas, but

325

any other inert gas can in principle be used. The physical adsorption of the gas

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results from Van der Waals forces between the gas molecules and the adsorbent

327

surface area of the powder. The measurements are conducted at low temperature

328

(often the boiling point (-196 °C) of liquid nitrogen at atmospheric pressure, when

329

N2 is the probe molecule) and the amount of gas adsorbed can be measured by a

330

volumetric or continuous flow procedure.

331

Prior to BET analysis it is necessary to remove the gases and vapors that can be

332

physically adsorbed on the surface of the particles. This procedure is known as

333

outgassing (Section 2.3). It is important to bear in mind that BET analysis has

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some limitations, as the possibilities of micropore filling or penetration into

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cavities of molecular size are not considered in the measurement, which can

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generate false results. When characterizing a material it is recommended to

337

measure at least three, but preferably five or more points, in the adequate pressure

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range on the N2 sorption isotherm, to obtain reliable results. The conditions of

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outgassing, the temperature of the measurements and the range of linearity of the

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BET plot should be reported along with the BET values [20].

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3.4 Laser diffraction

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Laser diffraction (LD) is rapidly becoming a more popular method for particle

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size determination [18]. Technology and instrument characteristics have rapidly

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developed in the last decades, and now LD is considered to be one of the quicker,

345

easier and more reproducible methods of characterizing particle size, because it

346

provides a complete picture of the full size distribution [32]. However, in laser

347

diffraction the mathematical models used assume that the material is isotropic and

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consists of particles which can be approximated as spheres, meaning that the size

349

of the particle is determined as the diameter of a spherical particle with an

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equivalent volume. These assumptions do not always hold for cements and SCMs,

351

as will be discussed in more detail below.

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The International Standard ISO 13320 [33] on Particle Size Analysis for Laser

353

Diffraction Measurements is an introduction to laser diffraction particle sizing

354

systems giving information on theory, guidance on both dispersion and sampling,

355

and a methodology for proper quality control. However, the process by which a

356

method can be validated is not clear from this document.

357

It should be made clear that laser diffraction instruments do not measure particle

358

size distributions (PSD). What is measured is the light scattered by the particles.

359

To relate this to the particle size distribution, critical assumptions are made about

360

the optical properties of the material under analysis. A mathematical model is

361

needed to convert light scattering data to particle size distribution. Two optical

362

models are commonly used to calculate PSD, the Fraunhofer diffraction model

363

and the Mie theory.

364

The Fraunhofer approximation assumes that: (1) the particle being measured is

365

much larger than the wavelength of the light employed (ISO13320 defines this as

366

being greater than 40λ, i.e. 25μm when a He-Ne laser is used), (2) all sizes of

367

particles scatter with equal efficiencies, and (3) the particles are opaque,

368

transmitting no light. The Fraunhofer model does not make use of any knowledge

369

of the optical properties of the sample, and only scattering at the contour of the

370

particles (i.e. diffracted light) is considered to calculate the projected area of a 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

371

sample. It is important to note that diffraction is independent of the composition

372

of the particles [34], unlike the reflection and refraction that are not considered in

373

this model.

374

Mie theory [35], on the other hand, is a more accepted theory used in LD

375

measurements. The latest laser diffraction instruments use the full Mie theory,

376

which completely solves the equations for interaction of light with matter

377

(including diffraction, reflection and refraction of light). This can provide accurate

378

results over a large size range (typically 0.02 – 2000μm), as long as the optical

379

properties (refractive and absorption indices) of both the material and medium are

380

known. The Mie theory determines the volume of the particle, as opposed to

381

Fraunhofer model which predicts size based on a projected area. Whereas the

382

Fraunhofer approximation is not suitable for samples that are transparent or

383

semitransparent, and for small particles (i.e. less than 50 μm), Mie theory can

384

apply under these conditions [33].

385

Optical parameters

386

In order to apply the Mie theory, the optical parameters of the tested particles are

387

required. The optical properties determine how light interacts with a material, and

388

are defined by the complex index of refraction, ñ: ñ=n - ik

389

[5]

390

where i =

and n and k are the real and the imaginary parts of the complex

391

index of refraction. The real part, n, is called the refractive index while k is the

392

absorption (or extinction) coefficient. Both coefficients are dependent on the

393

frequency of light and standard refractive index measurements (n) are often

394

tabulated for wavelengths emitted by a sodium flame or a sodium vapor lamp

395

(589.3 nm) designated “D” [36]. The absorption coefficient ‘k’ is 0 or very close

396

to 0 for transparent or translucent material, and becomes important for opaque

397

media. In thin sections under the microscope a material will look opaque if its k-

398

value (the absorption coefficient), is greater than 0.01 [37].

399

The real part of the refractive index of a liquid or a gas is easily measured using a

400

suitable refractometer. However, the refractive index of a solid material in the

401

form of a fine powder is more difficult to measure, due mainly to the fact that the

402

material is often composed of more than one phase, which differ in their optical 13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

403

properties. In fact, only a limited number of materials have a single, isotopic

404

refractive index: crystals belonging to the cubic crystal system, glasses and

405

amorphous substances. Minerals in other crystallographic systems are anisotropic,

406

with different refractive indices depending on crystal alignment with 2 or 3 main

407

values described as α, β and γ in tabulations of reference data [36,38]. The real

408

part of the complex index of refraction can be determined under an optical

409

microscope using the immersion method, in which the index of a solid is

410

compared with that of a liquid of known index [39]. A material grain which is

411

immersed in a liquid of matching refractive index as itself disappears from view.

412

However, if the liquid is of a different refractive index the grain stands out,

413

surrounded at the interface between the grain and the liquid by a thin band of light

414

known as the Becke line [39]. The greater the difference in the refractive indices

415

between the fragment and immersion, the greater is the intensity of the interface.

416

By using a series of liquids of varying refractive indices, the refractive index of

417

the material grain can be determined [39].

418

Direct measurement of the fundamental optical properties (refractive index n and

419

extinction coefficient k) can also be constructed using spectroscopic ellipsometry,

420

which is an optical measurement technique that characterizes light polarization

421

after reflection (or transmission) from a sample over a wide spectral range [40].

422

The use of correct input values for the optical parameters is very important for

423

particle size determination of smaller particles. When particles are large and have

424

a high refractive index difference compared to the suspension medium (e.g. air),

425

and if the absorption is low [41], the errors resulting from incorrect input of these

426

parameters are much smaller. Zhang and Xu [42] reported results on the effect of

427

particle refractive index on size measurement and noted that ‘it is well known

428

from Mie theory that the scattered light differs for particles with different

429

refractive indices, although the size or the distribution of the particles may be the

430

same’. Their conclusion was that if an incorrect refractive index is assumed when

431

the particle size distribution is computed from a measured scattered energy

432

distribution, a 10% error will be involved under most circumstances, but greater

433

errors may occur if the assumed refractive index is much less or greater than the

434

actual one.

14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

435

In the case of Portland cement, the refractive index is not a single value since

436

cement is a multiphase powder. Mean values are often calculated based on the

437

known optical properties for each constituent pure phase [43]. According to

438

Hackley et al. [41] for cementitious powders, absorption becomes important for

439

the fine fraction, below about 1 μm in diameter, where it can have a large impact

440

on the particle size distribution. For n ≥ 1.6 (fairly refractive materials), the model

441

is not very sensitive to the choice of n for weakly absorbing or transparent

442

materials (i.e., k < 0.1). It is only moderately sensitive at k = 0.1. The magnitude

443

of the calculated submicron fraction depends on the choice of k, with the

444

dependence being stronger as n becomes smaller [41].

445

Table 2 presents refractive indices n values for phases often present in Portland

446

cement and SCMs.

447

Table 2 Typical refractive index values (n) for phases often present in cements and SCMs

Phase

n

ref

Phase

n

ref

Pure C3S C4AF Arcanite Gypsum γ-CaSO4 MgO Akermanite Hydrogarnet Mirabilite Ettringite Thaumasite Calcite Magnetite Hematite Rutile

1.7139-1.07238 1.96-2.04 1.4935-1.4973 1.5205-1.5296 1.505-1.548 1.736 1.632-1.64 1.6041.734 1.394-1.398 1.462-1.466 1.468-1.504 1.486-1.658 2.42 2.87-3.22 2.605-2.908

[44] [44] [44] [44] [44] [38] [38] [38] [38] [38] [38] [38] [45] [45] [45]

β-C2S γ-C2S Ca(OH)2 Hemihydrate Syngénite Gehlenite C-S-H Merwinite Thenardite Monosulfate Quartz Mullite Maghemite Cristobalite Anatase

1.717-1.735 1.642-1.654 1.545-1.573 1.559-1.5836 1.5011-1.5176 1.658-1.655 1.49-1.530 1.708-1.724 1.464-1.485 1.488-1.504 1.544-1.553 1.642-1.654 2.54 1.485-1.487 2.488-2.561

[44] [44] [44] [44] [44] [38] [38] [38] [38] [38] [38] [38] [45] [45] [45]

448

Note – range of values for anisotropic substances

449

Values for the absorption coefficient k are less frequently reported. For cements

450

the imaginary parts k of the complex refractive index are reported within the very

451

wide interval of k = 0.003 to 1.0 [46]. A mean value of 0.1 was used by Hooton

452

and Buckingham [24] for ordinary Portland cement and fly ash and 0.001 for

453

silica fume. Gupta and Wall [47] presented a range for k from 0.005 to 0.01 for

454

char-free ash from subbituminous coal, while values between 0.005 and 0.05 have 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

455

also been reported [48,49]. However, those authors (working on the radiative

456

properties of fly ashes) concluded that it is not acceptable to ignore the

457

wavelength-dependence of fly ash refractive index and that previous studies

458

employing n = 1.5 and k ranging from 0.005 to 0.05 seem to overestimate the

459

Plank mean absorption coefficient of fly ash particles. Liu and Swithenbank [49]

460

mentioned that the average value of the imaginary part of the fly ash complex

461

refractive index k = 0.012 estimated by Gupta and Wall [50] is definitely too high.

462

Reported values in the literature for the refractive index and the absorption

463

coefficient of ordinary Portland cement and SCMs are shown in Table 3.

464 465 466

Table 3 Typical refractive index values (real) and absorption index values (imaginary) of cement and cementitious materials. OPC – Ordinary Portland Cement; BFS – Blast furnace slag; GFS – Gasification slag

Material OPC Fly ash Fly ash, Class F Fly ash, Class C BFS, GFS Silica fume

Refractive Index, n 1.73 1.73 1.50 1.56 1.65 1.62 1.53

Absorption coefficient, k 0.1 0.1 0.005 – 0.05 1.0 0.1 1.0 0.001

Reference [51] [51] [49] [52] [52] [52] [51]

467 468

Obscuration level and specific surface area

469

Another factor that affects the results in the laser light scattering method is the

470

obscuration, which is related to the sample concentration. Practically, it is the

471

fraction of light that is lost from the main beam when the sample is introduced. It

472

gives a visual indication of how much sample is added. Further, the measurement

473

is affected by the dispersant that is used for the de-agglomeration of the sample

474

and the measurement time. The optimum measurement time depends on the size

475

of the sample and particle size distribution. Normally a measurement time of

476

10sec is used, with 3 replicates.

477

The specific surface area (SSA) is then calculated from the particle size

478

distribution by Eq. 6, assuming that the particles are spherical and non-porous:

479

[6] 16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

480

where Vi is the relative volume in class i with mean class diameter of di, ρ is the

481

particle density, g/cm3 and D[3,2] is the surface weighted mean diameter (μm).

482

3.5 Particle size analysis with microscopy image analysis

483

Image-based, particle size analysis relies on the principle developed by Medalia

484

(1970) [53]. Modern image analysis uses scientific cameras to provide low

485

distortion digital images that are instantaneously processed to extract particle size

486

and shape.

487

The imaging setups have to be calibrated in terms of illumination and spatial

488

resolution. Illumination is usually adjusted through trial and error procedures to

489

optimize the contrast between the background and the objects to be measured. A

490

blank image consisting in the imaging of the single background is usually

491

acquired to allow spatial correction of the illumination of the field of view.

492

The illumination intensity also needs to fit to the camera sensitivity to guarantee

493

the shorter exposure time possible. Camera saturation should however always be

494

avoided, as it can cause some blurring effect and compromise accurate

495

measurement. Various illumination geometries can be envisaged. However, the

496

highest resolution is achieved with an axial back-lighting of the particles [54,55].

497

Once the illumination setup is fixed, the spatial resolution in the field of view has

498

to be calibrated. This is usually performed thanks to the imaging of a reference

499

grate which size is well-known.

500

Overall imaging setups are commonly classified into two main categories:

501

dynamic or static type. In dynamic image analysis setups, particles are moving or

502

free-falling in the field of view of the camera which induces some uncertainties

503

related to the particle position and orientation. The impact on the measurement is

504

particularly sensible in the case of elongated particles. In the static setups,

505

particles are at rest in a plan thus the probability to measure the particle longest

506

dimensions is statistically high. The more controlled static setups should be

507

preferred for accurate measurements [56].

17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

508

3.6 Mercury Intrusion Porosimetry (MIP) for Particle Size Distribution

509

Mercury Intrusion Porosimetry (MIP) has formed the basis for a number of

510

internationally recognised standard analyses; however it seems, as observed by

511

León [57], that the full extent of its capabilities remains underexploited.

512

Generally MIP is used to study the volume, distribution and interconnectivity of

513

the voids (pores) within porous solid and fine-grained samples, relying on the

514

Washburn equation to build a picture of the microstructure. On the premise that

515

for a given pore radius, a certain pressure is required to intrude a non-wetting

516

fluid (mercury) and by recording the volume intruded for each pressure increment,

517

an intrusion curve may be derived. It can be represented by the Washburn

518

formula:

519

P = -2γcos(θ)/r

[7]

520

Where P is the pressure, γ is the surface tension of the fluid, θ is the contact angle

521

between the fluid and the material’s surface, and r is the pore radius [57,58].

522

The Washburn theorem assumes a model of cylindrical pores; the MIP technique

523

further assumes that these cylinders get progressively smaller towards the inside

524

of the sample; as pressures increase for further intrusion, it is assumed that this is

525

due to progressively smaller pore radii [59]. Naturally, these assumptions are

526

seldom representative of a porous material used in practice, however the data

527

produced when compared to data from other materials also assessed under MIP,

528

can be valuable for depicting trends and interrelationships.

529

There is little information in the literature about particle size distribution

530

determined via MIP [57,60,61]. Particle size distribution (PSD) by MIP is derived

531

from Mayer and Stowe’s [62] relationship established between particle size and

532

breakthrough pressure required to fill the interstitial voids between a packed bed

533

of spheres. Following the development of PSD by MIP, Mayer and Stowe

534

presented the benefits of the spherical model for characterising certain types of

535

porous solids, over that of the cylindrical model [63].

536

Employing the same principle of interfacial tensions giving resistant force to an

537

intruding, non-wetting liquid, a curve of intrusion vs. applied pressure is

538

produced. PSD by MIP relies on the premise that this curve contains structural

539

information about the studied material. 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

540

MIP uses a model of cylinders for ‘typical’ pore analyses and a model of spheres

541

for particle size analyses. The particle size distribution as analysed by the MIP

542

curve is perhaps better termed the “Equivalent Spherical Size Distribution”, as the

543

calculated PSD derives from the modelled set of spheres which best represents the

544

logged experimental data [64].

545

The question of how representative these results are is therefore dependent on

546

how similar the particle geometry is to that of a set of spheres. Plate-like or very

547

angular particles conform less well to the mathematical model than mono-sized

548

well-rounded particles.

549

This application of the MIP technique is subject to some criticism arising from,

550

amongst other aspects, the set of inherent assumptions it relies on. Particle size

551

distribution is an extension of many of these assumptions, including its own

552

additional ones, and as such must be undertaken using a considered approach. The

553

results of the technique display an approximation of the particle size distribution,

554

rather than a measurement; it provides a ‘feel’ for the characteristics of the

555

particles, used along with complementary techniques and viewed in an objective

556

context.

557

Whilst Huggett et al. [60] considered the assumptions of Mayer-Stowe PSD by

558

MIP to be “gross”, seeking to refine the method and presenting their modified

559

alternative approach, they did indeed find that the Mayer-Stowe technique

560

presented “a good approximation” of PSD for certain types of samples.

561

Practically speaking, however crude the mathematical model may be when

562

compared to the true sample, careful management of certain variables can hold

563

significant benefit to the overall representivity of the analysis. One such

564

consideration is that of fine pressure increments as a pragmatic way of increasing

565

accuracy. Another is the contact angle assumed for analysis; setting a control

566

contact angle (e.g. [65]), if perhaps a little crude, remains useful for comparing

567

data from physically and chemically similar materials analyzed under the same

568

technique [57].

19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

569

4 Materials and Methods for Demonstration Testing

570

4.1 Materials

571

Two batches of fly ash (FA1, FA2), two ground granulated blast furnace slags

572

(BFS1, BFS2), and a densified silica fume (SF), were used to demonstrate the

573

methods and techniques discussed in this paper. The chemical compositions of the

574

materials are presented in Table 4. Scanning electron micrographs providing a

575

qualitative indication of the shape and morphology of the materials under

576

investigation are shown in Figure 2. The fly ash and silica fume particles are

577

generally spherical, whereas the BFS particles are angular and irregularly shaped.

578 579

Table 4 Chemical composition of the materials used in this study, determined via X-ray fluorescence. Loss on ignition (LOI) was determined at 1000C

wt.% SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O P2O5 SO3 ClReactive SiO2 Free CaO Na-equivalent LOI

FA1 54.19 23.5 7.92 3.02 1.92 1.08 3.38 0.27 0.94 0.003 41.86 0.1 3.31 1.84

FA2 51.37 28.71 5.10 3.56 1.01 0.29 1.77 0.64 1.11 0.001 37.48 25µm

939

Differences between PSD and SIA results are usually attributed to insufficient

940

dispersion of the fine particles in the case of SIA, or inaccuracies in the optical

941

model in the case of laser diffraction [73]. In this study, different optical models

942

were used when analyzing the particle size of the slag via laser diffraction, and the

943

results derived from this technique are three times smaller than the ones obtained

944

applying SIA.

945

5.6 Particle Size Distribution determined using MIP

946

Limitations of the MIP technique are evident where considering a substance

947

where inter- and intra-particle voids are of a similar size, and distinction between

948

the volume of mercury intruded into the pores of the particle, and into the spaces

949

between the particles cannot practically be made. However, for the majority of

950

powder samples, it may be expected that while their inter-particle voids may be

951

high (spaces between particles), their intra-particle voids (spaces within particles)

952

are typically small; and hence, the distinction tends to be simple.

953

Mercury intrusion does not measure particle sizes in the way that techniques such

954

as laser diffraction and image analysis do. In MIP technique it is assumed that

955

particles have the same shape, spherical, and that they are evenly packed. The

956

mean particle size is estimated by the pressure it takes to fill the interstitial

957

volume with mercury. In other words, the particle size distribution derived from

958

this method is the size distribution of spheres that, when applied to the

36

959

mathematical model, most closely reproduce the experimental penetration data.

960

The size unit is ‘equivalent spherical size’.

961

Results obtained from MIP analysis of the fly ash, blast furnace slag and silica

962

fume are shown in Figure 14. The PSD graphs indicate a predominant particle size

963

around the 5-10µm range for FA1(Figure 14a), FA2 (Figure 14b), BFS1 (Figure

964

14c) and BFS2 (Figure 14d) samples. The silica fume PSD indicates a

965

predominant particle size centring around the 100-200 nm (Fig. 14e). Comparing

966

the results for SF from LD (Figure 12) and MIP (Figure 14) can be seen that in the

967

first method a bimodal distribution was found and measured particles have a

968

predominant size of 10 μm, whereas in the second method smaller particles of 0.1

969

μm are measured. In all the samples analyzed, the PSD peaks were sharply

970

defined, suggestive of a rather monosized (relative to the size spectrum) particle

971

arrangement.

972 Intrusion Volume (mL/g)

1.20

a

1.00 0.80 0.60 0.40 0.20 0.00 1

10 100 1000 10000 100000 Particle Equivalent Spherical Size Dia.(nm)

973 Intrusion Volume (mL/g)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

1.20

b

1.00 0.80 0.60 0.40 0.20 0.00 1

974

1000000

10 100 1000 10000 100000 Particle Equivalent Spherical Size Dia.(nm)

1000000

37

Intrusion Volume (mL/g)

0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00

c

1

Intrusion Volume (mL/g)

975

10

100 1000 10000 100000 Particle Equivalent Spherical Size Dia.(nm)

1.80 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00

1000000

d

1

976 Intrusion Volume (mL/g)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

10 100 1000 10000 100000 Particle Equivalent Spherical Size Dia.(nm)

1000000

2.50

e

2.00 1.50 1.00 0.50 0.00 1

977

10 100 1000 10000 100000 Particle Equivalent Spherical Size Dia.(nm)

1000000

978 979

Fig. 14 Particle size distribution of (a) BFS1, (b) BFS2 and (c) FA1, (d) FA2 and (e) SF samples

980

6 Conclusions

981

The use of SCMs has become widespread in the concrete and cement industry.

982

The shape and size peculiarities of SCMs differentiate them from cement, and

983

therefore the techniques that are currently used for the physical characterization of

984

cement may not be directly applicable to SCMs. Considering particle size

985

distribution as one of the most important parameters for the optimization of SCM

986

utilization, several techniques that are used for the determination of PSD have

987

been investigated in this study. Some of them are more widely used in cement (i.e.

using MIP.

38

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

988

air permeability test, sieving, laser diffraction, BET, image analysis) while MIP is

989

not generally applied to measure particle size distributions, but seems to be a

990

promising technique for the PSD determination of SCMs. However, it must be

991

realized that particle size analysis is not an objective in itself but is a means to

992

correlate powder properties with some process of manufacture, usage or

993

preparation.

994

Samples of fly ash, blast furnace slag and silica fume were measured using the

995

techniques presented in this study and the following conclusions are drawn:

996

 Materials should be adequately dispersed before testing.

997

 When applying an air permeability method to the SCMs, problems occur

998

during the procedure related to the difficulty to form a good compacted bed of

999

specific porosity.

1000 1001

 For particles that are porous, or have a rough surface structure, the BET surface area is found to be greater than the Blaine surface area.

1002

 Wet sieving overestimated the results because agglomerated particles remained

1003

on the sieve. The wet sieving method could not be used for silica fume since

1004

the criteria established for this method are only valid for fly ash and natural

1005

pozzolans.

1006

 For the wet LD technique a method was developed for the measurement of

1007

SCMs. The optimized parameters for the sample of blast furnace slag are

1008

demonstrated in this study. The analysis presented here indicated that results

1009

obtained by LD method are strongly influenced by the optical parameters of the

1010

material that is measured.

1011 1012

 Analysis of microscope images of blast furnace slag gave particle sizes three times larger than the ones obtained by laser diffraction.

1013

 MIP is also presented as a method for the determination of particle size

1014

distribution of SCMs giving quite satisfactory results. The particle size

1015

distribution derived from this method is the size distribution of spheres that,

1016

when applied to the mathematical model, most closely reproduce the

1017

experimental penetration data.

39

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

1018

 Accuracy can be difficult to define for size analysis of non-spherical particles;

1019

all sizing techniques give different answers. For irregularly shaped particles,

1020

characterization of particle size must include information on particle shape.

1021 1022 1023

References

1024 1025

[1] Lothenbach B, Scrivener K, Hooton RD (2011) Supplementary cementitious materials. Cement and Concrete Research 41 (3):217-229.

1026 1027

[2] Snellings R, Mertens G, Elsen J (2012) Supplementary Cementitious Materials. Reviews in Mineralogy & Geochemistry 74:211-278.

1028

[3] Siddique R, Khan MI (2011) Supplementary Cementing Materials. Springer.

1029 1030

[4] Celik IB (2009) The effects of particle size distribution and surface area upon cement strength development. Powder Technol 188 (3):272-276.

1031 1032

[5] Scrivener KL, Kirkpatrick RJ (2008) Innovation in use and research on cementitious material. Cement and Concrete Research 38 (2):128-136.

1033 1034 1035 1036

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